CN116460384A - Tin soldering method for covered-pole motor aluminum enameled wire - Google Patents

Tin soldering method for covered-pole motor aluminum enameled wire Download PDF

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Publication number
CN116460384A
CN116460384A CN202310434751.3A CN202310434751A CN116460384A CN 116460384 A CN116460384 A CN 116460384A CN 202310434751 A CN202310434751 A CN 202310434751A CN 116460384 A CN116460384 A CN 116460384A
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CN
China
Prior art keywords
soldering
tin
enameled wire
wire
aluminum
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202310434751.3A
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Chinese (zh)
Inventor
罗凯
张启华
阳金元
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Guangdong Zhaoli Motor Group Co ltd
Original Assignee
Guangdong Zhaoli Motor Group Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Guangdong Zhaoli Motor Group Co ltd filed Critical Guangdong Zhaoli Motor Group Co ltd
Priority to CN202310434751.3A priority Critical patent/CN116460384A/en
Publication of CN116460384A publication Critical patent/CN116460384A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K1/00Soldering, e.g. brazing, or unsoldering
    • B23K1/008Soldering within a furnace
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K1/00Soldering, e.g. brazing, or unsoldering
    • B23K1/20Preliminary treatment of work or areas to be soldered, e.g. in respect of a galvanic coating
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A30/00Adapting or protecting infrastructure or their operation
    • Y02A30/14Extreme weather resilient electric power supply systems, e.g. strengthening power lines or underground power cables

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacture Of Motors, Generators (AREA)

Abstract

The utility model discloses a shaded pole motor aluminum enameled wire soldering method, through with the wiring end non-paint removing position of aluminum enameled wire and the portion of paint removing form the wiring structure on the lead-out wire sinle silk of coiling simultaneously, increase the area of force of aluminum enameled wire in the wiring in-process, can help dispersion aluminum enameled wire paint removing position bear pressure, make the tensile strength of aluminum enameled wire higher, through putting into the soldering tin stove with leadless tin bar and aluminum solder flux as the raw materials and welding the structure of wire, tin the more easily, can make the soldered connection more even, full, do not have the immersion tin phenomenon, promote tin effect and improve tin efficiency, seal through adopting the double-walled tube butt joint of heat seal, can avoid the soldered connection to expose in the air for a long time and easily oxidize the brittle fracture, multiple washing step can get rid of the residual paint remover in the paint removing process and the residual scaling powder in the welding process, avoid these residues to oxidize and lead to the brittle fracture to the butt joint.

