CN116443829A - Method, product and system for co-producing phosphoric acid through nitric phosphate fertilizer device - Google Patents

Method, product and system for co-producing phosphoric acid through nitric phosphate fertilizer device Download PDF

Info

Publication number
CN116443829A
CN116443829A CN202210005872.1A CN202210005872A CN116443829A CN 116443829 A CN116443829 A CN 116443829A CN 202210005872 A CN202210005872 A CN 202210005872A CN 116443829 A CN116443829 A CN 116443829A
Authority
CN
China
Prior art keywords
solution
phosphoric acid
extraction
acidolysis
acid
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202210005872.1A
Other languages
Chinese (zh)
Inventor
黄德明
赵国军
黄仕英
方进
刘法安
程静
张凌云
冯军强
华建青
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shenzhen Batian Ecotypic Engineering Co Ltd
Guizhou Batian Ecotypic Engineering Co Ltd
Original Assignee
Shenzhen Batian Ecotypic Engineering Co Ltd
Guizhou Batian Ecotypic Engineering Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shenzhen Batian Ecotypic Engineering Co Ltd, Guizhou Batian Ecotypic Engineering Co Ltd filed Critical Shenzhen Batian Ecotypic Engineering Co Ltd
Priority to CN202210005872.1A priority Critical patent/CN116443829A/en
Publication of CN116443829A publication Critical patent/CN116443829A/en
Pending legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B25/00Phosphorus; Compounds thereof
    • C01B25/16Oxyacids of phosphorus; Salts thereof
    • C01B25/18Phosphoric acid
    • C01B25/22Preparation by reacting phosphate-containing material with an acid, e.g. wet process
    • C01B25/2208Preparation by reacting phosphate-containing material with an acid, e.g. wet process with an acid or a mixture of acids other than sulfuric acid
    • C01B25/2216Preparation by reacting phosphate-containing material with an acid, e.g. wet process with an acid or a mixture of acids other than sulfuric acid with nitric acid or nitrous vapours in aqueous medium
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B25/00Phosphorus; Compounds thereof
    • C01B25/16Oxyacids of phosphorus; Salts thereof
    • C01B25/18Phosphoric acid
    • C01B25/234Purification; Stabilisation; Concentration
    • C01B25/2343Concentration concomitant with purification, e.g. elimination of fluorine
    • C01B25/2346Concentration
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B25/00Phosphorus; Compounds thereof
    • C01B25/16Oxyacids of phosphorus; Salts thereof
    • C01B25/18Phosphoric acid
    • C01B25/234Purification; Stabilisation; Concentration
    • C01B25/237Selective elimination of impurities
    • C01B25/238Cationic impurities, e.g. arsenic compounds
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01FCOMPOUNDS OF THE METALS BERYLLIUM, MAGNESIUM, ALUMINIUM, CALCIUM, STRONTIUM, BARIUM, RADIUM, THORIUM, OR OF THE RARE-EARTH METALS
    • C01F11/00Compounds of calcium, strontium, or barium
    • C01F11/36Nitrates
    • C01F11/38Preparation with nitric acid or nitrogen oxides
    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05FORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
    • C05F7/00Fertilisers from waste water, sewage sludge, sea slime, ooze or similar masses
    • C05F7/005Waste water from industrial processing material neither of agricultural nor of animal origin
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K17/00Soil-conditioning materials or soil-stabilising materials
    • C09K17/02Soil-conditioning materials or soil-stabilising materials containing inorganic compounds only
    • C09K17/06Calcium compounds, e.g. lime
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A40/00Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
    • Y02A40/10Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture
    • Y02A40/20Fertilizers of biological origin, e.g. guano or fertilizers made from animal corpses

Abstract

The invention discloses a method, a product and a system for co-producing phosphoric acid through a nitrophosphate fertilizer device; wherein, the method for co-producing phosphoric acid by the nitrophosphate fertilizer device comprises the following steps: acidolysis is carried out on phosphorite or phosphate concentrate by nitric acid, and acid insoluble matters are separated to obtain acidolysis solution; freezing and crystallizing acidolysis solution, and carrying out solid-liquid separation to obtain a first solution; adding the first solution into sulfuric acid solution for decalcification to obtain a second solution; performing denitration treatment on the second solution to obtain a third solution; extracting the third solution by an extraction solvent to obtain an extraction phase; and carrying out back extraction on the extract phase to obtain a phosphoric acid solution. According to the method, the phosphate ore or the phosphate concentrate raw material is produced and prepared to obtain the high-purity phosphoric acid, byproducts in the production process can be directly used for preparing fertilizer or used as independent products, nitric acid and the extractant can be recycled, and the production cost is reduced.

