CN116308070A - Method for collecting and managing inferior goods and related equipment - Google Patents
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Abstract
The application provides a method for collecting and managing inferior products and related equipment. In the method, a server acquires material information of materials to be put in storage; processing the material information based on preset standard production information to generate quality inspection information, wherein the quality inspection information comprises authority information and operation information of staff; if the quality inspection information is in an abnormal state, generating an abnormal mark, wherein the abnormal mark is used for marking that the current material to be put in storage is abnormal; matching the abnormal identifier with warehousing equipment to generate a matching result; and sending the warehousing request information to warehousing equipment based on the matching result so as to be used for warehousing the materials to be warehoused by the warehousing equipment. The quality detection is carried out on the materials to be put in storage, the materials with abnormal quality detection are identified, and then abnormal information in the production process is traced, so that the information data management of the collection and reuse of the inferior products is completed, and the purposes of improving the accuracy and feasibility of the production plan are achieved.
Description
Technical Field
The disclosure relates to the technical field of data processing, in particular to a method for collecting and managing inferior goods and related equipment.
Background
In the development surge of industry 4.0, a Manufacturing Execution System (MES) is a management information system facing a workshop business process layer, and is also a basic support system and an application platform for constructing an intelligent manufacturing workshop. The MES system not only can realize the informatization centralized control of the whole workshop production process, but also provides corresponding decision support and auxiliary analysis through the acquisition and analysis of field data at different stages of the production process, promotes the optimization of the manufacturing process, and is very important for the construction of an intelligent manufacturing workshop of modern manufacturing enterprises. The acquisition, identification and processing of abnormal production information are important parts in MES and are key for intelligent production in manufacturing workshops.
Due to the characteristic of the fine operation of the production line, if the abnormality of a key station on the production line cannot be effectively solved in time, the production can be directly stopped, and the productivity loss is caused, which is very harmful to factories with efficiency as profit.
The production of the product involves various aspects such as parts, materials, engineering, power, quality and the like, and production abnormality can be generated in each aspect. Conventional abnormal information report usually causes productivity loss of the production line due to inaccurate and timely abnormal information report.
It should be noted that the information disclosed in the above background section is only for enhancing understanding of the background of the present disclosure and thus may include information that does not constitute prior art known to those of ordinary skill in the art.
Disclosure of Invention
The purpose of the application is to provide a method for collecting and managing inferior products and related equipment, at least to a certain extent, the problems existing in the prior art are overcome, quality detection is carried out on materials to be put into storage, and abnormal materials with abnormal quality detection are identified, so that abnormal information in the production process is traced, and information data management of collection and reuse of the inferior products is completed, so that the purposes of improving the accuracy and feasibility of production plans are achieved.
Additional features and advantages of the application will be set forth in the detailed description which follows, or in part may be learned by practice of the invention.
According to one aspect of the present application, there is provided a method of collecting and managing defective products, including: acquiring material information of materials to be put in storage; processing the material information based on preset standard production information to generate quality inspection information, wherein the quality inspection information comprises authority information and operation information of staff; if the quality inspection information is in an abnormal state, generating an abnormal identifier, wherein the abnormal identifier is used for identifying that the current material to be put in storage is abnormal; matching the abnormal identifier with warehousing equipment to generate a matching result; and sending warehousing request information to the warehousing equipment based on the matching result so as to be used for warehousing the materials to be warehoused by the warehousing equipment.
In one embodiment of the present application, the processing the material information based on the preset standard production information to generate quality inspection information includes: acquiring real-time production data of each production process of the materials to be put in storage, wherein the real-time production data comprises process parameters and product parameters of each production process; acquiring historical production data of a historical process based on the process parameters and the product parameters, wherein the historical production data comprises production information and quality results of the historical process; intermediate production status data is generated from the real-time production data and the historical production data.
In an embodiment of the present application, the processing the material information based on the preset standard production information to generate quality inspection information further includes: acquiring operation records of corresponding staff according to the intermediate production state data; and processing the operation record to acquire the working efficiency data of the staff.
In one embodiment of the present application, the generating intermediate production status data from the real-time production data and the historical production data includes: acquiring early warning classification standards; preprocessing the historical production data based on the early warning classification standard, and outputting historical production state data corresponding to a plurality of pieces of historical production data; processing the real-time production data based on the early warning classification standard, and outputting real-time production state data corresponding to a plurality of real-time production data; the historical production state data and the real-time production state data are taken as intermediate production state data.
In one embodiment of the present application, the matching the anomaly identification with the warehousing device to generate a matching result includes: judging whether the abnormal mark exists in a historical abnormal mark database or not; if the abnormal identifier is not in the historical abnormal identifier database, storing the abnormal identifier into the historical abnormal identifier database, and recording the occurrence times of the abnormal identifier; color marking is carried out on the abnormal mark based on the occurrence times of the abnormal mark, and a corresponding color mark is generated; and distributing corresponding warehousing equipment based on the color identification.