Description

Tin soldering method for covered-pole motor aluminum enameled wire
Technical Field
The invention belongs to the technical field of welding, and particularly relates to a tin soldering method for an aluminum enameled wire of a shaded pole motor.
Background
The enameled wire is an important component of the shaded pole motor winding, and specifically, the enameled wire consists of an inner conductor and an outer insulating layer (polyester paint), and the bare wire is annealed and softened, painted for multiple times and baked to form a lead with mechanical property, chemical property, electric property and thermal property of 4 large performances.
Specifically, enamelled wires are of different kinds, including: copper enameled wires, aluminum enameled wires, copper-clad aluminum enameled wires and the like, but copper price is always fluctuated and fluctuated in the year along with the change of large environment, and the material cost of many motor manufacturers is difficult to control so that the bearing capacity reaches the limit; the service life test, the salt spray test and the cold and hot impact test are adopted to obtain the conclusion: the aluminum enameled wire is not inferior to the copper enameled wire in all aspects of temperature rise, current and energy efficiency, and can completely replace the copper enameled wire in design, but because the metal characteristics of aluminum are extremely active, when the aluminum enameled wire is welded with the lead wire, a welding head is easy to oxidize and brittle fracture, the welding head is difficult to tin, the tensile strength of the welding head is not as high as that of a copper wire, and the like, the aluminum enameled wire is limited in application to a motor, and under the condition that the operation method of the aluminum enameled wire is imperfect, the product is easy to burn off after being electrified, the service life of the product is short, and when the aluminum enameled wire is applied to an electric appliance or a household appliance, the aluminum enameled wire has a series of fatal defects such as huge potential safety hazards.
Disclosure of Invention
Object of the invention
In order to overcome the defects, the invention aims to provide a tin soldering method for an aluminum enameled wire of a shaded pole motor, which aims to solve the technical problems that the existing aluminum enameled wire and an outgoing wire are poor in tensile strength at a welding position after being welded, difficult to tin, and easy to oxidize and brittle fracture.
(II) technical scheme
In order to achieve the above purpose, the technical scheme provided by the application is as follows:
a tin soldering method for an aluminum enameled wire of a shaded pole motor comprises the following steps:
paint removal: placing the wire end of the aluminum enameled wire wound into a coil shape into a paint stripping furnace containing paint remover for paint stripping;
primary cleaning: cleaning the wiring end of the aluminum enameled wire after paint removal by clear water;
wiring: winding the non-paint-removed part of the wiring end of the aluminum enameled wire subjected to primary cleaning on the wire core of the outgoing wire simultaneously to form a wiring structure;
soldering tin: putting the lead-free tin bar and the aluminum soldering flux into a soldering tin furnace, and putting the wiring structure into the soldering tin furnace for tinning to form a soldering joint;
and (3) secondary cleaning: cleaning the soldering flux of the aluminum brazing filler metal on the soldering joint;
and (3) sealing: sleeving the heat-sealed double-wall pipe on the welding joint subjected to secondary cleaning to isolate the welding joint from air;
the wire connection structure is formed by winding the non-paint removing part and the paint removing part of the wire end of the aluminum enameled wire on the wire core of the wire outlet, the stress area of the aluminum enameled wire is increased in the wire connection process, the pressure born by the paint removing part of the aluminum enameled wire can be dispersed, the tensile strength of the aluminum enameled wire is higher, the welding structure is welded by taking lead-free tin bars and aluminum soldering flux as raw materials in a soldering furnace, the welding head is easier to tin, the welding head is more uniform, full and free of tin immersion, the tin effect is improved, the tin application efficiency is improved, the welding head is sealed by adopting a heat-sealing double-wall tube, the welding head is prevented from being easily oxidized and brittle broken in the air for a long time, the residual paint remover in the paint removing process and the residual soldering flux in the welding process can be removed in the multiple cleaning steps, and the brittle broken caused by oxidation of the residues to the welding head is avoided.
In some embodiments, the wiring comprises: and winding the part of the aluminum enameled wire, which is not subjected to paint removal, on the lead wire core for more than 2 circles, and winding the part of the aluminum enameled wire, which is subjected to paint removal, on the lead wire core for more than 3 circles.
In some embodiments, the solder comprises: suspending a soldering tin depth limiting block on one side of a soldering tin furnace liner, placing a wiring structure on the limiting block for tinning, wherein,
the soldering tin degree of depth stopper includes: the two hanging lugs are hung on the edges of the two opposite sides of the inner container of the soldering tin furnace, and the tin dipping plate is arranged between the two hanging lugs, the width of the tin dipping plate is half of the width of the inner container of the soldering tin furnace, and the tin dipping plate is concave to a preset depth in the depth direction of the inner container;
the wiring structure is tin-plated through the arrangement of the soldering tin depth limiting block, the predetermined depth of the wiring structure extending into the liner of the soldering tin furnace can be limited, the situation that the lead-out wire is melted due to overlarge extending depth can be avoided, and the soldering tin layer can be wrapped on the lead-out wire, so that the soldering tin layer is easily stretched.