Description

Method, product and system for co-producing phosphoric acid through nitric phosphate fertilizer device
Technical Field
The invention relates to the technical field of phosphorite processing, in particular to a method, a product and a system for co-producing phosphoric acid through a nitrophosphate fertilizer device.
Background
In the production of phosphoric acid, the method used is generally wet phosphoric acid, and the wet phosphoric acid has problems that a large amount of phosphogypsum is mainly generated, and the silicon component contained in phosphogypsum is difficult to separate, and the phosphorus component which is not completely decomposed is also contained in phosphogypsum, so that the phosphogypsum is difficult to use. And the phosphoric acid of the wet phosphoric acid needs to be desulfurized, the process is complex, the utilization rate of byproducts is low, and the quality of the phosphoric acid is difficult to improve.
The invention solves a plurality of problems existing in the wet phosphoric acid production by improving the process and equipment of the nitrophosphate fertilizer, greatly improves the yield, the yield and the quality of the phosphoric acid, and can recycle byproducts or be used as a high-quality raw material for fertilizer production.
Disclosure of Invention
In order to solve the technical problems, the invention provides a method for co-producing phosphoric acid by a nitrophosphate fertilizer device, which comprises the following steps:
acidolysis is carried out on phosphorite or phosphate concentrate by nitric acid, and acid insoluble matters are separated to obtain acidolysis solution;
freezing and crystallizing the acidolysis solution, and carrying out solid-liquid separation to obtain a first solution and calcium nitrate crystals;
adding the first solution into sulfuric acid solution for decalcification to obtain second solution and calcium sulfate;
performing denitration treatment on the second solution to obtain a third solution;
extracting the third solution by an extraction solvent to obtain an extraction phase;
and carrying out back extraction on the extract phase to obtain a phosphoric acid solution.
In some embodiments, the acidolysis solution is obtained by directly filtering and separating the liquid phase component in acidolysis solution; or in other embodiments, the acidolysis solution comprises a solution obtained by directly filtering and separating liquid phase components in acidolysis slurry and combining washing solutions obtained by washing solid phase components decomposed by acidolysis with process water one or more times.
In some embodiments, the acidolysis solution of the phosphate concentrate mainly contains phosphate obtained by acidolysis of nitric acid, and the impurity metals include calcium ions and the like, nitrate, and the like, for example. In a preferred embodiment, the nitric acid added during acidolysis may be in a relative excess to complete the reaction of the phosphate ore or phosphate concentrate feed.
In some embodiments, the acid insoluble material obtained by solid-liquid separation mainly contains acid insoluble salts of calcium magnesium silicate; in a preferred embodiment, the acid insoluble material obtained by acidolysis can be prepared as a soil conditioner product for soil improvement based on effective use of the elements contained in the acid insoluble material.
In some embodiments, the acid is hydrolyzedThe liquid freezing crystallization temperature is-10 ℃ to-5 ℃, and 60-85% of calcium nitrate is mixed with Ca (NO) 3 ) 2 ·4H 2 Separating out O crystal forms; and then carrying out vacuum filtration on the frozen solution to promote coagulation and precipitation of crystal grains, and obtaining a first solution for removing impurity calcium for the first time.
In a more preferred embodiment, the acid hydrolysis solution is frozen to a temperature of-8 ℃ to-5 ℃, and then directly sent into a vacuum filter for filtration and separation, and the first solution is obtained after filtration.
Or in the specific preferred embodiment, the solid phase component obtained after filtration and separation is filtered to obtain a filter cake in a filter pressing mode, the filter cake is washed by frozen nitric acid and frozen water, part of the generated washing liquid is circularly combined into acidolysis liquid for refreezing and crystallizing separation, and the other part of the washing liquid is added into an acidolysis tank for acidolysis.
In some embodiments, a solution of sulfuric acid is added to the first solution.
In a more preferred embodiment, the sulfate in the sulfuric acid solution added is excessive to avoid introducing sulfate impurities; i.e. the molar amount of sulfate in the added sulfuric acid does not exceed the molar amount of calcium ions in the first solution, in order to prevent sulfate affecting the quality of phosphoric acid from being contained in the second solution after decalcification.
In a preferred embodiment, the molar amount of sulfate in the sulfuric acid solution is not excessive relative to the molar amount of calcium ions, it being advantageous for the subsequent removal of impurities to keep the concentration of sulfate in the second solution below 0.5% after decalcification; in a more preferred embodiment, the concentration of sulfate in the second solution is kept below 0.1% after decalcification; more preferably, the concentration of sulfate in the second solution is kept below 0.01% after decalcification.
In a preferred embodiment, the second solution is subjected to a dehalogenation treatment by evaporating and concentrating the second solution to remove nitric acid.
And in a preferred embodiment, the evaporation temperature for removing nitric acid by evaporating and concentrating the second solution is adjustable between 120 and 180 ℃; in a more preferred embodiment, the temperature at which the nitric acid is removed by evaporation concentration is maintained between 160 and 177 ℃. When evaporated to a nitrate concentration of less than 1% in the system, it is advantageous for the subsequent removal of metallic impurities and the formation of phosphoric acid; further in a more preferred embodiment, the concentration of nitrate in the system is less than 0.5% by evaporation; more preferably, the concentration of nitrate in the system is less than 0.1% by evaporation.
And in a preferred embodiment, the third solution after removal of nitric acid by evaporation concentration of the second solution contains nitrate ions at a concentration of less than 0.5%. More preferably, the nitrate ion concentration contained in the third solution is less than 0.1%.
In a preferred embodiment, the extraction is a multistage cross-flow extraction; so that the extraction efficiency is more sufficient.
