CN116443530B - Adhesive tape material cleaning system for belt conveyor and material cleaning method thereof - Google Patents
Adhesive tape material cleaning system for belt conveyor and material cleaning method thereof Download PDFInfo
- Publication number
- CN116443530B CN116443530B CN202310446401.9A CN202310446401A CN116443530B CN 116443530 B CN116443530 B CN 116443530B CN 202310446401 A CN202310446401 A CN 202310446401A CN 116443530 B CN116443530 B CN 116443530B
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- China
- Prior art keywords
- adhesive tape
- cleaning
- scraper
- scraper blade
- fixedly connected
- Prior art date
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- 239000002390 adhesive tape Substances 0.000 title claims abstract description 272
- 238000004140 cleaning Methods 0.000 title claims abstract description 164
- 239000000463 material Substances 0.000 title claims abstract description 78
- 238000000034 method Methods 0.000 title claims abstract description 13
- 230000007246 mechanism Effects 0.000 claims abstract description 131
- 239000000853 adhesive Substances 0.000 claims abstract description 48
- 230000001070 adhesive effect Effects 0.000 claims abstract description 48
- 239000000758 substrate Substances 0.000 claims abstract description 24
- 238000003825 pressing Methods 0.000 claims description 49
- 238000010438 heat treatment Methods 0.000 claims description 47
- 239000003638 chemical reducing agent Substances 0.000 claims description 22
- 230000000712 assembly Effects 0.000 claims description 15
- 238000000429 assembly Methods 0.000 claims description 15
- 238000001035 drying Methods 0.000 claims description 12
- 239000007788 liquid Substances 0.000 claims description 8
- 230000009471 action Effects 0.000 claims description 7
- 238000004321 preservation Methods 0.000 claims description 4
- 241000237858 Gastropoda Species 0.000 abstract description 9
- 230000000694 effects Effects 0.000 abstract description 5
- 239000000126 substance Substances 0.000 abstract 1
- 238000001125 extrusion Methods 0.000 description 39
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 24
- 230000006835 compression Effects 0.000 description 10
- 238000007906 compression Methods 0.000 description 10
- 230000008569 process Effects 0.000 description 7
- 238000005096 rolling process Methods 0.000 description 7
- 230000005540 biological transmission Effects 0.000 description 5
- 238000010586 diagram Methods 0.000 description 5
- 238000005299 abrasion Methods 0.000 description 4
- 238000005520 cutting process Methods 0.000 description 4
- 239000000428 dust Substances 0.000 description 3
- 238000001179 sorption measurement Methods 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 2
- 238000003912 environmental pollution Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000010926 purge Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G45/00—Lubricating, cleaning, or clearing devices
- B65G45/10—Cleaning devices
- B65G45/12—Cleaning devices comprising scrapers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G23/00—Driving gear for endless conveyors; Belt- or chain-tensioning arrangements
- B65G23/44—Belt or chain tensioning arrangements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G45/00—Lubricating, cleaning, or clearing devices
- B65G45/10—Cleaning devices
- B65G45/20—Cleaning devices comprising screws
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G45/00—Lubricating, cleaning, or clearing devices
- B65G45/10—Cleaning devices
- B65G45/26—Cleaning devices for gathering residue after cleaning
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning In General (AREA)
Abstract
The invention relates to the technical field of belt conveyors, in particular to a belt cleaning system for a belt conveyor, wherein a first cleaning mechanism for cleaning a belt conveying surface is fixedly connected to a head funnel, a second cleaning mechanism for cleaning a belt after cleaning the first cleaning mechanism is fixedly connected to the head funnel, and a fourth cleaning mechanism for cleaning a belt after cleaning the second cleaning mechanism is connected to a head frame. The invention further provides a material cleaning method of the adhesive tape material cleaning system for the belt conveyor. According to the invention, the first cleaning is carried out on the adhesive tape working surface by the scraper, the second cleaning mechanism is used for carrying out the second cleaning on the adhesive tape working surface after the first cleaning, the snail sheet-shaped substrate drives the first scraper blade and the second scraper blade to rotate, and the first scraper blade and the second scraper blade are used for carrying out the third cleaning on the adhesive tape working surface after the second cleaning, so that the adhesive substance on the adhesive tape working surface is cleaned, and the cleaning effect of the adhesive tape working surface is good.
Description
Technical Field
The invention relates to the technical field of belt conveyors, in particular to a rubber belt material cleaning system for a belt conveyor.
Background
In the process of conveying materials by the belt conveyor, the conveyed materials are more or less adhered to the belt working surface, and the adhered materials do not enter the head hopper along with most of the materials when discharged at the head discharging part, but are continuously adhered to the belt working surface to form residual crops on the belt working surface to run towards the tail direction.
The bearing abrasion can be quickened when the residual crops enter the roller or carrier roller bearing seat, the surface of the roller or carrier roller is stuck with the residual crops materials, the adhesive tape working surface adhesive can be torn and napped, the abrasion and damage of the adhesive tape are quickened, the residual crops materials are stuck and agglomerated on the surface of the bend roller or the vertical tensioning roller at the tail part of the belt conveyor, the adhesive tape is deviated, the abrasion of the adhesive tape is increased, even the adhesive tape wrapping layer of the roller is torn, and the like, so that serious consequences are caused, meanwhile, the residual crops on the working surface of the adhesive tape can fall along the belt conveyor unit at will due to the factors of wind power, gravity and extrusion force of the adhesive tape and the carrier roller when the residual crops move towards the tail direction, the environmental pollution is caused, the manual cleaning cost is increased, and therefore the adhesive tape working surface on the belt conveyor needs to be cleaned by adopting a cleaning device.
In the prior art, the scraper cleaner is arranged on the adhesive tape working surface at the lower part of the head roller according to different characteristics of conveyed materials, the scraper cleaner cannot clean up the adhesive fine particle materials on the adhesive tape working surface and frozen bonded materials caused by low temperature in winter, and after the scraper cleaner runs for a long time, the scraper on the scraper cleaner cannot be tightly attached to the adhesive tape working surface due to abrasion, so that the adhesive tape working surface is cleaned by the water-washing cleaner spraying water to the adhesive tape working surface, the water content of the conveyed materials is increased by mixing the sprayed water with the conveyed materials, and the adhesive tape working surface is cleaned by the air knife type cleaner blowing high-pressure air to the adhesive tape working surface.
Disclosure of Invention
The invention aims to solve the defect of poor cleaning of a rubber belt working surface in the prior art, and provides a rubber belt cleaning system for a belt conveyor.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
the utility model provides a clear material system of sticky tape for belt conveyor, includes head frame, first clear material mechanism, second clear material mechanism, fourth clear material mechanism and supplementary hold-down mechanism, wherein:
the cleaning device comprises a head frame, a head hopper, a third cleaning mechanism, a first cleaning mechanism, a second cleaning mechanism and a fourth cleaning mechanism, wherein the head hopper is fixedly connected with the head frame and is used for cleaning a head surface-increasing roller, the first cleaning mechanism is fixedly connected with the head hopper and is used for cleaning an adhesive tape conveying surface, the second cleaning mechanism is fixedly connected with the head hopper and is used for cleaning an adhesive tape after cleaning the first cleaning mechanism, the fourth cleaning mechanism is connected with the head frame and is used for cleaning an adhesive tape after cleaning the second cleaning mechanism, and the auxiliary pressing mechanism is arranged on the ground and is used for pressing the adhesive tape.
Preferably, the first material cleaning mechanism, the second material cleaning mechanism and the third material cleaning mechanism have the same structure.
Preferably, the first material cleaning mechanism comprises a mounting bracket, a first rotating shaft, a scraper, a first threaded rod, a first adjusting nut and a first tensioning spring, wherein the mounting bracket is fixedly connected to the head hopper, the first rotating shaft is rotatably connected to the mounting bracket, the scraper is fixedly connected to the first rotating shaft, the scraper contacts with the adhesive tape, a groove plate is fixedly connected to the scraper, the first threaded rod is fixedly connected to the mounting bracket, the first threaded rod penetrates through the groove plate, the first adjusting nut is connected to the first threaded rod, the first threaded rod penetrates through the first tensioning spring, and the first tensioning spring is located between the first adjusting nut and the groove plate.
