Electrical automatic stamping equipment for hardware production
Technical Field
The application relates to the field of hardware production, in particular to an electric automatic stamping device for hardware production.
Background
The stamping equipment comprises a press, a punching machine, an oil press and a hydraulic press, is large-scale special equipment for pressing containers, and can generally use a driving motor or a hydraulic rod as a pressure source to manufacture corresponding hardware by arranging an upper die and a lower die.
However, the traditional hardware stamping equipment lacks a buffer mechanism, the stamping force is too large to damage the stamping part, and the workbench is impacted by the stamping mechanism for a long time, so that the maintenance cost is increased, and the service life is also reduced; and most factory stamping parts are replaced and fixed by workers, so that the workers need to hold up to move, the working environment of the workers has higher danger coefficient, and an automatic function is lacked.
Therefore, there is a need for an electrically automated stamping apparatus for hardware production.
Disclosure of Invention
The utility model provides a solve present stamping mechanism and lack buffer gear and also not enough automatic problem, compare prior art and provide electrical automation stamping equipment for hardware production, including the punching press base, one side fixedly connected with work frame of punching press base, the bottom fixedly connected with hydraulic pressure post of work frame, the top of punching press base is provided with the bed die, the top of bed die is provided with the stamping workpiece, the bottom fixedly connected with upper die of hydraulic pressure post, the outside fixedly connected with a pair of connecting rod of hydraulic pressure post, the bottom fixedly connected with butt pole of connecting rod, the top fixedly connected with backup pad of punching press base, the outside fixedly connected with elastic bag of backup pad, the top fixedly connected with of punching press base is a pair of buffer tank, the spout has been seted up in the outside of buffer tank, the inner wall sliding connection clamp plate of spout, the inside of buffer tank is provided with the rubber sleeve, the inside packing of rubber sleeve has hydraulic oil, one side fixedly connected with pushing assembly that the elastic bag was kept away from to the backup pad;
the pushing assembly comprises a liquid storage column, the inner wall of the liquid storage column is connected with a push rod in a sliding way, one end of the push rod is fixedly connected with a sliding plate which slides on the inner wall of the liquid storage column, and an elastic rope is fixedly connected between one side of the sliding plate and the inner wall of the liquid storage column;
fixedly connected with catheter between buffer tank and the stock solution post, the one end of catheter runs through to the stock solution post inside, and fixedly connected with hose, the one end of hose runs through the backup pad, and with the elastic bag intercommunication, one side that the stock solution post is close to the backup pad has all been seted up out the liquid hole with the backup pad, one side of hose still communicates there is the back flow, one of them all is provided with the solenoid valve with the inner wall of back flow, communicate each other between rubber sleeve and the catheter, through setting up the buffer tank, utilize the hydraulic ram to promote the clamp plate through supporting the pole and remove, the inside hydraulic oil of extrusion rubber sleeve and reset spring simultaneously, the purpose of effective buffering is played to the power when punching press, effectively avoid the huge impulsive force of hydraulic ram to the inside pressure destruction that brings of punching press base and bed die, at the same time, hydraulic oil gets into the inside storage of elastic bag, when the subsequent hydraulic ram contracts, can force the promotion subassembly is forced through opening the solenoid valve, one end that is carried the stamping workpiece and is moved to the second conveyer belt, thereby can cooperate with first conveyer belt and second conveyer belt, realize automatic transmission's purpose, the gravity that the present artificial change possesses certain danger coefficient can also be had under the effect, the inside the rubber sleeve makes the complete equipment to circulate and can use many times.
Further, a plurality of reset springs are fixedly connected with the bottom of the pressing plate and the top of the stamping base, and the bottom of the supporting rod is lower than the upper die.
Further, the shape of the liquid guide tube is L-shaped, and the liquid guide tube is obliquely arranged, and one end of the liquid guide tube, which is close to the pushing assembly, is higher than one end of the liquid guide tube, which is close to the buffer box.
