CN1164301A - Lead acid battery rejuvenator and trickle charger - Google Patents

Lead acid battery rejuvenator and trickle charger Download PDF

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Publication number
CN1164301A
CN1164301A CN 94195178 CN94195178A CN1164301A CN 1164301 A CN1164301 A CN 1164301A CN 94195178 CN94195178 CN 94195178 CN 94195178 A CN94195178 A CN 94195178A CN 1164301 A CN1164301 A CN 1164301A
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Prior art keywords
regenerator
capacitor
transistor
battery
transformer
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CN 94195178
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Chinese (zh)
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CN1065988C (en
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威廉·E·格列高列
小切斯特·C·艾伦
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WILLIAM E GREGORY
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WILLIAM E GREGORY
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Abstract

A combination rejuvenator and trickle charger is powered by a multi-solar cell unit and/or a rectified ac source, the output of which is applied to a capacitor. The output of the capacitor is in turn connected across the primary of an auto transformer. A switching circuit, including a transistor, connects and disconnects the primary coil to and from the capacitor to produce in the secondary coil of the transformer a fast rise time current pulse for application to a battery. A positive temp. coefficient resistor is connected in series with an output terminal of the rejuvenator to protect the rejuvenator components in the event the output terminals, through accident or mistake, are connected to battery terminals of opposite polarity.