Preferably, the fourth material cleaning mechanism includes first mounting bracket, casing, bearing assembly body, speed reducer, motor, snail-shaped scraper body, V type feed inlet and rotational speed detector, wherein:
the shell is fixed on the head frame through the first mounting frame, the shell and the running center line of the adhesive tape form a certain included angle, the bearing assembly is connected to one end of the shell, the speed reducer is connected to the bearing assembly, the motor is connected to the speed reducer in a driving mode, the snail-shaped scraper body is connected to the bearing assembly, the snail-shaped scraper body is matched with the shell, the V-shaped feeding hole is formed in the upper end of the shell, the snail-shaped scraper body passes through the V-shaped feeding hole and contacts with the bottom end of the adhesive tape, the rotating speed detector is fixedly connected to the other end of the shell, and the rotating speed detector is connected with the snail-shaped scraper body;
The snail-shaped scraper body comprises a middle shaft, a snail-shaped substrate, a first scraper blade and a second scraper blade, one end of the middle shaft is connected to the bearing assembly body, the other end of the middle shaft is connected with the rotating speed detector, the snail-shaped substrate is connected to the middle shaft, the first scraper blade is connected to the snail-shaped substrate, the second scraper blade is connected to the snail-shaped substrate, and the adhesive tape is contacted with the first scraper blade and the second scraper blade.
Preferably, still include the smooth mechanism that restores, smooth mechanism includes groove frame, second movable block, third threaded rod, second pivot, two parallel arrangement's heating element and heat preservation cover, wherein:
the shell is fixedly connected with a bottom frame plate, the groove frame is fixedly connected to the bottom frame plate, the second movable block is slidably connected to the groove frame, a threaded hole is formed in the second movable block, one end of the third threaded rod is rotatably connected to the inner bottom end of the groove frame, the third threaded rod is matched with the threaded hole, the other end of the third threaded rod is fixedly connected to the second rotating shaft, the second rotating shaft penetrates through the groove frame, two heating assemblies which are arranged in parallel are rotatably connected to the second movable block, the heat preservation cover is fixedly connected to the second movable block, and the heat preservation cover is positioned above the heating assemblies;
The heating assembly comprises a rotating rod, a heat conducting sleeve, a plurality of heating pipes and a control box, one end of the rotating rod is rotatably connected to the second movable block, the other end of the rotating rod is fixedly connected to the control box, the heat conducting sleeve is fixedly connected to the rotating rod, the plurality of heating pipes are distributed at equal intervals along the axial lead direction of the heat conducting sleeve, and the control box is connected with the heating pipes through wires.
Preferably, the drying mechanism further comprises a driving assembly, a wiping assembly and a second extrusion assembly, wherein the driving assembly is connected to the groove frame, the driving assembly is connected with the second movable block, the wiping assembly is fixedly connected to the driving assembly, and the second extrusion assembly is connected to the wiping assembly.
Preferably, the driving assembly comprises a connecting plate, a first toothed plate, a second mounting frame, a second toothed plate, a third rotating shaft, a gear and a movable plate, one end of the connecting plate is fixedly connected to the second movable block, the other end of the connecting plate is fixedly connected to the first toothed plate, the second mounting frame is fixedly connected to the groove frame, the second toothed plate is slidably connected to the second mounting frame, the third rotating shaft is rotatably connected to the second mounting frame, the gear is fixedly connected to the third rotating shaft, the gear is meshed and connected with the first toothed plate and the second toothed plate, the movable plate is fixedly connected to the bottom end of the second toothed plate, and the movable plate is connected with the wiping assembly.
Preferably, the wiping component comprises a motor, a fourth rotating shaft and a wiping pad, the motor is fixedly connected to the movable plate, the fourth rotating shaft is fixedly connected to the output end of the motor, the wiping pad is connected to the fourth rotating shaft, and the wiping pad is in contact with the second extrusion component.
The invention also provides a cleaning method of the adhesive tape cleaning system for the belt conveyor, which comprises the following steps:
s1, extruding the adhesive tape through an auxiliary pressing mechanism;
s2, rotating a first adjusting nut, moving the first adjusting nut downwards after rotating, extruding a first tensioning spring after moving the first adjusting nut downwards, generating elasticity after the first tensioning spring is pressed, and downwards pushing a groove plate by the elasticity generated by the first tensioning spring, wherein the groove plate drives a scraper to rotate towards the direction of the working surface of the adhesive tape, so that the edge of the scraper is contacted with the working surface of the adhesive tape;
s3, the second material cleaning mechanism is contacted with the working surface of the adhesive tape, the third material cleaning mechanism is contacted with the head surface increasing roller, and the groove-shaped carrier roller is contacted with the side edge of the adhesive tape;
s4, the adhesive on the movable adhesive tape collides with the edge of the scraper, the scraper scrapes and cleans the adhesive on the working surface of the adhesive tape, the scraped adhesive falls into the head funnel, the adhesive tape cleaned by the scraper contacts with the second cleaning mechanism, the second cleaning mechanism cleans the adhesive tape for the second time, the adhesive produced by cleaning falls into the head funnel, the adhesive tape cleaned for the second time contacts with the head surface-increasing roller, the third cleaning mechanism cleans the adhesive adhered on the head surface-increasing roller, and the adhesive produced by cleaning falls into the head funnel;
S5, the adhesive tape passing through the head surface-increasing roller is contacted with the first scraper blade and the second scraper blade, the controller controls the motor to be electrified and started, after the motor is electrified and started and is decelerated by the speed reducer, the output end of the speed reducer drives the intermediate shaft to rotate, the intermediate shaft drives the snail-shaped substrate to rotate, the snail-shaped substrate drives the first scraper blade and the second scraper blade to rotate, the adhesive tape is extruded by the auxiliary pressing mechanism, the first scraper blade and the second scraper blade are tightly and seamlessly contacted with the adhesive tape working surface, after the adhesive tape moves, the first scraper blade and the second scraper blade are extruded with the adhesive tape working surface, meanwhile, the snail-shaped substrate drives the first scraper blade and the second scraper blade to rotate, and the adhesive on the adhesive tape is easily cleaned by the first scraper blade and the second scraper blade under the extrusion force of the adhesive tape, and the adhesive material scraped on the adhesive tape working surface is guided into the shell through the V-shaped feeding port, and the adhesive material in the shell is guided into the funnel from the head part;
s6, leveling the concave pressed out by the first scraper blade and the second scraper blade on the working surface of the adhesive tape through a leveling mechanism;
And S7, wiping and adsorbing the liquid drops on the working surface of the adhesive tape through a drying mechanism.
The invention provides a belt cleaning system for a belt conveyor, which has the beneficial effects that:
through the scraper to the sticky tape working face first cleaning, the second is clear material mechanism to the sticky tape working face secondary cleaning of once cleaning, snail slice base member drives first scraper cutting edge and second scraper cutting edge and rotates, and first scraper cutting edge and second scraper cutting edge carry out the tertiary cleaning to the sticky tape working face after the secondary cleaning for sticky tape working face binder clean up, and the working face cleaning of sticky tape is effectual.
Drawings
Fig. 1 is a schematic structural diagram of a belt cleaning system for a belt conveyor according to the present invention;
FIG. 2 is a schematic cross-sectional view of a belt cleaning system for a belt conveyor according to the present invention;
fig. 3 is a schematic diagram of a connection structure of a head hopper, a first cleaning mechanism and a second cleaning mechanism in a belt cleaning system for a belt conveyor according to the present invention;
FIG. 4 is a schematic view of a partial enlarged structure at A in FIG. 3;
fig. 5 is a schematic structural view of an auxiliary pressing mechanism in an adhesive tape cleaning system for a belt conveyor according to the present invention;
Fig. 6 is a schematic diagram of a connection structure of a fourth cleaning mechanism, a leveling mechanism and a drying mechanism in an adhesive tape cleaning system for a belt conveyor according to the present invention;
fig. 7 is a schematic diagram of a connection structure of a fourth material cleaning mechanism, a leveling mechanism and a drying mechanism in the adhesive tape material cleaning system for a belt conveyor according to the present invention;
FIG. 8 is a schematic view of a snail-shaped scraper body in an adhesive tape cleaning system for a belt conveyor according to the present invention;
FIG. 9 is a schematic cross-sectional view of a snail-shaped scraper body in an adhesive tape cleaning system for a belt conveyor according to the present invention;
fig. 10 is a schematic diagram of a connection structure between a leveling mechanism and a drying mechanism in a belt cleaning system for a belt conveyor according to the present invention;
fig. 11 is a partially enlarged schematic structural view of fig. 10 at B.
