CN116444747B - Synthesis method of resorcinol-itaconic acid-formaldehyde copolymer resin - Google Patents

Synthesis method of resorcinol-itaconic acid-formaldehyde copolymer resin Download PDF

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CN116444747B
CN116444747B CN202310065459.9A CN202310065459A CN116444747B CN 116444747 B CN116444747 B CN 116444747B CN 202310065459 A CN202310065459 A CN 202310065459A CN 116444747 B CN116444747 B CN 116444747B
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resorcinol
itaconic acid
formaldehyde
copolymer resin
reddish brown
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CN116444747A (en
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刘万兴
刘秀峥
曹翠莲
陈文文
王保磊
杨延斌
刘�东
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Liaocheng Kinge Synthetic Material Co ltd
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Liaocheng Kinge Synthetic Material Co ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G8/00Condensation polymers of aldehydes or ketones with phenols only
    • C08G8/28Chemically modified polycondensates
    • C08G8/32Chemically modified polycondensates by organic acids or derivatives thereof, e.g. fatty oils

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  • Oil, Petroleum & Natural Gas (AREA)
  • General Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Adhesives Or Adhesive Processes (AREA)
  • Phenolic Resins Or Amino Resins (AREA)

Abstract

The invention discloses a synthesis method of resorcinol-itaconic acid-formaldehyde copolymer resin, which comprises the following steps: firstly, itaconic acid is dissolved in formaldehyde aqueous solution to obtain mixed solution for standby; adding water and resorcinol into a four-neck flask with a stirrer, a dropping funnel, a reflux device and a thermometer, starting stirring, dropping the mixed solution obtained in the step 1 by using the dropping funnel for 0.5-1.5 h, heating for reaction, regulating the PH to 6.5-7.0 by using a NaOH solution, distilling under reduced pressure to remove water in the reaction system, obtaining reddish brown transparent viscous liquid, removing the reddish brown transparent resorcinol-itaconic acid-formaldehyde copolymer resin from the reactor while the reddish brown transparent viscous liquid is hot, and cooling. The molecular structure of the invention has phenolic hydroxyl and carboxyl, and has strong reactivity. Can effectively and accurately capture amine compounds, prevent the amine compounds from corroding polyester fiber materials, endow excellent chemical properties, and greatly improve the adhesive property of rubber and framework materials.