The term "multistage cross-flow extraction" is a chemical term and refers to a process in which multistage cross-flow extraction is performed in multistage series-connected equipment. Each stage comprises an extraction chamber and a re-extraction chamber. In the extraction chamber the donor phase is contacted with an extraction solvent which is reextracted upon in the reextraction chamber by contact with the recipient phase, the extraction solvent flowing in the same stage in a suitable manner crosswise to the donor and recipient phases, while the donor and recipient phases flow in countercurrent through some or all of the stages.
In a preferred embodiment, the above method further comprises the steps of:
and back-extracting the extracted phase obtained by extraction, and separating to obtain phosphoric acid and an extraction solvent which can be recycled for extraction.
In a preferred embodiment, the extraction solvent comprises at least one of n-butanol and isoamyl alcohol, and preferably, the extraction solvent comprises n-butanol and isoamyl alcohol. And, the extraction solvent comprises tributyl phosphate.
In a preferred embodiment, the third solution is removed by extraction with an extraction solvent, wherein the volume ratio of the extraction solvent to the third solution is 0.5-5:1.
And, in some specific embodiments, the organic extraction solvent used in the above extraction step may include normal butanol, isoamyl alcohol, sulfonated kerosene, no. 260 solvent oil, 406# environmental solvent oil, and other common metal ion extraction solvents. In a particularly preferred embodiment, the extraction solvent used in step S50 is a mixture of n-butanol and isoamyl alcohol, the ratio of n-butanol to isoamyl alcohol in the mixed extraction solvent being 1:0.5-2, preferably the ratio of n-butanol to isoamyl alcohol being 1:1. In the extraction, the volume ratio of the addition amount of the extraction solvent to the third solution is 0.5-5:1; preferably, the volume ratio of the addition amount of the extraction solvent to the third solution is 1-2: 1.
in a preferred embodiment, the stripping solvent used in the stripping process is pure water.
In a preferred embodiment, before the step of back-extracting the extract phase, the method further comprises:
washing the extraction phase to obtain a solution containing metal ions;
and concentrating the solution containing metal ions to obtain medium trace elements serving as raw materials for producing fertilizer products.
In a preferred embodiment, the above method further comprises the steps of:
the solution containing the metal ions is used for preparing the medium trace element fertilizer.
In a preferred embodiment, the method further comprises:
the nitric acid used for acidolysis of the phosphate ore or phosphate concentrate is at least partly derived from nitric acid obtained by evaporation of the second solution.
In a specific embodiment, acidolysis of the phosphate ore or phosphate concentrate comprises: the nitric acid with the mass concentration of 65 percent and the dilute nitric acid with the mass concentration of 35 to 45 percent generated in the calcium nitrate filtering process are added into an acidolysis tank together with the medium-low grade phosphate rock powder for acidolysis reaction. The acidolysis reaction process comprises the following steps:
the main reaction:
side reaction:
the nitric acid dosage is as follows: caO, mgO, fe2O3 and Al2O3 in the medium-low grade phosphate rock powder are completely reacted with nitric acid to obtain 110-115% of theoretical amount of nitric acid, and after acidolysis reaction, filter pressing is performed to remove acid insoluble substances and impurities, and the filtrate is acidolysis solution.
In a specific embodiment, the freeze crystallization of the acidolysis solution comprises: adding acidolysis solution obtained by acidolysis into a crystallizer, performing indirect heat exchange with a coolant to perform crystallization and cooling to form calcium nitrate crystal suspension, wherein the operation is as follows: adding acidolysis solution into a crystallizer with a coil under normal pressure under stirring, indirectly exchanging heat between ammonia water with the mass concentration of 20% and the acidolysis solution in the coil, cooling the acidolysis solution to the temperature of-5 ℃ to-8 ℃ to precipitate calcium nitrate crystals, vacuum filtering the crystal suspension to separate calcium nitrate and filtrate, adding frozen nitric acid and frozen water to wash a calcium nitrate filter cake, returning the washing solution to acidolysis, and ammonifying the obtained calcium nitrate to obtain an ammonium calcium nitrate product.
In a specific embodiment, adding a sulfate-containing solution to the first solution to decalcify comprises: adding the filtrate into a calcium removal tank, controlling the temperature to be 60-75 ℃, adding concentrated sulfuric acid, reacting for 60-120 minutes under stirring, and filtering the reaction liquid after the reaction time expires to obtain white phosphogypsum (calcium sulfate) and a calcium removal mother solution; the reaction formula is: SO (SO) 4 2- +Ca 2+ =CaSO 4 The method comprises the steps of carrying out a first treatment on the surface of the The addition amount of the concentrated sulfuric acid is Ca in the filtrate 2+ With SO 4 2- 80 to 90 percent of the theoretical dosage of sulfuric acid required in the complete reaction.
The invention also provides a phosphoric acid product prepared according to the method for co-producing phosphoric acid through the nitrophosphate fertilizer device.
The invention also provides a system for co-producing phosphoric acid by the nitrophosphate fertilizer device, which comprises:
the acidolysis tank is used for carrying out acidolysis reaction on phosphorite or phosphate concentrate;
the first solid-liquid separation device is used for carrying out solid-liquid separation on acidolysis slurry after acidolysis so as to obtain acidolysis solution;
the freezing and crystallizing device is used for freezing and crystallizing the acidolysis solution;
the second solid-liquid separation device is used for carrying out solid-liquid separation on the acidolysis solution of the frozen crystals so as to obtain a first solution;
the decalcification reaction device is used for carrying out decalcification reaction on the first solution and the sulfuric acid solution;
the third solid-liquid separation device is also used for carrying out solid-liquid separation on the product of the decalcification reaction so as to obtain a second solution;
the denitration device is used for evaporating the second solution to remove nitric acid so as to obtain a concentrated denitration third solution and nitric acid;
the extraction device is used for extracting the third solution by using an extraction solvent to obtain an extraction phase;