In the figure: head frame 1, drive roller 2, head hopper 3, dust cover 4, head face roller 5, first clearing mechanism 6, second clearing mechanism 7, intermediate frame 8, trough-type carrier roller 9, fourth clearing mechanism 10, auxiliary pressing mechanism 11, leveling mechanism 12, drying mechanism 13, mounting bracket 61, first rotating shaft 62, doctor blade 63, first threaded rod 64, first adjusting nut 65, first tension spring 66, first mounting bracket 101, housing 102, bearing assembly 103, speed reducer 104, motor 105, snail-shaped doctor body 106, V-shaped feed port 107, rotation speed detector 108, intermediate shaft 1061, snail-shaped base 1062, first doctor blade 1063, second doctor blade 1064, bracket 111, first pressing assembly 112, pressing roller 113 the first movable block 1121, the second threaded rod 1122, the second tension spring 1123, and the second adjustment nut 1124, the groove frame 121, the second movable block 122, the third threaded rod 123, the second rotary shaft 124, the heating assembly 125, the thermal cover 126, the rotary rod 1251, the thermal sleeve 1252, the heating tube 1253, the control box 1254, the driving assembly 131, the wiping assembly 132, the second pressing assembly 133, the connection plate 1311, the first toothed plate 1312, the second mounting frame 1313, the second toothed plate 1314, the third rotary shaft 1315, the gear 1316, the movable plate 1317, the motor 1321, the fourth rotary shaft 1322, the wiping pad 1323, the collection frame 1331, the pressing boss 1332, the first tension block 1333, the fourth threaded rod 1334, the second tension block 1335, the third tension spring 1336, and the third adjustment nut 1337.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments.
Example 1
Referring to fig. 1-9, a tape cleaning system for a belt conveyor comprises a head frame 1, a first cleaning mechanism 6, a second cleaning mechanism 7, a fourth cleaning mechanism 10 and an auxiliary pressing mechanism 11, wherein:
the head frame 1 is rotatably connected with a transmission roller 2, the transmission roller 2 is used for driving an adhesive tape to move so as to convey materials, the transmission roller 2 is provided with the adhesive tape, the head frame 1 is fixedly connected with a head funnel 3, the transmission roller 2 is positioned in the head funnel 3, the upper end of the head funnel 3 is communicated with a dust cover 4, the dust cover 4 is used for enabling the cleaned materials not to fly around when the adhesive tape is cleaned, environmental pollution around equipment is not caused, the head frame 1 is rotatably connected with a head surface increasing roller 5, the head surface increasing roller 5 is contacted with a material conveying surface of the adhesive tape, the head funnel 3 is fixedly connected with a third material cleaning mechanism for cleaning the head surface increasing roller 5, the third material cleaning mechanism is used for cleaning the materials adhered on the head surface increasing roller 5, the head funnel 3 is fixedly connected with a first material cleaning mechanism 6 for cleaning a conveying surface of the adhesive tape, the first material cleaning mechanism 6 is used for cleaning bonding materials on the adhesive tape working surface, the head hopper 3 is fixedly connected with a second material cleaning mechanism 7 used for secondarily cleaning the adhesive tape cleaned by the first material cleaning mechanism 6, the second material cleaning mechanism 7 continuously cleans bonding materials on the adhesive tape working surface which is not cleaned by the first material cleaning mechanism 6, the materials cleaned by the first material cleaning mechanism 6 and the second material cleaning mechanism 7 directly fall onto the head hopper 3, the first material cleaning mechanism 6, the second material cleaning mechanism 7 and the third material cleaning mechanism have the same structure, the head frame 1 is fixedly connected with a middle frame 8, the middle frame 8 is used for installing a groove-shaped carrier roller 9, the middle frame 8 is connected with a groove-shaped carrier roller 9 used for preventing the adhesive tape from deflecting, the head frame 1 is connected with a fourth material cleaning mechanism 10 used for cleaning the adhesive tape cleaned by the second material cleaning mechanism 7 again, an auxiliary pressing mechanism 11 for pressing the adhesive tape is arranged on the ground, the auxiliary pressing mechanism 11 is used for pressing the adhesive tape downwards, the fourth material cleaning mechanism 10 is ensured to be in close and seamless contact with the adhesive tape working surface, and the cleaning effect of the fourth material cleaning mechanism 10 on the adhesive tape working surface is improved;
Referring to fig. 4, the first cleaning mechanism 6 includes a mounting bracket 61, a first rotating shaft 62, a scraper 63, a first threaded rod 64, a first adjusting nut 65 and a first tensioning spring 66, the mounting bracket 61 is fixedly connected to the head hopper 3, the mounting bracket 6 is used for mounting the first rotating shaft 62, the first rotating shaft 62 is rotatably connected to the mounting bracket 61, the first rotating shaft 62 is used for mounting the scraper 63, the scraper 63 is fixedly connected to the first rotating shaft 62, the scraper 63 scrapes the material adhered on the adhesive tape working surface after contacting the adhesive tape working surface, the scraper 63 contacts the adhesive tape, a groove plate is fixedly connected to the scraper 63, the groove plate is used for driving the scraper 63 to rotate, the first threaded rod 64 is fixedly connected to the mounting bracket 61, the first threaded rod 64 passes through the groove plate, the first adjusting nut 65 is connected to the first threaded rod 64, the first adjusting nut 65 is used for tensioning and adjusting the first tensioning spring 66, the first threaded rod 64 passes through the first tensioning spring 66, the first tensioning spring 66 is positioned between the first adjusting nut 65 and the groove plate, when the material adhered on the adhesive tape working surface needs to be scraped by the scraper 63, the first adjusting nut 65 is rotated and then moves downwards, the first adjusting nut 65 is pressed to press the first tensioning spring 66 after moving downwards, the first tensioning spring 66 is pressed to generate elastic force, the elastic force generated by the first tensioning spring 66 downwards presses the groove plate, the groove plate drives the scraper 63 to rotate towards the adhesive tape working surface, the edge of the scraper 63 is contacted with the adhesive tape working surface all the time under the elastic pressing of the first tensioning spring 66, when the transmission roller 2 rotates to drive the adhesive tape to move, the adhesive on the moving adhesive tape collides with the edge of the scraper 63, the scraper 63 scrapes and cleans the adhesive on the working surface of the adhesive tape;
Referring to fig. 6, the fourth purge mechanism 10 includes a first mounting frame 101, a housing 102, a bearing assembly 103, a speed reducer 104, a motor 105, a snail-shaped scraper body 106, a V-shaped feed port 107, and a rotation speed detector 108, wherein:
the shell 102 is fixed on the head frame 1 through a first mounting frame 101, the shell 102 forms an included angle of 65-85 degrees with the running center line of the adhesive tape, the bearing assembly 103 is connected to one end of the shell 102, the bearing assembly 103 is used for mounting a snail-shaped scraper body 106, the speed reducer 104 is connected to the bearing assembly 103, the speed reducer 104 is used for driving the snail-shaped scraper body 106 to rotate, the motor 105 is connected to the speed reducer 104 in a driving manner, the motor 105 is connected with a controller through a wire, the snail-shaped scraper body 106 is connected to the bearing assembly 103, the snail-shaped scraper body 106 is matched with the shell 102, the snail-shaped scraper body 106 is connected with the output end of the speed reducer 104, a V-shaped feed port 107 is formed at the upper end of the shell 102, the snail-shaped scraper body 106 passes through the V-shaped feed port 107 to be contacted with the bottom end of the adhesive tape, the speed detector 108 is fixedly connected to the other end of the shell 102, the speed detector 108 is connected with the snail-shaped scraper body 106, the speed detector 108 is used for detecting the speed of the snail-shaped scraper body 106, the speed detector 108 is connected with the controller through a wire, the bottom end of the shell 102 is provided with a discharge port, and the discharge pipe is communicated with the discharge pipe 3;