Description

Synthesis method of resorcinol-itaconic acid-formaldehyde copolymer resin
Technical Field
The invention relates to a synthesis method of resorcinol-itaconic acid-formaldehyde copolymer resin.
Background
In recent years, the rapid development of cars, in particular electric cars, also brings unprecedented opportunities to the development of car tires. The car tyre is generally of a semisteel meridian structure, the main stream of skeleton materials is steel wires and polyester fiber cords, the polyester fiber is called PET fiber for short, and the chemical name is polyethylene terephthalate. The polyester cord has the advantages of excellent dimensional stability, high modulus, low shrinkage, good fatigue resistance, small creep, corrosion resistance, good heat resistance and the like, and is an excellent framework material of radial tires for cars. In the actual production of such tires, the bonding material of the rubber and the matrix material is generally a metaformaldehyde white system, specifically a composite bonding system of resorcinol donor, methylene donor and white carbon black. Resorcinol donors are mainly resorcinol, resorcinol pre-dispersion, resorcinol-formaldehyde resin, modified resorcinol-formaldehyde resin, and the like; as the methylene donor, hexamethylenetetramine, hexamethoxymethyl melamine, tetrachlorohydroquinone and the like are mainly used.
However, since the polyester fiber has smooth surface, poor hydrophilicity, lack of active groups, high ester bond content, one hydroxyl group and one carboxyl group at each end, inactive chemical activity, and difficult condensation reaction with a meta-alpha-formaldehyde bonding system, which is one of the important reasons for poor bonding strength between the polyester cord and the rubber, and the other important reasons for poor bonding strength between the polyester cord and the rubber are that amine compounds in the rubber cause aging of the polyester layer, the amine compounds are from vulcanization accelerators and antioxidants of rubber compounding agents, ester bonds of polymer molecules of the polyester fiber are easily hydrolyzed by the amine compounds, so that the polymer molecules are broken, the bonding state is broken, the surface of the impregnated polyester cord is wrapped by glue, but the amine compounds can still pass through the glue layer to swim to the surface of the polyester fiber for breaking reaction, so that the bonding strength is greatly reduced.
For these reasons, the application of polyester fiber as a tire framework material is limited, especially the framework material of high-speed heavy-duty tires and engineering tires with large load capacity is easy to generate heat, and the high heat accelerates the chemical reaction of amine compounds and polyester fiber molecular ester bonds, so that the framework material structure is damaged, the adhesive strength of the tire is reduced, the delamination shoulder space phenomenon occurs, and the service life of the tire is greatly shortened.
Disclosure of Invention
The invention aims to provide a synthesis method of resorcinol-itaconic acid-formaldehyde copolymer resin, which aims to solve the problems in the background art.
In order to achieve the above purpose, the present invention provides the following technical solutions: a method for synthesizing resorcinol-itaconic acid-formaldehyde copolymer resin comprises the following steps:
1) Firstly, itaconic acid is dissolved in formaldehyde aqueous solution to obtain mixed solution for standby;
2) Adding water and resorcinol into a four-neck flask with a stirrer, a dropping funnel, a reflux device and a thermometer, starting stirring, heating and keeping the temperature at 78-82 ℃ to enable resorcinol to be completely dissolved, heating and keeping the temperature at 80-95 ℃, dropping the mixed solution obtained in the step 1 by using the dropping funnel for 0.5-1.5 h, reacting for 2-8 h at 90-98 ℃ after the dropping is completed, adjusting the PH to 6.5-7.0 by using NaOH solution, decompressing and distilling to remove water in a reaction system, obtaining reddish brown transparent viscous liquid, removing the reactor when the reddish brown transparent resorcinol-itaconic acid-formaldehyde copolymer resin is obtained after cooling.
Further, the mol ratio of the resorcinol to the itaconic acid to the formaldehyde is 1:0.05-0.4:0.5-1.6.
Compared with the prior art, the invention has the beneficial effects that: the resorcinol-itaconic acid-formaldehyde copolymer resin of the invention has phenolic hydroxyl and carboxyl groups and has strong reactivity. When the fiber-reinforced polyester fiber composite material is applied to tires and other rubber products which take polyester fiber cords as framework materials, amine compounds can be effectively and accurately captured, the corrosion of the amine compounds on the polyester fiber materials is prevented, excellent chemical properties can be endowed, and the adhesive property of rubber and the framework materials is greatly improved. The research shows that the resorcinol-itaconic acid-formaldehyde copolymer resin can be applied to the production process of tires and rubber products, in particular to the adhesive effect between the framework materials of polyester fiber and polyamide fiber materials and rubber is obvious, and the adhesive effect is obviously higher than that of the existing adhesive system.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely, and it is apparent that the described embodiments are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
A method for synthesizing resorcinol-itaconic acid-formaldehyde copolymer resin comprises the following steps:
1) Firstly, itaconic acid is dissolved in formaldehyde aqueous solution to obtain mixed solution for standby;
2) Adding water and resorcinol into a four-neck flask with a stirrer, a dropping funnel, a reflux device and a thermometer, starting stirring, heating and keeping the temperature at 78-82 ℃ to enable resorcinol to be completely dissolved, heating and keeping the temperature at 80-95 ℃, dropping the mixed solution obtained in the step 1 by using the dropping funnel for 0.5-1.5 h, reacting for 2-8 h at 90-98 ℃, adjusting the PH to 6.5-7.0 by using NaOH solution, decompressing and distilling to remove water in a reaction system, obtaining reddish brown transparent viscous liquid, removing the reactor when the reddish brown transparent resorcinol-itaconic acid-formaldehyde copolymer resin is obtained after cooling.
Further, the mol ratio of the resorcinol to the itaconic acid to the formaldehyde is 1:0.05-0.4:0.5-1.6.
Example 1
First, 5.2g of itaconic acid was dissolved in 16.3g of 37% aqueous formaldehyde solution to obtain a mixed solution for use. Adding 20ml of water and 44g of resorcinol into a 250ml four-neck flask with a stirrer, a dropping funnel, a reflux device and a thermometer, starting stirring, heating and keeping the temperature at 78-82 ℃ to dissolve resorcinol completely, heating and keeping the temperature to 80-95 ℃, dropwise adding a mixed solution of itaconic acid and formaldehyde with the dropping funnel for 0.5-1.5 h, reacting for 5.5h at 90-98 ℃, adjusting the PH to 6.5-7.0 with NaOH solution, distilling under reduced pressure to remove water in the reaction system to obtain reddish brown transparent viscous liquid, removing the reactor when the reactor is still hot, and cooling to obtain reddish brown transparent solid. The softening point of the detected product was 96.5℃and the free resorcinol content was 1.12%.
