CN116475857A - Hardware surface treatment device and treatment method thereof - Google Patents

Hardware surface treatment device and treatment method thereof Download PDF

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Publication number
CN116475857A
CN116475857A CN202310454829.8A CN202310454829A CN116475857A CN 116475857 A CN116475857 A CN 116475857A CN 202310454829 A CN202310454829 A CN 202310454829A CN 116475857 A CN116475857 A CN 116475857A
Authority
CN
China
Prior art keywords
box
wall
hardware
pipe fitting
fixedly connected
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
CN202310454829.8A
Other languages
Chinese (zh)
Inventor
吕亦
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Changshu Shengkaijie Metal Products Co ltd
Original Assignee
Changshu Shengkaijie Metal Products Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Changshu Shengkaijie Metal Products Co ltd filed Critical Changshu Shengkaijie Metal Products Co ltd
Priority to CN202310454829.8A priority Critical patent/CN116475857A/en
Publication of CN116475857A publication Critical patent/CN116475857A/en
Withdrawn legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B5/00Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
    • B24B5/02Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor involving centres or chucks for holding work
    • B24B5/04Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor involving centres or chucks for holding work for grinding cylindrical surfaces externally
    • B24B5/045Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor involving centres or chucks for holding work for grinding cylindrical surfaces externally with the grinding wheel axis perpendicular to the workpiece axis
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/02Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
    • B05B13/0221Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
    • B05B13/0228Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts the movement of the objects being rotative
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/02Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
    • B05B13/0278Arrangement or mounting of spray heads
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B14/00Arrangements for collecting, re-using or eliminating excess spraying material
    • B05B14/40Arrangements for collecting, re-using or eliminating excess spraying material for use in spray booths
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B16/00Spray booths
    • B05B16/20Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B9/00Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour
    • B05B9/03Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material
    • B05B9/04Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump
    • B05B9/0403Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump with pumps for liquids or other fluent material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/04Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
    • B05D3/0406Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases the gas being air
    • B05D3/0413Heating with air
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/005Feeding or manipulating devices specially adapted to grinding machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/06Work supports, e.g. adjustable steadies
    • B24B41/067Work supports, e.g. adjustable steadies radially supporting workpieces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B55/00Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
    • B24B55/06Dust extraction equipment on grinding or polishing machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B55/00Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
    • B24B55/12Devices for exhausting mist of oil or coolant; Devices for collecting or recovering materials resulting from grinding or polishing, e.g. of precious metals, precious stones, diamonds or the like
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B21/00Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
    • F26B21/001Drying-air generating units, e.g. movable, independent of drying enclosure
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)

Abstract

The invention discloses a hardware surface treatment device and a treatment method thereof, wherein the device comprises a treatment box, through grooves are formed in two sides of the treatment box, the inside of each through groove is communicated with the inside of the treatment box, a toothed ring is fixedly connected to the inner wall of the treatment box, annular guide grooves are formed in the inner wall of the treatment box, guide circular tables which are uniformly distributed are slidingly connected to the inside of the annular guide grooves, an installation frame is fixedly connected to the front face of each guide circular table, a synchronous shaft is rotatably connected to the inner wall of each installation frame, and gears are fixedly connected to the synchronous shafts and meshed with the toothed rings. According to the invention, the transmission and turnover of the hardware pipe fitting are realized through the single-group driving structure on the mounting frame, and the polishing mechanism, the spraying mechanism and the drying mechanism are matched to uniformly and efficiently treat the surface of the hardware pipe fitting, so that the treatment efficiency and quality are improved, the operation steps of operators can be reduced due to high automation of the integration level, and the possibility of errors is reduced.