In one embodiment of the present application, the color marking the anomaly identification based on the number of occurrences of the anomaly identification, generating a corresponding color identification includes: if the occurrence frequency of the abnormal mark is smaller than or equal to a preset threshold value, marking the abnormal mark by adopting a light color system; and if the occurrence times of the abnormal marks are larger than a preset threshold value, marking the abnormal marks by using a dark color system.
In one embodiment of the present application, the assigning the corresponding warehousing device based on the color identification includes: preprocessing the warehousing equipment to generate a warehousing identification corresponding to the color identification; performing color recognition processing on the abnormal identifiers, and screening out the abnormal identifiers with the same color; and distributing the abnormal identifiers with the same color to warehousing equipment corresponding to the warehousing identifiers.
In another aspect of the present application, a device for collecting and managing defective products includes: the receiving module is configured to acquire material information of materials to be put in storage; the processing module is configured to process the material information based on preset standard production information to generate quality inspection information, wherein the quality inspection information comprises authority information and operation information of staff; if the quality inspection information is in an abnormal state, generating an abnormal identifier, wherein the abnormal identifier is used for identifying that the current material to be put in storage is abnormal; matching the abnormal identifier with warehousing equipment to generate a matching result; and the sending module is configured to send warehousing request information to the warehousing equipment based on the matching result so as to be used for the warehousing equipment to warehouse the materials to be warehoused.
According to still another aspect of the present application, an electronic device includes: a processor; and a memory for storing executable instructions of the processor; wherein the processor is configured to perform a method of achieving the above-described bad part collection management via execution of the executable instructions.
According to still another aspect of the present application, there is provided a computer-readable storage medium having stored thereon a computer program which, when executed by a processor, implements the above-described method of bad product collection management.
According to a further aspect of the present application, there is provided a computer program product comprising a computer program, characterized in that the computer program, when executed by a processor, implements the method of collecting and managing defective products as described above.
According to the method for collecting and managing the defective products, the server acquires the material information of the materials to be put in storage; processing the material information based on preset standard production information to generate quality inspection information, wherein the quality inspection information comprises authority information and operation information of staff; if the quality inspection information is in an abnormal state, generating an abnormal mark, wherein the abnormal mark is used for marking that the current material to be put in storage is abnormal; matching the abnormal identifier with warehousing equipment to generate a matching result; and sending the warehousing request information to warehousing equipment based on the matching result so as to be used for warehousing the materials to be warehoused by the warehousing equipment. The quality detection is carried out on the materials to be put in storage, the materials with abnormal quality detection are identified, and then abnormal information in the production process is traced, so that the information data management of the collection and reuse of the inferior products is completed, and the purposes of improving the accuracy and feasibility of the production plan are achieved.
It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the disclosure.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the disclosure and together with the description, serve to explain the principles of the disclosure. It will be apparent to those of ordinary skill in the art that the drawings in the following description are merely examples of the disclosure and that other drawings may be derived from them without undue effort.
Fig. 1 is a flowchart of a method for collecting and managing defective products according to an embodiment of the present application;
FIG. 2 is a flow chart of another method for collecting and managing defective products according to an embodiment of the present application;
fig. 3 is a schematic structural diagram of an apparatus for collecting and managing defective products according to an embodiment of the present disclosure;
FIG. 4 is a schematic structural diagram of an electronic device according to an embodiment of the present disclosure;
fig. 5 shows a schematic diagram of a storage medium according to an embodiment of the present application.
Detailed Description
Various exemplary embodiments of the present application will now be described in detail with reference to the accompanying drawings. It should be noted that: the relative arrangement of the components and steps, numerical expressions and numerical values set forth in these embodiments do not limit the scope of the present application unless it is specifically stated otherwise.
The following description of at least one exemplary embodiment is merely exemplary in nature and is in no way intended to limit the application, its application, or uses.
Techniques, methods, and apparatus known to one of ordinary skill in the relevant art may not be discussed in detail, but are intended to be part of the specification where appropriate.
In addition, the technical solutions of the embodiments of the present application may be combined with each other, but it is necessary to be based on the fact that those skilled in the art can implement the technical solutions, and when the technical solutions are contradictory or cannot be implemented, the combination of the technical solutions should be considered to be absent, and is not within the scope of protection claimed in the present application.
It is noted that other embodiments of the present application will be readily apparent to those skilled in the art from consideration of the specification and practice of the invention disclosed herein. This application is intended to cover any variations, uses, or adaptations of the application following, in general, the principles of the application and including such departures from the present disclosure as come within known or customary practice within the art to which the application pertains. It is intended that the specification and examples be considered as exemplary only, with a true scope and spirit of the application being indicated by the following claims.