Referring to fig. 8-9, the snail-shaped scraper body 106 includes a middle shaft 1061, a snail-shaped sheet-shaped base 1062, a first scraper blade 1063 and a second scraper blade 1064, one end of the middle shaft 1061 is connected to the bearing assembly 103, the other end of the middle shaft 1061 is connected to the rotation speed detector 108, the snail-shaped base 1062 is connected to the middle shaft 1061, the snail-shaped base 1062 is used for driving the first scraper blade 1063 and the second scraper blade 1064 to rotate, the first scraper blade 1063 is connected to the snail-shaped base 1062, the second scraper blade 1064 is connected to the snail-shaped base 1062, the adhesive tape contacts the first scraper blade 1063 and the second scraper blade 1064, the controller controls the motor 105 to be powered on, the output end of the speed reducer 104 drives the middle shaft 1061 to rotate after the motor 105 is powered on to be decelerated by the speed reducer 104, the middle shaft 1061 drives the snail-shaped base 1062 to rotate, the snail sheet-shaped substrate 1062 drives the first scraper blade 1063 and the second scraper blade 1064 to rotate, the adhesive tape is pressed by the auxiliary pressing mechanism, so that the first scraper blade 1063 and the second scraper blade 1064 are in close and seamless contact with the adhesive tape working surface, after the adhesive tape moves, the first scraper blade 1063 and the second scraper blade 1064 are pressed with the adhesive tape working surface, simultaneously the snail sheet-shaped substrate 1062 drives the first scraper blade 1063 and the second scraper blade 1064 to rotate, the adhesive on the adhesive tape is easily cleaned by the first scraper blade 1063 and the second scraper blade 1064 under the action of the friction force generated by the rotation of the first scraper blade 1063 and the second scraper blade 1064 and the pressing force of the adhesive tape, the adhesive material on the adhesive tape working surface can be ensured to be cleaned by the first scraper blade 1063 and the second scraper blade 1064, the scraped material adhesive is led into the shell 102 through the V-shaped feeding port 107, and the adhesive in the shell 102 is led into the head hopper 3 from the discharge pipe;
Referring to fig. 5, the auxiliary pressing mechanism 11 includes a bracket 111, two parallel first pressing assemblies 112 and a pressing roller 113, the bracket 111 is fixedly connected to the ground, the bracket 111 is used for installing the first pressing assemblies 112, the two parallel first pressing assemblies 112 are connected to the bracket 111, the first pressing assemblies 112 are used for pressing the pressing roller 113 downwards, the pressing roller 113 is rotatably connected between the two first pressing assemblies 112, the pressing roller 113 is used for pressing the adhesive tape, so that the adhesive tape is in tight and seamless contact with the first scraper blade 1063 and the second scraper blade 1064, and the pressing roller 113 is in contact with the adhesive tape;
the first extrusion assembly 112 comprises a first movable block 1121, a second threaded rod 1122, a second tensioning spring 1123 and a second adjusting nut 1124, wherein the first movable block 1121 is slidably connected to the support 111, the second threaded rod 1122 is fixedly connected to the upper end of the first movable block 1121, the second threaded rod 1122 penetrates through the support 111, one end of the second tensioning spring 1123 is fixedly connected to the first movable block 1121, the other end of the second tensioning spring 1123 is fixedly connected to the support 111, the second threaded rod 1122 penetrates through the second tensioning spring 1123, the second adjusting nut 1124 is connected to the second threaded rod 1122, the second tensioning spring 1123 is in an extrusion state, the second tensioning spring 1123 is pressed to generate elasticity, when the extrusion strength between the compression roller 113 and the adhesive tape needs to be adjusted, the second threaded rod 1124 moves downwards, the first movable block 1121 is driven to move downwards, the first movable block 1121 drives the compression roller 113 to move, the second movable block 1121 moves downwards, the second tensioning spring 1123 moves downwards, the second blade 1123 is driven by the second threaded rod 1123 to push the second tensioning spring 1123 downwards, the second blade 1123 to enable the second tensioning spring 1123 to move downwards, and the second blade 1123 to be in seamless contact with the adhesive tape, and the second blade 1123 is released to tightly, and the second blade 1123 is in seamless contact with the elasticity, and the second blade edge is released.
The working process comprises the following steps: when the extrusion strength between the compression roller 113 and the adhesive tape needs to be adjusted, the second adjusting nut 1125 is rotated, the second threaded rod 1124 moves downwards, the second threaded rod 1124 drives the first movable block 1121 to move downwards, the first movable block 1121 drives the compression roller 113 to move, the second tensioning spring 1123 releases the elastic force after the first movable block 1121 moves downwards, the elastic force released by the second tensioning spring 1123 pushes the first movable block 1121 downwards, the first movable block 1121 drives the compression roller 113 to move downwards, the compression roller 113 extrudes the adhesive tape, so that the adhesive tape is in tight and seamless contact with the first scraper blade 1063 and the second scraper blade 1064, the first adjusting nut 65 is rotated, the first adjusting nut 65 moves downwards after rotating, the first tensioning spring 66 is extruded after the first adjusting nut 65 moves downwards, the first tensioning spring 66 is compressed to generate elastic force, the elastic force generated by the first tensioning spring 66 pushes the groove plate downwards, the groove plate drives the scraper 63 to rotate towards the direction of the adhesive tape working surface, so that the edge of the scraper 63 is contacted with the adhesive tape working surface, when the elastic force of the first tensioning spring 66 extrudes, the edge of the scraper 63 is always contacted with the adhesive tape working surface, the second material cleaning mechanism 7 is contacted with the adhesive tape working surface, the third material cleaning mechanism is contacted with the head surface increasing roller 5, the groove-shaped carrier roller 9 is contacted with the side edge of the adhesive tape, when the driving roller 2 rotates to drive the adhesive tape to move, the groove-shaped carrier roller 9 limits the side edge of the adhesive tape to prevent the adhesive tape from deviating, the adhesive on the moving adhesive tape collides with the edge of the scraper 63, the adhesive on the adhesive tape working surface is scraped and cleaned, the scraped adhesive on the adhesive tape working surface falls into the head hopper 3, the adhesive tape cleaned by the scraper 63 contacts with the second cleaning mechanism 7, the second cleaning mechanism 7 cleans the adhesive tape for the second time, the adhesive generated by cleaning falls into the head hopper 3, the adhesive tape cleaned for the second time contacts with the head surface increasing roller 5, the third cleaning mechanism cleans the adhesive adhered on the head surface increasing roller 5, the adhesive generated by cleaning falls into the head hopper 3, the adhesive tape passing through the head surface increasing roller 5 contacts with the first scraper blade 1063 and the second scraper blade 1064, the controller controls the motor 105 to be electrified and started, the output end of the speed reducer 104 drives the intermediate shaft 1061 to rotate after the motor 105 is electrified and started to be decelerated by the speed reducer 104, the intermediate shaft 1061 drives the snail sheet-shaped substrate 1062 to rotate, the snail sheet-shaped substrate 1062 drives the first scraper blade 1063 and the second scraper blade 1064 to press the adhesive tape by the auxiliary pressing mechanism, the first scraper blade 1063 and the second scraper blade 1064 are in close and seamless contact with the adhesive tape working surface, after the adhesive tape moves, the first scraper blade 1063 and the second scraper blade 1064 are extruded with the adhesive tape working surface, the snail sheet-shaped substrate 1062 drives the first scraper blade 1063 and the second scraper blade 1064 to rotate, the adhesive on the adhesive tape is guided into the shell 102 through the V-shaped feed port 107 under the friction force generated by the rotation of the first scraper blade 1063 and the second scraper blade 1064 and the extrusion force of the first scraper blade 1063, the second scraper blade 1064 and the adhesive tape, the first scraper blade 1063 and the second scraper blade 1064 are arranged on the snail sheet-shaped substrate 1062, the adhesive on the adhesive tape working surface is ensured to be completely cleaned, the cleaning effect of the adhesive on the adhesive tape working surface is improved, the adhesive on the adhesive tape is guided into the shell 102 through the V-shaped feed port 107, the adhesive in the shell 102 is led into the head hopper 3 from the discharge pipe, the adhesive on the adhesive tape working surface is cleaned firstly by the scraper 63, the adhesive tape working surface after primary cleaning is cleaned secondarily by the second cleaning mechanism 7, the snail sheet-shaped substrate 1062 drives the first scraper blade 1063 and the second scraper blade 1064 to rotate, and the adhesive tape working surface after secondary cleaning is cleaned thirdly by the first scraper blade 1063 and the second scraper blade 1064, so that the adhesive on the adhesive tape working surface is cleaned cleanly, and the cleaning effect of the adhesive tape working surface is good.