Further, the lowest part of the elastic bag is lower than the liquid outlet hole, and the installation position of the return pipe is positioned below the liquid outlet hole.
Further, one side fixedly connected with first fixed plate of punching press base, the top of first fixed plate is provided with first conveyer belt.
Further, the top fixedly connected with electro-magnet of the buffer tank that is close to the work frame, electro-magnet electric connection has the controller.
Further, the opposite side fixedly connected with second fixed plate of punching press base, the top of second fixed plate is provided with the second conveyer belt, and first fixed plate is perpendicular distribution with the second fixed plate.
Further, the notch has been seted up at the top of the buffer tank of keeping away from the work frame, and the top fixedly connected with elasticity silica gel of clamp plate.
Further, the top of the buffer box far away from the working frame is fixedly connected with an electromagnet, and the electromagnet is electrically connected with the controller.
Further, the first conveyor belt and the second conveyor belt are both close to the stamping base, and the first conveyor belt and the second conveyor belt are both electrically connected with the controller.
Compared with the prior art, the advantage of this application lies in:
(1) Through setting up the buffer tank, utilize the hydraulic ram to promote the clamp plate through supporting the pole and remove, the inside hydraulic oil of extrusion rubber sleeve and reset spring simultaneously, the purpose of effective buffering is played to the power when punching press, effectively avoid the huge impulsive force of hydraulic ram to the pressure damage that punching press base and bed die brought, meanwhile, hydraulic oil gets into the inside storage of elastic bag, when the shrink of follow-up hydraulic ram, can be through opening the solenoid valve, the inside liquid of elastic bag forces the promotion subassembly and stretches, the one end of carrying the stamping workpiece and moving to the second conveyer belt, thereby can cooperate with first conveyer belt and second conveyer belt, realize automatic transmission's purpose, the problem that the present manual replacement stamping workpiece possesses certain danger coefficient has been solved, follow-up hydraulic oil can also get back to inside the rubber sleeve under the action of gravity, make whole mechanism can circulate repetitious usage.
(2) Through setting up the buffer tank, open the hydraulic pressure post, the hydraulic pressure post passes through the butt pole and promotes the clamp plate and remove, extrudes the inside hydraulic oil of rubber sleeve, plays effective buffering purpose to the power when punching press, and the hydraulic oil after being extruded simultaneously will get into inside the elastic bag through catheter and hose to under the effect of the inside solenoid valve of liquid outlet hole, store inside the elastic bag, thereby effectively avoid the huge impulsive force of hydraulic pressure post to the pressure damage that punching press base and bed die brought.
(3) Through setting up the promotion subassembly, when the hydraulic pressure post begins to shrink, the inside solenoid valve of liquid outlet opening is opened, and the inside hydraulic oil of elastic bag begins under the elasticity and self gravity effect of elastic bag, gets into inside the promotion subassembly to promote the ejector pin gradually and remove, because the electro-magnet has been closed, the stamping workpiece loses the effect of adsorption force and is promoted to the right side by the ejector pin.
(4) Opening the electromagnetic valve in the reflux pipe, the liquid in the liquid storage column enters the liquid guide pipe through the reflux pipe and is stored by the rubber sleeve, and the pushing component losing the liquid automatically contracts under the action of the elastic rope, so that the hydraulic oil in the rubber sleeve can be finally extruded again, and the buffer structure can be recycled.
(5) Through opening first conveyer belt, can carry the stamping workpiece to the bed die on, can remove the stamping workpiece and be fixed in specific position through opening the electro-magnet, promote the stamping workpiece through above-mentioned structure again to just with the position of second conveyer belt contact, through frictional force, on carrying the second conveyer belt to follow-up station to realize that the process is automatic need not the purpose of manual intervention.
Drawings
FIG. 1 is a top view of the overall structure of the present application;
FIG. 2 is a side elevational view of the overall structure of the present application;
FIG. 3 is a diagram of the overall structure of another view of the present application;
FIG. 4 is an enlarged block diagram of FIG. 3A of the present application;
FIG. 5 is a front internal block diagram of the push assembly of the present application;
FIG. 6 is a top view internal block diagram of the push assembly of the present application;
FIG. 7 is a schematic illustration of the inflation variation of the elastic bladder of the present application;
FIG. 8 is a top view internal block diagram of the push assembly of the present application;
fig. 9 is a signal transmission block diagram of the controller and various components of the present application.
The reference numerals in the figures illustrate:
1. stamping a base; 2. a work frame; 3. a hydraulic column; 4. an upper die; 5. a second fixing plate; 6. a second conveyor belt; 7. a support plate; 8. an elastic bag; 9. a pushing assembly; 91. a liquid storage column; 92. a push rod; 93. a slide plate; 94. an elastic rope; 95. a hose; 96. a liquid outlet hole; 97. a return pipe; 10. a connecting rod; 11. a supporting rod; 12. a buffer tank; 13. a catheter; 14. a first fixing plate; 15. a first conveyor belt; 16. a pressing plate; 17. a chute; 18. a return spring; 19. an electromagnet; 20. and (5) a lower die.
Detailed Description
The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is apparent that the described embodiments are only some embodiments of the present application, but not all embodiments, and all other embodiments obtained by those skilled in the art without making creative efforts based on the embodiments in the present application are all within the scope of protection of the present application.
Example 1:
the application discloses electrical automation stamping equipment for hardware production, please refer to fig. 1-4, including stamping base 1, one side fixedly connected with work frame 2 of stamping base 1, the bottom fixedly connected with hydraulic ram 3 of work frame 2, stamping base 1's top is provided with bed die 20, the top of bed die 20 is provided with the stamping workpiece, hydraulic ram 3's bottom fixedly connected with goes up mould 4, the outside fixedly connected with a pair of connecting rod 10 of hydraulic ram 3, the bottom fixedly connected with butt pole 11 of connecting rod 10, stamping base 1's top fixedly connected with backup pad 7, the outside fixedly connected with elastic bag 8 of backup pad 7, stamping base 1's top fixedly connected with a pair of buffer tank 12, spout 17 has been seted up in the outside of buffer tank 12, the inner wall sliding connection of spout 17 has clamp plate 16, buffer tank 12's inside is provided with the rubber sleeve, the inside packing of rubber sleeve has hydraulic oil, one side fixedly connected with pushing component 9 of backup pad 7 keeping away from elastic bag 8;
referring to fig. 5-6, the pushing assembly 9 includes a liquid storage column 91, an ejector rod 92 is slidably connected to an inner wall of the liquid storage column 91, one end of the ejector rod 92 is fixedly connected to a sliding plate 93 sliding on the inner wall of the liquid storage column 91, and an elastic rope 94 is fixedly connected between one side of the sliding plate 93 and the inner wall of the liquid storage column 91;
fixedly connected with catheter 13 between buffer tank 12 and the stock solution post 91, the one end of catheter 13 runs through to the stock solution post 91 inside, and fixedly connected with hose 95, the one end of hose 95 runs through backup pad 7, and with elastic bag 8 intercommunication, liquid outlet hole 96 has all been seted up to one side that stock solution post 91 is close to backup pad 7 and backup pad 7, one side of hose 95 still communicates there is back flow 97, the inner wall of one of them liquid outlet hole 96 and back flow 97 all is provided with the solenoid valve, intercommunication each other between rubber sleeve and the catheter 13.
The bottom of the pressing plate 16 and the top of the stamping base 1 are fixedly connected with a plurality of return springs 18, and the bottom of the supporting rod 11 is lower than the upper die 4.
Because the supporting rod 11 is lower than the upper die 4, the supporting rod 11 is contacted with the pressing plate 16 in a first step, so that the hydraulic column 3 is subjected to buffering force and then the stamping part is stamped, and the purpose of buffering the stamping base 1 is achieved.