In some embodiments, prior to telescoping the heat sealed double wall tube onto the weld head, further comprising: removing burrs and a pull tip structure on the welding head;
the burrs on the welding head and the pull tip structure are removed, so that the burrs and the pull tip structure can be prevented from piercing the heat-seal double-wall pipe when the heat-seal double-wall pipe is sleeved, and the welding head is prevented from being broken due to oxidation.
In some embodiments, prior to stripping, further comprising: attaching the coil to the opposite side of the paint removing furnace by using gummed paper;
the opposite side is attached by the gummed paper, so that the side can be shielded to prevent paint stripping liquid from splashing out to damage the coil, and a series of potential safety hazards such as turn-to-turn faults or motor burnout can be caused.
In some embodiments, the solder comprises: controlling the temperature of the soldering furnace to be 340-365 ℃ and controlling the soldering time to be within two seconds;
through control soldering tin stove temperature, can make the soldered connection more even, full, have not the wicking under guaranteeing not scalding aluminum enameled wire's the circumstances, promote tin effect and tin efficiency.
Drawings
FIG. 1 is a flow chart of the shaded pole motor aluminum enameled wire soldering method of the invention;
FIG. 2 is a state diagram of the aluminum enameled wire of the invention after paint removal;
FIG. 3 is a cross-sectional view of the aluminum enameled wire of the present invention after connection to a lead-out wire;
FIG. 4 is an assembly view of the solder depth stop block of the present invention mounted on a solder pot;
fig. 5 is a side view of the solder depth stop of the present invention.
Detailed Description
The objects, technical solutions and advantages of the present invention will become more apparent by the following detailed description of the present invention with reference to the accompanying drawings. It should be understood that the description is only illustrative and is not intended to limit the scope of the invention. In addition, in the following description, descriptions of well-known structures and techniques are omitted so as not to unnecessarily obscure the present invention.
The invention provides a soldering method for an aluminum enameled wire 4 of a shaded pole motor, which comprises the following steps:
paint removal: placing the terminal of the aluminum enameled wire 4 wound into a coil shape into a paint stripping furnace containing paint remover for paint stripping;
primary cleaning: because the paint remover has larger oxidizing property, the wiring end of the aluminum enameled wire 4 after paint removal needs to be cleaned by clear water after paint removal is finished, and water stains on the wiring end of the enameled wire are wiped clean;
wiring: simultaneously winding the non-paint-removed part 402 and the paint-removed part 401 of the wiring end of the cleaned aluminum enameled wire 4 for a predetermined number of turns to form a wiring structure on the wire core 301 of the outgoing wire 3;
soldering tin: putting a lead-free tin bar and an aluminum soldering flux into a soldering tin furnace 1, and putting a wiring structure into the soldering tin furnace 1 for tinning to form a soldering joint;
and (3) secondary cleaning: because the aluminum soldering flux has larger oxidizing property, the aluminum soldering flux on the welding head is cleaned after tin coating is finished;
and (3) sealing: the heat-sealed double-walled tube 6 is fitted over the weld head and both ends of the heat-sealed double-walled tube 6 are sealed, and the weld head is isolated from the outside air.
Specifically, this application will adopt full-automatic coiling machine to coil the shape with aluminum enameled wire 4, need adjust the tension of wire winding and the speed size when the wire winding, if the tension of wire winding is too big and wire winding speed is great easily draw off aluminum enameled wire 4.
Specifically, the paint remover for the aluminum enameled wire 4 is poured into a paint removing furnace during paint removal, then a heating couple of a temperature controller is inserted into the paint removing furnace, the heating temperature of the temperature controller is set to be one value of 330-390 ℃, then the wiring end of the enameled wire is placed into the paint removing furnace for paint removal, and before paint removal, one side of a coil facing the direction of the paint removing furnace needs to be wrapped with adhesive paper in advance, so that the coil is prevented from being damaged by splashing paint removing liquid, and a series of potential safety hazards such as turn-to-turn defects of the coil or motor burnout are caused. Specifically, bubbles can be continuously emitted from a paint removing furnace in the paint removing process, when no bubbles are emitted, the paint film of the wiring terminal is removed, and after paint removal, the wiring terminal after paint removal is required to be placed into clear water for cleaning in order to prevent oxidation caused by paint removing liquid residues, and water stains on the wiring terminal are wiped clean by using a rag after cleaning.
Preferably, for the wiring process, the part 402 of the enameled wire terminal, which is not subjected to paint removal, is wound on the wire core 301 of the outgoing wire 3 for more than 2 circles during wiring, the part 401 of the enameled wire is wound on the wire core 301 for more than 3 circles, the distance between the wire winding and the wire winding is controlled to be 1-2mm, and 5-8mm is reserved for the residual wire at the tail end.