Description

Hardware surface treatment device and treatment method thereof
Technical Field
The invention relates to the technical field of hardware processing, in particular to a hardware surface treatment device and a treatment method thereof.
Background
The hardware is widely applied to various industries such as mechanical equipment, constructional engineering, automobiles and the like, and the surface treatment of the hardware is an important link in the hardware processing industry, and aims to enhance the appearance and quality of the hardware and improve the corrosion resistance and durability of the hardware.
With the development of social economy and the refinement of social division, hardware products are gradually enriched and perfected, and varieties are more and more. Modern hardware can be divided into three main categories according to the application: the daily hardware is used for daily life, is used as a hand tool of auxiliary tools for production and living, and is used as building hardware of connecting pieces, fasteners and supporting facilities in buildings and structures. The metal product is made up through forging, machining, surface treatment and other steps. Currently, the hardware surface treatment industry has developed a wide variety of surface treatment techniques, such as electroplating, spraying, anodizing, and the like.
The hardware pipe fitting is particularly common in hardware products, polishing, brushing and drying are needed in the surface treatment process of the hardware pipe fitting, the occupied space of equipment used in multiple procedures is more, the operation steps needed by operators are more complicated, continuous and continuous operation cannot be carried out, the processing efficiency is affected, and automatic lower manual operation easily produces careless leakage to affect the surface treatment operation of the hardware pipe fitting.
Disclosure of Invention
Aiming at the problems existing in the prior art, the invention aims to provide a hardware surface treatment device and a treatment method thereof.
In order to solve the background technical problems, the invention adopts the following technical scheme;
the utility model provides a hardware product surface treatment device, includes the processing box, the logical groove has all been seted up to the both sides of processing box, the inside of logical groove is linked together with the inside of processing box, fixedly connected with ring gear on the inner wall of processing box, annular guide slot has been seted up on the inner wall of processing box, the inside sliding connection of annular guide slot has evenly distributed's guide boss, the front fixedly connected with mounting bracket of guide boss, the rotatory synchronizing shaft that is connected with on the inner wall of mounting bracket, fixedly connected with gear on the synchronizing shaft, the gear meshes with the ring gear, the positive one end of synchronizing shaft rotates and is connected with the connecting cylinder, the other end of connecting cylinder rotates and is connected with the extension rod, fixedly connected with spacing ring on the mounting bracket, the extension rod rotates and is connected on the inner wall of spacing ring, fixedly mounted with driving motor on the mounting bracket, the output shaft of driving motor passes through the hold-in range and is connected with the connecting cylinder transmission, sliding connection has the guide boss on the inner wall of connecting cylinder, the front fixedly connected with the fit groove, the inner wall of guide boss is connected with the magnetic ring, be connected with the magnetic ring, the magnetic force is connected with the magnetic ring uniformly on the inner wall of connecting cylinder, the magnetic ring is connected with the magnetic ring is fixedly connected with the magnetic ring holder, the magnetic force holder is connected with the magnetic force holder uniformly on the front, the magnetic holder is connected with the magnetic force holder uniformly on the magnetic holder, the other end fixed connection of elastic webbing is on the magnetic seat, install grinding machanism, spraying mechanism and stoving mechanism on the interior roof of processing case, spraying mechanism is located one side that grinding machanism and stoving mechanism are relative, fixedly connected with piece collecting box and coating collecting box on the inner wall of processing case, piece collecting box and coating collecting box are located the bottom of grinding machanism and spraying mechanism respectively.
As a further description of the above technical solution: the front of the treatment box is detachably connected with a cover plate, and perspective glass is fixedly connected to the cover plate.
As a further description of the above technical solution: the polishing mechanism comprises an electric guide rail, a push rod and a polishing motor, wherein the electric guide rail is arranged on the inner wall of the treatment box, the push rod is arranged at the bottom of the electric guide rail, and the polishing motor is fixedly arranged at the bottom end of the push rod.
As a further description of the above technical solution: the spraying mechanism comprises a spraying box, the spraying box is fixedly connected to the inner top wall of the treatment box, a liquid pump is fixedly arranged at the top of the spraying box and communicated with the inside of the spraying box, a storage box is fixedly connected to the top of the treatment box, and the liquid pump is communicated with the inside of the storage box through a pipeline.
As a further description of the above technical solution: the drying mechanism comprises a drying box, the drying box is fixedly connected to the inner wall of the treatment box, a heating box is fixedly connected to the inner wall of the drying box, an induced draft fan is fixedly arranged at the top of the heating box, and electric heating wires which are arranged at equal distances are fixedly arranged on the inner wall of the heating box.
As a further description of the above technical solution: the top of processing box is detachably connected with the dust guard, the dust guard is located the top of draught fan.
