CN116364393A - Transformer oil filtering and oiling circulating system suitable for high-pressure vacuum equipment - Google Patents
Transformer oil filtering and oiling circulating system suitable for high-pressure vacuum equipment Download PDFInfo
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- CN116364393A CN116364393A CN202310248299.1A CN202310248299A CN116364393A CN 116364393 A CN116364393 A CN 116364393A CN 202310248299 A CN202310248299 A CN 202310248299A CN 116364393 A CN116364393 A CN 116364393A
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- 238000001914 filtration Methods 0.000 title claims abstract description 92
- 238000002347 injection Methods 0.000 claims abstract description 44
- 239000007924 injection Substances 0.000 claims abstract description 44
- 230000018044 dehydration Effects 0.000 claims description 32
- 238000006297 dehydration reaction Methods 0.000 claims description 32
- 238000007872 degassing Methods 0.000 claims description 31
- 238000011144 upstream manufacturing Methods 0.000 claims description 9
- 238000005070 sampling Methods 0.000 claims description 8
- 238000000746 purification Methods 0.000 abstract description 9
- 239000007789 gas Substances 0.000 description 24
- 239000007788 liquid Substances 0.000 description 15
- 238000001816 cooling Methods 0.000 description 13
- 238000010438 heat treatment Methods 0.000 description 13
- 239000012535 impurity Substances 0.000 description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 11
- 238000000034 method Methods 0.000 description 8
- 238000010586 diagram Methods 0.000 description 6
- 238000000605 extraction Methods 0.000 description 5
- 238000011049 filling Methods 0.000 description 5
- 238000009833 condensation Methods 0.000 description 4
- 230000005494 condensation Effects 0.000 description 4
- 239000006260 foam Substances 0.000 description 4
- 239000010802 sludge Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 238000001704 evaporation Methods 0.000 description 3
- 230000008020 evaporation Effects 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 238000005086 pumping Methods 0.000 description 3
- 238000009825 accumulation Methods 0.000 description 2
- 238000005461 lubrication Methods 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 239000011882 ultra-fine particle Substances 0.000 description 2
- 230000001133 acceleration Effects 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 150000001299 aldehydes Chemical class 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 239000002800 charge carrier Substances 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 239000000084 colloidal system Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 230000005684 electric field Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 210000001503 joint Anatomy 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 239000003595 mist Substances 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 230000001012 protector Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000009834 vaporization Methods 0.000 description 1
- 230000008016 vaporization Effects 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/08—Cooling; Ventilating
- H01F27/10—Liquid cooling
- H01F27/12—Oil cooling
- H01F27/14—Expansion chambers; Oil conservators; Gas cushions; Arrangements for purifying, drying, or filling
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Abstract
The invention provides a transformer oil filtering and oiling circulating system suitable for high-pressure vacuum equipment, which comprises the following components: high-pressure vacuum equipment to be treated; the oil storage tank is internally stored with transformer oil required by high-pressure vacuum equipment; the oil conveying system comprises an oil inlet pipeline and an oil outlet pipeline, the first oil inlet branch pipe is communicated with the oil storage tank, and the second oil inlet branch pipe is communicated with the top of the high-pressure vacuum equipment; the oil filtering system comprises a primary filter, a secondary filter, a fine filter and a first circulating pipeline; the oil injection system comprises an oil injection pipeline, the inlet end of the oil injection pipeline is communicated with the outlet end of the oil outlet pipeline, the outlet end of the oil injection pipeline is communicated with the bottom of the high-pressure vacuum equipment, and an oil injection valve is arranged on the oil injection pipeline. The invention can realize three-stage circulating filtration function and switching function between oil injection mode and circulating mode, simplify pipeline arrangement and filtration operation, improve the structural compactness of the system and improve the filtration and purification efficiency of high-pressure vacuum equipment.
Description
Technical Field
The invention relates to the technical field of oil filtration of high-pressure vacuum equipment, in particular to a transformer oil filtration and oil injection circulating system suitable for the high-pressure vacuum equipment.
Background
Under the superposition of heat and electric field, the transformer oil is gradually oxidized to generate various oxides, alcohols, aldehydes, acids and the like after contacting with oxygen, and finally insoluble colloid and sludge are formed to be precipitated and separated out. These acidic substances reduce the insulating properties of the transformer, and therefore the transformer oil must be subjected to a filtration treatment.
In the prior art, due to the reasons similar to leakage of a system, poor sealing, long-term heat load of oil, open oil storage and the like, moisture and gas in air are settled in transformer oil, so that the moisture and gas in the transformer oil are caused. Typically, untreated transformer oil contains moisture: 50-60 ppm, air content: 10% -20%.
In order to achieve the indexes of the transformer oil, an equipment system for achieving filtration and oil injection of the transformer oil is needed.