Description

Lead-acid battery regenerator and trick charge device
Related application
The present invention is 08/068,159 subsequent application of submitting on May 28th, 1993 of applying for.
Invention field
The present invention relates generally to battery charger, particularly relate to the composite regenerated device of lead-acid battery and can be under daylight or the trick charge device of operating in the dark.
Background technology
Between the operating period, the lead sulfate deposit builds up on flat board at lead-acid battery, has covered a part of loose porous lead and lead oxide planar surface.After after a while, sulfide deposits crystallization and forms high impedance to example is mobile, thereby has reduced battery efficiency.Removing sulfide deposition, to utilize little direct current to charge again be invalid.Effort through the several years has developed the method for utilizing the quick charge technology to remove these depositions, and the quick charge technology generally can produce too much heat and make flat board become curved in battery.Though battery is still chargeable and dielectric also is normal on inspection, because dull and stereotyped serious short circuit, so battery can't keep electric charge.Utilize repeatedly the potential pulse of fast rise time to remove the lip-deep sulfide of cell plate, the sulfide of removing or dissolved by solution perhaps peels off and drops on the bottom of battery case.In the United States Patent (USP) 5,084,664 that is entitled as " solar energy lead-acid battery regenerator and trick charge device " that licenses to C.E. lid profit, this technology is described.
Though the present invention has some characteristic described in the aforementioned patent, it be a kind of efficient higher, more flexibly with more efficiently technology, can remove the sulfide deposition on the cell plate, thus the useful life and the reliability that have prolonged aforementioned battery.
Summary of the invention
The invention provides a kind of composite type regenerator that in lead-acid battery embodiment, uses and trick charge device as voltage source, a plurality of solar battery group.In another embodiment, utilization provides voltage output with the transducer that interchange is converted to direct current.In utilizing the embodiment of solar cell, 4 batteries are connected in series, and every produces about 0.5 volt voltage.4 batteries produce about 2 volts voltage.The output of solar battery group is loaded on the capacitor, and the output of capacitor is connected on the primary.In preferred embodiment, transformer is an autotransformer.The switching circuit that comprises transistor primary coil is connected and disconnect in described capacitor in the transformer secondary output coil, to produce the fast rise time current pulse that is applied on the battery.The transformer that links together with switching circuit connects into flyback circuit.During with trick charge device treatment of battery different (can be 12 volts, 24 volts and 36 volts) of operating voltage, transformer turn ratio can value not wait in the 6-18 scope according to regenerator.The output of regenerator is loaded into cell terminal by the plug of cigar lighter on the insertion means of transportation or by external electric cable and the clip that directly is connected with battery.Resistance with positive coefficient characteristic is connected with protection regenerator when output is connected on the contrary with cell terminal polarity accidentally or unexpectedly with terminals.
When battery is not worked (on for example automobile is parked in the garage for a long time or boats and ships wharf for a long time), the sulfide accumulating rate is the fastest.Under the most weak situation of this incident light, regenerator and trick charge device are inserted into DC power supply (it can be to be inserted in local AC power upconverter).Therefore regenerator of the present invention and trick charge device can be operated under daylight and the dark two kinds of environment.
Brief description of drawings
Fig. 1 is the circuit diagram of expression regenerator of the present invention and trick charge device details.
The current waveform output of Fig. 2 presentation graphs 1 circuit.
The voltage waveform output of Fig. 3 presentation graphs 1 circuit.
The preferred mode that carries out an invention
Referring now to accompanying drawing,, the power supply 10 that is used for cell regenerator and trick charge device 10 comprises the solar cell 12A by 4 series connection, 12B, the solar battery group 12 that 12C and 12D form.Every battery can produce about 0.5 volt output voltage, so the output voltage of solar battery group is 2 volts.
Show another power supply 50 in the drawings, when battery dark surrounds following time it and solar battery group be connected in parallel.
The light intensity that is incident on the battery is depended in the electric current output of solar cell.Under given incident intensity, the electric current that solar cell output is 250 milliamperes.Be higher than 250 MAHs, output voltage drops rapidly.Below 250 milliamperes, output voltage remains unchanged substantially.
The output of solar battery group 12 is loaded on the flyback network of being made up of capacitor 18 and switching transistor 20 by lead 14 and 16.When switching transistor 20 was in conducting state, electric current flow through the core body of the primary coil of transformer 19 with the magnetization transformer from capacitor.Electric current constantly flows into capacitor 18 reaches solar battery group 12 up to condenser voltage maximum output voltage from solar battery group.The voltage at capacitor 18 two ends is by the network measuring that comprises switching transistor 24, switching diode 26 and resistance 28.Reach V when detecting voltage OnThe time switching transistor 24 conductings.Magnitude of voltage V OnCan be expressed as:
V On≈ V Be+ V f+ I B2* R 28(1) here: V BeThe base-emitter voltage of=triode 24
V f=diode 26 forward voltage drops
I B2The base drive electric current of=triode 24
R 28=resistance R 28Resistance
The conducting of switching transistor 24 makes also conducting and still be in conducting state when elementary when energy is delivered to transformer 19 from capacitor 18 of switching transistor 20.