The catheter 13 is "L" shaped and is disposed at an incline, with the end of the catheter 13 near the push assembly 9 being higher than the end near the buffer tank 12.
The liquid can be provided with gravitational potential energy by being obliquely arranged upwards, so that the liquid can return to the inside of the rubber sleeve conveniently.
The lowest part of the elastic bag 8 is lower than the liquid outlet hole 96, and the mounting position of the return pipe 97 is positioned below the liquid outlet hole 96.
Referring to fig. 7, the elastic bag 8 is located higher than the pushing assembly 9, so that the liquid entering the pushing assembly 9 from the elastic bag 8 will have a sufficient drop, and the ejector rod 92 is pushed to move by the elastic force of the elastic bag 8.
One side of the stamping base 1 is fixedly connected with a first fixing plate 14, and a first conveyor belt 15 is arranged at the top of the first fixing plate 14.
An electromagnet 19 is fixedly connected to the top of the buffer box 12 close to the working frame 2, and the electromagnet 19 is electrically connected with a controller.
The other side of the stamping base 1 is fixedly connected with a second fixing plate 5, a second conveyor belt 6 is arranged at the top of the second fixing plate 5, and the first fixing plate 14 and the second fixing plate 5 are vertically distributed.
The first conveyor belt 15 and the second conveyor belt 6 are close to the stamping base 1, and the first conveyor belt 15 and the second conveyor belt 6 are electrically connected with the controller.
This embodiment is directed to iron or iron cobalt nickel materials that may be magnetically attracted.
Referring to fig. 7-9, prior to stamping: firstly, a stamping part is placed on a first conveyor belt 15, the first conveyor belt 15 is started, after the stamping part is separated from the first conveyor belt 15, an electromagnet 19 is started to fix the stamping part, and finally, the stamping part is ready to start stamping.
When stamping: opening the hydraulic column 3, the bottom of the hydraulic column 3 is carried with the upper die 4 and the supporting rod 11 to descend, the supporting rod 11 is firstly contacted with the pressing plate 16 to push the pressing plate 16 to descend, the pressing plate 16 is forced to extrude hydraulic oil in the rubber sleeve, the purpose of effectively buffering the force during stamping is achieved, meanwhile, the extruded hydraulic oil enters the elastic bag 8 through the liquid guide tube 13 and the hose 95, and the hydraulic oil is stored in the elastic bag 8 under the action of the electromagnetic valve in the liquid outlet hole 96.
After stamping: when the hydraulic column 3 starts to shrink, the electromagnet 19 is closed, the electromagnetic valve in the liquid outlet hole 96 is opened, hydraulic oil in the elastic bag 8 starts to enter the pushing component 9 under the action of the elasticity of the elastic bag 8 and self gravity, and gradually pushes the ejector rod 92 to move, and as the attraction of the electromagnet 19 is lost, the stamping part is pushed to the right side by the ejector rod 92 and just contacts with the second conveyor belt 6, and the stamping part moves to a subsequent station with the second conveyor belt 6 through friction.
Immediately after the electromagnetic valve in the return pipe 97 is opened, the liquid in the liquid storage column 91 enters the liquid guide pipe 13 through the return pipe 97 and is stored by the rubber sleeve, and the pushing component 9 losing the liquid automatically contracts under the action of the elastic rope 94.
Example 2:
example 2 differs from example 1 in that the following technical features are added: a notch is formed in the top of the buffer box 12 far away from the working frame 2, and elastic silica gel is fixedly connected to the top of the pressing plate 16.
The top of the buffer box 12 far away from the working frame 2 is also fixedly connected with an electromagnet 19, and the electromagnet 19 is electrically connected with the controller.
The foregoing description is only a preferred embodiment of the present application, but the scope of the present application is not limited thereto, and any person skilled in the art, within the scope of the present application, should apply to the present application, and all changes and modifications as fall within the scope of the present application.