Disclosure of Invention
In view of the above-mentioned drawbacks of the prior art, the present invention is to provide a transformer oil filtering and oiling circulation system suitable for high-pressure vacuum equipment, which can realize a three-stage circulation filtering function and a switching function between an oiling mode and a circulation mode, simplify the pipeline arrangement and the filtering operation, improve the structural compactness of the system, and improve the filtering and purifying efficiency of the high-pressure vacuum equipment.
In order to solve the technical problems, the invention provides a transformer oil filtering and oiling circulating system suitable for high-pressure vacuum equipment, which comprises the following components:
high-pressure vacuum equipment to be treated;
the oil storage tank is internally stored with transformer oil required by high-pressure vacuum equipment;
the oil conveying system comprises an oil inlet pipeline and an oil outlet pipeline, the inlet end of the oil inlet pipeline is divided into a first oil inlet branch pipe and a second oil inlet branch pipe, the first oil inlet branch pipe is communicated with the oil storage tank, the second oil inlet branch pipe is communicated with the top of the high-pressure vacuum equipment, and a dehydration and degassing pipeline structure is arranged between the outlet end of the oil inlet pipeline and the inlet end of the oil outlet pipeline;
the oil filtering system comprises a primary filter, a secondary filter, a fine filter and a first circulating pipeline, wherein the primary filter is arranged on the oil inlet pipeline, the secondary filter and the fine filter are sequentially arranged on the oil outlet pipeline, the inlet end of the first circulating pipeline is communicated with the outlet end of the oil outlet pipeline, the outlet end of the first circulating pipeline is communicated with the inlet end of the oil inlet pipeline, and a first circulating switch valve is arranged on the first circulating pipeline;
the oil injection system comprises an oil injection pipeline, the inlet end of the oil injection pipeline is communicated with the outlet end of the oil outlet pipeline, the outlet end of the oil injection pipeline is communicated with the bottom of the high-pressure vacuum equipment, and an oil injection valve is arranged on the oil injection pipeline.
Preferably, the oil injection pipeline is further provided with a sampling valve, and the sampling valve is positioned at the upstream of the oil injection valve.
Preferably, the oil filtering system further comprises a second circulating pipeline, wherein the inlet end of the second circulating pipeline is communicated with the oil outlet pipeline at the upstream of the secondary filter, the outlet end of the second circulating pipeline is communicated with the oil inlet pipeline at the downstream of the primary filter, and a second circulating switch valve is arranged on the second circulating pipeline.
Preferably, the oiling pipeline is further provided with an oiling flowmeter.
Preferably, the oiling system further comprises an oil discharge pipeline, the inlet end of the oil discharge pipeline is communicated with the outlet end of the oil outlet pipeline, and the oil discharge pipeline is provided with an oil discharge valve.
Preferably, the second oil inlet branch pipe is provided with an equipment oil outlet valve and a flow sensor.
Preferably, the oil outlet pipeline is provided with an oil outlet pump and a check valve, and the oil outlet pump and the check valve are both positioned at the upstream of the secondary filter.
Preferably, the primary filter is provided with a primary filter blow-off valve.
Preferably, the secondary filter is provided with a secondary pressure gauge, a secondary pressure controller and a secondary blow-down valve.
Preferably, the fine filter is provided with a fine filter pressure gauge, a fine filter pressure controller and a fine filter blow-down valve.
As described above, the transformer oil filtering and oiling circulating system suitable for the high-pressure vacuum equipment has the following beneficial effects: the technical problem to be solved by the transformer oil filtering and oiling circulating system is to remove impurities in the transformer oil and complete oiling work to high-pressure vacuum equipment. The transformer oil filtration and oiling circulation system adopts a three-stage circulation filtration mode: when the transformer oil filtering and oiling circulating system works, the oil storage tank is outwards supplied with transformer oil, and the transformer oil flows into the oil inlet pipeline under the action of internal and external pressure difference. Firstly, flowing transformer oil into a primary filter, filtering out large-particle impurities, and finishing the first filtering; then, the transformer oil flows into the dehydration and degassing pipeline structure to finish dehydration and degassing; then, the dehydrated and degassed transformer oil flows into and out of the oil pipeline, and then flows through the secondary filter and the fine filter in sequence, and fine impurities and ultrafine particle impurities are filtered out, so that the second and third filtration is completed. And then, detecting the transformer oil at the outlet end of the oil outlet pipeline, and if the transformer oil does not meet the filtering requirement, allowing the transformer oil to flow back to the inlet end of the oil inlet pipeline again through the first circulating pipeline. In the circulating filtration, the transformer oil is subjected to three times of filtration treatment again until the transformer oil meets the filtration and purification requirements; the filtered transformer oil enters the bottom of the high-pressure vacuum equipment to be treated through an oil injection pipeline of the oil injection system, and gas and bubbles inside the high-pressure vacuum equipment can be discharged through a liquid level overflow principle, so that the whole purification oil injection process is completed. Therefore, the transformer oil filtering and oiling circulating system suitable for the high-pressure vacuum equipment can realize a three-stage circulating filtering function and a switching function between an oiling mode and a circulating mode, simplify pipeline arrangement and filtering operation, improve the structural compactness of the system and improve the filtering and purifying efficiency of the high-pressure vacuum equipment.