Specifically, put into soldering tin stove 1 with wiring structure when soldering tin and handle, because of the difficulty of aluminium enameled wire 4 tin feeding, this application adopts leadless tin bar and aluminium borer scaling powder to put into soldering tin stove 1 as the raw materials and carries out the heating melting, note that the temperature of soldering tin stove should not be too high, avoid the too high temperature to directly fuse aluminium enameled wire 4, this application adjusts 340-365 ℃ with the temperature of soldering tin stove 1 to control soldering tin time control is within 2S, both can guarantee like this under the prerequisite of not fusing aluminium enameled wire 4 that the soldering tin head is full, not having the immersion tin bad, can very big improvement soldering tin' S efficiency.
In order to avoid that the wire skin of the outgoing line 3 is scalded and the wire skin of the outgoing line 3 is wrapped up by the soldering tin layer 5 in order to avoid that the wiring structure stretches into the depth in the soldering tin stove 1 too deeply in the soldering tin process, preferably, the application of the soldering tin depth limiting block 2 for tinning is carried out.
Specifically, the solder depth stopper 2 includes: the two hanging lugs 201 hung on the two opposite side edges of the liner 101 of the soldering tin stove 1 and the tin dipping plate 202 arranged between the two hanging lugs 201, specifically, the width of the tin dipping plate 202 is half of the width of the liner 101 of the soldering tin stove 1 and the tin dipping plate 202 is concave downwards to a preset depth (4-5 mm) in the depth direction of the liner 101. Specifically, firstly, wire stripping is carried out on the outgoing line 3 of the motor (the length of wire stripping is 8-10 mm) during tin coating, at this moment, the tin stove 1 heats the liner 101 of the tin stove 1 (the processing temperature of the tin stove 1 is 340-365 ℃), tin after being heated in the liner 101 of the tin stove 1 is immersed onto the tin dipping plate 202 on the tin soldering depth limiting block 2, meanwhile, as the width of the tin dipping plate 202 is half of the width of the liner 1013 of the tin stove 1, when the tin liquor is insufficient, tin strips can be added into the liner 101 of the tin stove 1, so that the tin liquor is immersed into the tin dipping plate 202 from a new position, specifically, during processing, a user can dip the wire stripped wiring structure into the tin dipping plate 202, at this moment, the tin dipping plate 202 is sunken to a depth of 4-5mm, so that the tin liquor loaded on the tin dipping plate 202 is 4-5mm, and the tin liquor can not be damaged to the wire skins of the aluminum enamel wire 4 and 3 during dipping, and the tin alloy wire core wire can be immersed into the tin alloy wire core of the tin dipping plate 1 and the wire dipping plate can be limited by the conventional technology, and the wire dipping structure can be limited by the wire dipping structure at a long-term when compared with the prior art.
Specifically, for secondary cleaning, the welding head is immersed in an alcohol container during cleaning, the soldering head is brushed by a brush until the soldering head is bright and free of soldering flux residues, specifically, industrial alcohol with the concentration of alcohol being more than 95% is required to be used because the aluminum soldering flux is strong in acid-alkali corrosiveness and general liquid cannot be cleaned, and an oxide film is quickly formed when aluminum is in contact with air because the aluminum is a metal with very active chemical property, so that the surface of the aluminum soldering flux is wiped by alcohol to possibly remove the soldering flux and grease, the surface of the oxide film formed by exposing the aluminum material of the aluminum enameled wire 4 is more complete, in addition, after the soldering head of the aluminum enameled wire 4 is cleaned, the aluminum enameled wire 4 is required to be placed in a heating area and a cooling and weathering area of a drying furnace, and the adsorbed alcohol is removed (the temperature of the drying furnace is 75-85 ℃).
Preferably, burrs and pull tips on the welding head can be cut off simultaneously in the secondary cleaning process, so that the welding head is prevented from being exposed to air to cause oxidization disconnection when the heat-seal double-wall pipe 6 is pierced when the heat-seal double-wall pipe 6 is subsequently pierced.
Specifically, the heat-sealed double-wall tube 6 can also simultaneously cover the wire sheath of the outgoing wire 3 close to the wire core 301.
Specifically, a layer of hot melt adhesive is arranged in the double-wall pipe, and after the double-wall pipe is heated, the hot melt adhesive is melted, so that the front air outlet and the rear air outlet of the double-wall pipe are blocked, and the two ends of the double-wall pipe are sealed, so that a welding joint can be isolated from the outside air. In the device, after the heat-sealing double-wall pipe 6 is sleeved into a welding head, the aluminum enameled wire 4 is required to be placed on a draw belt of a tunnel furnace, the aluminum enameled wire 4 is conveyed into the tunnel furnace through the conveying of the draw belt and is conveyed out from the other end, the temperature of the tunnel furnace is set to be 115+/-5 ℃, the speed of the conveying belt of the tunnel furnace is set to be less than or equal to 20r/min, when the heat-sealing double-wall pipe 6 moves in the tunnel furnace, the hot melt glue solution can block the front air outlet and the rear air outlet of the double-wall pipe to prevent the welding head of the aluminum enameled wire 4 from being exposed to the air, oxidation is avoided, and further, the liquefied hot melt glue can stick the aluminum enameled wire 4 after hardening, so that the mechanical strength of the enameled wire is increased.
It is to be understood that the above-described embodiments of the present invention are merely illustrative of or explanation of the principles of the present invention and are in no way limiting of the invention. Accordingly, any modification, equivalent replacement, improvement, etc. made without departing from the spirit and scope of the present invention should be included in the scope of the present invention. Furthermore, the appended claims are intended to cover all such changes and modifications that fall within the scope and boundary of the appended claims, or equivalents of such scope and boundary.