Be lower than when keeping the required numerical value of transistor 20 minimum base currents when the voltage of capacitor 18 falls to, transistor 20 and 24 all turn-offs.Magnitude of voltage V when transistor turn-offs OffCan followingly be expressed as:
V Off≈ 2 * V Sat+ I B1* R 30(2) here: V Sat=transistor 20 or 24 saturation voltage
I B1=transistor 20 or 24 base drive electric current
R 30=resistance R 30Resistance
As voltage V OffWhen reaching, switching transistor 20 turn-offs, and the voltage flyback of 19 levels 32 of transformer is to a certain numerical value, and this numerical value is determined the turn ratio of primary coil by load that comprises battery (not shown) and diode 34 and transformer secondary output coil to a certain extent.
By selecting suitable turn ratio, can utilize flyback voltage to come the battery of 12 volts, 24 volts or 36 volts is charged.
Flyback voltage makes diode 34 be in forward bias condition and the electric current that transformer 19 secondary inductions produce is delivered to the battery that is connected with 38 with circuit 10 terminals 36.The electric current that is produced is a high-frequency impulse form shown in Figure 2.The waveform of current impulse shown in Figure 2 obtains under 10 Ohmic resistance loads.The rise time of obvious electric current is quite quick, decays to 0 subsequently in the time of about 84 microseconds.The peak value of current impulse is that 60 milliamperes and cycle are 8.333 kilo hertzs.Fig. 3 shows the characteristic of the potential pulse that is produced, and voltage rises to rapidly about 14 volts when switching transistor 20 turn-offs.Potential pulse fall and be zero slowly up to electric current, here voltage descend with exponential form and finally after about 52 microseconds value serve as zero.
The peak current that circuit 10 produces is far longer than the leakage discharge electric current of automobile batteries.Less like this mean charging current just can effectively reduce or remove the sulfide of long-term accumulated on the lead acid accumulator flat board.Therefore the electric current that provides of battery can remain unchanged for a long time and can charge with the heavy current charger.Utilize the present invention that the sulfide deposition on the cell plate is little by little peeled off, thereby can utilize again old and useless battery.
The running status of light-emitting diode (LED) 40 indicating circuits directly perceived of connecting with forward terminals 36 is provided.
Each element of circuit 10 all is protected in order to avoid be damaged when 38 become polarity opposite with the cell terminal misconnection at terminals 36.When taking place to connect, diode 34 has the element that big surge current passes through and damage regenerator 10 by mistake.The resistance 42 that is provided makes the element of regenerator avoid terminals 36 and 38 and the infringement of the big surge current that produces when connecting of battery polar mistake.Resistance 42 is connected with diode 34 and forward terminals 36.The characteristics of positive temperature coefficient resistor are that resistance obviously increases under relatively low temperature.This variation of resistance is very fast and make electric current drop to the level that circuit 10 various elements can bear.The current strength of bearing of element nominal is 1 ampere.
What protection LED40 avoided big current surge infringement is a plurality of diodes that are cascaded 44, and they and LED40 are connected in parallel.The electric current that these diode pairs are flowed through provides very little impedance.When the terminals misconnection, most of electric currents flow to positive temperature coefficient resistor 42 through diode 44.To solar battery group 12 further protection provide diode 46 to prevent at terminals 36 electric current inflow solar cell during with 38 are connected opposite with cell terminal.
The output of regenerator 10 can be loaded into cell terminal by the plug that inserts cigar lighter on the means of transportation.Under another kind of mode, the output of regenerator 10 also can be loaded into cell terminal by external electric cable and the clip that directly is connected with battery.A kind of connected mode in back may make regenerator output misconnection to pending battery.
The prototype of some elements that adopt among the present invention is as follows:
Transistor 20 is T1P41A power transistors of TI.
Transistor 24 is 2N4403PNP transistors that motor draws company.
Diode 34,44 and 46 is 1N4001 silicon diodes that motor draws company.
Diode 26 is 1N4148 switching diodes that motor draws company.
Resistance 42 is 2322-661-11211 forward temperature coefficient of resistance of Philips.
As shown in the figure, when being in other power supply 50 that dark surrounds following time connected, battery comprises AC-DC converter 52.Transducer 52 can utilize plug 54 to be connected to be generally on 115 volts the local AC power to produce direct voltages at output 56.Utilize and regenerator and trick charge device 10 can be communicated with direct voltage with the plug 58 of solar battery group 12 by lead 60 and 62 parallel connections.
Transducer 52 commercialization, typical purposes is to be used for pocket radio set, hand-held calculator etc.In the prototype of the present invention's structure, transducer 52 is output as 7.5 volts and 300 milliamperes.Under the parameter of regenerator and trick charge device 10,2 volts DC power supply need be provided, so being 18 ohm resistance 64, resistance is connected on the conductor 62 so that voltage drop is low to moderate 2 volts and current strength is 300 milliamperes.Along with adopting above-mentioned field effect transistor element, change regenerator and trick charge device 10 parameters, the voltage output of power supply 50 also can change.
More than the present invention is described.To those skilled in the art, be easy to the present invention is made various modifications and improvement.Therefore scope and spirit of the present invention are limited by the back claims.For example, by adopting the field-effect transistor of low voltage work (for example 1/2 volt), the number of solar battery group can be reduced to 1.