It is to be understood that the present application is not limited to the precise construction set forth herein below and shown in the drawings, and that various modifications and changes may be made without departing from the scope thereof. The scope of the application is limited only by the appended claims.
A method of collecting and managing defective products according to an exemplary embodiment of the present application is described below with reference to fig. 1. It should be noted that the following application scenario is only shown for the convenience of understanding the spirit and principles of the present application, and embodiments of the present application are not limited in any way in this respect. Rather, embodiments of the present application may be applied to any scenario where applicable.
In one embodiment, the application also provides a method for collecting and managing the inferior goods. Fig. 1 schematically shows a flow diagram of a method of bad product collection management according to an embodiment of the present application. As shown in fig. 1, the method is applied to a server, and includes:
s101, acquiring material information of materials to be put in storage.
S102, processing the material information based on preset standard production information to generate quality inspection information, wherein the quality inspection information comprises authority information and operation information of staff.
In one embodiment, a server acquires real-time production data of each production process of a material to be put in storage, wherein the real-time production data comprises process parameters and product parameters of each production process; acquiring historical production data of a historical process based on the process parameters and the product parameters, wherein the historical production data comprises production information and quality results of the historical process; intermediate production status data is generated from the real-time production data and the historical production data.
In another embodiment, the real-time production data includes process parameters and product parameters for each production process. The process parameters comprise a process code, a process name and a production line code, and the product parameters comprise a product code, a product name, a model code and a product type code. By splitting each production process, the related products can be traced in the actual production process conveniently, for example, the production of one product needs to trace back which workshop under which factory and which production line under which workshop, which process under which production line and which equipment under which process is produced by which mould, which are all conditions required by the production of the product; to accommodate environmental changes, basic data needs to be configured for factories, workshops, production lines, processes, equipment, and molds.
And S103, if the quality inspection information is in an abnormal state, generating an abnormal identifier, wherein the abnormal identifier is used for identifying that the current material to be put in storage is abnormal.
In one embodiment, the server acquires the process parameters and the product parameters of the current product to be put in storage, and determines whether the current product to be put in storage is a qualified product by judging whether the current process parameters and the product parameters meet the verification standard, if not, a corresponding abnormal identifier is generated, wherein the identifier information can be a random character string or a regular letter or number. The server identifies abnormal identifiers so as to realize quality detection of materials to be put in storage, identifies materials with abnormal quality detection, and then traces abnormal information in the production process so as to finish information data management of defective product collection and reuse.
S104, matching the abnormal identifier with warehousing equipment to generate a matching result.
In one embodiment, the server determines whether the abnormality identifier exists in a historical abnormality identifier database, if the abnormality identifier is not in the historical abnormality identifier database, the abnormality identifier is stored in the historical abnormality identifier database, and the occurrence frequency of the abnormality identifier is recorded. In addition, the server performs color marking on the abnormal identifier based on the occurrence times of the abnormal identifier, generates a corresponding color identifier, and distributes corresponding warehousing equipment based on the color identifier.
S105, based on the matching result, sending warehousing request information to the warehousing equipment so as to be used for warehousing the materials to be warehoused by the warehousing equipment.
In the method, a server acquires material information of materials to be put in storage; processing the material information based on preset standard production information to generate quality inspection information, wherein the quality inspection information comprises authority information and operation information of staff; if the quality inspection information is in an abnormal state, generating an abnormal mark, wherein the abnormal mark is used for marking that the current material to be put in storage is abnormal; matching the abnormal identifier with warehousing equipment to generate a matching result; and sending the warehousing request information to warehousing equipment based on the matching result so as to be used for warehousing the materials to be warehoused by the warehousing equipment. The quality detection is carried out on the materials to be put in storage, the materials with abnormal quality detection are identified, and then abnormal information in the production process is traced, so that the information data management of the collection and reuse of the inferior products is completed, and the purposes of improving the accuracy and feasibility of the production plan are achieved.
Optionally, in another embodiment of the method according to the present application, the processing the material information based on the preset standard production information to generate quality inspection information further includes:
acquiring operation records of corresponding staff according to the intermediate production state data;
and processing the operation record to acquire the working efficiency data of the staff.
In one embodiment, the server checks the work efficiency value in each employee period, evaluates, analyzes and reports the work efficiency of the employees according to the employee work efficiency value in the period, and realizes the transparency and publicization of the work content, the work links and the work methods.
In another embodiment, the server also judges the generation factor of the current defective product according to the operation record of the staff, so that the abnormal information appearing in the production process can be traced conveniently, and the information data management of defective product collection and reuse is completed.