and the back extraction device is used for carrying out back extraction on the extraction phase to obtain phosphoric acid.
In a preferred embodiment, the denitration device is connected with an acidolysis tank, so that nitric acid removed by the denitration device enters the acidolysis tank.
In a preferred embodiment, the first and/or second and/or third solid-liquid separation device is one of a settling tank, a filter press or a suction filter.
In a preferred embodiment, the first solid-liquid separation device, the second solid-liquid separation device, and the third solid-liquid separation device are the same solid-liquid separation device that is recycled.
In a preferred embodiment, the system further comprises:
and the back extraction device is used for carrying out back extraction on the extraction phase of the extraction device.
In a preferred embodiment, the system further comprises:
the washing device is positioned between the extraction device and the back extraction device and is used for washing the extraction phase of the extraction device to obtain washing liquid containing metal ions.
And the first concentrating device is used for concentrating the washing liquid containing the metal ions to obtain medium and trace elements for preparing fertilizer products.
In a preferred embodiment, the extraction device comprises one of a rotating disk extraction column, a multistage centrifugal extraction column, a vibrating screen plate column or a screen plate extraction column.
In a preferred embodiment, the system further comprises:
and the second concentration device is used for concentrating the extraction phase of the back extraction device.
According to the preparation method and the phosphoric acid preparation system, the phosphoric acid with high purity is prepared by producing and preparing the phosphorite or phosphate concentrate raw material, byproducts in the production process can be directly used for preparing the fertilizer or used as independent products, the phosphoric acid and the extracting agent can be recycled, and the produced calcium sulfate is high in quality and can meet various industrial application requirements, so that the process for co-producing the phosphoric acid by the nitrophosphate fertilizer device does not have any waste, nitric acid can be removed by evaporation due to acidolysis of nitric acid and calcium removal of sulfuric acid in the phosphoric acid preparation process, the sulfuric acid consumption does not lead to the need of a desulfurization process, and the phosphoric acid purification process is simpler.
Drawings
FIG. 1 is a schematic diagram of a process for co-producing phosphoric acid by a nitrophosphate device in one embodiment;
FIG. 2 is a schematic diagram of multistage cross-flow extraction, washing and stripping to obtain phosphoric acid in one embodiment;
FIG. 3 is a schematic diagram of a system for co-producing phosphoric acid by a nitrophosphate device in one embodiment.
Detailed Description
The achievement of the objects, functional features and advantages of the present invention will be further described with reference to the accompanying drawings, in conjunction with the embodiments. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention.
One embodiment of the invention provides a method for co-producing phosphoric acid by a nitrophosphate fertilizer device; the method takes phosphorite or phosphate concentrate as raw material to prepare and obtain phosphoric acid.
In some embodiments, the phosphorite raw material used for preparing phosphoric acid is high-grade phosphorite obtained by natural mining, and the phosphate concentrate is obtained by removing impurities or purifying medium-low-grade phosphorite.
Further, fig. 1 shows a schematic diagram of a method for co-producing phosphoric acid in one embodiment, the method comprising:
s10, acidolysis is carried out on phosphorite raw materials by nitric acid or mixed acid containing nitric acid, and acid insoluble substances are separated and removed to obtain acidolysis solution;
s20, freezing and crystallizing calcium nitrate from acidolysis solution, and filtering out the crystallized calcium nitrate to obtain a first solution;
s30, adding sulfuric acid solution into the first solution to obtain a second solution for further removing calcium;
s40, concentrating the second solution to volatilize excessive nitric acid from the second solution, so as to obtain a concentrated and denitrated third solution;
s50, extracting the third solution in the step S40 to separate phosphoric acid and part of metal ions from the third solution into an extraction phase; then washing to remove metal ions from the extraction phase by washing; and back-extracting the washed extraction phase to enable the phosphoric acid to return to the aqueous phase from the organic extraction solvent, thereby obtaining the phosphoric acid.
In some embodiments, the acidolysis solution in step S10 is obtained by directly filtering and separating the liquid phase component in the acidolysis solution; or in other embodiments, the acidolysis solution comprises a washing solution obtained by directly filtering and separating liquid phase components in acidolysis slurry and washing solid phase components decomposed by acidolysis with process water for one or more times;
the acidolysis solution of phosphorite mainly contains phosphate radical obtained by acidolysis of nitric acid, and impurity metals such as calcium ion, nitrate radical and the like. In a preferred embodiment, the nitric acid added during acidolysis may be in a relative excess to complete the reaction of the phosphate rock feedstock.
In this embodiment, the acid-insoluble substance obtained by solid-liquid separation mainly contains an acid-insoluble salt of calcium magnesium silicate; in a preferred embodiment, the acid insoluble material obtained by acidolysis can be prepared as a soil conditioner product for soil improvement based on effective use of the elements contained in the acid insoluble material.
In the step S20, freezing and crystallizing calcium nitrate from acidolysis solution, and filtering out the crystallized calcium nitrate to obtain a first solution; specifically, in step S20, by freezing and crystallizing the acidolysis solution, a large amount of calcium ions and part of metal ions are separated out in the form of nitrate crystals during the freezing and crystallizing process; for example, the calcium nitrate is frozen to a temperature of-10 ℃ to-5 ℃ and preferably-8 ℃ to-5 ℃ in the acidolysis solution, and 60 to 85% of the calcium nitrate is added with Ca (NO 3 ) 2 ·4H 2 Separating out O crystal forms; then directly sending the solution into a vacuum filter for filtering and separating, and obtaining a liquid phase component after filtering to obtain a first solution.