As a further description of the above technical solution: the inner wall of the drying box is detachably connected with a filter plate, and the inner ring of the filter plate is contacted with the heating box.
As a further description of the above technical solution: the novel dust collecting device is characterized in that a guide frame is fixedly connected to the inner bottom wall of the dust collecting box, uniformly distributed air holes are formed in the guide frame, uniformly distributed suction pumps are fixedly mounted on the inner bottom wall of the dust collecting box, and the suction pumps are located at the bottom of the guide frame.
A hardware surface treatment method comprises the following steps:
s1, firstly, a power supply and an air source are started, whether each indicator lamp is in a normal running state or not is checked, the fit rods in the connecting cylinder in the initial state are fit with the rectangular blocks on the synchronous shaft, the first electromagnetic ring is the same as the magnetic force ring in magnetism, a user lifts the hardware pipe fitting to the inside of the processing box through the through groove, the hardware pipe fitting is located on the front face of the clamping seat, a plurality of groups of clamping rods on the clamping seat are located in the hardware pipe fitting, then the second electromagnetic ring is controlled to be electrified to work, a magnetic field opposite to the magnetic force seat is generated after the second electromagnetic ring is electrified, the magnetic force seat starts to move towards the inner wall of the second electromagnetic ring under the attraction of magnetism, and the plurality of groups of clamping rods simultaneously move in the guide groove until contacting the inner wall of the hardware pipe fitting, so that the hardware pipe fitting is limited;
s2, controlling a driving motor to electrify, driving the driving motor to synchronously rotate a connecting cylinder connected with the driving motor in a transmission way after the driving motor is electrified, enabling the connecting cylinder to be matched with a synchronous shaft, enabling a synchronous shaft to drive a gear to synchronously rotate, enabling a mounting frame to drive a hardware pipe fitting to move rightwards to the bottom of a polishing mechanism along a toothed ring under the limitation of an annular guide groove and a guide circular table, enabling a subsequent clamping seat to move to the position of an initial through groove, and enabling a user to continue feeding;
s3, after the electromagnetic ring I moves to the bottom of the polishing mechanism, the current direction of the electromagnetic ring I is changed, so that the electromagnetic ring I generates a magnetic field opposite to the magnetic ring, the magnetic ring starts to move towards the front under the action of magnetism, so that the engaging groove on the engaging rod and the synchronous shaft are separated and move towards the extension rod, and the engaging groove on the engaging rod and the extension rod are engaged with each other along with the rotation of the connecting cylinder so as to drive the clamping seat to rotate, and the driving is switched to the extension rod;
s4, the polishing mechanism uniformly polishes and polishes the rotating hardware pipe fitting through a polishing head on the polishing motor through the coordination of the electric guide rail, the push rod and the polishing motor;
s5, generating metal scraps in the polishing process, controlling the suction pump to work in an electrified mode, generating suction force after the suction pump is electrified, enabling the scraps generated by polishing to enter the scraps collecting box to contact with the guide frame under the action of the suction force when the scraps splash along with the diffusion of air, enabling air flow to enter the suction pump through the air holes and be discharged, and enabling the metal scraps to move to two sides along the inclined guide frame to be collected when the metal scraps cannot penetrate through the air holes;
s6, switching the drive of a group of polished hardware pipe fittings to the synchronous shaft, continuing to move rightward until the hardware pipe fittings are positioned at the bottom of the spraying mechanism, and moving the clamped hardware pipe fittings to the bottom of the polishing mechanism to finish polishing;
s7, a group of spraying mechanism bottom parts are used for switching the driving to the extension rod, the clamping seat drives the hardware pipe fitting to rotate, the liquid pump pumps the paint in the storage box to the inside of the spraying box, then the paint is uniformly sprayed to the hardware pipe fitting through the spray nozzle at the spraying box bottom part, the rotating hardware pipe fitting is uniformly sprayed, and the dropped paint can enter the paint collecting box to be collected under the action of gravity;
s8, driving the hardware pipe fitting after the spraying is finished to the bottom of a drying mechanism, sucking external air flow into a heating box by an induced draft fan, spraying the air flow to the rotating hardware pipe fitting through uniformly distributed openings after heating the air flow by an electric heating wire, drying the surface of the hardware pipe fitting, floating the dried air flow upwards with heat, sleeving a gap between the drying box outside the heating box and the heating box, enabling the air flow containing heat to attach to the bottom of the heating box and move upwards until entering the gap and continuously float upwards to penetrate a filter plate, filtering the air flow for drying paint, filtering harmful substances in the air flow, then enabling the air flow to move to the top of the induced draft fan and enter the heating box again to be heated under the suction effect, and reducing energy consumption due to residual heat of the air flow;