Article 19, the purpose of the statement modification right of modification requirement is that the prior art that the present invention and international search report are quoted is compared the requirement that more meets patentability.For example claim 1 is described the frequency generation of current impulse with 8.33Khs.Gali has disclosed the maximum frequency range that reaches 10000Khs.This scope has comprised plumbous resonance frequency 8.4Khs.If adopt the frequency of 8.4Khs, then can produce the effect of damaging battery.Thereby the applicant is limited to used frequency and has avoided this effect under the plumbous resonance frequency.This feature was not mentioned in prior art.Claim 2,7 and 8 has been described second DC power supply.The replacement power supply of describing in power supply described herein and the prior art is different, and the latter is only at first power supply, and promptly solar cell can't just be worked when battery provides energy.This situation betides the charging of battery under the dark surrounds.The second source that present technique discloses is used for replenishing the output of solar cell when load variations.For this reason, as of the present invention, this equipment links to each other with the output of solar cell all the time rather than replaces this solar cell.Claim 3 and 8 is defined as opening and closing simultaneously basically with transistor.In the specification of submitting to, can find support to this function.Prior art does not disclose this technical characterictic.Claim 4 and 8 defines a positive temperature coefficient resistor with step functions.This resistance is restricted to Philips 2322-661-11211 positive coefficient resistance especially in specification.Next this Philips element is described as switch element, promptly one to operate obviously be the closure or openness device of step functions.Such device was not mentioned in prior art.Claim 9 defines a plurality of series diodes in parallel with LED so that the low impedance path of protection LED to be provided.
Claims
Modification according to the 19th of treaty
1. a lead-acid battery is characterized in that comprising with composite type regenerator and trick charge device:
First DC power supply;
Capacitor with described power supply cross-over connection;
Comprise the primary coil that links to each other with described capacitor and the transformer of secondary coil; And
Comprise a transistorized switching circuit, it is 8.33 kilo hertzs fast rise time current pulse with frequency that is carried on the battery of generation in described secondary coil that described transistor connects with disconnecting being connected of described primary coil and described capacitor.
2. regenerator as claimed in claim 1 is characterized in that comprising being used for device that described first power supply and second DC power supply are connected in parallel.
3. regenerator as claimed in claim 1 is characterized in that the transistor seconds that the voltage to described capacitor two ends responds, and it is used for conducting or turn-offs described the first transistor, and these two transistors are conducting simultaneously or shutoff almost.
4. regenerator as claimed in claim 1 is characterized in that comprising outlet terminal and connects with described terminals and solid-state forward temperature coefficient of resistance with step functions characteristic protection regenerator with when described terminals and cell terminal polarity just in case by reversal connection the time exempts from damage.
5. regenerator as claimed in claim 3 is characterized in that comprising the operating state of a light-emitting diode that links to each other with described forward temperature coefficient of resistance with the visual representation regenerator.
6. regenerator as claimed in claim 1 is characterized in that comprising at least 4 solar cells that are cascaded.
7. regenerator as claimed in claim 2 is characterized in that described second source is an AC-DC converter, when battery replaces described first power supply to use in dark surrounds following time.
8. a lead-acid battery is characterized in that comprising with solar combined regenerator and trick charge device:
4 solar battery group that are cascaded;
The AC-DC converter in parallel with described solar cell;
Capacitor with described solar battery group cross-over connection;
Comprise the primary coil that links to each other with described capacitor and the transformer of secondary coil;
The switching circuit that comprises the first transistor and transistor seconds, the emitter that described the first transistor comprises a connector that is connected with described primary coil and ground connection is to be connected and to disconnect being connected of described primary coil and described capacitor, thereby in described secondary coil, produce a fast rise time current pulse that is carried on the battery, described transistor seconds comprises that an emitter that links to each other with described capacitor and the base stage that links to each other with described the first transistor are to detect the voltage of described capacitor, thereby conducting and the described the first transistor of disconnection, described the first transistor and described transistor seconds be the while turn-on and turn-off almost;
The a pair of outlet terminal that links to each other with cell terminal;
The light-emitting diode that links to each other with described one of them terminals is with the operating state of visual representation regenerator; And
The forward temperature coefficient of resistance of connecting with described one of them terminals and described light-emitting diode and having step functions characteristic protection regenerator with when described outlet terminal and cell terminal polarity just in case by reversal connection the time exempts from damage.
9. regenerator as claimed in claim 8, thus it is characterized in that a plurality of series diodes in parallel with described light-emitting diode protection light-emitting diode so that low impedance path to be provided when described outlet terminal and cell terminal polarity just in case by reversal connection exempts from damage.