Or in specific preferred implementation details, filtering the solid phase component obtained after filtration and separation, such as a filter cake obtained by filtering in a filter pressing mode, washing the filter cake by using frozen nitric acid and frozen water, and adding part of the generated washing liquid into acidolysis liquid for freezing and crystallizing separation again in a system circulation way, wherein the other part of the washing liquid is added into an acidolysis tank for acidolysis.
In the step S30, sulfuric acid solution is added into the first solution, so that the residual calcium ions in the first solution are separated out as slightly soluble or indissoluble calcium sulfate, and solid-liquid separation is carried out; the solid phase component obtained is a second solution containing a certain amount of calcium sulfate such as calcium sulfate hemihydrate, and further removing calcium.
In embodiments, the sulfuric acid solution is excessive to avoid introducing sulfate impurities; i.e. the molar amount of sulfuric acid added does not exceed the molar amount of calcium ions in the first solution, in order to prevent sulfate groups affecting the quality of phosphoric acid from being contained in the second solution after decalcification.
In an embodiment, the sulfuric acid solution is not excessive, and the concentration of sulfate in the second solution is kept below 0.5% after decalcification, which is advantageous for subsequent removal of impurities; in a more preferred embodiment, the concentration of sulfate in the second solution is kept below 0.1% after decalcification; more preferably, the concentration of sulfate in the second solution is kept below 0.01% after decalcification.
And in the step S40, concentrating the second solution to volatilize and escape excessive nitric acid from the second solution, thereby obtaining a concentrated and denitrated third solution.
And in a preferred embodiment, the evaporation temperature for removing nitric acid by evaporating and concentrating the second solution is adjustable between 120 and 180 ℃; in a more preferred embodiment, the temperature at which the nitric acid is removed by evaporation concentration is maintained between 160 and 177 ℃. When evaporated to a nitrate concentration of less than 0.5% in the system, it is advantageous for the subsequent removal of metallic impurities and the formation of phosphoric acid; further in a more preferred embodiment, the concentration of nitrate in the system is less than 0.1% by evaporation; more preferably, the concentration of nitrate in the system is less than 0.01% by evaporation.
And in an embodiment, the third solution after removing nitric acid by evaporating and concentrating the second solution contains nitrate ions with a concentration of less than 0.5%. More preferably, the nitrate ion concentration contained in the third solution is less than 0.1%.
And in a preferred embodiment, the process further re-absorbs or recovers the nitric acid removed in step S40, and then uses the recovered nitric acid in step S10 to acidolyze the phosphate rock raw material.
And concentrating the third solution after removing the nitric acid, wherein the third solution mainly comprises phosphoric acid and partial impurities and metal ions.
And step S50, extracting the third solution obtained in the step S40 to separate phosphoric acid and part of metal ions from the third solution into an extraction phase; then washing to remove metal ions from the extraction phase by washing; and back-extracting the washed extraction phase to enable the phosphoric acid to return to the aqueous phase from the organic extraction solvent, thereby obtaining the phosphoric acid.
The terms extraction and stripping are fundamental technical terms in the chemical industry. Wherein the term "extraction" is a process whereby a solute material is transferred from one solvent to another by virtue of the difference in solubility or partition coefficient of the material in two mutually immiscible (or slightly soluble) solvents. The term "stripping" is a process in which solute material is returned from the extraction solvent, as opposed to "extraction".
And, in some specific embodiments, the organic extraction solvent used in the above extraction step may include a common metal ion extraction solvent such as n-butanol, isoamyl alcohol, tributyl phosphate, sulfonated kerosene, no. 260 solvent oil, 406# environmental solvent oil, and the like. In a particularly preferred embodiment, the extraction solvent used in step S50 is a mixture of n-butanol and isoamyl alcohol, the ratio of n-butanol to isoamyl alcohol in the mixed extraction solvent being 1:0.5 to 2, preferably 1:1. In the extraction, the addition amount of the extraction solvent is 0.5-5:1 according to the volume ratio of the extraction solvent to the third solution.
Further according to the preferred implementation shown in fig. 1, after the extraction step, the extracted phosphoric acid is further decolorized or concentrated, etc., so that on one hand, organic matters or fluorine elements in the solution are further removed, and on the other hand, the appearance, color, concentration, etc. of the product are improved, and the high-purity phosphoric acid of the standardized product is obtained. In a specific embodiment, the final high purity phosphoric acid obtained by decolorization and concentration contains P 2 O 5 The mass percentage of (2) is 61.58%.
On the other hand, besides phosphoric acid obtained after back extraction, the extraction solvent can be reduced and purified so that the extraction solvent can be recycled.
In a preferred embodiment, the above extraction mode is a multistage cross-flow extraction; so that the extraction efficiency is more sufficient.
The term "multistage cross-flow extraction" is a chemical term and refers to a process in which multistage cross-flow extraction is performed in multistage series-connected equipment. Each stage comprises an extraction chamber and a re-extraction chamber. In the extraction chamber the donor phase is contacted with an extraction solvent which is reextracted upon in the reextraction chamber by contact with the recipient phase, the extraction solvent flowing in the same stage in a suitable manner crosswise to the donor and recipient phases, while the donor and recipient phases flow in countercurrent through some or all of the stages.
For example, a schematic diagram of a multistage cross-flow extraction in one embodiment is shown in FIG. 2; in the embodiment, the separation efficiency of components in each step is improved through multistage extraction, multistage washing and repeated back extraction, so that the purity of the final separated and prepared product is improved as much as possible.