Optionally, in another embodiment of the method according to the present application, the generating intermediate production status data according to the real-time production data and the historical production data includes:
Acquiring early warning classification standards;
preprocessing the historical production data based on the early warning classification standard, and outputting historical production state data corresponding to a plurality of pieces of historical production data;
processing the real-time production data based on the early warning classification standard, and outputting real-time production state data corresponding to a plurality of real-time production data;
the historical production state data and the real-time production state data are taken as intermediate production state data.
In one embodiment, the classification criteria are exemplified by thresholds for normal states. When the OEE comprehensive value is more than 50%, the value is considered to be in a normal state, and the display is carried out by using fonts such as green; similarly, when the OEE integrated value is less than 50%, the value is considered to be in an abnormal state and is displayed using a font such as red. If the numerical value counted at this time is a decreasing trend compared with the numerical value counted at last time, the numerical value is considered to be in an abnormal state, and fonts such as red are used for displaying; similarly, if the numerical value counted at this time is an increasing trend compared with the numerical value counted at last time, the numerical value is considered to be in a normal state, and fonts such as green are used for displaying. Continuous monitoring and intelligent analysis are carried out on the operation data, so that production, quality, energy consumption and equipment state information of a factory are obtained in real time, unplanned shutdown is avoided, and correct decisions are further assisted by management staff at all levels.
By applying the technical scheme, the server acquires material information of the materials to be put in storage and acquires real-time production data of all production procedures of the materials to be put in storage, wherein the real-time production data comprises procedure parameters and product parameters of all the production procedures; acquiring historical production data of a historical process based on the process parameters and the product parameters, wherein the historical production data comprises production information and quality results of the historical process; acquiring early warning classification standards; preprocessing the historical production data based on the early warning classification standard, and outputting historical production state data corresponding to a plurality of pieces of historical production data; processing the real-time production data based on the early warning classification standard, and outputting real-time production state data corresponding to a plurality of real-time production data; and taking the historical production state data and the real-time production state data as intermediate production state data, wherein the quality inspection information comprises authority information and operation information of the staff.
In addition, the server acquires the operation record of the corresponding staff according to the intermediate production state data; and processing the operation record to obtain the working efficiency data of the staff. If the quality inspection information is in an abnormal state, generating an abnormal mark, wherein the abnormal mark is used for marking that the current material to be put in storage is abnormal; matching the abnormal identifier with warehousing equipment to generate a matching result; and sending the warehousing request information to warehousing equipment based on the matching result so as to be used for warehousing the materials to be warehoused by the warehousing equipment. The quality detection is carried out on the materials to be put in storage, the materials with abnormal quality detection are identified, and then abnormal information in the production process is traced, so that the information data management of the collection and reuse of the inferior products is completed, and the purposes of improving the accuracy and feasibility of the production plan are achieved.
The embodiment of the application also provides a method for collecting and managing the inferior goods, as shown in fig. 2, the method comprises the following steps:
s201, acquiring material information of materials to be put in storage.
S202, processing the material information based on preset standard production information to generate quality inspection information, wherein the quality inspection information comprises authority information and operation information of staff.
In one embodiment, a server acquires real-time production data of each production process of a material to be put in storage, wherein the real-time production data comprises process parameters and product parameters of each production process; acquiring historical production data of a historical process based on the process parameters and the product parameters, wherein the historical production data comprises production information and quality results of the historical process; intermediate production status data is generated from the real-time production data and the historical production data.
In another embodiment, the real-time production data includes process parameters and product parameters for each production process. The process parameters comprise a process code, a process name and a production line code, and the product parameters comprise a product code, a product name, a model code and a product type code. By splitting each production process, the related products can be traced in the actual production process conveniently, for example, the production of one product needs to trace back which workshop under which factory and which production line under which workshop, which process under which production line and which equipment under which process is produced by which mould, which are all conditions required by the production of the product; to accommodate environmental changes, basic data needs to be configured for factories, workshops, production lines, processes, equipment, and molds.
And S203, if the quality inspection information is in an abnormal state, generating an abnormal identifier, wherein the abnormal identifier is used for identifying that the current material to be put in storage is abnormal.
In one embodiment, the server acquires the process parameters and the product parameters of the current product to be put in storage, and determines whether the current product to be put in storage is a qualified product by judging whether the current process parameters and the product parameters meet the verification standard, if not, a corresponding abnormal identifier is generated, wherein the identifier information can be a random character string or a regular letter or number. The server identifies abnormal identifiers so as to realize quality detection of materials to be put in storage, identifies materials with abnormal quality detection, and then traces abnormal information in the production process so as to finish information data management of defective product collection and reuse.
S204, judging whether the abnormal mark exists in a historical abnormal mark database, if the abnormal mark is not in the historical abnormal mark database, storing the abnormal mark into the historical abnormal mark database, and recording the occurrence times of the abnormal mark.