Claims (6)

1. The utility model provides a cover pole motor aluminum paint covered wire soldering method which is characterized in that the method comprises the following steps:
paint removal: placing the wire end of the aluminum enameled wire wound into a coil shape into a paint stripping furnace containing paint remover for paint stripping;
primary cleaning: cleaning the wiring end of the aluminum enameled wire after paint removal by clear water;
wiring: winding the non-paint-removed part of the wiring end of the aluminum enameled wire subjected to primary cleaning on the wire core of the outgoing wire simultaneously to form a wiring structure;
soldering tin: putting the lead-free tin bar and the aluminum soldering flux into a soldering tin furnace, and putting the wiring structure into the soldering tin furnace for tinning to form a soldering joint;
and (3) secondary cleaning: cleaning the soldering flux of the aluminum brazing filler metal on the soldering joint;
and (3) sealing: and sleeving the heat-sealed double-wall pipe on the welding joint subjected to secondary cleaning to isolate the welding joint from air.
2. The shaded pole motor aluminum enameled wire soldering method according to claim 1 wherein the wiring comprises: and winding the part of the aluminum enameled wire, which is not subjected to paint removal, on the lead wire core for more than 2 circles, and winding the part of the aluminum enameled wire, which is subjected to paint removal, on the lead wire core for more than 3 circles.
3. The method for soldering an aluminum enameled wire for a shaded pole motor according to claim 1 wherein the soldering comprises: suspending a soldering tin depth limiting block on one side of a soldering tin furnace liner, placing a wiring structure on the limiting block for tinning, wherein,
the soldering tin degree of depth stopper includes: the tin dipping plate comprises two hanging lugs and two tin dipping plates, wherein the hanging lugs are hung on the edges of two opposite sides of the inner container of the tin soldering furnace, the tin dipping plates are arranged between the hanging lugs, the width of each tin dipping plate is half of the width of the inner container of the tin soldering furnace, and the tin dipping plates are downwards concave to a preset depth in the depth direction of the inner container.
4. The method of claim 1, further comprising, prior to telescoping the heat sealed double wall tube over the weld head: and removing burrs and a pull tip structure on the welding head.
5. The method for soldering an aluminum enameled wire for a shaded pole motor according to claim 1 further comprising, before paint removal: and adhering the opposite side of the shielding coil to the paint removing furnace by using gummed paper.
6. The method for soldering an aluminum enameled wire for a shaded pole motor according to claim 1 wherein the soldering comprises: the temperature of the soldering furnace is controlled to be 340-365 ℃ and the soldering time is controlled to be within 2S.
CN202310434751.3A 2023-04-21 2023-04-21 Tin soldering method for covered-pole motor aluminum enameled wire Pending CN116460384A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202310434751.3A CN116460384A (en) 2023-04-21 2023-04-21 Tin soldering method for covered-pole motor aluminum enameled wire

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202310434751.3A CN116460384A (en) 2023-04-21 2023-04-21 Tin soldering method for covered-pole motor aluminum enameled wire

Publications (1)

Publication Number Publication Date
CN116460384A true CN116460384A (en) 2023-07-21

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CN202310434751.3A Pending CN116460384A (en) 2023-04-21 2023-04-21 Tin soldering method for covered-pole motor aluminum enameled wire

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114614633A (en) * 2022-03-15 2022-06-10 佛山市南海区绿智电机设备有限公司 Production process of direct-current aluminum wire motor stator

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114614633A (en) * 2022-03-15 2022-06-10 佛山市南海区绿智电机设备有限公司 Production process of direct-current aluminum wire motor stator

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