And in some specific embodiments, washing to obtain a solution containing metal ion impurities, wherein the solution contains medium and trace metal elements such as calcium, magnesium, manganese and the like, and then the solution is added into phosphate fertilizer or fertilizer products to supplement medium and trace elements; or concentrating the solution containing the metal ion impurities to be used as a raw material for preparing the fertilizer, or preparing the fertilizer into independent medium trace element fertilizer products.
Yet another embodiment of the present invention also provides a system for co-producing phosphoric acid by a nitrophosphate device. In this preferred embodiment, the system for co-producing phosphoric acid is shown in fig. 3, and comprises:
acidolysis reaction device, which is used for acidolysis of phosphorite or phosphate concentrate raw material with nitric acid;
the first solid-liquid separation device is used for carrying out solid-liquid separation on acidolysis slurry after acidolysis so as to obtain acidolysis solution;
the freezing and crystallizing device is used for freezing and crystallizing acidolysis solution;
the second solid-liquid separation device is used for carrying out solid-liquid separation on acidolysis solution of the freezing crystallization device so as to obtain a first solution and solid-phase calcium nitrate crystal hydrate;
the decalcification reaction device is used for reacting the first solution with sulfuric acid solution;
the third solid-liquid separation device is also used for carrying out solid-liquid separation on the product of the decalcification reaction so as to obtain a second solution and solid-phase calcium sulfate;
the denitration device is used for concentrating and denitrating the second solution to obtain a concentrated and denitrated third solution and nitric acid;
the extraction device is used for extracting the third solution by using an organic extraction solvent so as to remove metal ions in the third solution;
the washing device is positioned between the extraction device and the back extraction device and is used for washing the extracted phase extracted by the extraction device; combining the washing liquid and the raffinate phase to obtain a phosphoric acid product;
and the back extraction device is used for back extracting the organic extraction solvent containing metal ions, namely an extraction phase.
The denitration device is connected with the acidolysis reaction device and is used for enabling nitric acid generated in the evaporation denitration to enter the acidolysis tank for acidolysis.
And in some embodiments, the extraction apparatus comprises one of a rotating disk extraction column, a multistage centrifugal extraction column, a vibrating screen tray column, or a screen tray extraction column.
In some embodiments, the first solid-liquid separation device, the second solid-liquid separation device, and the third solid-liquid separation device are separate devices or apparatuses that are independent of each other; or in yet other embodiments the first, second, and third solid-liquid separation devices are common separation devices or apparatuses, and the separation processes of the first, second, and third solid-liquid separation devices are performed in sequence in different steps, respectively. In some specific embodiments, the first, second, and third solid-liquid separation devices may include a settling tank, a filter press, a suction filter, and the like.
Further in a more preferred embodiment, the method can further comprise a post-treatment device for post-treating the phosphoric acid product obtained after extraction to prepare a high-purity phosphoric acid product meeting the standards of appearance, color, concentration and the like; for example, the post-processing device includes:
the decoloring device is used for decoloring;
and the second concentration device is used for concentrating the obtained phosphoric acid.
The system of the invention is used for producing and preparing phosphoric acid with high purity by partially utilizing and improving the existing nitrophosphate fertilizer system; the byproducts in the production process can be directly used for preparing fertilizer or used as independent products, and no waste is generated.
To demonstrate the efficiency of the present invention in the preparation of phosphoric acid, example 1 below shows the material usage and yield of the preparation process in one embodiment, including:
s10, the mass 2t contains 34% of P 2 O 5 The phosphate concentrate (containing about 45.58% of impurity calcium, about 0.77% of impurity magnesium oxide, and about 1-5% of other impurities such as iron, aluminum, silicon and fluorine) is acidolyzed with 2.4t (0.53 tN) of folded nitric acid, and the acidolyzed slurry is subjected to solid-liquid separation to obtain 0.09t of acid insoluble matters (containing raw materials of calcium and magnesium silicate) and acidolyzed solution; and acid insoluble matter is washed for 2 to 3 times by water, and the washing solution is combined into acidolysis solution;
s20, freezing acidolysis solution to-10 ℃ to-5 ℃ for crystallization, vacuum filtering the frozen solution at-2 to 1 ℃ to obtain 60% crude calcium nitrate liquid crystal 3.54t and 2.186t first solution (0.635 tP) 2 O 5 );
S30, adding sulfuric acid 0.349t into the first solution, and performing deep solid-liquid separation to obtain calcium sulfate hemihydrate 0.51t and 2.055t of second solution (0.635 tP 2 O 5
S40, evaporating, concentrating and removing nitric acid from the second solution at 160-170 ℃ until nitrate ions in the system are less than 0.1%, stopping the reaction, and recovering to obtain 0.473t of furfurfurhundred nitric acid and a third solution;
s50, carrying out multistage cross-flow extraction on the third solution in an extraction tower by using an organic extraction solvent (mixed by 1:1 volume of n-butanol and isoamyl alcohol) with the volume of 1 times of the third solution, washing an extraction phase by using water, carrying out back extraction finally by using pure water, and separating after the back extraction to obtain a phosphoric acid product and a recyclable organic extraction solvent (mixed by 1:1 volume of n-butanol and isoamyl alcohol);
s60, carrying out conventional decolorization and concentration on the phosphoric acid product separated by back extraction to obtain 0.524t of commodity phosphoric acid (P) with the concentration of 85 percent 2 O 5 61.58%、0.323tP 2 O 5 )。
The foregoing embodiments and the specific schemes are not limited to the scope of the invention, and all equivalent structures or equivalent flow changes made by the content of the present disclosure, or direct or indirect application in other related technical fields are included in the scope of the invention.