The invention also provides a cleaning method of the adhesive tape cleaning system for the belt conveyor, which comprises the following steps:
the adhesive tape is extruded through the auxiliary compression mechanism 11, the second adjusting nut 1125 is rotated in the extrusion process, the second threaded rod 1124 moves downwards, the second threaded rod 1124 drives the first movable block 1121 to move downwards, the first movable block 1121 drives the compression roller 113 to move, the second tensioning spring 1123 releases the elastic force after the first movable block 1121 moves downwards, the first movable block 1121 drives the compression roller 113 to move downwards, and the compression roller 113 extrudes the adhesive tape, so that the adhesive tape is in tight and seamless contact with the first scraper blade 1063 and the second scraper blade 1064;
s2, rotating the first adjusting nut 65, enabling the first adjusting nut 65 to move downwards after rotating, extruding the first tensioning spring 66 after the first adjusting nut 65 moves downwards, enabling the first tensioning spring 66 to generate elastic force after being pressed, enabling the elastic force generated by the first tensioning spring 66 to downwards push the groove plate, enabling the groove plate to drive the scraper 63 to rotate towards the direction of the adhesive tape working surface, enabling the edge of the scraper 63 to be in contact with the adhesive tape working surface, and enabling the edge of the scraper 63 to be always in contact with the adhesive tape working surface when the first tensioning spring 66 is in elastic extrusion;
S3, the second material cleaning mechanism 7 is contacted with the working surface of the adhesive tape, the third material cleaning mechanism is contacted with the head surface increasing roller 5, the groove type carrier roller 9 is contacted with the side edge of the adhesive tape, and when the driving roller 2 rotates to drive the adhesive tape to move, the groove type carrier roller 9 limits the side edge of the adhesive tape to prevent the adhesive tape from deviating;
s4, the adhesive on the movable adhesive tape collides with the edge of the scraper 63 so as to scrape the adhesive on the working surface of the adhesive tape, the adhesive on the movable adhesive tape collides with the edge of the scraper 63, the scraper 63 scrapes and cleans the adhesive on the working surface of the adhesive tape, the scraped adhesive falls into the head hopper 3, the adhesive tape cleaned by the scraper 63 contacts with the second cleaning mechanism 7, the second cleaning mechanism 7 cleans the adhesive tape for the second time, the adhesive produced by cleaning falls into the head hopper 3, the adhesive tape cleaned for the second time contacts with the head surface-increasing roller 5, and the adhesive produced by cleaning falls into the head hopper 3;
s5, the adhesive tape passing through the head surface increasing roller 5 is contacted with the first scraper blade 1063 and the second scraper blade 1064, the controller controls the motor 105 to be electrified and started, after the motor 105 is electrified and started and is decelerated through the speed reducer 104, the output end of the speed reducer 104 drives the intermediate shaft 1061 to rotate, the intermediate shaft 1061 drives the snail-shaped substrate 1062 to rotate, the snail-shaped substrate 1062 drives the first scraper blade 1063 and the second scraper blade 1064 to rotate, the adhesive tape is extruded by the auxiliary pressing mechanism, the first scraper blade 1063 and the second scraper blade 1064 are in tight seamless contact with the adhesive tape working surface, after the adhesive tape moves, the first scraper blade 1063 and the second scraper blade 1064 are extruded with the adhesive tape working surface, simultaneously, the snail-shaped substrate 1062 drives the first scraper blade 1063 and the second scraper blade 1064 to rotate, and adhesive on the adhesive tape can be easily discharged into the adhesive tape working surface of the adhesive tape shell body from the adhesive tape working surface of the first scraper blade 1063 under the action of the extrusion force of the first scraper blade 1064, and the adhesive tape working surface of the adhesive tape can be easily cleaned, and the adhesive tape can be completely discharged into the adhesive tape working surface of the adhesive tape shell body 102, and the adhesive tape can be cleaned by the adhesive tape working surface of the adhesive tape can be cleaned by the adhesive tape top surface of the adhesive tape layer of the adhesive tape;
S6, leveling the concave pressed out by the first scraper blade 1063 and the second scraper blade 1064 on the adhesive tape working surface through a leveling mechanism 12, wherein the leveling process is to drive a third threaded rod 123 to rotate through a second rotating shaft 124, the second movable block 122 moves downwards after the third threaded rod 123 rotates, the second movable block 122 drives two heating assemblies 125 arranged in parallel to move, after the two heating assemblies 125 arranged in parallel are in extrusion contact with the opposite surfaces of the adhesive tape working surface, the second rotating shaft 124 stops rotating, a control box 1254 controls the heating pipe 1253 to be electrified and started, heat is generated after the heating pipe 1253 is electrified and started, the heat generated by the heating pipe 1253 is transferred to the adhesive tape through a heat conducting sleeve 1252, the adhesive tape is expanded to a certain extent after being heated, the adhesive tape drives the heat conducting sleeve 1252 to rotate through friction after the movement, the heat conducting sleeve 1252 rolls on the adhesive tape, rolling extrusion is carried out on a bulge on the adhesive tape, the bulge is subjected to downward pushing pressure, and the concave on the adhesive tape working surface is subjected to double rolling extrusion action of the heat expansion and the heat conducting sleeve 1252, so that the concave on the adhesive tape working surface is reset on the working surface, and the adhesive tape working surface is convenient for cleaning of the first scraper blade 1064;
S7: the cleaning and adsorbing process is that the fourth threaded rod 1334 moves towards the direction of the first tensioning block 1333 through the drying mechanism 13, the fourth threaded rod 1334 presses the third tensioning spring 1336 through the second tensioning block 1335, the third tensioning spring 1336 is pressed to generate elasticity, the fourth threaded rod 1334 drives the collecting frame 1331 to move, the collecting frame 1331 drives the pressing protrusion 1332 to move, the pressing protrusion 1332 is contacted with the cleaning pad 132 after moving, the third adjusting nut 1337 is rotated, the third adjusting nut 1337 is contacted with the first tensioning block 1333, the fourth threaded rod 1334 is limited and fixed, the pressing protrusion 1332 presses the cleaning pad 3 under the elasticity of the third tensioning spring 1336, the second movable block 122 drives the first toothed plate 1312 to move through the connecting plate 1311 after moving downwards, the first toothed plate 1312 drives the gear 1316 to rotate, the second toothed plate 1314 moves upwards under the limit of the second mounting frame 3 after the gear 1316 rotates, the second toothed plate 1314 drives the movable plate 1317 to move, the movable plate 1317 drives the wiping component 132 to move upwards to contact with the adhesive tape working surface, when the heating component 125 moves downwards to contact with the opposite surface of the adhesive tape working surface, the second movable block 122 drives the wiping component 132 to synchronously contact with the adhesive tape working surface upwards through the driving component 131, so that the extrusion strength of the heating component 125 to the adhesive tape is the same as that of the wiping component 132 to the adhesive tape, the adhesive tape is in a horizontal state, the controller controls the motor 1321 to be electrified and started, the motor 1321 is electrified and started to drive the fourth rotating shaft 1322 to rotate, the fourth rotating shaft 1322 drives the wiping pad 1323 to rotate, the direction of the rotation of the wiping pad 1323 is opposite to the direction of the movement of the adhesive tape, the wiping pad 1323 is in friction contact with the adhesive tape after the movement of the adhesive tape, the liquid drops on the adhesive tape collide with the wiping pad 132 after the contact, the wiping pad 132 adsorbs the liquid drops on the adhesive tape, the water drops on the working surface of the adhesive tape are wiped and absorbed, and the squeezing protrusions 1332 squeeze out the water in the wiping pad 132, so that the wiping pad 132 maintains the water absorption performance, and the squeezed water is collected by the collecting frame 1331, so that the wiping pad 132 maintains the water drop absorption performance.