Example 2
First, 5.2g of itaconic acid was dissolved in 26.0g of 37% aqueous formaldehyde solution to obtain a mixed solution for use. Adding 20ml of water and 44g of resorcinol into a 250ml four-neck flask with a stirrer, a dropping funnel, a reflux device and a thermometer, starting stirring, heating and keeping the temperature at 78-82 ℃ to dissolve resorcinol completely, heating and keeping the temperature to 80-95 ℃, dropwise adding a mixed solution of itaconic acid and formaldehyde with the dropping funnel for 0.5-1.5 h, reacting for 6.5h at 90-98 ℃, adjusting the PH to 6.5-7.0 with NaOH solution, distilling under reduced pressure to remove water in the reaction system to obtain reddish brown transparent viscous liquid, removing the reactor when the reactor is still hot, and cooling to obtain reddish brown transparent solid. The softening point of the detected product was 99.3℃and the free resorcinol content was 0.46%.
Example 3
First, 10.5g of itaconic acid was dissolved in 16.3g of 37% aqueous formaldehyde solution to obtain a mixed solution for use. Adding 20ml of water and 44g of resorcinol into a 250ml four-neck flask with a stirrer, a dropping funnel, a reflux device and a thermometer, starting stirring, heating and keeping the temperature at 78-82 ℃ to dissolve resorcinol completely, heating and keeping the temperature to 80-95 ℃, dropwise adding a mixed solution of itaconic acid and formaldehyde with the dropping funnel for 0.5-1.5 h, reacting for 5.5h at 90-98 ℃, adjusting the PH to 6.5-7.0 with NaOH solution, distilling under reduced pressure to remove water in the reaction system to obtain reddish brown transparent viscous liquid, removing the reactor when the reactor is still hot, and cooling to obtain reddish brown transparent solid. The softening point of the product was 88.4℃and the free resorcinol content was 0.82%.
Example 4
First, 10.5g of itaconic acid was dissolved in 26.0g of 37% aqueous formaldehyde solution to obtain a mixed solution for use. Adding 20ml of water and 44g of resorcinol into a 250ml four-neck flask with a stirrer, a dropping funnel, a reflux device and a thermometer, starting stirring, heating and keeping the temperature at 78-82 ℃ to dissolve resorcinol completely, heating and keeping the temperature to 80-95 ℃, dropwise adding a mixed solution of itaconic acid and formaldehyde with the dropping funnel for 0.5-1.5 h, reacting for 6.5h at 90-98 ℃, adjusting the PH to 6.5-7.0 with NaOH solution, distilling under reduced pressure to remove water in the reaction system to obtain reddish brown transparent viscous liquid, removing the reactor when the reactor is still hot, and cooling to obtain reddish brown transparent solid. The softening point of the detected product was 95.7℃and the free resorcinol content was 0.40%.
Example 5
15.6g of itaconic acid was first dissolved in 29.2g of 37% aqueous formaldehyde solution to obtain a mixed solution for use. Adding 20ml of water and 44g of resorcinol into a 250ml four-neck flask with a stirrer, a dropping funnel, a reflux device and a thermometer, starting stirring, heating and keeping the temperature at 78-82 ℃ to dissolve resorcinol completely, heating and keeping the temperature to 80-95 ℃, dropwise adding a mixed solution of itaconic acid and formaldehyde with the dropping funnel for 0.5-1.5 h, reacting for 5.0h at 90-98 ℃, adjusting the PH to 6.5-7.0 with NaOH solution, distilling under reduced pressure to remove water in the reaction system to obtain reddish brown transparent viscous liquid, removing the reactor when the reactor is still hot, and cooling to obtain reddish brown transparent solid. The softening point of the detected product was 80.5℃and the free resorcinol content was 0.42%.
Example 6
15.6g of itaconic acid was first dissolved in 39.0g of 37% aqueous formaldehyde solution to obtain a mixed solution for use. Adding 20ml of water and 44g of resorcinol into a 250ml four-neck flask with a stirrer, a dropping funnel, a reflux device and a thermometer, starting stirring, heating and keeping the temperature at 78-82 ℃ to dissolve resorcinol completely, heating and keeping the temperature to 80-95 ℃, dropwise adding a mixed solution of itaconic acid and formaldehyde with the dropping funnel for 0.5-1.5 h, reacting for 6.0h at 90-98 ℃, adjusting the PH to 6.5-7.0 with NaOH solution, distilling under reduced pressure to remove water in the reaction system to obtain reddish brown transparent viscous liquid, removing the reactor while the reactor is still hot, and cooling to obtain reddish brown transparent solid. The softening point of the product was measured to be 87.2℃and the free resorcinol content was 0.25%.
The resorcinol-itaconic acid-formaldehyde copolymer resin structure has phenolic hydroxyl and carboxyl groups, has strong reactivity, can effectively and accurately capture amine compounds when being applied to tires and other rubber products taking polyester fiber cords as framework materials, and can prevent the amine compounds from corroding polyester fiber materials due to the fact that the amine compounds are derived from rubber compounding agent vulcanization accelerators and anti-aging agents, and can endow excellent chemical properties. The research shows that the resorcinol-itaconic acid-formaldehyde copolymer resin is applied to the production process of tires and rubber products, in particular to the adhesive effect between the framework materials of polyester fiber and polyamide fiber materials and rubber, which is obviously higher than that of the existing adhesive system.
The resorcinol-itaconic acid-formaldehyde copolymer resin of the example was used in the adhesion of rubber to polyester fiber cords and compared to similar substances commonly used today, the comparison being resorcinol pre-dispersion and resorcinol-formaldehyde resin, and the sizing test formulations were designed as described in Table 1, and the three sizes were mixed in the same process. The test compounds were tested for their vulcanization characteristics, physical properties of the vulcanizates and H extraction force of the vulcanizates, respectively, and the data of the tests are listed in the following tables, respectively. Experiments prove that the equal amount of resorcinol-itaconic acid-formaldehyde copolymer resin is used for replacing three sizing materials of resorcinol pre-dispersion and resorcinol-formaldehyde resin, the Mooney scorch time and t90 of the sizing materials are slightly prolonged, the physical properties and dynamic mechanical properties of vulcanized rubber are equivalent, and the adhesive property and the adhesive aging resistance are obviously improved.
Table 1 test recipe
TABLE 2 vulcanization Properties of compounds
TABLE 3 physical Properties of the vulcanizate
TABLE 4 test of H extraction force N of vulcanizates
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (2)