In one embodiment, the server judges whether the abnormal identifier appears in the historical abnormal identifier database, and counts the occurrence times of the abnormal identifier so as to perform corresponding processing on the abnormal identifiers with different occurrence frequencies at the later stage of the server, thereby completing targeted management of materials corresponding to the abnormal identifier.
S205, carrying out color marking on the abnormal mark based on the occurrence times of the abnormal mark, and generating a corresponding color mark.
In one embodiment, the server determines the number of occurrences of the abnormal mark, if the number of occurrences of the abnormal mark is less than or equal to a preset threshold, the abnormal mark is marked with a light color system, and if the number of occurrences of the abnormal mark is greater than the preset threshold, the abnormal mark is marked with a dark color system.
In another embodiment, the server may preset a corresponding threshold, and when the number of occurrences of the abnormal identifier is greater than the corresponding threshold, replace the current color with the color corresponding to the different threshold.
S206, distributing corresponding warehousing equipment based on the color identification.
In one embodiment, the server can set different color marks on the warehouse-in equipment in advance, and when the server receives the abnormal marks with different colors, the materials corresponding to the abnormal marks are respectively conveyed to the corresponding warehouse-in equipment, so that the materials with deeper color marks can be subjected to inferior analysis in later period, and therefore a manager can know the number of the current inferior products and the generation reasons corresponding to analysis in real time, and further corresponding production management is improved.
S207, based on the matching result, sending warehousing request information to the warehousing equipment so as to be used for warehousing the materials to be warehoused by the warehousing equipment.
In the method, a server acquires material information of materials to be put in storage; processing the material information based on preset standard production information to generate quality inspection information, wherein the quality inspection information comprises authority information and operation information of staff; if the quality inspection information is in an abnormal state, generating an abnormal mark, wherein the abnormal mark is used for marking that the current material to be put in storage is abnormal; judging whether the abnormal mark exists in a historical abnormal mark database or not, if the abnormal mark is not in the historical abnormal mark database, storing the abnormal mark into the historical abnormal mark database, and recording the occurrence times of the abnormal mark; color marking is carried out on the abnormal mark based on the occurrence times of the abnormal mark, and a corresponding color mark is generated; distributing corresponding warehousing equipment based on the color identification; and sending the warehousing request information to warehousing equipment based on the matching result so as to be used for warehousing the materials to be warehoused by the warehousing equipment. The quality detection is carried out on the materials to be put in storage, the materials with abnormal quality detection are identified, and then abnormal information in the production process is traced, so that the information data management of the collection and reuse of the inferior products is completed, and the purposes of improving the accuracy and feasibility of the production plan are achieved.
Optionally, in another embodiment of the method according to the present application, the assigning the corresponding warehousing device based on the color identification includes:
preprocessing the warehousing equipment to generate a warehousing identification corresponding to the color identification;
performing color recognition processing on the abnormal identifiers, and screening out the abnormal identifiers with the same color;
and distributing the abnormal identifiers with the same color to warehousing equipment corresponding to the warehousing identifiers.
In one embodiment, the server can set different color marks on the warehouse-in equipment in advance, and when the server receives the abnormal marks with different colors, the materials corresponding to the abnormal marks are respectively conveyed to the corresponding warehouse-in equipment, so that the materials with deeper color marks can be subjected to inferior analysis in later period, and therefore a manager can know the number of the current inferior products and the generation reasons corresponding to analysis in real time, and further corresponding production management is improved. The server can judge the number of the current defective products according to the colors, and then the defective products with more defective rates are all in corresponding warehousing equipment, so that the later-stage tracing is facilitated.
By applying the technical scheme, the server acquires the material information of the materials to be put in storage; processing the material information based on preset standard production information to generate quality inspection information, wherein the quality inspection information comprises authority information and operation information of staff; if the quality inspection information is in an abnormal state, generating an abnormal mark, wherein the abnormal mark is used for marking that the current material to be put in storage is abnormal; judging whether the abnormal mark exists in a historical abnormal mark database or not, if the abnormal mark is not in the historical abnormal mark database, storing the abnormal mark into the historical abnormal mark database, and recording the occurrence times of the abnormal mark; if the occurrence frequency of the abnormal mark is smaller than or equal to a preset threshold value, marking the abnormal mark by adopting a light color system; and if the occurrence times of the abnormal marks are larger than a preset threshold value, marking the abnormal marks by using a dark color system.
In addition, the server also preprocesses the warehousing equipment to generate a warehousing identification corresponding to the color identification; performing color recognition processing on the abnormal identifiers, and screening out the abnormal identifiers with the same color;
the abnormal identifiers with the same color are distributed to warehousing equipment corresponding to the warehousing identifiers; and sending the warehousing request information to warehousing equipment based on the matching result so as to be used for warehousing the materials to be warehoused by the warehousing equipment. The quality detection is carried out on the materials to be put in storage, the materials with abnormal quality detection are identified, and then abnormal information in the production process is traced, so that the information data management of the collection and reuse of the inferior products is completed, and the purposes of improving the accuracy and feasibility of the production plan are achieved.