Drawings
FIG. 1 is a schematic diagram of a transformer oil dehydration and degassing circulation system suitable for high-pressure vacuum equipment according to the present invention;
FIG. 2 shows a schematic diagram of a heating system;
FIG. 3 shows a schematic view of a vacuum separator;
FIG. 4 shows a schematic diagram of a cooling condensing system;
FIG. 5 shows a schematic diagram of a vacuum system;
FIG. 6 shows a schematic diagram of an oil filtration system;
fig. 7 shows a schematic diagram of an oiling system.
Description of element reference numerals
1. High-pressure vacuum equipment
2. Oil storage tank
3. Oil delivery system
31. Oil inlet pipeline
311. First oil inlet branch pipe
312. Second oil inlet branch pipe
312a equipment oil outlet valve
312b flow sensor
32. Oil outlet pipeline
321. Oil outlet pump
322. Check valve
4. Heating system
41. Hot oil pipeline
411. Hot oil switch valve
412. Hot oil bypass valve
42. Electric heater
43. Electrothermal temperature controller
5. Vacuum separator
51. Separator housing
52. Oil film atomizer
53. Defoaming device
54. Float switch
6. Vacuum system
61. Vacuum exhaust pipeline
611. Vacuum switch valve
612. Second steam valve
613. Vacuum isolating valve
614. Second vacuum gauge
615. Second vacuum gauge
62. Second air pump
63. Exhaust pipeline
64. Exhaust gas filter
65. Second condenser
66. Second air extraction filter
67. Second reservoir
671. Second block valve
672. Second blow-down valve
673. Second air leakage valve
7. Cooling condensing system
71. Condensation air extraction pipeline
711. First vacuum gauge
712. First steam valve
72. First air pump
73. Cooling device
731. First vacuum gauge
732. Foam sensor
74. First condenser
75. Ripple compensator
76. First air extraction filter
77. First reservoir
771. First block valve
772. First blow-down valve
773. First air leakage valve
8. Oil filtering system
81. Primary filter
811. Primary filtering blow-down valve
82. Two-stage filter
821. Two-stage pressure gauge
822. Two-stage pressure controller
823. Two-stage blow-down valve
83. Fine filter
831. Fine filtering pressure gauge
832. Fine filtering pressure controller
833. Fine filtering blow-down valve
84. First circulation pipeline
841. First circulation switch valve
85. Second circulation pipeline
851. Second circulation switch valve
9. Oiling system
91. Oil injection pipeline
911. Oil filling valve
912. Sampling valve
913. Oiling flowmeter
92. Oil discharge pipeline
921. Oil drain valve
Detailed Description
Further advantages and effects of the present invention will become apparent to those skilled in the art from the disclosure of the present invention, which is described by the following specific examples.
It should be understood that the structures, proportions, sizes, etc. shown in the drawings are for the purpose of understanding and reading the disclosure, and are not intended to limit the scope of the invention, which is defined by the appended claims, but rather by the claims, unless otherwise indicated, and unless otherwise indicated, all changes in structure, proportions, or otherwise, used by those skilled in the art, are included in the spirit and scope of the invention. Also, the terms such as "upper," "lower," "left," "right," "middle," and "a" and the like recited in the present specification are merely for descriptive purposes and are not intended to limit the scope of the invention, but are intended to provide relative positional changes or modifications without materially altering the technical context in which the invention may be practiced.
In fig. 1, straight arrows indicate the flow direction of transformer oil, and curved arrows indicate the flow direction of gas.