1. The synthesis method of the resorcinol-itaconic acid-formaldehyde copolymer resin is characterized by comprising the following steps:
1) Firstly, itaconic acid is dissolved in formaldehyde aqueous solution to obtain mixed solution for standby;
2) Adding water and resorcinol into a four-neck flask with a stirrer, a dropping funnel, a reflux device and a thermometer, starting stirring, heating and keeping the temperature at 78-82 ℃ to enable resorcinol to be completely dissolved, heating and keeping the temperature at 80-95 ℃, dropping the mixed solution obtained in the step 1 by using the dropping funnel for 0.5-1.5 h, reacting for 2-8 h at 90-98 ℃ after the dropping is completed, adjusting the PH to 6.5-7.0 by using NaOH solution, decompressing and distilling to remove water in a reaction system, obtaining reddish brown transparent viscous liquid, removing the reactor when the reddish brown transparent resorcinol-itaconic acid-formaldehyde copolymer resin is obtained after cooling.
2. The method for synthesizing resorcinol-itaconic acid-formaldehyde copolymer resin according to claim 1, wherein the molar ratio of resorcinol, itaconic acid and formaldehyde is 1:0.05-0.4:0.5-1.6.
CN202310065459.9A 2023-02-06 2023-02-06 Synthesis method of resorcinol-itaconic acid-formaldehyde copolymer resin Active CN116444747B (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0004402A1 (en) * 1978-03-18 1979-10-03 Hoechst Aktiengesellschaft Use of modified novolaks as a reinforcing resin for polymers, rubber or rubber based adhesives
CN1093724A (en) * 1993-02-03 1994-10-19 住友化学工业株式会社 Reinforcing rubber articles, its production method and suitable rubber combination
WO2000000691A1 (en) * 1998-06-30 2000-01-06 Peach State Labs, Inc. Stain resistant polymers and compositions
CN101230122A (en) * 2008-02-27 2008-07-30 深圳市容大电子材料有限公司 Anhydride modified alkyd resin and photoresist composition obtained thereby
JP2016069526A (en) * 2014-09-30 2016-05-09 東レ株式会社 Adhesive for fiber and rubber, and producing method of adhesive for fiber and rubber
CN105793368A (en) * 2013-10-25 2016-07-20 Ppg工业俄亥俄公司 Aqueous-based coating composition containing hydroxy-terminated polybutadiene

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0004402A1 (en) * 1978-03-18 1979-10-03 Hoechst Aktiengesellschaft Use of modified novolaks as a reinforcing resin for polymers, rubber or rubber based adhesives
CN1093724A (en) * 1993-02-03 1994-10-19 住友化学工业株式会社 Reinforcing rubber articles, its production method and suitable rubber combination
WO2000000691A1 (en) * 1998-06-30 2000-01-06 Peach State Labs, Inc. Stain resistant polymers and compositions
CN101230122A (en) * 2008-02-27 2008-07-30 深圳市容大电子材料有限公司 Anhydride modified alkyd resin and photoresist composition obtained thereby
CN105793368A (en) * 2013-10-25 2016-07-20 Ppg工业俄亥俄公司 Aqueous-based coating composition containing hydroxy-terminated polybutadiene
JP2016069526A (en) * 2014-09-30 2016-05-09 東レ株式会社 Adhesive for fiber and rubber, and producing method of adhesive for fiber and rubber

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