In one embodiment, as shown in fig. 3, the present application further provides an apparatus for collecting and managing defective products, including:
a receiving module 301 configured to obtain material information of a material to be put in storage;
the processing module 302 is configured to process the material information based on preset standard production information to generate quality inspection information, wherein the quality inspection information comprises authority information and operation information of staff; if the quality inspection information is in an abnormal state, generating an abnormal identifier, wherein the abnormal identifier is used for identifying that the current material to be put in storage is abnormal; matching the abnormal identifier with warehousing equipment to generate a matching result;
And the sending module 303 is configured to send warehousing request information to the warehousing equipment based on the matching result so that the warehousing equipment can warehouse the materials to be warehoused.
In the method, a server acquires material information of materials to be put in storage; processing the material information based on preset standard production information to generate quality inspection information, wherein the quality inspection information comprises authority information and operation information of staff; if the quality inspection information is in an abnormal state, generating an abnormal mark, wherein the abnormal mark is used for marking that the current material to be put in storage is abnormal; judging whether the abnormal mark exists in a historical abnormal mark database or not, if the abnormal mark is not in the historical abnormal mark database, storing the abnormal mark into the historical abnormal mark database, and recording the occurrence times of the abnormal mark; color marking is carried out on the abnormal mark based on the occurrence times of the abnormal mark, and a corresponding color mark is generated; distributing corresponding warehousing equipment based on the color identification; and sending the warehousing request information to warehousing equipment based on the matching result so as to be used for warehousing the materials to be warehoused by the warehousing equipment. The quality detection is carried out on the materials to be put in storage, the materials with abnormal quality detection are identified, and then abnormal information in the production process is traced, so that the information data management of the collection and reuse of the inferior products is completed, and the purposes of improving the accuracy and feasibility of the production plan are achieved.
In another embodiment of the present application, the processing module 302 is configured to process the material information based on preset standard production information to generate quality inspection information, and includes: acquiring real-time production data of each production process of the materials to be put in storage, wherein the real-time production data comprises process parameters and product parameters of each production process; acquiring historical production data of a historical process based on the process parameters and the product parameters, wherein the historical production data comprises production information and quality results of the historical process; intermediate production status data is generated from the real-time production data and the historical production data.
In another embodiment of the present application, the processing module 302 is configured to process the material information based on preset standard production information to generate quality inspection information, and further includes:
acquiring operation records of corresponding staff according to the intermediate production state data; and processing the operation record to acquire the working efficiency data of the staff.
In another embodiment of the present application, the processing module 302 is configured to generate intermediate production status data from the real-time production data and the historical production data, including:
Acquiring early warning classification standards; preprocessing the historical production data based on the early warning classification standard, and outputting historical production state data corresponding to a plurality of pieces of historical production data; processing the real-time production data based on the early warning classification standard, and outputting real-time production state data corresponding to a plurality of real-time production data; the historical production state data and the real-time production state data are taken as intermediate production state data.
In another embodiment of the present application, the processing module 302 is configured to match the anomaly identifier with a warehousing device, and generate a matching result, including: judging whether the abnormal mark exists in a historical abnormal mark database or not, if the abnormal mark is not in the historical abnormal mark database, storing the abnormal mark into the historical abnormal mark database, and recording the occurrence times of the abnormal mark; color marking is carried out on the abnormal mark based on the occurrence times of the abnormal mark, and a corresponding color mark is generated; and distributing corresponding warehousing equipment based on the color identification.
In another embodiment of the present application, the processing module 302 is configured to color-mark the abnormal identifier based on the number of occurrences of the abnormal identifier, and generate a corresponding color identifier, including: if the occurrence frequency of the abnormal mark is smaller than or equal to a preset threshold value, marking the abnormal mark by adopting a light color system; and if the occurrence times of the abnormal marks are larger than a preset threshold value, marking the abnormal marks by using a dark color system.
In another embodiment of the present application, the processing module 302, configured to allocate a corresponding warehousing device based on the color identification, includes: preprocessing the warehousing equipment to generate a warehousing identification corresponding to the color identification; performing color recognition processing on the abnormal identifiers, and screening out the abnormal identifiers with the same color; and distributing the abnormal identifiers with the same color to warehousing equipment corresponding to the warehousing identifiers.