s9, the hardware pipe fitting after drying is driven to the right through groove, at the moment, the magnetism of the electromagnetic ring II is weakened, the magnetic seat is continuously pulled back by the elastic belt, the clamping rods of the plurality of groups are separated from the inner wall of the hardware pipe fitting at the same time, a user can take out the hardware pipe fitting after surface treatment, and the hardware pipe fitting after subsequent transmission is waited for taking materials.
Compared with the prior art, the invention has the advantages that:
(1) According to the invention, the hardware pipe fitting with different specifications can be rapidly clamped by arranging the plurality of groups of mounting frames and the clamping seats, meanwhile, the plurality of groups of clamping seats can continuously treat the feeding surface of the hardware pipe fitting by moving on the toothed ring, the processing efficiency of the whole equipment on the hardware pipe fitting is improved, the transmission and the turnover of the hardware pipe fitting are realized by the single group of driving structures on the mounting frames, the surface of the hardware pipe fitting is uniformly and efficiently processed by matching with the polishing mechanism, the spraying mechanism and the drying mechanism, the processing efficiency and the quality are improved, the operation steps of operators can be reduced due to high automation of the integration level, and the possibility of errors is reduced.
(2) According to the invention, the hardware pipe fitting can be dried through the cooperation of the heating box and the drying box, the dried air flow contains heat and floats upwards, the air flow containing heat is attached to the bottom of the heating box and moves upwards until entering a gap and then continuously floats upwards to penetrate the filter plate, the filter plate filters the air flow of the drying paint, harmful substances in the air flow are filtered, then the air flow moves to the top of the induced draft fan and enters the heating box again to be heated under the suction effect, the waste heat of the air flow can reduce the consumption of energy sources, and the filter plate can avoid the direct discharge of the harmful gases.
(3) According to the invention, the suction pump arranged in the scrap collecting box is used for improving the suction of scraps generated by grinding, and the guide frames are matched for filtering metal scraps in the airflow, so that the guide frames obliquely arranged at two sides can guide the scraps, the guide frames can be prevented from being blocked while centralized collection is performed, and the metal scraps can be recycled while avoiding the influence of the metal scraps on the processing environment.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic view of the internal perspective structure of the treatment tank of the present invention;
FIG. 3 is a schematic elevational view of the toothed ring of the present invention;
FIG. 4 is a schematic side view of a holder according to the present invention;
FIG. 5 is an enlarged schematic view of the structure of FIG. 4A according to the present invention;
FIG. 6 is a schematic view of a separated structure of a holder and an extension rod according to the present invention;
FIG. 7 is a schematic perspective view of a holder and a spreader lever according to the present invention;
fig. 8 is a schematic view showing the internal perspective structure of the drying mechanism of the present invention;
fig. 9 is a schematic view showing an internal perspective structure of the debris collection bin of the present invention.
The reference numerals in the figures illustrate:
1. a treatment box; 2. a through groove; 3. a toothed ring; 4. an annular guide groove; 5. guiding round platform; 6. a mounting frame; 7. a synchronizing shaft; 8. a gear; 9. a connecting cylinder; 10. an extension rod; 11. a limiting ring; 12. a driving motor; 13. a mating rod; 14. a fitting groove; 15. an electromagnetic ring I; 16. a magnetic ring; 17. a clamping seat; 18. a guide groove; 19. a magnetic base; 20. a second electromagnetic ring; 21. a clamping rod; 22. an elastic belt; 23. a polishing mechanism; 2301. an electric guide rail; 2302. a push rod; 2303. polishing a motor; 24. a spraying mechanism; 2401. a spraying box; 2402. a liquid pump; 2403. a storage box; 25. a drying mechanism; 2501. a drying box; 2502. a heating box; 2503. an induced draft fan; 2504. heating wires; 26. a debris collection bin; 27. a paint collection box; 28. a cover plate; 29. perspective glass; 30. a dust-proof plate; 31. a filter plate; 32. a guide frame; 33. air holes; 34. and (5) sucking the pump.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention;
referring to fig. 1-9, in the invention, a hardware surface treatment device comprises a treatment box 1, through grooves 2 are formed on two sides of the treatment box 1, the inside of the through grooves 2 is communicated with the inside of the treatment box 1, a toothed ring 3 is fixedly connected on the inner wall of the treatment box 1, an annular guide groove 4 is formed on the inner wall of the treatment box 1, a guiding round table 5 which is uniformly distributed is slidingly connected inside the annular guide groove 4, a mounting frame 6 is fixedly connected on the front surface of the guiding round table 5, a synchronizing shaft 7 is rotationally connected on the inner wall of the mounting frame 6, a gear 8 is fixedly connected on the synchronizing shaft 7, the gear 8 is meshed with the toothed ring 3, a connecting cylinder 9 is rotationally connected on one end of the front surface of the synchronizing shaft 7, an extension rod 10 is rotationally connected on the other end of the connecting cylinder 9, a limiting ring 11 is fixedly connected on the mounting frame 6, the extension rod 10 is rotationally connected on the inner wall of the limiting ring 11, the mounting frame 6 is fixedly provided with a driving motor 12, an output shaft of the driving motor 12 is in transmission connection with the connecting cylinder 9 through a synchronous belt, the inner wall of the connecting cylinder 9 is in sliding connection with a fitting rod 13, both ends of the fitting rod 13 are provided with fitting grooves 14, the inner wall of the connecting cylinder 9 is fixedly provided with a first electromagnetic ring 15, the fitting rod 13 