As shown in fig. 1, 6 and 7, the present invention provides a transformer oil filtering and oiling circulation system suitable for a high-pressure vacuum apparatus, comprising:
a high-pressure vacuum apparatus 1 to be treated;
the oil storage tank 2 is used for storing transformer oil required by the high-pressure vacuum equipment 1 in the oil storage tank 2;
the oil delivery system 3, the oil delivery system 3 comprises an oil inlet pipeline 31 and an oil outlet pipeline 32, the inlet end of the oil inlet pipeline 31 is divided into a first oil inlet branch pipe 311 and a second oil inlet branch pipe 312, the first oil inlet branch pipe 311 is communicated with the oil storage tank 2, the second oil inlet branch pipe 312 is communicated with the top of the high-pressure vacuum equipment 1, and a dehydration and degassing pipeline structure is arranged between the outlet end of the oil inlet pipeline 31 and the inlet end of the oil outlet pipeline 32;
the oil filtering system 8, the oil filtering system 8 comprises a primary filter 81, a secondary filter 82, a fine filter 83 and a first circulation pipeline 84, the primary filter 81 is arranged in the oil inlet pipeline 31, the secondary filter 82 and the fine filter 83 are sequentially arranged in the oil outlet pipeline 32, the inlet end of the first circulation pipeline 84 is communicated with the outlet end of the oil outlet pipeline 32, the outlet end of the first circulation pipeline 84 is communicated with the inlet end of the oil inlet pipeline 31, and a first circulation switch valve 841 is arranged on the first circulation pipeline 84;
the oiling system 9, the oiling system 9 includes an oiling pipeline 91, an inlet end of the oiling pipeline 91 is communicated with an outlet end of the oil outlet pipeline 32, an outlet end of the oiling pipeline 91 is communicated with the bottom of the high-pressure vacuum equipment 1, and an oiling valve 911 is arranged on the oiling pipeline 91.
The technical problem to be solved by the transformer oil filtering and oiling circulating system is to remove impurities in the transformer oil and complete oiling work to the high-pressure vacuum equipment 1. The transformer oil filtration and oiling circulation system adopts a three-stage circulation filtration mode: when the oil filtering and filling circulation system of the transformer oil works, the oil storage tank 2 supplies the transformer oil outwards, and the transformer oil flows into the oil inlet pipeline 31 under the action of the internal and external pressure difference. Firstly, the transformer oil flows into a primary filter 81, and large-particle impurities are filtered out to finish the first filtration; then, the transformer oil flows into the dehydration and degassing pipeline structure to finish dehydration and degassing; next, the dehydrated and degassed transformer oil flows into and out of the oil pipeline 32, and then flows through the secondary filter 82 and the fine filter 83 in sequence, and fine impurities and ultrafine particle impurities are filtered, so that the second and third filtration is completed. The transformer oil is then tested at the outlet end of the oil outlet line 32, and if the transformer oil does not meet the filtration requirements, the transformer oil may again flow back to the inlet end of the oil inlet line 31 via the first circulation line 84. In the circulating filtration, the transformer oil is subjected to three times of filtration treatment again until the transformer oil meets the filtration and purification requirements; the filtered transformer oil enters the bottom of the high-pressure vacuum equipment 1 to be treated through the oil injection pipeline 91 of the oil injection system 9, and gas and bubbles inside the high-pressure vacuum equipment 1 can be discharged through the liquid level overflow principle, so that the whole purification oil injection process is completed. Specifically, in the oil filtration system 8, a primary filter 81, a secondary filter 82, and a fine filter 83
The impurity removal load of each stage of filter element is shared according to a preset proportion by using a step-by-step encryption and filtration mode, and the realization of cleanliness is ensured by adopting a reasonable fluid design, so that fine particles in the transformer oil are deeply filtered. And electrostatic adsorption can be adopted, so that negative charge carriers which are not easy to remove can be adsorbed with positive charges to achieve charge balance, impurities can be removed thoroughly, and high index requirements of transformer oil can be effectively ensured. For example, the filter precision of the filtered transformer oil reaches 0.5 mu m particle, the nano-pollution amount is large, and the beta value is 5000. In the oil filling system 9, an oil filling valve 911 is provided in the oil filling line 91. For example, when the oil injection valve 911 is closed, the transformer oil filtration and oil injection circulation system is switched to the circulation filtration mode, and when the oil injection valve 911 is opened, the transformer oil filtration and oil injection circulation system is switched to the oil injection mode.
Therefore, the transformer oil filtering and oiling circulating system suitable for the high-pressure vacuum equipment can realize a three-stage circulating filtering function and a switching function between an oiling mode and a circulating mode, simplify pipeline arrangement and filtering operation, improve the structural compactness of the system and improve the filtering and purifying efficiency of the high-pressure vacuum equipment 1.
As shown in fig. 7, in order to facilitate sampling to detect whether the transformer oil meets the standard, a sampling valve 912 is further provided on the oil injection line 91, and the sampling valve 912 is located upstream of the oil injection valve 911.
As shown in fig. 1 and 6, in order to make the transformer oil flow into the secondary filter 82 after passing through the process flow of multiple dehydration and deaeration, the oil filtering system 8 further includes a second circulation pipe 85, an inlet end of the second circulation pipe 85 is connected to the oil outlet pipe 32 at an upstream position of the secondary filter 82, an outlet end of the second circulation pipe 85 is connected to the oil inlet pipe 31 at a downstream position of the primary filter 81, and a second circulation switch valve 851 is provided on the second circulation pipe 85.
As shown in fig. 7, in order to detect the flow rate of the high-pressure vacuum apparatus 1, the oil injection line 91 is further provided with an oil injection flowmeter 913.