In the method, a server acquires material information of materials to be put in storage; processing the material information based on preset standard production information to generate quality inspection information, wherein the quality inspection information comprises authority information and operation information of staff; if the quality inspection information is in an abnormal state, generating an abnormal mark, wherein the abnormal mark is used for marking that the current material to be put in storage is abnormal; judging whether the abnormal mark exists in a historical abnormal mark database or not, if the abnormal mark is not in the historical abnormal mark database, storing the abnormal mark into the historical abnormal mark database, and recording the occurrence times of the abnormal mark; if the occurrence frequency of the abnormal mark is smaller than or equal to a preset threshold value, marking the abnormal mark by adopting a light color system; and if the occurrence times of the abnormal marks are larger than a preset threshold value, marking the abnormal marks by using a dark color system.
In addition, the server also preprocesses the warehousing equipment to generate a warehousing identification corresponding to the color identification; performing color recognition processing on the abnormal identifiers, and screening out the abnormal identifiers with the same color;
the abnormal identifiers with the same color are distributed to warehousing equipment corresponding to the warehousing identifiers; and sending the warehousing request information to warehousing equipment based on the matching result so as to be used for warehousing the materials to be warehoused by the warehousing equipment. The quality detection is carried out on the materials to be put in storage, the materials with abnormal quality detection are identified, and then abnormal information in the production process is traced, so that the information data management of the collection and reuse of the inferior products is completed, and the purposes of improving the accuracy and feasibility of the production plan are achieved.
An embodiment of the present application provides an electronic device, as shown in fig. 4, including a processor 400, a memory 401, a bus 402, and a communication interface 403, where the processor 400, the communication interface 403, and the memory 401 are connected by the bus 402; the memory 401 stores a computer program executable on the processor 400, and the processor 400 executes the method for managing the collection of defective products according to any of the foregoing embodiments of the present application when the computer program is executed.
The memory 401 may include a high-speed random access memory (RAM: random Access Memory), and may further include a non-volatile memory (non-volatile memory), such as at least one magnetic disk memory. The communication connection between the system network element and at least one other network element is implemented via at least one communication interface 403 (which may be wired or wireless), the internet, a wide area network, a local network, a metropolitan area network, etc. may be used.
The processor 400 may be an integrated circuit chip with signal processing capabilities. In implementation, the steps of the above method may be performed by integrated logic circuits of hardware in the processor 400 or by instructions in the form of software. The processor 400 may be a general-purpose processor, including a central processing unit (Central Processing Unit, CPU for short), a network processor (Network Processor, NP for short), etc.; but may also be a Digital Signal Processor (DSP), application Specific Integrated Circuit (ASIC), an off-the-shelf programmable gate array (FPGA) or other programmable logic device, discrete gate or transistor logic device, discrete hardware components. The disclosed methods, steps, and logic blocks in the embodiments of the present application may be implemented or performed. A general purpose processor may be a microprocessor or the processor may be any conventional processor or the like. The steps of a method disclosed in connection with the embodiments of the present application may be embodied as a hardware decoding processor executing or a combination of hardware and software modules executing in the decoding processor. The software modules may be located in a random access memory, flash memory, read only memory, programmable read only memory, or electrically erasable programmable memory, registers, etc. as well known in the art. The storage medium is located in the memory 401, and the processor 400 reads the information in the memory 401, and in combination with its hardware, performs the steps of the above method.
The electronic device provided by the above embodiment of the present application and the method for collecting and managing defective products provided by the embodiment of the present application have the same beneficial effects as the method adopted, operated or implemented by the application program stored therein, because of the same inventive concept.
An embodiment of the present application provides a computer readable storage medium, as shown in fig. 5, where the computer readable storage medium stores 501 a computer program, and when the computer program is read and executed by a processor 502, the method for collecting and managing defective products as described above is implemented.
The technical solution of the embodiments of the present application may be embodied in essence or a part contributing to the prior art or all or part of the technical solution, in the form of a software product stored in a storage medium, including several instructions for causing an electronic device (which may be an air conditioner, a refrigeration device, a personal computer, a server, or a network device, etc.) or a processor to perform all or part of the steps of the methods of the embodiments of the present application. And the aforementioned storage medium includes: a usb disk, a removable hard disk, a ROM, a RAM, a magnetic disk, or an optical disk, etc.
The computer readable storage medium provided by the above embodiment of the present application and the method for collecting and managing inferior goods provided by the embodiment of the present application have the same advantageous effects as the method adopted, operated or implemented by the application program stored therein, because of the same inventive concept.
Embodiments of the present application provide a computer program product comprising a computer program for execution by a processor to implement a method as described above.
The computer program product provided by the above embodiment of the present application and the method for collecting and managing defective products provided by the embodiment of the present application have the same advantageous effects as the method adopted, operated or implemented by the application program stored therein, because of the same inventive concept.
It is noted that in this application relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one … …" does not exclude the presence of other like elements in a process, method, article, or apparatus that comprises the element.
In this application, all embodiments are described in a related manner, and identical and similar parts of the embodiments are all referred to each other, and each embodiment is mainly described in the differences from other embodiments. In particular, regarding the method of collecting and managing defective products, the electronic apparatus, the electronic device, and the readable storage medium embodiments, since they are substantially similar to the above-described method embodiments of collecting and managing defective products, the description is relatively simple, and the relevant points are referred to the above-described partial description of the method embodiments of collecting and managing defective products.
Although the present application is disclosed above, the present application is not limited thereto. Various changes and modifications may be made by one skilled in the art without departing from the spirit and scope of the invention, and the scope of the invention shall be defined by the appended claims.
Claims (10)
1. A method for collecting and managing defective products, comprising:
acquiring material information of materials to be put in storage;
processing the material information based on preset standard production information to generate quality inspection information, wherein the quality inspection information comprises authority information and operation information of staff;
If the quality inspection information is in an abnormal state, generating an abnormal identifier, wherein the abnormal identifier is used for identifying that the current material to be put in storage is abnormal;
matching the abnormal identifier with warehousing equipment to generate a matching result;
and sending warehousing request information to the warehousing equipment based on the matching result so as to be used for warehousing the materials to be warehoused by the warehousing equipment.
2. The method for collecting and managing defective products according to claim 1, wherein the processing the material information based on the preset standard production information to generate quality inspection information includes:
acquiring real-time production data of each production process of the materials to be put in storage, wherein the real-time production data comprises process parameters and product parameters of each production process;
acquiring historical production data of a historical process based on the process parameters and the product parameters, wherein the historical production data comprises production information and quality results of the historical process;
intermediate production status data is generated from the real-time production data and the historical production data.
3. The method for collecting and managing defective products according to claim 2, wherein the processing the material information based on the preset standard production information to generate quality inspection information further comprises:
Acquiring operation records of corresponding staff according to the intermediate production state data;
and processing the operation record to acquire the working efficiency data of the staff.
4. The method of claim 2, wherein the generating intermediate production status data from the real-time production data and the historical production data comprises:
acquiring early warning classification standards;
preprocessing the historical production data based on the early warning classification standard, and outputting historical production state data corresponding to a plurality of pieces of historical production data;
processing the real-time production data based on the early warning classification standard, and outputting real-time production state data corresponding to a plurality of real-time production data;
the historical production state data and the real-time production state data are taken as intermediate production state data.
5. The method for collecting and managing defective products according to claim 1, wherein the matching the abnormal identifier with the warehousing device to generate a matching result includes:
judging whether the abnormal mark exists in a historical abnormal mark database or not, if the abnormal mark is not in the historical abnormal mark database, storing the abnormal mark into the historical abnormal mark database, and recording the occurrence times of the abnormal mark;
Color marking is carried out on the abnormal mark based on the occurrence times of the abnormal mark, and a corresponding color mark is generated;
and distributing corresponding warehousing equipment based on the color identification.
6. The method for collecting and managing defective products according to claim 5, wherein the color marking the abnormal mark based on the number of occurrences of the abnormal mark, generating a corresponding color mark, includes:
if the occurrence frequency of the abnormal mark is smaller than or equal to a preset threshold value, marking the abnormal mark by adopting a light color system;
and if the occurrence times of the abnormal marks are larger than a preset threshold value, marking the abnormal marks by using a dark color system.
7. The method for collecting and managing defective products according to claim 5, wherein the assigning the corresponding warehousing device based on the color identification includes:
preprocessing the warehousing equipment to generate a warehousing identification corresponding to the color identification;
performing color recognition processing on the abnormal identifiers, and screening out the abnormal identifiers with the same color;
and distributing the abnormal identifiers with the same color to warehousing equipment corresponding to the warehousing identifiers.
8. A device for collecting and managing defective products, comprising:
The receiving module is configured to acquire material information of materials to be put in storage;
the processing module is configured to process the material information based on preset standard production information to generate quality inspection information, wherein the quality inspection information comprises authority information and operation information of staff; if the quality inspection information is in an abnormal state, generating an abnormal identifier, wherein the abnormal identifier is used for identifying that the current material to be put in storage is abnormal; matching the abnormal identifier with warehousing equipment to generate a matching result;
and the sending module is configured to send warehousing request information to the warehousing equipment based on the matching result so as to be used for the warehousing equipment to warehouse the materials to be warehoused.
9. An electronic device, comprising:
a processor; and a memory for storing executable instructions of the processor;
wherein the processor is configured to perform the method of bad part collection management of any of claims 1-7 via execution of the executable instructions.
10. A computer-readable storage medium storing computer-readable instructions, wherein the instructions, when executed, implement the operations of the method of bad part collection management of any of claims 1-7.
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