Example 2
Under the extrusion of the auxiliary pressing mechanism 11, a certain pressure exists between the adhesive tape and the first and second scraper blades 1063 and 1064, the first and second scraper blades 1063 and 1064 push the adhesive tape upwards, after the adhesive tape moves, under the push of the first and second scraper blades 1063 and 1064, a certain degree of recess occurs at the contact position between the adhesive tape and the first and second scraper blades 1063 and 1064 after the adhesive tape moves, the opposite surface of the adhesive tape works is raised, so that a certain degree of recess occurs on the working surface of the adhesive tape, and crushed ice adheres to the recess during transportation of frozen materials, so that the first and second scraper blades 1063 and 1064 are inconvenient to clean the adhesive on the working surface of the adhesive tape, and referring to fig. 10, as another preferred embodiment of the invention, the difference from embodiment 1 is that the adhesive tape further comprises a leveling mechanism 12, the leveling mechanism 12 includes a groove frame 121, a second movable block 122, a third threaded rod 123, a second rotating shaft 124, two heating components 125 and a thermal insulation cover 126, wherein:
the casing 102 is fixedly connected with a chassis plate, the groove frame 121 is fixedly connected to the chassis plate, the second movable block 122 is slidably connected to the groove frame 121, the groove frame 121 is used for installing the second movable block 122, a threaded hole is formed in the second movable block 122, one end of the third threaded rod 123 is rotatably connected to the inner bottom end of the groove frame 121, the third threaded rod 123 is rotated to limit the second movable block 122 of the groove frame 121 to move in the vertical direction after rotating, the third threaded rod 123 is matched with the threaded hole, the other end of the third threaded rod 123 is fixedly connected to the second rotating shaft 124, the second rotating shaft 124 is used for driving the third threaded rod 123 to rotate, the second rotating shaft 124 penetrates through the groove frame 121, two heating assemblies 125 which are arranged in parallel are rotatably connected to the second movable block 122, the back surface of the adhesive tape working surface is heated after the heating assemblies 125 are electrified and started, the concave part of the adhesive tape is reset after being heated, the heat-insulating cover 126 is fixedly connected to the second movable block 122, the heat-insulating cover 126 is positioned above the heating component 125, the third threaded rod 123 is driven to rotate through the second rotating shaft 124, the second movable block 122 moves downwards after the third threaded rod 123 rotates, the second movable block 122 drives the two heating components 125 which are arranged in parallel, after the two heating components 125 which are arranged in parallel are in extrusion contact with the back surfaces of the working surfaces of the adhesive tape, the second rotating shaft 124 stops rotating, heat is generated after the heating components 125 are electrified, the heat on the heating components 125 is transferred to the adhesive tape, the adhesive tape is heated and expands to a certain extent, the concave part of the working surfaces of the adhesive tape is reset after the adhesive tape expands, the working surfaces of the adhesive tape are smooth, and the adhesive on the working surfaces of the adhesive tape can be cleaned conveniently by the first scraper edge 1063 and the second scraper edge 1064;
The heating component 125 comprises a rotating rod 1251, a heat conducting sleeve 1252, a plurality of heating pipes 1253 and a control box 1254, one end of the rotating rod 1251 is rotatably connected to the second movable block 122, the rotating rod 1251 is used for installing the heat conducting sleeve 1252, the other end of the rotating rod 1251 is fixedly connected to the control box 1254, the heat conducting sleeve 1252 is fixedly connected to the rotating rod 1251, the heat conducting sleeve 1252 is used for transferring heat to the adhesive tape, the plurality of heating pipes 1253 are distributed at equal intervals along the axial lead direction of the heat conducting sleeve 1252, the control box 1254 is connected with the heating pipes 1253 through wires, the control box 1254 is used for controlling the heating pipes 1253 to be electrified and started, heat is generated after the heating pipes 1253 are electrified and started, the heat generated by the heating pipes 1253 is transferred to the adhesive tape through the heat conducting sleeve 1252, the adhesive tape drives the heat conducting sleeve 1252 to rotate through friction after moving, the heat conducting sleeve 1252 rolls on the adhesive tape after rotating, rolling extrusion is carried out on the protruding part on the adhesive tape, the protruding part is subjected to downward pushing pressure, the concave on the working surface of the adhesive tape is subjected to rolling extrusion effect, the heat is heated and the concave on the working surface under the rolling extrusion action of the heat conducting sleeve 1252, the action is heated and the heat is smooth, and the concave on the working surface.
The working process comprises the following steps: the third threaded rod 123 is driven to rotate through the second rotating shaft 124, the second movable block 122 is enabled to move downwards after the third threaded rod 123 rotates, the second movable block 122 drives the two heating assemblies 125 which are arranged in parallel to move, after the two heating assemblies 125 which are arranged in parallel are in extrusion contact with the back surfaces of the working surfaces of the adhesive tapes, the second rotating shaft 124 stops rotating, the control box 1254 controls the heating pipe 1253 to be electrified and started, heat is generated after the heating pipe 1253 is electrified and started, the heat generated by the heating pipe 1253 is transferred to the adhesive tapes through the heat conducting sleeve 1252, the adhesive tapes are heated and expanded to a certain extent, the adhesive tapes drive the heat conducting sleeve 1252 to rotate through friction after moving, the heat conducting sleeve 1252 rolls on the adhesive tapes, rolling extrusion is carried out on the protruding parts on the adhesive tapes, the protruding parts are subjected to downward pushing force, the concave parts on the working surfaces of the adhesive tapes are reset under the double functions of thermal expansion and the rolling extrusion of the heat conducting sleeve 1252, the working surfaces of the adhesive tapes are smooth, and the working surfaces of the adhesive tapes are convenient for the first blade 1063 and the second blade 1064 to clean the adhesive tapes on the working surfaces.