In order to facilitate the introduction of the filtered transformer oil out of the transformer oil filtration and lubrication circulation system, the lubrication system 9 further includes a drain pipe 92, an inlet end of the drain pipe 92 is connected to an outlet end of the oil outlet pipe 32, and an oil drain valve 921 is disposed on the drain pipe 92.
As shown in fig. 1, in order to switch the first oil inlet branch pipe 311 and the second oil inlet branch pipe 312, the second oil inlet branch pipe 312 is provided with a device oil outlet valve 312a and a flow sensor 312b. When the transformer oil filtering and oiling circulation system is used, the first oil inlet branch pipe 311 is closed when the transformer oil in the second oil inlet branch pipe 312 is detected to flow, and at the moment, the transformer oil filtering and oiling circulation system is in a closed circulation working mode.
In order to avoid the backflow phenomenon of the transformer oil, the oil outlet pipe 32 is provided with an oil outlet pump 321 and a check valve 322, and the oil outlet pump 321 and the check valve 322 are both located at the upstream of the secondary filter 82.
As shown in fig. 6, the primary filter 81 is provided with a primary filter drain valve 811 for facilitating the discharge of sludge components such as filter residues.
In order to facilitate the adjustment of the filtration pressure of the secondary filter 82 and the discharge of sludge components such as filter residues, a secondary pressure gauge 821, a secondary pressure controller 822, and a secondary drain valve 823 are provided on the secondary filter 82.
In order to facilitate the adjustment of the filtration pressure of the fine filter 83 and the discharge of sludge components such as filter residues, a fine filtration pressure gauge 831, a fine filtration pressure controller 832, and a fine filtration drain valve 833 are provided on the fine filter 83.
The structure of the dehydration and degassing line will be described below:
the above-mentioned dehydration and degassing pipeline structure is a part of a transformer oil dehydration and degassing circulation system, and comprises a heating system 4, a vacuum separator 5, a vacuum system 6 and a cooling condensing system 7. The specific explanation is as follows: as shown in fig. 1, 2, 3, 4 and 5, the technical problem to be solved by the transformer oil dehydration and degassing circulation system is to remove moisture and gas in the transformer oil, and further to rapidly evacuate gas and bubbles in the high-pressure vacuum equipment 1. The transformer oil dehydration and degasification circulating system adopts an oil conveying system 3, a heating system 4, a vacuum separator 5, a vacuum system 6 and a cooling and condensing system 7 which are integrated into a whole to cooperatively filter oil: first, the vacuum system 6 performs vacuum pumping of the high-pressure vacuum apparatus 1 to be processed, and when the vacuum degree reaches the requirement, the vacuum exhaust line 61 of the vacuum system 6 is closed. Furthermore, the oil storage tank 2 is supplied with transformer oil outwards, the transformer oil to be treated flows into the electric heater 42 of the heating system 4 for heat exchange under the pressure effect, the transformer oil has good fluidity through heating, and the water in the oil is in a boiling state conveniently, so that the next evaporation and the acceleration of the flow of oil are facilitated. The electrothermal temperature controller 43 can monitor the heating temperature of the electric heater 42 in real time and control the electric heater 42 to work within a set heating temperature range; when the heating temperature of the electric heater 42 exceeds the protection set point, the overtemperature protector of the heating system 4 works, so that the electric heater 42 is turned off, and the safety and reliability of the heating system 4 are ensured. Then, the transformer oil flows into the vacuum separator 5, and in the vacuum separator 5, the transformer oil is fully sprayed and atomized to form a film shape, and the contact area of the transformer oil in the vacuum separator 5 is greatly increased, so that the moisture and gas in the transformer oil can obtain enough vaporization time to achieve the optimal dehydration and degassing effect. Then, the cooling condensing system 7 condenses the high-temperature and high-temperature water vapor and other gases evaporated in the vacuum separator 5 to remove water and dry, thereby ensuring that the finally discharged gases do not contain water vapor. In short, the high-pressure vacuum apparatus 1 to be treated is first vacuumized by the vacuum system 6, and the oil tank 2 is waited for oil supply. Next, the transformer oil flows through the oil inlet line 31, the heating system 4, the vacuum separator 5 and the oil outlet line 32 in order to achieve dehydration and degassing, and at the same time, the cooling condensing system 7 achieves gas-liquid separation to ensure that the discharged gas is dried. The transformer oil is then tested at the oil outlet line 32 and, if it does not meet the dehydration degassing requirements, can be recirculated from the top of the high-pressure vacuum apparatus 1 into the oil inlet line 31. In the circulation, the transformer oil is dehydrated and degassed again until the transformer oil meets the dehydration and degassing requirements; the dehydrated and degassed transformer oil enters the bottom of the high-pressure vacuum equipment 1 to be treated, and gas and bubbles can flow out from the top of the high-pressure vacuum equipment 1 through a liquid level overflow principle, so that the gas and the bubbles in the high-pressure vacuum equipment 1 are discharged, and the whole purification oiling process is completed. In the dehydration and degassing operation process, the vacuum system 6 can be in a high vacuum state continuously or periodically, so that the transformer oil can be purified, and the high-pressure vacuum equipment 1 to be treated can be vacuumized and the internal impurities can be carried out, so that the oil product is ensured to be clean.