Claims (15)

1. The method for co-producing the phosphoric acid by the nitrophosphate fertilizer device is characterized by comprising the following steps of:
acidolysis is carried out on phosphorite or phosphate concentrate by nitric acid, and acid insoluble matters are separated to obtain acidolysis solution;
freezing and crystallizing the acidolysis solution, and carrying out solid-liquid separation to obtain a first solution and calcium nitrate crystals;
adding the first solution into sulfuric acid solution for reaction, and carrying out solid-liquid separation to obtain second solution and calcium sulfate;
performing denitration treatment on the second solution to obtain a third solution;
extracting the third solution by an extraction solvent to obtain an extraction phase;
and carrying out back extraction on the extract phase to obtain a phosphoric acid solution.
2. The method for co-production of phosphoric acid by means of a nitrophosphate device according to claim 1, characterized in that the second solution is subjected to a dehalogenation treatment by evaporating the second solution to remove nitric acid, the removed nitric acid being recycled for acidolysis of phosphoric acid or phosphate concentrate.
3. The method for co-producing phosphoric acid by a nitrophosphate device according to claim 1 or 2, wherein the concentration of nitrate in the third solution is less than 1%; more preferably, the concentration of nitrate in the third solution is less than 0.5%; more preferably, the concentration of nitrate in the third solution is less than 0.1%.
4. The method for co-production of phosphoric acid by a nitrophosphate device as claimed in claim 2, wherein the temperature at which the second solution is evaporated to remove nitric acid is maintained between 120 and 180 ℃.
5. The method for co-producing phosphoric acid by a nitrophosphate device according to claim 1 or 2, wherein the extraction solvent comprises n-butanol and isoamyl alcohol.
6. The method for co-producing phosphoric acid by a nitrophosphate device according to claim 1 or 2, wherein in the extraction of the third solution by an extraction solvent, the volume ratio of the extraction solvent to the third solution is 0.5 to 5:1.
7. The method for co-production of phosphoric acid by a nitrophosphate device according to claim 1 or 2, wherein the extraction is a multistage extraction.
8. The method for co-producing phosphoric acid by a nitrophosphate device according to claim 1 or 2, wherein in the step of decalcifying the first solution by adding sulfuric acid solution, the molar amount of sulfuric acid added is lower than the molar amount of calcium ions in the first solution.
9. The method for co-production of phosphoric acid by a nitrophosphate device according to claim 1 or 2, wherein the concentration of sulfate in the third solution is less than 0.5%.
10. The method for co-producing phosphoric acid by a nitrophosphate device according to claim 1 or 2, further comprising:
the acid in acidolysis of the phosphate ore or phosphate concentrate is at least partly derived from nitric acid obtained by dehalogenation of the second solution.
11. The method for co-producing phosphoric acid by a nitrophosphate device according to claim 1 or 2, further comprising, before subjecting the extracted phase to the stripping step:
washing the extraction phase to obtain a solution containing metal ions;
and concentrating the solution containing metal ions to obtain medium trace elements serving as raw materials for producing fertilizer products.
12. The method for co-production of phosphoric acid by a nitrophosphate plant according to claim 1 or 2, wherein the extraction of the third solution by an extraction solvent is at least partially derived from stripping the extraction phase to obtain a solvent.
13. A phosphoric acid product produced by the method of co-producing phosphoric acid by a nitrophosphate plant according to any one of claims 1 to 7.
14. A system for co-producing phosphoric acid by means of a nitrophosphate device, comprising:
the acidolysis reaction device is used for carrying out acidolysis reaction on phosphorite or phosphate concentrate to obtain acidolysis slurry;
the first solid-liquid separation device is used for carrying out solid-liquid separation on acidolysis slurry after acidolysis so as to obtain acidolysis solution;
the freezing and crystallizing device is used for freezing and crystallizing the acidolysis solution;
the second solid-liquid separation device is used for carrying out solid-liquid separation on the acidolysis solution of the frozen crystals so as to obtain a first solution;
decalcification reaction device for reacting the first solution with sulfuric acid solution;
the third solid-liquid separation device is also used for carrying out solid-liquid separation on the product of the decalcification reaction so as to obtain a second solution;
the denitration device is used for evaporating the second solution to remove nitric acid so as to obtain a third solution;
the extraction device is used for extracting the third solution by using an extraction solvent to obtain an extraction phase;
and the back extraction device is used for carrying out back extraction on the extraction phase to obtain phosphoric acid.
15. The system according to claim 14, characterized in that the system further comprises a washing device for washing the product of the extraction device and a decolorizing device for further removal of impurities from phosphoric acid.
CN202210005872.1A 2022-01-05 2022-01-05 Method, product and system for co-producing phosphoric acid through nitric phosphate fertilizer device Pending CN116443829A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202210005872.1A CN116443829A (en) 2022-01-05 2022-01-05 Method, product and system for co-producing phosphoric acid through nitric phosphate fertilizer device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202210005872.1A CN116443829A (en) 2022-01-05 2022-01-05 Method, product and system for co-producing phosphoric acid through nitric phosphate fertilizer device