is fixedly connected with a magnetic ring 16, the first electromagnetic ring 15 is magnetically connected with the magnetic ring 16, one end of the front face of the extension rod 10 is fixedly connected with a clamping seat 17, the front face of the clamping seat 17 is provided with uniformly distributed guide grooves 18, the inner wall of the clamping seat 17 is in sliding connection with uniformly distributed magnetic seats 19, the inner wall of the clamping seat 17 is fixedly provided with a second electromagnetic ring 20, the second electromagnetic ring 20 is magnetically connected with the magnetic seats 19, the front face of the magnetic seat 19 is fixedly connected with a clamping rod 21, the clamping rod 21 penetrates through the guide grooves 18 and extends to the front face of the clamping seat 17, the inner wall of the holder 17 is fixedly connected with an elastic belt 22 which is uniformly distributed, the other end of the elastic belt 22 is fixedly connected with a magnetic seat 19, a polishing mechanism 23 is arranged on the inner top wall of the treatment tank 1, a spraying mechanism 24 and a drying mechanism 25 are arranged on one side of the polishing mechanism 23 opposite to the drying mechanism 25, a debris collecting box 26 and a coating collecting box 27 are fixedly connected on the inner wall of the treatment tank 1, the debris collecting box 26 and the coating collecting box 27 are respectively arranged at the bottoms of the polishing mechanism 23 and the spraying mechanism 24, the polishing mechanism 23 comprises an electric guide rail 2301, a push rod 2302 and a polishing motor 2303, the electric guide rail 2301 is arranged on the inner wall of the treatment tank 1, the push rod 2302 is arranged at the bottom of the electric guide rail 2301, the polishing motor 2303 is fixedly arranged at the bottom end of the push rod 2302, the spraying mechanism 24 comprises a spraying tank 2401, the spraying tank 2401 is fixedly connected on the inner top wall of the treatment tank 1, the top of the liquid pump 2402 is fixedly connected with the inside of the spraying tank 2401, the top of the storage tank 26 is fixedly connected with the bottom wall 2502 of the drying pump 25032, the bottom wall 2502 is fixedly connected with the bottom wall 25032 of the drying pump 2502, the bottom wall 2502 is fixedly arranged on the guide frame 2502, the bottom wall 2502 is fixedly connected with the drying pump 25032, the bottom wall is fixedly arranged on the bottom wall 2502 is fixedly arranged on the drying pump 2502, and the bottom wall is fixedly connected with the drying pump 2502 is fixedly arranged on the bottom wall of the drying pump 2502, and the drying pump 2502 is fixedly arranged on the bottom wall of the drying pump 2502 is arranged on the drying pump is arranged on the drying device is arranged. The inner ring of the filter plate 31 is in contact with the heating chamber 2502.
Firstly, a power supply and an air source are started, whether each indicator lamp is in a normal running state or not is checked, the fit rods 13 in the connecting cylinder 9 in an initial state are fit with the rectangular blocks on the synchronizing shaft 7, the first electromagnetic ring 15 and the magnetic ring 16 are the same in magnetism, a user lifts the hardware pipe fitting to the inside of the processing box 1 through the through groove 2, the hardware pipe fitting is positioned on the front surface of the clamping seat 17, the plurality of groups of clamping rods 21 on the clamping seat 17 are all positioned in the hardware pipe fitting, then the electromagnetic ring two 20 is controlled to work in an electrifying mode, a magnetic field opposite to the magnetic seat 19 is generated after the electromagnetic ring two 20 is electrified, the magnetic seat 19 is attracted by magnetism and starts to move towards the inner wall of the electromagnetic ring two 20, the plurality of groups of clamping rods 21 simultaneously move in the guide groove 18 until the inner wall of the hardware pipe fitting is contacted, the limiting function is achieved for the hardware pipe fitting, then the driving motor 12 is controlled to work, the connecting cylinder 9 connected with the driving motor 12 in a transmission mode is driven to rotate synchronously after the driving motor 12 is electrified, the connecting cylinder 9 and the synchronizing shaft 7 are matched, the gear 8 is driven to rotate synchronously, the gear 8 is driven to rotate under the limitation of the action 6 of the annular guide groove 4 and the guide table 5 to drive the tooth ring 3 to move to the right along the bottom of the guide circular ring 3, and then the clamping seat 2 can move to the bottom of the original mounting frame 17 to the position of the workpiece to the original clamping seat is continuously;
after the electromagnetic ring I15 moves to the bottom of the polishing mechanism 23, the current direction of the electromagnetic ring I15 is changed, so that the electromagnetic ring I15 generates a magnetic field opposite to the magnetic ring 16, the magnetic ring 16 starts to move towards the front under the action of magnetism, so that the engaging groove 14 on the engaging rod 13 is separated from the synchronous shaft 7 and moves towards the extension rod 10, and the engaging groove 14 on the engaging rod 13 and the extension rod 10 are engaged with each other along with the rotation of the connecting cylinder 9 so as to drive the clamping seat 17 to rotate, and the driving is switched to the extension rod 10, so that the following description is summarized;
the polishing mechanism 23 is used for uniformly polishing the rotating hardware pipe fitting through the polishing head on the polishing motor 2303 by matching the electric guide rail 2301, the push rod 2302 and the polishing motor 2303, metal scraps can be generated in the polishing process, the suction pump 34 is controlled to work in an electrifying mode, suction force is generated after the suction pump 34 is electrified, when the scraps generated in polishing splash along with air diffusion, the scraps enter the scraps collecting box 26 to contact the guide frame 32 under the action of the suction force, air flow enters the suction pump 34 through the air holes 33 and is discharged, and the metal scraps cannot penetrate the air holes 33 and move to two sides along the inclined guide frame 32 to be collected;