As a use method of the transformer oil dehydration and degassing circulation system, the following steps are adopted:
when the system starts to work, the transformer oil in the high-pressure vacuum equipment 1 or the transformer oil in the oil storage tank 2 firstly flows into the oil inlet pipeline 31 under the action of internal and external pressure difference (a primary filter can be arranged on the oil inlet pipeline 31); then enters an electric heater 42 of a heating system 4 to exchange heat, the heated transformer oil continuously enters a vacuum separator 5, the oil in the vacuum separator 5 is formed into mist first and then into film shape, the contact area in vacuum is enlarged to hundreds of times of the original contact area, and the water in the oil is quickly vaporized under the conditions of high heat, high vacuum degree, large surface and high pumping speed and is discharged by a cooling condensing system 7; the dehydrated and degassed transformer oil flows into an oil outlet pipeline 32 (a secondary filter and a fine filter can be arranged on the oil outlet pipeline 32), and if the transformer oil flowing out of the oil outlet pipeline 32 is purified oil after the transformer oil is detected to be qualified, the whole oil purification process is completed; if the detection is failed, the transformer oil also needs to flow into the oil inlet pipeline 31 again through the high-pressure vacuum equipment 1, and the process is circulated.
The dehydrated and degassed transformer oil enters the bottom of the high-pressure vacuum equipment 1 to be treated, can flow out from the top of the high-pressure vacuum equipment 1 to be treated through a liquid level overflow principle, and can discharge gas and bubbles in the high-pressure vacuum equipment 1. At this time, the top of the high-pressure vacuum apparatus 1 is continuously evacuated by the vacuum exhaust line 61 of the vacuum system 6, so that the inside gas and bubbles can be conveniently and rapidly overflowed.
The transformer oil flowing out from the top of the high-pressure vacuum equipment 1 to be treated returns to the oil inlet pipeline 31, at the moment, the first oil inlet branch pipe 311 is closed, the transformer oil dehydration and degassing circulation system is in a closed circulation mode, and the transformer oil dehydration and degassing circulation system enters a circulation dehydration and degassing treatment timing mode.
And after the circulation time reaches the set circulation time, stopping the transformer oil dehydration and degasification circulation system to finish the whole purification and oiling process.
So far, the main innovation point of the transformer oil dehydration and degassing circulation system can be obtained:
firstly, the transformer oil of the high-pressure vacuum equipment 1 or the oil storage tank 2 can be selectively led into the oil inlet pipeline 31 to realize dehydration and degassing; when the first oil inlet branch pipe 311 is cut off, the transformer oil dehydration and degassing circulation system is switched to a closed circulation mode, so that the oil filtering operation is simplified, the pipeline butt joint step is omitted, the dehydration and degassing efficiency of the transformer oil is greatly improved, and the oil filtering period of the high-pressure vacuum equipment 1 is shortened;
secondly, the outlet end of the condensation pumping pipeline 71 and the outlet end of the vacuum exhaust pipeline 61 are connected with an exhaust structure after being mutually combined, so that the pipeline arrangement is greatly simplified, and the compactness of the system architecture is improved;
thirdly, the transformer oil dehydration and degassing circulation system adopts various physical means to carry out high-efficiency dehydration and degassing and vacuum three-dimensional evaporation on the transformer oil, so that the components and the service performance of the transformer oil are not affected, the oil filtration is safe and efficient, and the normal operation of the high-pressure vacuum equipment 1 can be effectively ensured.
Therefore, the transformer oil dehydration and degassing circulation system can realize the circulation dehydration and degassing function on the transformer oil, simplify the pipeline arrangement and the oil filtering operation, improve the structural compactness of the system and improve the oil filtering efficiency of the high-pressure vacuum equipment 1.
As shown in fig. 1, 4 and 5, in order to improve the overall compactness of the vacuum system 6 and the cooling and condensing system 7, the cooling and condensing system 7 further includes a first pump 72 provided in a condensing pump line 71, the vacuum system 6 further includes a second pump 62 provided in a vacuum exhaust line 61, the exhaust structure includes an exhaust line 63 and an exhaust filter 64, the exhaust line 63 is simultaneously connected to the first pump 72 and the second pump 62, and the exhaust filter 64 is provided in the exhaust line 63.
As shown in fig. 4, in order to realize the gas-liquid separation function of the cooling and condensing system 7, the condensation air extraction line 71 is provided with a cooler 73, a first condenser 74, a ripple compensator 75, and a first air extraction filter 76, which are sequentially arranged in the air flow direction, and a first reservoir 77 is provided at the bottom of the first condenser 74. In use, a cooling return line is also provided between the cooler 73 and the vacuum separator 5. The mixed gas flowing into the cooler 73 necessarily also contains a small part of the vaporized oil, which is cooled again in the cooler 73 to liquid oil, which can then be returned again to the vacuum separator 5 via the cooling return line. The first condenser 74 includes an upper gas accumulation zone and a lower water flow accumulation zone. After the mixed gas separated by the flash evaporation technology flows into the first condenser 74, the water vapor is cooled into a liquid state in the first condenser 74, and is sunk and collected in a water flow collecting area at the lower layer of the first condenser 74, and meanwhile, the gas is upwardly diffused and collected in a gas collecting area at the upper layer. The first condenser 74 is connected to the bellows compensator 75 at the position of the gas collecting region through a pipe, and finally the air separated in the first condenser 74 is discharged. The water separated in the first condenser 74 flows from the bottom into the first reservoir 77.
In order to collect water conveniently, the inlet end of the first liquid reservoir 77 is provided with a first block valve 771, the outlet end of the first liquid reservoir 77 is provided with a first drain valve 772, and the first liquid reservoir 77 is provided with a first air seepage valve 773.
The cooler 73 is provided with a first vacuum gauge 731 and a foam sensor 732, and the condensation pump line 71 is further provided with a first vacuum gauge 711 and a first steam valve 712. The first vacuum gauge 731 and the first vacuum gauge 711 can detect the degree of vacuum. The foam sensor 732 may detect how much foam is in the cooler 73 and the first vapor valve 712 may draw vapor in the condensate suction line 71.
As shown in fig. 5, in order to facilitate rapid evacuation of the gas and bubbles in the high-pressure vacuum apparatus 1, the vacuum exhaust line 61 is provided with a vacuum switch valve 611, a second vapor valve 612, a vacuum shut-off valve 613, a second condenser 65, and a second suction filter 66, which are sequentially arranged in the direction of the air flow, and a second reservoir 67 is provided at the bottom of the second condenser 65.
In order to detect the vacuum degree of different parts of the vacuum exhaust pipeline 61, a second vacuum gauge 614 and a second vacuum gauge 615 are further arranged on the vacuum exhaust pipeline 61, the second vacuum gauge 614 is located between the vacuum switch valve 611 and the second vapor valve 612, and the second vacuum gauge 615 is located between the second vapor valve 612 and the second condenser.
In order to collect water conveniently, the inlet end of the second liquid reservoir 67 is provided with a second isolating valve 671, the outlet end of the second liquid reservoir 67 is provided with a second drain valve 672, and the second liquid reservoir 67 is provided with a second air seepage valve 673.
As shown in fig. 3, in order to remove gas and moisture in the transformer oil, the vacuum separator 5 includes a separator housing 51, and an oil film atomizer 52, a defoaming device 53, and a float switch 54 are disposed in the inner cavity of the separator housing 51 in this order from top to bottom. In addition, a liquid level display assembly is provided on one side of the separator housing 51.
As shown in fig. 2, to ensure that the hot oil line 41 described above is continuously delivering transformer oil. The hot oil pipeline 41 is also provided with a hot oil switch valve 411 and a hot oil bypass valve 412, the hot oil switch valve 411 and the hot oil bypass valve 412 are both positioned between the electric heater 42 and the vacuum separator 5, and the hot oil switch valve 411 and the hot oil bypass valve 412 are mutually connected in parallel. In addition, a hot oil drain valve is provided at the bottom of the electric heater 42.
In summary, the invention can realize the three-stage circulating filtration function and the switching function between the oiling mode and the circulating mode, simplify the pipeline arrangement and the filtration operation, improve the structural compactness of the system and improve the filtration and purification efficiency of the high-pressure vacuum equipment. Therefore, the invention effectively overcomes various defects in the prior art and has high industrial utilization value.
The above embodiments are merely illustrative of the principles of the present invention and its effectiveness, and are not intended to limit the invention. Modifications and variations may be made to the above-described embodiments by those skilled in the art without departing from the spirit and scope of the invention. Accordingly, it is intended that all equivalent modifications and variations of the invention be covered by the claims, which are within the ordinary skill of the art, be within the spirit and scope of the present disclosure.