Example 3
When heat is transferred to the adhesive tape through the heat conducting sleeve 1252, the temperature of the contact part of the adhesive tape and the heat conducting sleeve 1252 is increased, the working surface of the adhesive tape is subjected to cleaning treatment through the first scraper blade 1063 and the second scraper blade 1064, ice fragments remain on the working surface of the adhesive tape, the ice fragments are melted to form liquid drops after the temperature is increased, when frozen materials are conveyed, the formed liquid drops are easily frozen after being contacted with the frozen materials, thus affecting the release of the frozen materials on the adhesive tape, referring to fig. 10-11, as another preferred embodiment of the invention, on the basis of the embodiment 2, the adhesive tape cleaning device further comprises a drying mechanism 13, the drying mechanism 13 comprises a driving component 131, a wiping component 132 and a second extrusion component 133, the driving component 131 is connected to the groove frame 121, the driving component 131 is connected with the second movable block 122, the wiping component 132 is fixedly connected to the driving component 131, the second extrusion component 133 is connected to the wiping component 132, the second movable block 122 moves downwards after the driving component 131 drives the wiping component 132 to move downwards, when the heat conducting sleeve 1252 is contacted with the back surface of the frozen materials, the wiping component 132 is extruded with the working surface of the adhesive tape, the second extrusion component 132 is extruded to enable the water drops to absorb the water drops on the working surface of the adhesive tape to be extruded, and the wiping component 132 is extruded, and the water drops are extruded and the water is extruded and absorbed by the second extrusion component 132;
Referring to fig. 11, the driving assembly 131 includes a connection plate 1311, a first toothed plate 1312, a second mounting frame 1313, a second toothed plate 1314, a third rotary shaft 1315, a gear 1316, and a movable plate 1317, one end of the connection plate 1311 is fixedly connected to the second movable block 122, the other end of the connection plate 1311 is fixedly connected to the first toothed plate 1312, the second mounting frame 1313 is fixedly connected to the groove frame 121, the second toothed plate 1314 is slidably connected to the second mounting frame 1313, the third rotary shaft 1315 is rotatably connected to the second mounting frame 1313, the gear 1316 is fixedly connected to the third rotary shaft 1315, the gear 1316 is engaged to connect the first toothed plate 1312 and the second toothed plate 1314, the movable plate 1317 is fixedly connected to the bottom end of the second toothed plate 1314, the movable plate 1317 is connected with the wiping component 132, the second movable block 122 moves downwards and then drives the first toothed plate 1312 to move through the connecting plate 1311, the first toothed plate 1312 drives the gear 1316 to rotate, the second toothed plate 1314 moves upwards under the limit of the second mounting frame 1313 after the gear 1316 rotates, the second toothed plate 1314 drives the movable plate 1317 to move, the movable plate 1317 drives the wiping component 132 to move upwards to be in contact with the adhesive tape working surface, and when the heating component 125 moves downwards to be in contact with the reverse side of the adhesive tape working surface, the second movable block 122 drives the wiping component 132 to synchronously contact with the adhesive tape working surface upwards through the driving component 131, so that the extrusion strength of the heating component 125 to the adhesive tape is the same as the extrusion strength of the wiping component 132 to the adhesive tape, and the adhesive tape is in a horizontal state;
Referring to fig. 11, the wiping component 132 includes a motor 1321, a fourth rotating shaft 1322 and a wiping pad 1323, the motor 1321 is fixedly connected to the movable plate 1317, the motor 1321 is connected to the controller through a wire, the fourth rotating shaft 1322 is fixedly connected to an output end of the motor 1321, the wiping pad 1323 is connected to the fourth rotating shaft 1322, the wiping pad 1323 is used for wiping and adsorbing water drops on a tape working surface, the wiping pad 1323 is in contact with the second pressing component 133, the controller controls the motor 1321 to be electrified and started, the motor 1321 is driven to rotate after being electrified and started, the fourth rotating shaft 1322 drives the wiping pad 1323 to rotate, the direction of rotation of the wiping pad 1323 is opposite to the moving direction of the tape, the wiping pad 1323 is in friction contact with the tape after the tape moves, the water drops on the tape collide with the wiping pad 132, the wiping pad 132 adsorbs the water drops on the tape working surface, and wipes and adsorbs the water drops on the tape working surface;
referring to fig. 11, the second pressing assembly 133 includes a collecting frame 1331, a pressing protrusion 1332, a first tension block 1333, a fourth threaded rod 1334, a second tension block 1335, a third tension spring 1336, and a third adjustment nut 1337, the collecting frame 1331 is slidably coupled to the movable plate 1317, the pressing protrusion 1332 is fixedly coupled to the collecting frame 1331, the pressing protrusion 1332 is in contact with the wiper pad 1323, the fourth threaded rod 1334 is fixedly coupled to the collecting frame 1331, the first tension block 1333 is fixedly coupled to the movable plate 1317, the second tension block 1335 is fixedly coupled to the fourth threaded rod 1334, the fourth threaded rod 1334 passes through the first tension block 1333, one end of the third tension spring 1336 is fixedly coupled to the first tension block 1333, the other end of the third tension spring 1336 is fixedly coupled to the second tension block 1335, the fourth threaded rod 1334 is connected with a third adjusting nut 1337 used for tensioning, the fourth threaded rod 1334 moves towards the direction of the first tensioning block 1333, the fourth threaded rod 1334 extrudes a third tensioning spring 1336 through a second tensioning block 1335, the third tensioning spring 1336 is pressed to generate elasticity, the fourth threaded rod 1334 drives a collecting frame 1331 to move, the collecting frame 1331 drives an extrusion boss 1332 to move, the extrusion boss 1332 moves to be in contact with the wiping pad 132, the third adjusting nut 1337 is rotated, the third adjusting nut 1337 is in contact with the first tensioning block 1333, limiting fixation is conducted on the fourth threaded rod 1334, the extrusion boss 1332 extrudes the wiping pad 3 under the action of the elasticity of the third tensioning spring 1336, and after the wiping pad 132 rotates, the extrusion boss 1332 extrudes water in the wiping pad 132, so that the wiping pad 132 keeps the water adsorption performance, and the extruded water is collected by the collecting frame 1331.
The working process comprises the following steps: the fourth threaded rod 1334 moves towards the first tensioning block 1333, the fourth threaded rod 1334 extrudes the third tensioning spring 1336 through the second tensioning block 1335, the third tensioning spring 1336 is compressed to generate elastic force, the fourth threaded rod 1334 drives the collecting frame 1331 to move, the collecting frame 1331 drives the extrusion protrusion 1332 to move, the extrusion protrusion 1332 moves to be in contact with the wiping pad 132, the third adjusting nut 1337 rotates, the third adjusting nut 1337 contacts with the first tensioning block 1333 to limit and fix the fourth threaded rod 1334, the extrusion protrusion 1332 extrudes the wiping pad 1323 under the elastic force of the third tensioning spring 1336, the second movable block 122 moves downwards to drive the first toothed plate 1312 to move through the connecting plate 1311, the first toothed plate 1312 drives the gear 1316 to rotate, the second toothed plate 1314 moves upwards under the limit of the second mounting frame 1313 after the rotation of the gear 1316, the second toothed plate 1314 drives the movable plate 1317 to move, the movable plate 1317 drives the wiping component 132 to move upwards to contact the adhesive tape working surface, when the heating component 125 moves downwards to contact the opposite surface of the adhesive tape working surface, the second movable block 122 drives the wiping component 132 to synchronously contact the adhesive tape working surface upwards through the driving component 131, so that the extrusion strength of the heating component 125 to the adhesive tape is the same as that of the wiping component 132 to the adhesive tape, the adhesive tape is in a horizontal state, the controller controls the motor 1321 to be electrified and started, the motor 1321 drives the fourth rotating shaft 1322 to rotate after being electrified and started, the fourth rotating shaft 1322 drives the wiping pad 1323 to rotate, the rotating direction of the wiping pad 1323 is opposite to the moving direction of the adhesive tape, the wiping pad 1323 is in friction contact with the adhesive tape after rotating, after the adhesive tape moves, the liquid drops on the adhesive tape collide with the wiping pad 132 after the contact, the wiping pad 132 adsorbs the liquid drops on the adhesive tape working surface, the water drops on the adhesive tape are wiped and adsorbed, the extruding protrusion 1332 extrudes the water in the wiping pad 132, so that the wiper pad 132 maintains the adsorption property to water, and the squeezed water is collected by the collection frame 1331 so that the wiper pad 132 maintains the adsorption property to water drops.
The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical scheme of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.