the group after polishing is switched to the synchronous shaft 7, the hardware pipe continues to move rightwards until the hardware pipe is positioned at the bottom of the spraying mechanism 24, the subsequently clamped hardware pipe then moves to the bottom of the polishing mechanism 23 to finish polishing, the group at the bottom of the spraying mechanism 24 is switched to the position of the extension rod 10, the clamping seat 17 drives the hardware pipe to rotate, the liquid pump 2402 pumps out the paint in the storage tank 2403 to the inside of the spraying tank 2401, the paint is uniformly sprayed to the hardware pipe by a spray head at the bottom of the spraying tank 2401, the rotating hardware pipe is uniformly sprayed, and the dropped paint can enter the paint collecting tank 27 to be collected under the action of gravity;
then, the metal pipe fitting after the spraying is driven to the bottom of the drying mechanism 25, the induced draft fan 2503 pumps external air into the heating box 2502, the electric heating wire 2504 sprays the air into the rotating metal pipe fitting through the uniformly distributed openings after heating the air flow, the surface of the metal pipe fitting is dried, the dried air flow floats upwards with heat, a gap exists between the drying box 2501 sleeved outside the heating box 2502 and the heating box 2502, the air flow containing heat is attached to the bottom of the heating box 2502 and continuously floats upwards until entering the gap to penetrate through the filter plate 31, the filter plate 31 filters the air flow of the drying paint, harmful substances in the air flow are filtered, then the air flow moves to the top of the induced draft fan 2503 and enters the heating box 2502 again under the suction effect to be heated, the waste heat of the air flow can reduce the consumption of energy sources, the air flow is finished, the metal pipe fitting after the drying is driven to the right through groove 2, at the moment, the second electromagnetic ring 20 weakens magnetism, the elastic belt 22 continuously pulls the magnetic seat 19 back, the multiple groups of clamping rods 21 are separated from the inner walls of the metal pipe fitting simultaneously, a person can take out the metal pipe fitting after the surface treatment, and then the metal pipe fitting can be taken out after the person waits for taking out.
According to the invention, the hardware pipe fitting with different specifications can be rapidly clamped by arranging the plurality of groups of mounting frames 6 and the clamping seats 17, meanwhile, the plurality of groups of clamping seats 17 can continuously treat the feeding surface of the hardware pipe fitting by moving on the toothed ring 3, so that the processing efficiency of the whole equipment on the hardware pipe fitting is improved, the transmission and turnover of the hardware pipe fitting are realized by a single group of driving structures on the mounting frames 6, the surface of the hardware pipe fitting is uniformly and efficiently processed by matching with the polishing mechanism 23, the spraying mechanism 24 and the drying mechanism 25, the processing efficiency and quality are improved, the operation steps of operators can be reduced due to high automation of integration level, and the possibility of errors is reduced;
the drying of the hardware pipe fitting can be completed through the cooperation of the heating box 2502 and the drying box 2501, the dried air flow contains heat and floats upwards, the air flow containing the heat is attached to the bottom of the heating box 2502 and moves upwards until entering a gap and then continuously floats upwards to penetrate through the filter plate 31, the filter plate 31 filters the air flow of the drying paint, harmful substances in the air flow are filtered, then the air flow moves to the top of the induced draft fan 2503 and enters the heating box 2502 again to be heated under the suction effect, the waste heat of the air flow can reduce the consumption of energy sources, and the filter plate 31 can avoid the direct discharge of the harmful gases;
the suction of the grinding generated chips is improved through the suction pump 34 arranged inside the chip collecting box 26, the metal chips in the air flow are filtered through the guide frames 32, the guide frames 32 arranged at the two sides in an inclined manner can guide the chips, the guide frames 32 can be prevented from being blocked when being collected in a concentrated manner, and the metal chips can be recycled while avoiding the influence of the splashing of the metal chips on the processing environment.
Please refer to fig. 1, wherein: the front of the treatment box 1 is detachably connected with a cover plate 28, and a perspective glass 29 is fixedly connected on the cover plate 28.
In the invention, in actual use, a user can enter the treatment box 1 to clean and overhaul components in the treatment box 1 by detaching the cover plate 28, and in the process of processing the surface of the hardware pipe fitting by equipment, the user can directly observe the internal state of the treatment box 1 through the perspective glass 29.
Please refer to fig. 1, wherein: the top of the treatment box 1 is detachably connected with a dust-proof plate 30, and the dust-proof plate 30 is positioned at the top of the induced draft fan 2503.
In the invention, the dust-proof plate 30 can limit the air flow entering the heating box 2502, and prevent dust in the air flow from entering the heating box 2502 and moving to the surface of the hardware pipe fitting to adhere.
The above description is only of the preferred embodiments of the present invention; the scope of the invention is not limited in this respect. Any person skilled in the art, within the technical scope of the present disclosure, may apply to the present invention, and the technical solution and the improvement thereof are all covered by the protection scope of the present invention.