Claims (13)

1. a lead-acid battery is characterized in that comprising with composite type regenerator and trick charge device:
First DC power supply;
Capacitor with described power supply cross-over connection;
Comprise the primary coil that links to each other with described capacitor and the transformer of secondary coil; And
Comprise a transistorized switching circuit, described transistor connects and disconnects being connected with fast rise time current pulse that is carried on the battery of generation in described secondary coil of described primary coil and described capacitor.
2. regenerator as claimed in claim 1 is characterized in that comprising being used for device that described first power supply and second DC power supply are connected in parallel.
3. regenerator as claimed in claim 1 is characterized in that described transformer is an autotransformer.
4. regenerator as claimed in claim 1 is characterized in that the number of turn of the number of turn of described secondary coil in the described transformer greater than described secondary coil, and its turn ratio is between 6-18.
5. regenerator as claimed in claim 1 is characterized in that comprising that the voltage to described capacitor two ends responds with the transistor seconds of conducting and the described the first transistor of disconnection.
6. regenerator as claimed in claim 1 is characterized in that outlet terminal and the forward temperature coefficient of resistance of connecting with described wiring protection regenerator with when described terminals and cell terminal polarity just in case by reversal connection the time exempts from damage.
7. regenerator as claimed in claim 5 is characterized in that comprising the operating state of a light-emitting diode that links to each other with described forward temperature coefficient of resistance with the visual representation regenerator.
8. regenerator as claimed in claim 1 is characterized in that comprising at least 4 solar cells that are cascaded.
9. regenerator as claimed in claim 2 is characterized in that described second source is an AC-DC converter.
10. a lead-acid battery is characterized in that comprising with solar combined regenerator and trick charge device:
4 solar battery group that are cascaded;
The AC-DC converter in parallel with described solar cell;
Capacitor with described solar battery group cross-over connection;
Comprise the primary coil that links to each other with described capacitor and the transformer of secondary coil;
The switching circuit that comprises the first transistor and transistor seconds, described the first transistor connects and disconnects being connected to produce a fast rise time current pulse that is carried on the battery in described secondary coil of described primary coil and described capacitor, and described transistor seconds detects the voltage of described capacitor with conducting and the described the first transistor of disconnection;
The a pair of outlet terminal that links to each other with cell terminal;
The light-emitting diode that links to each other with described one of them terminals is with the operating state of visual representation regenerator; And
The forward temperature coefficient of resistance of connecting with described one of them terminals and described light-emitting diode protection regenerator with when described outlet terminal and cell terminal polarity just in case by reversal connection the time exempts from damage.
11. regenerator as claimed in claim 10 is characterized in that described transformer is an autotransformer.
12. regenerator as claimed in claim 10 is characterized in that the number of turn of the number of turn of described secondary coil in the described transformer greater than described primary coil, its turn ratio is between 6-18.
13. regenerator as claimed in claim 10, thereby it is characterized in that a plurality of series diodes in parallel with described light-emitting diode protection light-emitting diode so that low impedance path to be provided when described outlet terminal and cell terminal polarity just in case by reversal connection exempts from damage.
CN94195178A 1994-10-06 1994-10-06 Lead acid battery rejuvenator and trickle charger Expired - Fee Related CN1065988C (en)

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CN94195178A CN1065988C (en) 1994-10-06 1994-10-06 Lead acid battery rejuvenator and trickle charger

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Application Number Priority Date Filing Date Title
CN94195178A CN1065988C (en) 1994-10-06 1994-10-06 Lead acid battery rejuvenator and trickle charger

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CN1164301A true CN1164301A (en) 1997-11-05
CN1065988C CN1065988C (en) 2001-05-16

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100384050C (en) * 2004-05-14 2008-04-23 Nec东金株式会社 Power source device and charge controlling method to be used in same
CN102273004B (en) * 2009-01-12 2014-03-19 马洛信息有限公司 Storage battery recycling apparatus
CN103895521A (en) * 2014-04-23 2014-07-02 河南天功车业有限公司 Intelligent repair system and method for electrocar battery
CN105186056A (en) * 2015-10-26 2015-12-23 刘永锋 Automobile storage battery regenerator
CN105580498A (en) * 2013-11-04 2016-05-11 飞利浦照明控股有限公司 Surge-protection arrangement
CN108091946A (en) * 2017-12-17 2018-05-29 山东元齐新动力科技有限公司 Lead-acid battery vulcanization restorative procedure, apparatus and system, computer storage media

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4183080A (en) * 1978-06-21 1980-01-08 Theodore Liebman DC to DC converter
US5084664A (en) * 1990-10-16 1992-01-28 Gali Carl E Solar powered lead acid battery rejuvenator and trickle charger

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100384050C (en) * 2004-05-14 2008-04-23 Nec东金株式会社 Power source device and charge controlling method to be used in same
CN102273004B (en) * 2009-01-12 2014-03-19 马洛信息有限公司 Storage battery recycling apparatus
CN105580498A (en) * 2013-11-04 2016-05-11 飞利浦照明控股有限公司 Surge-protection arrangement
CN103895521A (en) * 2014-04-23 2014-07-02 河南天功车业有限公司 Intelligent repair system and method for electrocar battery
CN105186056A (en) * 2015-10-26 2015-12-23 刘永锋 Automobile storage battery regenerator
CN108091946A (en) * 2017-12-17 2018-05-29 山东元齐新动力科技有限公司 Lead-acid battery vulcanization restorative procedure, apparatus and system, computer storage media
CN108091946B (en) * 2017-12-17 2019-08-23 山东元齐新动力科技有限公司 Lead-acid battery vulcanizes restorative procedure, apparatus and system, computer storage medium

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