Claims (7)
1. A sticky tape material cleaning system for belt conveyor, its characterized in that includes head frame (1), first clear material mechanism (6), second clear material mechanism (7), fourth clear material mechanism (10) and supplementary hold-down mechanism (11), wherein:
the cleaning machine comprises a head frame (1), a head hopper (3) is fixedly connected to the head frame (1), a head surface-increasing roller (5) is rotatably connected to the head frame (1), a third cleaning mechanism for cleaning the head surface-increasing roller (5) is fixedly connected to the head hopper (3), a first cleaning mechanism (6) for cleaning a tape conveying surface is fixedly connected to the head hopper (3), a second cleaning mechanism (7) for cleaning a tape after cleaning the first cleaning mechanism (6) is fixedly connected to the head hopper (3), a fourth cleaning mechanism (10) for cleaning the tape after cleaning the second cleaning mechanism (7) is connected to the head frame (1), and an auxiliary pressing mechanism (11) for pressing the tape is arranged on the ground;
Fourth clear material mechanism (10) include first mounting bracket (101), casing (102), bearing assembly body (103), speed reducer (104), motor (105), snail-shaped scraper body (106), V type feed inlet (107) and rotation speed detector (108), wherein:
the shell (102) is fixed on the head frame (1) through the first mounting frame (101), the shell (102) forms a certain included angle with the running center line of the adhesive tape, the bearing assembly (103) is connected to one end of the shell (102), the speed reducer (104) is connected to the bearing assembly (103), the motor (105) is in driving connection with the speed reducer (104), the snail-shaped scraper body (106) is connected to the bearing assembly (103), the snail-shaped scraper body (106) is matched with the shell (102), the V-shaped feeding hole (107) is formed in the upper end of the shell (102), the snail-shaped scraper body (106) is contacted with the bottom end of the adhesive tape through the V-shaped feeding hole (107), the rotating speed detector (108) is fixedly connected to the other end of the shell (102), and the rotating speed detector (108) is connected with the snail-shaped scraper body (106);
the snail-shaped scraper body (106) comprises an intermediate shaft (1061), a snail-shaped substrate (1062), a first scraper blade (1063) and a second scraper blade (1064), one end of the intermediate shaft (1061) is connected to the bearing assembly (103), the other end of the intermediate shaft (1061) is connected to the rotating speed detector (108), the snail-shaped substrate (1062) is connected to the intermediate shaft (1061), the first scraper blade (1063) is connected to the snail-shaped substrate (1062), the second scraper blade (1064) is connected to the snail-shaped substrate (1062), and the adhesive tape is in contact with the first scraper blade (1063) and the second scraper blade (1064);
Still include smooth mechanism (12), smooth mechanism (12) include recess frame (121), second movable block (122), third threaded rod (123), second pivot (124), two parallel arrangement's heating element (125) and heat preservation cover (126), wherein: the shell (102) is fixedly connected with a bottom frame plate, the groove frame (121) is fixedly connected to the bottom frame plate, the second movable block (122) is slidably connected to the groove frame (121), a threaded hole is formed in the second movable block (122), one end of the third threaded rod (123) is rotatably connected to the inner bottom end of the groove frame (121), the third threaded rod (123) is matched with the threaded hole, the other end of the third threaded rod (123) is fixedly connected to the second rotating shaft (124), the second rotating shaft (124) penetrates through the groove frame (121), two heating assemblies (125) which are arranged in parallel are rotatably connected to the second movable block (122), the heat-preserving cover (126) is fixedly connected to the second movable block (122), and the heat-preserving cover (126) is located above the heating assemblies (125);
the heating component (125) comprises a rotating rod (1251), a heat conducting sleeve (1252), a plurality of heating pipes (1253) and a control box (1254), one end of the rotating rod (1251) is rotatably connected to the second movable block (122), the other end of the rotating rod (1251) is fixedly connected to the control box (1254), the heat conducting sleeve (1252) is fixedly connected to the rotating rod (1251), the heating pipes (1253) are distributed at equal intervals along the axial lead direction of the heat conducting sleeve (1252), and the control box (1254) is connected with the heating pipes (1253) through wires.
2. The adhesive tape cleaning system for a belt conveyor according to claim 1, characterized in that the first cleaning mechanism (6), the second cleaning mechanism (7) and the third cleaning mechanism are identical in structure.
3. The belt cleaning system for a belt conveyor according to claim 1, characterized in that the first cleaning mechanism (6) comprises a mounting bracket (61), a first rotating shaft (62), a scraper (63), a first threaded rod (64), a first adjusting nut (65) and a first tensioning spring (66), the mounting bracket (61) is fixedly connected to the head hopper (3), the first rotating shaft (62) is rotatably connected to the mounting bracket (61), the scraper (63) is fixedly connected to the first rotating shaft (62), the scraper (63) is in contact with the belt, a groove plate is fixedly connected to the scraper (63), the first threaded rod (64) is fixedly connected to the mounting bracket (61), the first threaded rod (64) passes through the groove plate, the first adjusting nut (65) is connected to the first threaded rod (64), the first threaded rod (64) passes through the first tensioning spring (66), and the first threaded rod (65) is located between the first threaded rod (65) and the groove plate.
4. The tape cleaning system for a belt conveyor according to claim 1, further comprising a drying mechanism (13), the drying mechanism (13) comprising a drive assembly (131), a wiping assembly (132) and a second pressing assembly (133), the drive assembly (131) being connected to the groove frame (121), the drive assembly (131) being connected to the second movable block (122), the wiping assembly (132) being fixedly connected to the drive assembly (131), the second pressing assembly (133) being connected to the wiping assembly (132).
5. The tape stripping system for a belt conveyor according to claim 4, characterized in that the drive assembly (131) comprises a connecting plate (1311), a first toothed plate (1312), a second mounting frame (1313), a second toothed plate (1314), a third rotating shaft (1315), a gear (1316) and a movable plate (1317), one end of the connecting plate (1311) is fixedly connected to the second movable block (122), the other end of the connecting plate (1311) is fixedly connected to the first toothed plate (1312), the second mounting frame (1313) is fixedly connected to the groove frame (121), the second toothed plate (1314) is slidably connected to the second mounting frame (1313), the third rotating shaft (1315) is rotatably connected to the second mounting frame (1313), the gear (1316) is fixedly connected to the third rotating shaft (1315), the gear (1316) is engaged to connect the first toothed plate (1312) and the second toothed plate (1314), and the second toothed plate (1314) is fixedly connected to the movable plate (1314) and the bottom end of the wiper assembly (132).
6. The tape stripping system for a belt conveyor of claim 5, characterized in that the wiper assembly (132) comprises a motor (1321), a fourth spindle (1322) and a wiper pad (1323), the motor (1321) being fixedly connected to the movable plate (1317), the fourth spindle (1322) being fixedly connected to an output of the motor (1321), the wiper pad (1323) being connected to the fourth spindle (1322), the wiper pad (1323) being in contact with the second pressing assembly (133).
7. A cleaning method of an adhesive tape cleaning system for a belt conveyor according to any one of claims 1-6, comprising the steps of:
s1, extruding the adhesive tape through an auxiliary pressing mechanism (11);
s2, rotating a first adjusting nut (65), wherein the first adjusting nut (65) moves downwards after rotating, the first adjusting nut (65) presses a first tensioning spring (66) after moving downwards, the first tensioning spring (66) generates elastic force after being pressed, the elastic force generated by the first tensioning spring (66) downwards pushes a groove plate, and the groove plate drives a scraper (63) to rotate towards the direction of the adhesive tape working surface, so that the edge of the scraper (63) is in contact with the adhesive tape working surface;
s3, a second material cleaning mechanism (7) is contacted with the working surface of the adhesive tape, a third material cleaning mechanism is contacted with a head surface increasing roller (5), and a groove type carrier roller (9) is contacted with the side edge of the adhesive tape;
S4, the adhesive on the movable adhesive tape collides with the edge of a scraper (63), the scraper (63) scrapes and cleans the adhesive on the working surface of the adhesive tape, the scraped adhesive falls into a head funnel (3), the adhesive tape cleaned by the scraper (63) contacts with a second cleaning mechanism (7), the second cleaning mechanism (7) cleans the adhesive tape for the second time, the adhesive produced by cleaning falls into the head funnel (3), the adhesive tape cleaned for the second time contacts with a head surface increasing roller (5), and the third cleaning mechanism cleans the adhesive adhered on the head surface increasing roller (5), and the adhesive produced by cleaning falls into the head funnel (3);
s5, the adhesive tape passing through the head surface increasing roller (5) is contacted with the first scraper blade (1063) and the second scraper blade (1064), the controller controls the motor (105) to be electrified and started, after the motor (105) is electrified and started and is decelerated by the speed reducer (104), the output end of the speed reducer (104) drives the intermediate shaft (1061) to rotate, the intermediate shaft (1061) drives the snail-shaped substrate (1062) to rotate, the snail-shaped substrate (1062) drives the first scraper blade (1063) and the second scraper blade (1064) to rotate, the adhesive tape is extruded by the auxiliary pressing mechanism, so that the first scraper blade (1063), the second scraper blade (1064) and the adhesive tape working surface are in tight and seamless contact, after the adhesive tape moves, the first scraper blade (1063), the second scraper blade (1064) and the adhesive tape working surface are extruded by the first scraper blade (1063) and the second scraper blade (1064), adhesive tape is easily adhered to the adhesive tape working surface by the first scraper blade (1063) and the second scraper blade (1064) under the action of the first scraper blade (1063) and the second scraper blade (1064), the adhesive in the shell (102) is led into the head funnel (3) from the discharge pipe;
S6, leveling the pits pressed out by the first scraper blade (1063) and the second scraper blade (1064) on the working surface of the adhesive tape through a leveling mechanism (12);
s7, wiping and adsorbing the liquid drops on the working surface of the adhesive tape through a drying mechanism (13).
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