Claims (9)

1. The utility model provides a hardware surface treatment device, includes processing case (1), its characterized in that: the utility model discloses a synchronous device for the treatment of the waste water, which is characterized in that through grooves (2) are formed in two sides of a treatment box (1), the inside of the through grooves (2) is communicated with the inside of the treatment box (1), a toothed ring (3) is fixedly connected to the inner wall of the treatment box (1), an annular guide groove (4) is formed in the inner wall of the treatment box (1), guide circular platforms (5) which are uniformly distributed are connected in a sliding manner in the annular guide groove (4), a mounting frame (6) is fixedly connected to the front side of the guide circular platforms (5), a synchronous shaft (7) is rotatably connected to the inner wall of the mounting frame (6), a gear (8) is fixedly connected to the synchronous shaft (7), a connecting cylinder (9) is rotatably connected to one end of the front side of the synchronous shaft (7), an extension rod (10) is rotatably connected to the other end of the connecting cylinder (9), a limit ring (11) is fixedly connected to the inner wall of the limit ring (11), a motor (6) is fixedly connected to the inner wall of the limit ring (11), a driving shaft (12) is fixedly connected to the inner wall of the motor (12), a driving cylinder (13) is connected to the inner wall of the synchronous shaft (12), the utility model discloses a drying device, including a drying mechanism, a polishing mechanism, a top wall (24) and a drying mechanism, wherein a fitting groove (14) is formed in two ends of a fitting rod (13), an electromagnetic ring I (15) is fixedly installed on the inner wall of a connecting cylinder (9), a magnetic ring II (16) is fixedly connected to the fitting rod (13), the electromagnetic ring I (15) is magnetically connected with the magnetic ring II (16), one end of the front of an extension rod (10) is fixedly connected with a clamping seat (17), a guiding groove (18) which is uniformly distributed is formed in the front of the clamping seat (17), a magnetic seat (19) which is uniformly distributed is slidingly connected to the inner wall of the clamping seat (17), an electromagnetic ring II (20) is fixedly installed on the inner wall of the clamping seat (17), the electromagnetic ring II (20) is magnetically connected with the magnetic seat (19), a clamping rod (21) is fixedly connected to the front of the magnetic seat (19), the clamping rod (21) penetrates through the guiding groove (18) and extends to the front of the clamping seat (17), an elastic belt (22) which is uniformly distributed on the inner wall of the clamping seat (17), a polishing mechanism (24) is fixedly connected to the top wall (24) of the drying mechanism, the spraying mechanism (24) is located on one side, opposite to the polishing mechanism (23) and the drying mechanism (25), of the inner wall of the treatment box (1) is fixedly connected with a chip collecting box (26) and a coating collecting box (27), and the chip collecting box (26) and the coating collecting box (27) are located at the bottoms of the polishing mechanism (23) and the spraying mechanism (24) respectively.
2. The hardware surface treatment device according to claim 1, wherein: the front of the treatment box (1) is detachably connected with a cover plate (28), and a perspective glass (29) is fixedly connected to the cover plate (28).
3. The hardware surface treatment device according to claim 1, wherein: the polishing mechanism (23) comprises an electric guide rail (2301), a push rod (2302) and a polishing motor (2303), wherein the electric guide rail (2301) is arranged on the inner wall of the treatment box (1), the push rod (2302) is arranged at the bottom of the electric guide rail (2301), and the polishing motor (2303) is fixedly arranged at the bottom end of the push rod (2302).
4. The hardware surface treatment device according to claim 1, wherein: the spraying mechanism (24) comprises a spraying box (2401), the spraying box (2401) is fixedly connected to the inner top wall of the processing box (1), a liquid pump (2402) is fixedly arranged at the top of the spraying box (2401), the liquid pump (2402) is communicated with the inside of the spraying box (2401), a storage box (2403) is fixedly connected to the top of the processing box (1), and the liquid pump (2402) is communicated with the inside of the storage box (2403) through a pipeline.
5. The hardware surface treatment device according to claim 1, wherein: the drying mechanism (25) comprises a drying box (2501), the drying box (2501) is fixedly connected to the inner wall of the processing box (1), a heating box (2502) is fixedly connected to the inner wall of the drying box (2501), an induced draft fan (2503) is fixedly arranged at the top of the heating box (2502), and heating wires (2504) which are arranged in an equidistance are fixedly arranged on the inner wall of the heating box (2502).
6. The hardware surface treatment device according to claim 1, wherein: the top of the processing box (1) is detachably connected with a dust-proof plate (30), and the dust-proof plate (30) is positioned at the top of the induced draft fan (2503).
7. The hardware surface treatment device according to claim 1, wherein: the inner wall of the drying box (2501) is detachably connected with a filter plate (31), and the inner ring of the filter plate (31) is in contact with the heating box (2502).
8. The hardware surface treatment device according to claim 1, wherein: the novel dust collecting device is characterized in that a guide frame (32) is fixedly connected to the inner bottom wall of the dust collecting box (26), uniformly distributed air holes (33) are formed in the guide frame (32), uniformly distributed suction pumps (34) are fixedly mounted on the inner bottom wall of the dust collecting box (26), and the suction pumps (34) are located at the bottom of the guide frame (32).
9. A method for surface treatment of hardware, which is suitable for the full-automatic assembly device for the battery cathode according to any one of the claims 1-8, and comprises the following steps:
s1, firstly, a power supply and an air source are started, whether each indicator lamp is in a normal running state or not is checked, the fit rods 13 in the connecting cylinder 9 in an initial state are respectively fit with the rectangular blocks on the synchronous shaft 7, the first electromagnetic ring 15 and the magnetic ring 16 are the same in magnetism, a user lifts the hardware pipe fitting into the processing box 1 through the through groove 2, the hardware pipe fitting is positioned on the front surface of the clamping seat 17, the plurality of groups of clamping rods 21 on the clamping seat 17 are respectively positioned in the hardware pipe fitting, then the second electromagnetic ring 20 is controlled to be electrified, a magnetic field opposite to the magnetic seat 19 is generated after the second electromagnetic ring 20 is electrified, the magnetic seat 19 is attracted by magnetism and starts to move towards the inner wall of the second electromagnetic ring 20, and a plurality of groups of clamping rods 21 simultaneously move in the guide groove 18 until contacting the inner wall of the hardware pipe fitting, so that the hardware pipe fitting is limited;
s2, subsequently controlling the driving motor 12 to work in an electrifying way, after the driving motor 12 is electrified, driving the connecting cylinder 9 in transmission connection with the driving motor to synchronously rotate, and the connecting cylinder 9 is matched with the synchronous shaft 7, the synchronous shaft 7 drives the gear 8 to synchronously rotate, the mounting frame 6 limited by the annular guide groove 4 and the guide circular table 5 can drive the hardware pipe fitting to move rightwards along the toothed ring 3 to the bottom of the polishing mechanism 23, at the moment, the subsequent clamping seat 17 can move to the position of the initial through groove 2, and a user can continue feeding;
s3, after the electromagnetic ring I15 moves to the bottom of the polishing mechanism 23, the current direction of the electromagnetic ring I15 is changed, so that the electromagnetic ring I15 generates a magnetic field opposite to the magnetic ring 16, the magnetic ring 16 starts to move towards the front under the action of magnetism, so that the engaging groove 14 on the engaging rod 13 is separated from the synchronizing shaft 7 and moves towards the extension rod 10, and the engaging groove 14 on the engaging rod 13 and the extension rod 10 are engaged with each other along with the rotation of the connecting cylinder 9 so as to drive the clamping seat 17 to rotate, and the driving is switched to the extension rod 10, so that the following description is summarized;
s4, the polishing mechanism 23 is matched with the polishing motor 2303 through the electric guide rail 2301 and the push rod 2302, and the polishing head on the polishing motor 2303 is used for uniformly polishing the rotating hardware pipe fitting;
s5, metal scraps are generated in the polishing process, the suction pump 34 is controlled to be electrified to work, suction force is generated after the suction pump 34 is electrified, when the scraps generated by polishing splash along with air diffusion, the scraps enter the scraps collecting box 26 to contact the guide frame 32 under the action of the suction force, air flow enters the suction pump 34 through the air holes 33 and is discharged, and the metal scraps cannot penetrate through the air holes 33 and can move to two sides along the inclined guide frame 32 to be collected;
s6, switching the drive of a group of polished hardware pipe fittings to the synchronous shaft 7, continuing to move rightward until the hardware pipe fittings are positioned at the bottom of the spraying mechanism 24, and moving the clamped hardware pipe fittings to the bottom of the polishing mechanism 23 to finish polishing;
s7, a group of spraying mechanism 24 is arranged at the bottom of the spraying mechanism and is driven to be switched to the position of the extension rod 10, the clamping seat 17 drives the hardware pipe fitting to rotate, the liquid pump 2402 pumps the paint in the storage tank 2403 out of the spraying tank 2401, the paint is uniformly sprayed to the hardware pipe fitting through a spray nozzle at the bottom of the spraying tank 2401, the rotating hardware pipe fitting is uniformly sprayed, and the dropped paint enters the paint collecting tank 27 to be collected under the action of gravity;
s8, driving the hardware pipe fitting after the spraying is finished to the bottom of the drying mechanism 25, sucking external air flow into the heating box 2502 by the induced draft fan 2503, spraying the air flow to the rotating hardware pipe fitting through uniformly distributed openings after the electric heating wire 2504 heats the air flow, drying the surface of the hardware pipe fitting, enabling the dried air flow to float upwards with heat, enabling a gap to exist between the drying box 2501 sleeved outside the heating box 2502 and the heating box 2502, enabling the air flow containing heat to be attached to the bottom of the heating box 2502 and continuously float upwards to penetrate through the filter plate 31 after entering the gap, filtering the air flow of the drying paint by the filter plate 31, filtering harmful substances in the air flow, enabling the air flow to enter the inside of the heating box 2502 again under the suction effect after the air flow moves to the top of the induced draft fan 2503, and reducing energy consumption due to residual heat;
s9, the hardware pipe fitting after drying is driven to the right through groove 2, at the moment, the magnetism of the electromagnetic ring II 20 is weakened, the magnetic seat 19 is continuously pulled back by the elastic belt 22, the clamping rods 21 of the plurality of groups are separated from the inner wall of the hardware pipe fitting at the same time, a user can take out the hardware pipe fitting after surface treatment, and the hardware pipe fitting after subsequent transmission is waited for taking materials.
CN202310454829.8A 2023-04-25 2023-04-25 Hardware surface treatment device and treatment method thereof Withdrawn CN116475857A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202310454829.8A CN116475857A (en) 2023-04-25 2023-04-25 Hardware surface treatment device and treatment method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202310454829.8A CN116475857A (en) 2023-04-25 2023-04-25 Hardware surface treatment device and treatment method thereof

Publications (1)

Publication Number Publication Date
CN116475857A true CN116475857A (en) 2023-07-25

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202310454829.8A Withdrawn CN116475857A (en) 2023-04-25 2023-04-25 Hardware surface treatment device and treatment method thereof

Country Status (1)

Country Link
CN (1) CN116475857A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117549190A (en) * 2024-01-11 2024-02-13 山东鲁电线路器材有限公司 Automatic polishing equipment for cutting yoke plates

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117549190A (en) * 2024-01-11 2024-02-13 山东鲁电线路器材有限公司 Automatic polishing equipment for cutting yoke plates
CN117549190B (en) * 2024-01-11 2024-03-12 山东鲁电线路器材有限公司 Automatic polishing equipment for cutting yoke plates

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Application publication date: 20230725