Claims (10)
1. Transformer oil filters oiling circulation system suitable for high-pressure vacuum equipment, characterized by comprising:
a high-pressure vacuum apparatus (1) to be treated;
the oil storage tank (2), the inside of the oil storage tank (2) stores transformer oil required by the high-pressure vacuum equipment (1);
the oil conveying system (3), the oil conveying system (3) comprises an oil inlet pipeline (31) and an oil outlet pipeline (32), the inlet end of the oil inlet pipeline (31) is divided into a first oil inlet branch pipe (311) and a second oil inlet branch pipe (312), the first oil inlet branch pipe (311) is communicated with the oil storage tank (2), the second oil inlet branch pipe (312) is communicated with the top of the high-pressure vacuum equipment (1), and a dehydration and degassing pipeline structure is arranged between the outlet end of the oil inlet pipeline (31) and the inlet end of the oil outlet pipeline (32);
the oil filtering system (8), the oil filtering system (8) comprises a primary filter (81), a secondary filter (82), a fine filter (83) and a first circulating pipeline (84), wherein the primary filter (81) is arranged on an oil inlet pipeline (31), the secondary filter (82) and the fine filter (83) are sequentially arranged on an oil outlet pipeline (32), the inlet end of the first circulating pipeline (84) is communicated with the outlet end of the oil outlet pipeline (32), the outlet end of the first circulating pipeline (84) is communicated with the inlet end of the oil inlet pipeline (31), and a first circulating switch valve (841) is arranged on the first circulating pipeline (84);
the oiling system (9), oiling system (9) are including annotating oil pipe way (91), and the entrance point of annotating oil pipe way (91) communicates in the exit end of play oil pipe way (32), and the exit end of annotating oil pipe way (91) communicates in the bottom of high-pressure vacuum equipment (1), is equipped with oiling valve (911) on annotating oil pipe way (91).
2. The transformer oil filtration and oil injection circulation system suitable for high-pressure vacuum equipment according to claim 1, wherein: a sampling valve (912) is further arranged on the oil injection pipeline (91), and the sampling valve (912) is positioned at the upstream of the oil injection valve (911).
3. The transformer oil filtration and oil injection circulation system suitable for high-pressure vacuum equipment according to claim 1, wherein: the oil filtering system (8) further comprises a second circulating pipeline (85), the inlet end of the second circulating pipeline (85) is communicated with the oil outlet pipeline (32) at the upstream of the secondary filter (82), the outlet end of the second circulating pipeline (85) is communicated with the oil inlet pipeline (31) at the downstream of the primary filter (81), and a second circulating switch valve (851) is arranged on the second circulating pipeline (85).
4. The transformer oil filtration and oil injection circulation system suitable for high-pressure vacuum equipment according to claim 1, wherein: an oiling flowmeter (913) is also arranged on the oiling pipeline (91).
5. The transformer oil filtration and oil injection circulation system suitable for high-pressure vacuum equipment according to claim 1, wherein: the oiling system (9) further comprises an oil discharge pipeline (92), the inlet end of the oil discharge pipeline (92) is communicated with the outlet end of the oil outlet pipeline (32), and an oil discharge valve (921) is arranged on the oil discharge pipeline (92).
6. The transformer oil filtration and oil injection circulation system suitable for high-pressure vacuum equipment according to claim 1, wherein: the second oil inlet branch pipe (312) is provided with an equipment oil outlet valve (312 a) and a flow sensor (312 b).
7. The transformer oil filtration and oil injection circulation system suitable for high-pressure vacuum equipment according to claim 1, wherein: an oil outlet pump (321) and a check valve (322) are arranged on the oil outlet pipeline (32), and the oil outlet pump (321) and the check valve (322) are both positioned at the upstream of the secondary filter (82).
8. The transformer oil filtration and oil injection circulation system suitable for high-pressure vacuum equipment according to claim 1, wherein: the primary filter (81) is provided with a primary filtering blow-down valve (811).
9. The transformer oil filtration and oil injection circulation system suitable for high-pressure vacuum equipment according to claim 1, wherein: the secondary filter (82) is provided with a secondary pressure gauge (821), a secondary pressure controller (822) and a secondary blow-down valve (823).
10. The transformer oil filtration and oil injection circulation system suitable for high-pressure vacuum equipment according to claim 1, wherein: the fine filter (83) is provided with a fine filter pressure gauge (831), a fine filter pressure controller (832) and a fine filter blow-down valve (833).
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CN202310248299.1A CN116364393A (en) | 2023-03-15 | 2023-03-15 | Transformer oil filtering and oiling circulating system suitable for high-pressure vacuum equipment |
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CN202310248299.1A CN116364393A (en) | 2023-03-15 | 2023-03-15 | Transformer oil filtering and oiling circulating system suitable for high-pressure vacuum equipment |
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CN202310248299.1A Pending CN116364393A (en) | 2023-03-15 | 2023-03-15 | Transformer oil filtering and oiling circulating system suitable for high-pressure vacuum equipment |
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CN (1) | CN116364393A (en) |
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2023
- 2023-03-15 CN CN202310248299.1A patent/CN116364393A/en active Pending
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