Publications (1)

Publication Number Publication Date
CN116443829A true CN116443829A (en) 2023-07-18

Family

ID=87118826

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202210005872.1A Pending CN116443829A (en) 2022-01-05 2022-01-05 Method, product and system for co-producing phosphoric acid through nitric phosphate fertilizer device

Country Status (1)

Country Link
CN (1) CN116443829A (en)

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102718200A (en) * 2012-07-10 2012-10-10 中海石油化学股份有限公司 Method for preparing industrial-grade phosphoric acid by decomposing mid-low-grade phosphorite with nitric acid
CN217350771U (en) * 2022-01-05 2022-09-02 贵州芭田生态工程有限公司 System for coproduction phosphoric acid through nitrophosphate fertilizer device

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102718200A (en) * 2012-07-10 2012-10-10 中海石油化学股份有限公司 Method for preparing industrial-grade phosphoric acid by decomposing mid-low-grade phosphorite with nitric acid
CN217350771U (en) * 2022-01-05 2022-09-02 贵州芭田生态工程有限公司 System for coproduction phosphoric acid through nitrophosphate fertilizer device

Similar Documents

Publication Publication Date Title
CN104058378B (en) The method of monoammonium phosphate and magnesium ammonium phosphate is produced with the acid of wet method concentrated phosphoric acid slag
CN102718200B (en) Method for preparing industrial-grade phosphoric acid by decomposing mid-low-grade phosphorite with nitric acid
US2885265A (en) Process for producing substantially pure orthophosphoric acid
EP2864249B1 (en) Production of ammonium phosphates
CN108330298B (en) Method for extracting rubidium, cesium, lithium and potassium from polymetallic mica ore
CN217350773U (en) System for coproduction iron phosphate through nitrophosphate fertilizer device
US2608465A (en) Process of producing lithium sulfate from lithium phosphates
CN114436229A (en) Preparation method for preparing phosphoric acid and byproduct nitrophosphate fertilizer from phosphorite
CN114933288B (en) High-purity potassium dihydrogen phosphate and preparation method thereof
US4088738A (en) Process for producing phosphoric acid using mixed acid feed and a dicalcium phosphate intermediate
CN217350771U (en) System for coproduction phosphoric acid through nitrophosphate fertilizer device
CN104903476B (en) A kind of method of recovering rare earth metal in accessory substance processed from solid mineral and/or solid mineral
RU2543160C2 (en) Method of sulphuric acid decomposition of rem-containing phosphate raw material
CN100441502C (en) Method of classification utilizing wet-process phosphoric acid
US3338674A (en) Process for preparation of substantially pure phosphoric acid
US3975178A (en) Purification of wet-process phosphoric acid with methanol and ammonia
CN116443832A (en) Method, product and system for co-producing ferric phosphate through nitrophosphate device
CN101182036A (en) Technique for preparing high-purity vanadium pentoxide by high-vanadium edulcoration
CN116443829A (en) Method, product and system for co-producing phosphoric acid through nitric phosphate fertilizer device
JPS5924725B2 (en) Wet method for purifying phosphoric acid
WO2023246540A1 (en) Method for iron phosphate co-production by means of nitrophosphate fertilizer apparatus, product and system
US3663168A (en) Method of producing concentrated phosphoric acid
CN113023698A (en) Neutralization slag treatment method in ammonium dihydrogen phosphate production process
CN217149021U (en) System for coproduction ammonium phosphate through nitrophosphate fertilizer device
CN115872377A (en) Method for removing impurities from high-magnesium phosphoric acid

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination