CN116276513A - Flexible profiling device for hammer handle production and machining method thereof - Google Patents
Flexible profiling device for hammer handle production and machining method thereof Download PDFInfo
- Publication number
- CN116276513A CN116276513A CN202310468220.6A CN202310468220A CN116276513A CN 116276513 A CN116276513 A CN 116276513A CN 202310468220 A CN202310468220 A CN 202310468220A CN 116276513 A CN116276513 A CN 116276513A
- Authority
- CN
- China
- Prior art keywords
- unit
- profiling
- limiting
- wood
- processed
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 64
- 238000000034 method Methods 0.000 title claims description 8
- 238000003754 machining Methods 0.000 title description 5
- 230000007246 mechanism Effects 0.000 claims abstract description 122
- 239000002023 wood Substances 0.000 claims abstract description 99
- 238000005498 polishing Methods 0.000 claims abstract description 56
- 238000012545 processing Methods 0.000 claims abstract description 22
- 230000007306 turnover Effects 0.000 claims abstract description 21
- 238000003860 storage Methods 0.000 claims abstract description 18
- 238000013519 translation Methods 0.000 claims abstract description 15
- 230000005540 biological transmission Effects 0.000 claims description 77
- 230000001360 synchronised effect Effects 0.000 claims description 20
- 239000000428 dust Substances 0.000 claims description 14
- 238000009423 ventilation Methods 0.000 claims description 12
- 238000005520 cutting process Methods 0.000 claims description 11
- 238000001914 filtration Methods 0.000 claims description 10
- 238000001514 detection method Methods 0.000 claims description 8
- 239000000463 material Substances 0.000 claims description 8
- 230000000149 penetrating effect Effects 0.000 claims description 4
- 238000007493 shaping process Methods 0.000 claims description 4
- 230000000694 effects Effects 0.000 abstract description 3
- 238000003672 processing method Methods 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 5
- 238000007517 polishing process Methods 0.000 description 4
- 238000010276 construction Methods 0.000 description 3
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000011031 large-scale manufacturing process Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000010079 rubber tapping Methods 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001256 stainless steel alloy Inorganic materials 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B19/00—Single-purpose machines or devices for particular grinding operations not covered by any other main group
- B24B19/22—Single-purpose machines or devices for particular grinding operations not covered by any other main group characterised by a special design with respect to properties of the material of non-metallic articles to be ground
- B24B19/24—Single-purpose machines or devices for particular grinding operations not covered by any other main group characterised by a special design with respect to properties of the material of non-metallic articles to be ground of wood, e.g. furniture
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B17/00—Special adaptations of machines or devices for grinding controlled by patterns, drawings, magnetic tapes or the like; Accessories therefor
- B24B17/02—Special adaptations of machines or devices for grinding controlled by patterns, drawings, magnetic tapes or the like; Accessories therefor involving mechanical transmission means only
- B24B17/025—Special adaptations of machines or devices for grinding controlled by patterns, drawings, magnetic tapes or the like; Accessories therefor involving mechanical transmission means only for grinding rotating workpieces (three dimensional)
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
- B24B41/067—Work supports, e.g. adjustable steadies radially supporting workpieces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/02—Drives or gearings; Equipment therefor for performing a reciprocating movement of carriages or work- tables
- B24B47/04—Drives or gearings; Equipment therefor for performing a reciprocating movement of carriages or work- tables by mechanical gearing only
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/10—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
- B24B47/12—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/22—Equipment for exact control of the position of the grinding tool or work at the start of the grinding operation
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Percussive Tools And Related Accessories (AREA)
Abstract
The invention belongs to the field of processing of daily tools, and discloses a flexible profiling processing device for hammer handle production and a processing method thereof. The flexible profiling apparatus includes: the middle part of the base unit is provided with a storage unit; the profiling support mechanisms are two groups, and the periphery is provided with an inverted U-shaped profiling track strip hole taking the fixed sleeve unit as the center; the top end of the circumferential turnover mechanism transversely penetrates through the left and right groups of inverted U-shaped profile modeling track strip holes; the transverse translation mechanism is used for driving the radial polishing mechanism to move along the length direction of the wood rod to be processed; the radial polishing mechanism is used for driving a polishing machine at the end part of the radial polishing mechanism to automatically feed to be close to or far away from the wood rod to be processed. The invention can realize the continuous polishing of a plurality of hammer handles simultaneously, has high polishing effect, greatly improves the production efficiency of the hammer handles and reduces the labor cost.
Description
Technical Field
The invention relates to the technical field of daily tool processing, in particular to a flexible copying device for hammer handle production and a processing method thereof.
Background
Hammers come in a wide variety of forms, a common form being a handle grip and a top. One side of the top is flat for tapping and the other side is a hammer head. The hammer is a main striking tool and consists of a hammer head and a hammer handle, wherein the hammer handle is generally formed by processing a wooden stick, and the wooden stick is cut and polished into a specific hammer handle shape so as to be convenient for a user to hold. At present, a wood rod for processing a hammer handle is mainly turned manually, operation and processing are needed by experience of a master worker, processing and cutting are inaccurate, cutting workload is large, efficiency is extremely low, and production efficiency is greatly influenced.
Therefore, the following problems mainly exist in the current hammer handle processing process: 1) At present, the taper shank is turned by manpower, and the taper shank is operated and processed by the experience of a worker master; 2) Machining and cutting are inaccurate, cutting workload is large, efficiency is extremely low, and production efficiency is greatly influenced; 3) The workpiece cutting and polishing machine can only cut and polish one workpiece at a time, has low working efficiency and is not suitable for large-scale production; 4) The existing cutting machine and polishing machine only have longitudinal freedom degrees, and can complete cutting and polishing only by adjusting the position of the clamping tool for many times in the face of a processed workpiece with a curved surface of a hammer handle, so that the labor intensity of workers is high, and the production efficiency is low.
Disclosure of Invention
The invention aims to solve the problems of the existing polishing mode, and provides the flexible copying device for hammer handle production and the processing method thereof, wherein the flexible copying device has the advantages of high polishing precision, convenience in use, simplicity in operation, labor saving, high measurement efficiency and high intelligent degree.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
a first aspect of the present invention provides a flexible profiling apparatus for hammer handle production, comprising:
the middle part of the base unit is provided with a storage unit, and the top of the storage unit is provided with a filtering unit;
the profiling supporting mechanisms are two groups and are arranged at two ends of the base unit in a mirror image mode respectively, a fixed sleeve unit for penetrating a wood rod to be processed is transversely arranged at the lower end of the middle part, and an inverted U-shaped profiling track strip hole taking the fixed sleeve unit as the center is formed in the periphery;
the top end of the circumferential turnover mechanism transversely penetrates through the left and right groups of inverted U-shaped profiling track strip holes, the lower ends of the two sides of the circumferential turnover mechanism are respectively rotatably arranged on the fixed sleeve unit, and the top end of the circumferential turnover mechanism can be driven to circumferentially turn over along the inverted U-shaped profiling track strip holes by taking a processed wood rod arranged in the fixed sleeve unit as a center;
The transverse translation mechanism is arranged at the top end of the circumferential overturning mechanism and is used for driving the radial polishing mechanism to move along the length direction of the wood rod to be processed;
the radial polishing mechanism is connected with the transverse translation mechanism and is arranged close to the wood stick to be processed in the center position, and a polishing machine used for driving the end part of the radial polishing mechanism is automatically fed to be close to or far away from the wood stick to be processed.
Further, on the flexible profiling apparatus for hammer handle production, the base unit includes:
the accommodating unit is used for accommodating wood dust generated after polishing by the radial polishing mechanism;
the filter unit is detachably arranged on the step at the top end of the storage unit and is used for filtering wood dust generated after polishing by the radial polishing mechanism;
the first ventilation pipe and the second ventilation pipe are arranged at intervals on the back of the base unit and are communicated with the storage unit;
the anti-skid units are correspondingly arranged at four corners of the bottom of the base unit.
Further, on the flexible profiling device for hammer handle production, the profiling supporting mechanism comprises:
The shaping plate unit is vertically arranged at the top of one end of the base unit, and the inverted U-shaped profiling track strip holes are formed in the periphery of the shaping plate unit;
the rack transmission unit is of an inverted U-shaped structure and is arranged on the outer side wall of the profiling plate unit, and a transmission rack is arranged on the end face positioned at the periphery of the rack transmission unit;
the fixed sleeve unit is fixedly arranged in the mounting holes at the lower ends of the middle parts of the profiling plate unit and the rack transmission unit, and the circumferences at the two ends of the fixed sleeve unit are respectively provided with a first limit unit and a second limit unit;
the two detection units are respectively arranged at two ends of the outer side wall of the profiling plate unit and are close to the end parts of the inverted U-shaped profiling track strip holes;
the shape of the outer periphery of the rack transmission unit is consistent with that of the inverted U-shaped profiling track strip hole, and the distances between the outer periphery of the rack transmission unit at different positions and the inverted U-shaped profiling track strip hole at the outer side are the same.
Further preferably, on the flexible profiling apparatus for hammer handle production, the circumferential tilting mechanism includes:
the first connecting unit is of a square hollow structure and is arranged between the two profiling plate units;
The second connecting unit is a round long shaft, can be rotatably arranged in the inner hole of the first connecting unit, and two ends of the second connecting unit movably penetrate through the inverted U-shaped profiling track strip holes of the two profiling plate units;
the two first limiting and telescoping units are respectively arranged on the inner sides of the profiling plate units, one end of each first limiting and telescoping unit is connected with the end part of the first connecting unit, and the other end of each first limiting and telescoping unit is rotatably sleeved on the first limiting unit at the inner side end of the fixed sleeve unit;
the two second limiting and telescoping units are respectively arranged at the outer sides of the profiling plate units, one end of each second limiting and telescoping unit is connected with the end part of the second connecting unit, and the other end of each second limiting and telescoping unit is rotatably sleeved at the outer side end of the fixed sleeve unit;
the circumferential profiling driving unit is arranged on the second limiting telescopic unit, and an output shaft of the circumferential profiling driving unit is sequentially provided with an active transmission unit;
one end of the synchronous transmission unit is in transmission connection with the active transmission unit, and the other end of the synchronous transmission unit is in transmission connection with the second connection unit;
the rack transmission unit is arranged at the end part of the output shaft of the circumferential profiling driving unit and is in meshed connection with racks on the circumference of the rack transmission unit;
The circumferential profiling driving unit is started, the second connecting unit is driven to rotate through the synchronous transmission unit, and the second connecting unit is synchronously driven to circumferentially overturn along the inverted U-shaped profiling track strip hole through the rack transmission unit.
Further preferably, on the flexible profiling apparatus for hammer handle production, the circumferential tilting mechanism further comprises:
the motor mounting unit is fixed on the side wall of the upper end of the second limiting telescopic unit, a motor bearing is arranged in a mounting hole on the motor mounting unit, and the motor bearing is sleeved on an output shaft of the circumferential profiling driving unit;
and one end of the supporting limiting unit is arranged on the inner side wall of the second limiting telescopic unit, and the other end of the supporting limiting unit is movably abutted to the side wall of the outer edge of the rack transmission unit.
Further preferably, on the flexible profiling device for hammer handle production, two ends of the second connecting unit are respectively provided with a shaft sleeve unit, a passive transmission unit and a second connecting sleeve unit, wherein:
the shaft sleeve unit is rotatably sleeved at one end of the second connecting unit and is positioned in the corresponding inverted U-shaped profiling track strip hole;
The driven transmission unit is fixedly sleeved at one end of the second connection unit, is positioned at the outer side of the shaft sleeve unit, and is connected with the other end of the synchronous transmission unit;
the second connecting sleeve unit is rotatably sleeved at the end part of the second connecting unit through a bearing and is fixedly connected with the upper end of the second limiting and telescoping unit.
Further preferably, on the flexible profiling device for hammer handle production, the first limiting and telescoping unit comprises a first upper telescoping rod, a first lower telescoping rod and a first limiting sleeve unit which are sequentially connected, wherein:
the top end of the first upper telescopic rod is connected with a first connecting sleeve unit at the end part of the first connecting unit, the lower end of the first upper telescopic rod is in telescopic connection with the first lower telescopic rod, and the first limiting sleeve unit is rotatably sleeved on the first limiting unit;
and the second limiting telescopic unit comprises a second upper telescopic rod, a second lower telescopic rod and a second limiting sleeve unit which are connected in sequence, wherein:
the top of the second upper telescopic rod is connected with a second connecting sleeve unit at the end part of the second connecting unit, the lower end of the second upper telescopic rod is in telescopic connection with the second lower telescopic rod, and the second limiting sleeve unit is rotatably sleeved on the second limiting unit.
Further preferably, on the flexible profiling device for hammer handle production, a wood rod clamping mechanism is further included, wherein:
the wood rod clamping mechanism is arranged at the outer side end corresponding to the fixed sleeve unit and used for clamping and fixing the wood rod to be processed.
Further, on the flexible profiling device for hammer handle production, the device further comprises a housing unit covered on the top of the base unit, wherein the housing unit comprises:
the two material hole units are respectively and correspondingly arranged on the left side wall and the right side wall of the shell unit and are coaxially arranged with the inner fixed sleeve unit;
an observation window unit provided at a front side wall of the housing unit;
and the dust removing unit is covered on the top of the shell unit.
Further, on the flexible profiling device for hammer handle production, the device further comprises a control unit arranged on the front side wall of the shell unit, wherein:
the control unit is electrically connected with the circumferential overturning mechanism, the transverse translation mechanism, the radial polishing mechanism, the detection unit and the dust removal unit respectively.
A second aspect of the invention provides a flexible profiling method for hammer handle production of an apparatus as described above, comprising the steps of:
(1) The wood bar to be processed is manually inserted from the material hole units at two sides of the shell unit, is arranged on the left fixing sleeve unit and the right fixing sleeve unit of the profiling supporting mechanism, and is clamped and fixed by the wood bar clamping mechanism; the grinding machine at the end part of the radial grinding mechanism is adjusted to be positioned at the initial processing position of the wood rod to be processed;
(2) The control unit is used for controlling the transverse translation mechanism and the radial polishing mechanism to move left and right or move radially relative to the wood stick to be processed, and simultaneously starting the polisher to polish the initial position of the surface of the wood stick to be processed;
(3) Starting a circumferential profiling driving unit through a control unit, driving a second connecting unit to rotate through a synchronous transmission unit, and synchronously driving the second connecting unit to rotate along the semicircular circumferential direction of the inverted U-shaped profiling track bar hole through a rack transmission unit so as to perform three-dimensional polishing on the upper surface and two sides of a wood rod to be processed;
(4) The method comprises the steps of removing clamping and fixing of a wood rod to be processed through a wood rod clamping mechanism, simultaneously manually overturning the wood rod to be processed by 180 degrees, enabling the processed surface of the wood rod to be processed to face downwards, enabling the unprocessed surface to face upwards, and then clamping and fixing the wood rod to be processed through the wood rod clamping mechanism;
(5) Repeating the steps (2) to (3) to carry out three-dimensional polishing on the unprocessed upper surface and two sides of the wood rod to be processed, after the processing is completed, removing the clamping and fixing of the wood rod to be processed through the wood rod clamping mechanism, manually taking out the processed wood rod, and carrying out fixed-length cutting to complete the profiling processing of a plurality of hammer handles.
Compared with the prior art, the invention has the following technical effects:
(1) The special profiling supporting mechanism and the circumferential overturning mechanism are matched with each other, the second connecting unit is driven to rotate through the synchronous transmission unit, and the second connecting unit is synchronously driven to rotate along the semicircular circumferential direction of the inverted U-shaped profiling track strip hole through the rack transmission unit, so that the upper surface and two sides of a wood rod to be processed are subjected to three-dimensional polishing; in the machining process, a radial polishing mechanism is adopted for coarse adjustment, and a profiling supporting mechanism is utilized for strictly limiting the final machining shape of the outer surface of the wood rod to be machined, so that overlarge polishing errors are prevented;
(2) In the polishing process, the wood rod to be processed is turned over, so that the processing of the two sides of the processed wood rod is realized, the fixed-length processing shape on the processed wood rod is the same, the continuous polishing processing of a plurality of hammer handles can be simultaneously finished through fixed-length cutting, the polishing effect is high, the production efficiency of the hammer handles is greatly improved, and the labor cost is reduced;
(3) Designing a specific inverted U-shaped profiling track strip hole on the profiling plate unit according to the hammer handle modeling, and controlling the polishing depth of the radial polishing mechanism relative to the wood rod by utilizing the difference of the distances between different positions of the inverted U-shaped profiling track strip hole and the central point, so that a specific modeling is formed on the surface of the wood rod by polishing; the polishing process does not need excessive manual operations, the processing efficiency is greatly improved, the processing precision of the polished hammer handles at each section is accurate and consistent, and the polishing process is suitable for large-scale popularization and use.
Drawings
FIG. 1 is a schematic left-hand structural view of a flexible profiling apparatus for hammer handle production in accordance with the present invention;
FIG. 2 is a schematic right-side view of a flexible profiling apparatus for hammer handle production in accordance with the present invention;
FIG. 3 is a schematic diagram of the front view of a flexible profiling apparatus for hammer handle production in accordance with the present invention;
FIG. 4 is a schematic rear view of a flexible profiling apparatus for hammer handle production in accordance with the present invention;
FIG. 5 is a schematic bottom view of a flexible profiling apparatus for hammer handle production in accordance with the present invention;
FIG. 6 is a schematic cross-sectional view of a flexible profiling apparatus for hammer handle production in accordance with the present invention;
FIG. 7 is a schematic view of a part A of a flexible profiling apparatus for hammer handle production according to the present invention;
FIG. 8 is a schematic diagram of a cross-sectional structure of a flexible profiling apparatus for hammer handle production in accordance with the present invention;
FIG. 9 is a schematic view of a partially enlarged construction of a portion B of a flexible profiling apparatus for hammer handle production in accordance with the present invention;
FIG. 10 is a schematic view of the internal perspective structure of a hidden housing in a flexible profiling apparatus for hammer handle production in accordance with the present invention;
FIG. 11 is a schematic view of a partially enlarged structure of a portion C of a flexible profiling apparatus for hammer handle production in accordance with the present invention;
FIG. 12 is a schematic view showing a hidden housing in a flexible profiling apparatus for hammer handle production according to the second embodiment of the present invention;
FIG. 13 is a schematic view of a partially enlarged structure of a portion D of a flexible profiling apparatus for hammer handle production in accordance with the present invention;
FIG. 14 is a schematic top view of the interior of a hidden housing of the flexible profiling apparatus for hammer handle production in accordance with the present invention;
FIG. 15 is a schematic view of the internal front view of a hidden housing of the flexible profiling apparatus for hammer handle production in accordance with the present invention;
FIG. 16 is a schematic view of the internal cross-sectional structure of a hidden housing in a flexible profiling apparatus for hammer handle production in accordance with the present invention;
FIG. 17 is a schematic diagram of the internal side view of a hidden housing in a flexible profiling apparatus for hammer handle production in accordance with the present invention;
FIG. 18 is a schematic view of a partially cut-away view of a hidden housing in a flexible profiling apparatus for hammer handle production in accordance with the present invention;
FIG. 19 is a schematic view of a partially enlarged construction of the E portion of the hidden housing of the flexible profiling apparatus for hammer handle production in accordance with the present invention;
FIG. 20 is a schematic view of a partially cut-away view of a hidden housing in a flexible profiling apparatus for hammer handle production in accordance with the present invention;
FIG. 21 is a schematic view of a partially enlarged construction of a hidden housing F portion of a flexible profiling apparatus for hammer handle production in accordance with the present invention;
FIG. 22 is a schematic left-hand structural view of a profiling support mechanism in a flexible profiling apparatus for hammer handle production in accordance with the present invention;
FIG. 23 is a schematic right side view of a profiling support mechanism in a flexible profiling apparatus for hammer handle production in accordance with the present invention;
FIG. 24 is a schematic top view of a circumferential turnover mechanism in a flexible profiling apparatus for hammer handle production in accordance with the present invention;
FIG. 25 is a schematic perspective view of a circumferential turnover mechanism in a flexible profiling apparatus for hammer handle production in accordance with the present invention;
FIG. 26 is a schematic diagram showing a second perspective view of a circumferential turnover mechanism in a flexible profiling apparatus for hammer handle production according to the present invention;
FIG. 27 is a schematic side view of a peripheral turnover mechanism in a flexible profiling apparatus for hammer handle production in accordance with the present invention;
FIG. 28 is a schematic view in partial cross-sectional configuration of a circumferential flipping mechanism in a flexible profiling apparatus for hammer handle production in accordance with the present invention;
FIG. 29 is a schematic view of a finished wood stick product after being processed by the flexible profiling apparatus for hammer handle production according to the present invention;
FIG. 30 is a schematic diagram II of a wood stick product after the flexible profiling apparatus for hammer handle production of the present invention is completed;
wherein, each reference sign is:
100-base unit, 101-storage unit, 102-filter unit, 103-first vent pipe, 104-second vent pipe, 105-anti-slip unit;
200-profiling supporting mechanisms, 210-profiling plate units, 211-inverted U-shaped profiling track strip holes, 220-rack transmission units, 230-fixed sleeve units, 231-first limiting units, 232-second limiting units and 240-detecting units;
300-a circumferential overturning mechanism, 310-a first connecting unit, 311-a first connecting sleeve unit; 320-a second connecting unit, 321-a shaft sleeve unit, 322-a passive transmission unit, 323-a second connecting sleeve unit; 330-a first limiting telescopic unit, 331-a first upper telescopic rod, 332-a first lower telescopic rod and 333-a first limiting sleeve unit; 340-a second limiting telescopic unit, 341-a second upper telescopic rod, 342-a second lower telescopic rod, 343-a second limiting sleeve unit; 350-a circumferential profiling driving unit, 351-an active transmission unit, 352-a motor bearing; 360-synchronous transmission unit; 370-rack gear unit; 380-a motor mounting unit; 390-support limit unit;
400-a transverse translation mechanism,
500-radial polishing mechanism;
600-wood bar clamping mechanism;
700-a shell unit, 701-a material hole unit, 702-an observation window unit and 703-a dust removing unit;
800-a control unit;
900-wood sticks to be processed, 910-hammer handles.
Detailed Description
The present invention will be described in detail and in detail by way of the following examples, which are not intended to limit the scope of the invention, for better understanding of the invention.
In some of these embodiments, as shown in fig. 1, 2, 3 and 6, a flexible profiling apparatus for hammer handle production is provided, which basically includes a base unit 100, a profiling support mechanism 200, a circumferential tilting mechanism 300, a lateral translation mechanism 400 and a radial polishing mechanism 500.
Specifically, the top ends of the circumferential overturning mechanism 300 transversely penetrate through the left and right sets of the inverted U-shaped profile modeling track strip holes 211, and the lower ends of the two sides of the circumferential overturning mechanism are respectively rotatably disposed on the fixed sleeve unit 230, and can drive the top ends of the circumferential overturning mechanism to circumferentially overturn along the inverted U-shaped profile modeling track strip holes 211 with the processed wood sticks 900 disposed in the fixed sleeve unit 230 as the center.
The transverse translation mechanism 400 is disposed at the top end of the circumferential turnover mechanism 300, and is used for driving the radial polishing mechanism 500 to move along the length direction of the wood stick 900 to be processed. The radial polishing mechanism 500 is connected to the horizontal translation mechanism 400 and is disposed near the wood stick 900 to be processed in a central position, and a polishing machine for driving an end portion thereof is automatically fed to be close to or far from the wood stick 900 to be processed.
As shown in fig. 1, 2, 3, 4, 5 and 6, the base unit 100 is a mounting table of the overall apparatus, having a mounting base and a housing for mounting the profiling support mechanism 200, the circumferential tilting mechanism 300, the lateral translation mechanism 400 and the radial polishing mechanism 500. According to the need, a storage unit 101 is provided in the middle of the base unit 100, and a filtering unit 102 is provided at the top of the storage unit 101, for collecting wood chips generated in the polishing process, so as to avoid accumulation at the bottom of the storage unit 101.
The base unit 100 mainly includes a storage unit 101, a filter unit 102, a first ventilation pipe 103, a second ventilation pipe 104, and an anti-slip unit 105. The storage unit 101 is a square storage bin body, which is a square groove formed in the middle of the upper end surface of the base unit 100, and is used for storing wood chips generated after polishing by the radial polishing mechanism 500. And a step is provided at a groove edge position of the periphery of the receiving unit 101 for mounting the filter unit 102.
The filtering unit 102 is made of stainless steel or aluminum alloy, a plurality of through holes are formed in the filtering unit 102 in an array, the filtering unit 102 is detachably arranged on a step at the top end of the accommodating unit 101, and the filtering unit is used for filtering wood dust generated after polishing by the radial polishing mechanism 500.
In order to clean the broken wood chips in the storage unit 101, a first ventilation pipe 103 and a second ventilation pipe 104 are further arranged on the base unit 100, the first ventilation pipe 103 and the second ventilation pipe 104 are arranged at intervals on the back of the base unit 100, one end of the first ventilation pipe is communicated with the storage unit 101, and the other end of the first ventilation pipe is communicated with negative pressure through a hose, such as a dust collector, so that the broken wood chips in the base unit 100 are timely sucked away.
In addition, in order to ensure the stability of the flexible profiling device and avoid the influence of sliding of the flexible profiling device on the normal operation of equipment in the use process, an anti-skid unit 105 is arranged at the bottom of the base unit 100, and the anti-skid unit 105 adopts a rubber pad. The four anti-skid units 105 are respectively and correspondingly arranged at four corners of the bottom of the base unit 100.
As shown in fig. 1, 5, 6, 8, 10, 12, 22 and 23, the profiling supporting mechanisms 200 are two groups, mirror images are respectively arranged at two ends of the base unit 100, the fixing sleeve units 230 are transversely arranged at the lower ends of the middle parts, the fixing sleeve units 230 are of circular hollow structures, the circular hollow structures are arranged on the profiling supporting mechanisms 200, and the through holes in the middle parts are used for penetrating wood sticks 900 to be processed.
In order to achieve the purpose of profiling, an inverted U-shaped profiling track bar hole 211 centered on the fixed sleeve unit 230 is formed in the circumference of the profiling support mechanism 200, and the structural shape of the inverted U-shaped profiling track bar hole 211 is consistent with the shape of the hammer handle 910.
Specifically, the profiling supporting mechanism 200 mainly includes a profiling plate unit 210, a rack gear unit 220, a fixing sleeve unit 230 and a detecting unit 240. The profiling plate unit 210 is a vertically arranged plate structure, and is vertically arranged at the top of two ends of the base unit 100, and the periphery of the profiling plate unit is provided with the inverted U-shaped profiling track strip hole 211.
The rack gear unit 220 is disposed on the outer side wall of the cam unit 210 in an inverted U-shaped structure, and a gear rack is disposed on the end surface located at the periphery. The shape of the rack gear unit 220 is identical to the structural shape of the inverted U-shaped profile modeling track bar hole 211, and the distance between the rack gear unit and the inverted U-shaped profile modeling track bar hole 211 is identical, so that the upper gear rack is in stable meshing connection with the rack gear unit 370.
The fixing sleeve unit 230 has a hollow ring structure, and its outer circumference is fixedly welded in the mounting holes of the middle lower ends of the profile plate unit 210 and the rack gear unit 220. As shown in fig. 22 and 23, a first limiting unit 231 and a second limiting unit 232 are respectively disposed on the circumferences of the two ends of the fixed sleeve unit 230, and are used for limiting and mounting the first limiting telescopic unit 330.
In order to prevent the circumferential turnover mechanism 300 from excessive turnover, a certain limitation is required to be applied to the turnover range of the circumferential turnover mechanism 300, and two detection units 240 may be respectively disposed at two ends of the outer sidewall of the profiling plate unit 210 and disposed near the end of the inverted U-shaped profiling track bar hole 211 according to needs.
The detection unit 240 adopts a proximity switch, when the first limiting and telescoping unit 330 is turned to the position of the detection unit 240, the detection unit 240 detects the first limiting and telescoping unit 330 and transmits a signal to the control unit 800, and the control unit 800 controls the circumferential profiling driving unit 350 to stop running.
It should be noted that, to ensure the stability of the turnover of the circumferential turnover mechanism 300 on the profiling supporting mechanism 200, the outer peripheral shape of the rack gear unit 220 is consistent with the shape of the inverted U-shaped profiling track bar hole 211. And the outer circumferences of the rack transmission units 220 at different positions are the same with the distance from the outer side to the inverted U-shaped profiling track bar holes 211, so that the rack transmission units 370 on the circumferential turning mechanism 300 can be prevented from being meshed and connected with the rack transmission units 220 all the time, and slipping is prevented.
As shown in fig. 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20 and 21, the circumferential tilting mechanism 300 mainly includes a first connection unit 310, a second connection unit 320, a first limiting telescopic unit 330, a second limiting telescopic unit 340, a circumferential profile driving unit 350, a synchronous transmission unit 360 and a rack transmission unit 370.
Specifically, the first connecting unit 310 is a square hollow tubular structure, and is movably disposed between the two profile plate units 210. The second connection unit 320 is a circular long shaft, and is rotatably disposed in the inner hole of the first connection unit 310, and two ends of the second connection unit are movably disposed in the inverted U-shaped profile track strip hole 211 of the profile plate unit 210, and the second connection unit 320 is connected with the second limiting and telescoping units 340 at two ends, so as to realize synchronization between the second limiting and telescoping units 340 at two ends and the synchronous transmission unit 360.
The telescopic structure formed by the first limiting telescopic unit 330 and the second limiting telescopic unit 340 ensures the overturning movement of the first connecting unit 310 with the fixed sleeve unit 230 as the center. The two first limiting and telescoping units 330 are respectively disposed on the inner sides of the profile plate units 210, one end of each of the two first limiting and telescoping units is connected to the end of the first connecting unit 310, and the other end of each of the two first limiting and telescoping units is rotatably sleeved on the first limiting unit 231 on the inner side end of the fixed sleeve unit 230.
Correspondingly, the two second limiting and telescoping units 340 are respectively disposed at the outer sides of the profile plate units 210, one end of each second limiting and telescoping unit is connected to the end of the second connecting unit 320, and the other end of each second limiting and telescoping unit is rotatably sleeved on the second limiting unit 232 at the outer side end of the fixed sleeve unit 230.
In order to realize the driving of the circumferential overturning mechanism 300, a circumferential profiling driving unit 350 is used for providing power required by overturning, the circumferential profiling driving unit 350 adopts a servo motor, the circumferential profiling driving unit 350 is arranged on the second limiting telescopic unit 340, and an output shaft of the circumferential profiling driving unit 350 is sequentially provided with an active transmission unit 351.
To achieve the synchronism of the two-end turning, the synchronous transmission unit 360 is a transmission belt, one end of which is in transmission connection with the active transmission unit 351, and the other end of which is in transmission connection with the second connection unit 320. The circumferential profiling driving unit 350 is in transmission connection with the synchronous transmission unit 360 through the active transmission unit 351 so as to drive the second connecting unit 320 to rotate. The second connection unit 320 is synchronously driven to rotate in the first connection unit 310 by the synchronous transmission unit 360, so that the power of the circumferential profile modeling driving unit 350 is transmitted to the synchronous transmission unit 360 at the other end.
In order to achieve the stability of turning over the two ends, the rack gear unit 370 is disposed at the end of the output shaft of the circumferential profile modeling driving unit 350, and is engaged with and connected to racks on the circumference of the rack gear unit 220. The rack gear unit 370 can be synchronously driven to perform profiling movement along racks on the circumference of the rack gear unit 220 by the circumferential profiling driving unit 350.
When the circumferential overturning mechanism 300 is used, the circumferential profiling driving unit 350 is started, the second connecting unit 320 is driven to rotate through the synchronous transmission unit 360, and the second connecting unit 320 is synchronously driven to circumferentially overturn along the inverted U-shaped profiling track strip hole 211 through the rack transmission unit 370.
In some of these embodiments, as shown in fig. 18, 19, 20 and 21, the circumferential tilting mechanism 300 further includes a motor mounting unit 380 and a support limiting unit 390 for mounting and fixing the circumferential profile modeling driving unit 350.
The motor mounting unit 380 is fixed on the side wall of the upper end of the second limiting and telescoping unit 340, a motor bearing 352 is disposed in a mounting hole on the motor mounting unit, and the motor bearing 352 is sleeved on the output shaft of the circumferential profiling driving unit 350.
To ensure the stability of the circumferential overturning mechanism 300 during overturning, the left and right shaking is avoided, one end of the supporting and limiting unit 390 is disposed on the inner side wall of the second limiting and telescoping unit 340, and the other end is movably abutted against the side wall of the outer edge of the rack transmission unit 220. The support limit unit 390 employs a commercially available bullseye universal ball.
In some embodiments, as shown in fig. 9, 10, 18, 19, 20, 21, 24, 25, 26, 27 and 28, two ends of the second connecting unit 320 are respectively provided with a shaft sleeve unit 321, a passive transmission unit 322 and a second connecting sleeve unit 323.
Specifically, the sleeve unit 321 is rotatably sleeved at one end of the second connection unit 320, and is located in the corresponding inverted U-shaped profile modeling track hole 211. The second connecting unit 320 is prevented from directly contacting the inverted U-shaped profiling track bar hole 211 by the shaft sleeve unit 321, so that the second connecting unit 320 can stably move in the inverted U-shaped profiling track bar hole 211.
The passive transmission unit 322 adopts a synchronizing wheel, and the synchronizing wheel is fixedly sleeved at one end of the second connection unit 320 and is located at the outer side of the shaft sleeve unit 321. And the passive transmission unit 322 is connected with the active transmission unit 351 at the other end of the synchronous transmission unit 360.
The second connecting sleeve unit 323 is used as a connecting component for connecting the second limiting and telescoping unit 340 and the second connecting unit 320, and is rotatably sleeved at the end part of the second connecting unit 320 through a bearing on one hand, so that the rotation of the second connecting unit 320 is not affected. And the second connecting sleeve unit 323 is fixedly connected with the upper end of the second limiting and telescoping unit 340, and can synchronously drive the second limiting and telescoping unit 340 and the second connecting unit 320 to move along the inverted U-shaped profiling track strip hole 211.
In some embodiments, as shown in fig. 18, 24 and 25, the first limiting telescopic unit 330 includes a first upper telescopic rod 331, a first lower telescopic rod 332 and a first limiting sleeve unit 333, which are sequentially connected. Wherein: the top end of the first upper telescopic rod 331 is connected to the first connection sleeve unit 311 at the end of the first connection unit 310, the lower end is in telescopic connection with the first lower telescopic rod 332, and the first stop sleeve unit 333 is rotatably sleeved on the first stop unit 231.
The second limiting and telescoping unit 340 includes a second upper telescoping rod 341, a second lower telescoping rod 342, and a second limiting and telescoping unit 343 connected in sequence. The top end of the second upper telescopic rod 341 is connected with the second connecting sleeve unit 323 at the end of the second connecting unit 320, the lower end of the second upper telescopic rod 341 is in telescopic connection with the second lower telescopic rod 342, and the second limiting sleeve unit 343 is rotatably sleeved on the second limiting unit 232.
In some of these embodiments, as shown in fig. 8, 9, 12, 14, 15 and 16, the flexible profiling apparatus for hammer handle production further includes a wood bar clamping mechanism 600. The wood bar clamping mechanism 600 is disposed at an outer end corresponding to the fixing sleeve unit 230, and is used for clamping and fixing the wood bar 900 to be processed.
Specifically, the wood bar clamping mechanism 600 adopts a worm gear clamp structure including a clamping fixture 610, a clamping lock 620 and a mounting base 630. The clamping fixing member 610 is an annular clamping piece, the clamping locking member 620 is a locking worm, and the clamping fixing member 610 is tightened by rotating the clamping locking member 620, so that the wood bar 900 to be processed penetrating the wood bar is fixed.
In some embodiments, as shown in fig. 1, 2, 3, 4, 5, 6 and 8, the flexible profiling apparatus for hammer handle production further includes a housing unit 700, where the housing unit 700 serves as a protective housing and covers the top of the base unit 100. The housing unit 700 mainly comprises a material hole unit 701, an observation window unit 702 and a dust removing unit 703.
Specifically, two material hole units 701 are respectively and correspondingly arranged on the left and right side walls of the housing unit 700, and are coaxially arranged with the inner fixing sleeve unit 230. The observation window unit 702 is disposed on the front side wall of the housing unit 700, and the observation window unit 702 is made of transparent glass or transparent plastic plate. The dust removing unit 703 is covered on the top of the housing unit 700, and is used for adsorbing fine dust suspended in the bin body.
Furthermore, in some of these embodiments, as shown in fig. 1, 2, 3, 4, 5, 6 and 8, the flexible profiling apparatus further comprises a control unit 800 provided at a front side wall of the housing unit 700. Wherein: the control unit 800 is electrically connected to the circumferential turnover mechanism 300, the transverse translation mechanism 400, the radial polishing mechanism 500, the detection unit 240, and the dust removal unit 703, respectively, and is used for controlling the orderly execution of each functional unit.
When the flexible copying device for producing the hammer handle is used, the working principle of the flexible copying device comprises the following steps:
(1) The wood bar 900 to be processed is manually inserted from the material hole units 701 at the two sides of the shell unit 700, is arranged on the left and right fixing sleeve units 230 of the profiling supporting mechanism 200, and is clamped and fixed by the wood bar clamping mechanism 600; and adjusting a grinder at the end part of the radial grinding mechanism 500 to be positioned at an initial processing position of the wood stick 900 to be processed;
(2) The control unit 800 controls the transverse translation mechanism 400 and the radial polishing mechanism 500 to move left and right or radially relative to the wood stick 900 to be processed, and simultaneously starts a polisher to polish the initial position of the surface of the wood stick 900 to be processed;
(3) The control unit 800 is used for starting the circumferential profiling driving unit 350, the synchronous transmission unit 360 is used for driving the second connecting unit 320 to rotate, and the rack transmission unit 370 is used for synchronously driving the second connecting unit 320 to rotate along the semicircular circumferential direction of the inverted U-shaped profiling track bar hole 211 so as to perform three-dimensional polishing on the upper surface and two sides of the wood bar 900 to be processed;
(4) The clamping and fixing of the wood bar 900 to be processed are released through the wood bar clamping mechanism 600, meanwhile, the wood bar 900 to be processed is manually turned over by 180 degrees, so that the processed surface of the wood bar 900 to be processed is downward, the unprocessed surface is upward, and then the wood bar 900 to be processed is clamped and fixed through the wood bar clamping mechanism 600;
(5) Repeating the steps (2) to (3) to perform three-dimensional polishing on the unprocessed upper surface and two sides of the wood rod 900 to be processed, after the processing is completed, releasing the clamping and fixing of the wood rod 900 to be processed through the wood rod clamping mechanism 600, manually taking out the processed wood rod, and performing fixed-length cutting to complete the profiling processing of the multiple hammer handles 910, as shown in fig. 29 and 30;
(6) Repeating the steps (1) to (5), and carrying out three-dimensional profiling on the upper surface and the lower surface of the wood stick 900 to be processed one by one, so as to realize continuous production.
The above description of the specific embodiments of the present invention has been given by way of example only, and the present invention is not limited to the above described specific embodiments. Any equivalent modifications and substitutions for the present invention will occur to those skilled in the art, and are also within the scope of the present invention. Accordingly, equivalent changes and modifications are intended to be included within the scope of the present invention without departing from the spirit and scope thereof.
Claims (10)
1. A flexible profiling apparatus for hammer handle production, comprising:
the middle part of the base unit is provided with a storage unit, and the top of the storage unit is provided with a filtering unit;
the profiling supporting mechanisms are two groups and are arranged at two ends of the base unit in a mirror image mode respectively, a fixed sleeve unit for penetrating a wood rod to be processed is transversely arranged at the lower end of the middle part, and an inverted U-shaped profiling track strip hole taking the fixed sleeve unit as the center is formed in the periphery;
the top end of the circumferential turnover mechanism transversely penetrates through the left and right groups of inverted U-shaped profiling track strip holes, the lower ends of the two sides of the circumferential turnover mechanism are respectively rotatably arranged on the fixed sleeve unit, and the top end of the circumferential turnover mechanism can be driven to circumferentially turn over along the inverted U-shaped profiling track strip holes by taking a processed wood rod arranged in the fixed sleeve unit as a center;
the transverse translation mechanism is arranged at the top end of the circumferential overturning mechanism and is used for driving the radial polishing mechanism to move along the length direction of the wood rod to be processed;
the radial polishing mechanism is connected with the transverse translation mechanism and is arranged close to the wood stick to be processed in the center position, and a polishing machine used for driving the end part of the radial polishing mechanism is automatically fed to be close to or far away from the wood stick to be processed.
2. The flexible profiling apparatus for hammer shank production of claim 1, wherein the base unit comprises:
the accommodating unit is used for accommodating wood dust generated after polishing by the radial polishing mechanism;
the filter unit is detachably arranged on the step at the top end of the storage unit and is used for filtering wood dust generated after polishing by the radial polishing mechanism;
the first ventilation pipe and the second ventilation pipe are arranged at intervals on the back of the base unit and are communicated with the storage unit;
the anti-skid units are correspondingly arranged at four corners of the bottom of the base unit.
3. The flexible profiling apparatus for hammer handle production of claim 1, wherein the profiling support mechanism comprises:
the shaping plate unit is vertically arranged at the top of one end of the base unit, and the inverted U-shaped profiling track strip holes are formed in the periphery of the shaping plate unit;
the rack transmission unit is of an inverted U-shaped structure and is arranged on the outer side wall of the profiling plate unit, and a transmission rack is arranged on the end face positioned at the periphery of the rack transmission unit;
The fixed sleeve unit is fixedly arranged in the mounting holes at the lower ends of the middle parts of the profiling plate unit and the rack transmission unit, and the circumferences at the two ends of the fixed sleeve unit are respectively provided with a first limit unit and a second limit unit;
the two detection units are respectively arranged at two ends of the outer side wall of the profiling plate unit and are close to the end parts of the inverted U-shaped profiling track strip holes;
the shape of the outer periphery of the rack transmission unit is consistent with that of the inverted U-shaped profiling track strip hole, and the distances between the outer periphery of the rack transmission unit at different positions and the inverted U-shaped profiling track strip hole at the outer side are the same.
4. A flexible profiling apparatus for hammer shank production according to claim 3, wherein the circumferential tilting mechanism comprises:
the first connecting unit is of a square hollow structure and is arranged between the two profiling plate units;
the second connecting unit is a round long shaft, can be rotatably arranged in the inner hole of the first connecting unit, and two ends of the second connecting unit movably penetrate through the inverted U-shaped profiling track strip holes of the two profiling plate units;
The two first limiting and telescoping units are respectively arranged on the inner sides of the profiling plate units, one end of each first limiting and telescoping unit is connected with the end part of the first connecting unit, and the other end of each first limiting and telescoping unit is rotatably sleeved on the first limiting unit at the inner side end of the fixed sleeve unit;
the two second limiting and telescoping units are respectively arranged at the outer sides of the profiling plate units, one end of each second limiting and telescoping unit is connected with the end part of the second connecting unit, and the other end of each second limiting and telescoping unit is rotatably sleeved at the outer side end of the fixed sleeve unit;
the circumferential profiling driving unit is arranged on the second limiting telescopic unit, and an output shaft of the circumferential profiling driving unit is sequentially provided with an active transmission unit;
one end of the synchronous transmission unit is in transmission connection with the active transmission unit, and the other end of the synchronous transmission unit is in transmission connection with the second connection unit;
the rack transmission unit is arranged at the end part of the output shaft of the circumferential profiling driving unit and is in meshed connection with racks on the circumference of the rack transmission unit;
the circumferential profiling driving unit is started, the second connecting unit is driven to rotate through the synchronous transmission unit, and the second connecting unit is synchronously driven to circumferentially overturn along the inverted U-shaped profiling track strip hole through the rack transmission unit.
5. The flexible profiling apparatus for hammer shank production of claim 4, wherein the circumferential tilting mechanism further comprises:
the motor mounting unit is fixed on the side wall of the upper end of the second limiting telescopic unit, a motor bearing is arranged in a mounting hole on the motor mounting unit, and the motor bearing is sleeved on an output shaft of the circumferential profiling driving unit;
and one end of the supporting limiting unit is arranged on the inner side wall of the second limiting telescopic unit, and the other end of the supporting limiting unit is movably abutted to the side wall of the outer edge of the rack transmission unit.
6. The flexible profiling apparatus for hammer handle production according to claim 4, wherein the second connecting unit is provided with a shaft sleeve unit, a passive transmission unit and a second connecting sleeve unit at both ends thereof, respectively, wherein:
the shaft sleeve unit is rotatably sleeved at one end of the second connecting unit and is positioned in the corresponding inverted U-shaped profiling track strip hole;
the driven transmission unit is fixedly sleeved at one end of the second connection unit, is positioned at the outer side of the shaft sleeve unit, and is connected with the other end of the synchronous transmission unit;
The second connecting sleeve unit is rotatably sleeved at the end part of the second connecting unit through a bearing and is fixedly connected with the upper end of the second limiting and telescoping unit.
7. The flexible profiling apparatus for hammer handle production of claim 4, wherein the first limiting telescopic unit comprises a first upper telescopic rod, a first lower telescopic rod and a first limiting sleeve unit connected in sequence, wherein:
the top end of the first upper telescopic rod is connected with a first connecting sleeve unit at the end part of the first connecting unit, the lower end of the first upper telescopic rod is in telescopic connection with the first lower telescopic rod, and the first limiting sleeve unit is rotatably sleeved on the first limiting unit;
and the second limiting telescopic unit comprises a second upper telescopic rod, a second lower telescopic rod and a second limiting sleeve unit which are connected in sequence, wherein:
the top of the second upper telescopic rod is connected with a second connecting sleeve unit at the end part of the second connecting unit, the lower end of the second upper telescopic rod is in telescopic connection with the second lower telescopic rod, and the second limiting sleeve unit is rotatably sleeved on the second limiting unit.
8. The flexible profiling apparatus for hammer shank production of claim 4, further comprising a wood rod clamping mechanism, wherein:
The wood rod clamping mechanism is correspondingly arranged at the outer side end of the fixed sleeve unit and used for clamping and fixing the wood rod to be processed.
9. The flexible profiling apparatus for hammer handle production of claim 1, further comprising a housing unit covering a top of the base unit, the housing unit comprising:
the two material hole units are respectively and correspondingly arranged on the left side wall and the right side wall of the shell unit and are coaxially arranged with the inner fixed sleeve unit;
an observation window unit provided at a front side wall of the housing unit;
and the dust removing unit is covered on the top of the shell unit.
10. A method of flexible profiling for hammer shank production according to the device of any one of claims 1 to 9, comprising the steps of:
(1) The wood bar to be processed is manually inserted from the material hole units at two sides of the shell unit, is arranged on the left fixing sleeve unit and the right fixing sleeve unit of the profiling supporting mechanism, and is clamped and fixed by the wood bar clamping mechanism; the grinding machine at the end part of the radial grinding mechanism is adjusted to be positioned at the initial processing position of the wood rod to be processed;
(2) The control unit is used for controlling the transverse translation mechanism and the radial polishing mechanism to move left and right or move radially relative to the wood stick to be processed, and simultaneously starting the polisher to polish the initial position of the surface of the wood stick to be processed;
(3) Starting a circumferential profiling driving unit through a control unit, driving a second connecting unit to rotate through a synchronous transmission unit, and synchronously driving the second connecting unit to rotate along the semicircular circumferential direction of the inverted U-shaped profiling track bar hole through a rack transmission unit so as to perform three-dimensional polishing on the upper surface and two sides of a wood rod to be processed;
(4) The method comprises the steps of removing clamping and fixing of a wood rod to be processed through a wood rod clamping mechanism, simultaneously manually overturning the wood rod to be processed by 180 degrees, enabling the processed surface of the wood rod to be processed to face downwards, enabling the unprocessed surface to face upwards, and then clamping and fixing the wood rod to be processed through the wood rod clamping mechanism;
(5) Repeating the steps (2) to (3) to carry out three-dimensional polishing on the unprocessed upper surface and two sides of the wood rod to be processed, after the processing is completed, removing the clamping and fixing of the wood rod to be processed through the wood rod clamping mechanism, manually taking out the processed wood rod, and carrying out fixed-length cutting to complete the profiling processing of a plurality of hammer handles.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310468220.6A CN116276513A (en) | 2023-04-27 | 2023-04-27 | Flexible profiling device for hammer handle production and machining method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310468220.6A CN116276513A (en) | 2023-04-27 | 2023-04-27 | Flexible profiling device for hammer handle production and machining method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN116276513A true CN116276513A (en) | 2023-06-23 |
Family
ID=86815192
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310468220.6A Pending CN116276513A (en) | 2023-04-27 | 2023-04-27 | Flexible profiling device for hammer handle production and machining method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN116276513A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115351677A (en) * | 2022-09-16 | 2022-11-18 | 上海星吉仪金属工具有限公司 | Full-automatic hammer handle contour machining and polishing equipment |
-
2023
- 2023-04-27 CN CN202310468220.6A patent/CN116276513A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115351677A (en) * | 2022-09-16 | 2022-11-18 | 上海星吉仪金属工具有限公司 | Full-automatic hammer handle contour machining and polishing equipment |
| CN115351677B (en) * | 2022-09-16 | 2024-07-12 | 上海星吉仪金属工具有限公司 | Full-automatic hammer handle profiling and polishing equipment |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN220128332U (en) | Circumferential overturning device for flexible profiling processing of hammer handle | |
| CN116276513A (en) | Flexible profiling device for hammer handle production and machining method thereof | |
| CN210010840U (en) | Clamping and polishing device for machining high-speed precise numerical control lathe workpiece | |
| CN212653199U (en) | Automobile parts surface grinding device | |
| CN213054122U (en) | Automobile parts grinding device convenient to angle regulation | |
| CN114952309A (en) | Have tubular product to grind in batches and use cutting machine | |
| CN115592761A (en) | Accurate adjusting device of hammer handle contour machining angle | |
| CN115351677B (en) | Full-automatic hammer handle profiling and polishing equipment | |
| CN218284815U (en) | A profile modeling runing rest for hammer handle burnishing and polishing | |
| CN214922660U (en) | Automatic cleaning device for machine tool machining | |
| CN212264579U (en) | Radial drill is used in processing of clean type auto-parts | |
| CN212350811U (en) | Three-dimensional cutting device of laser robot | |
| CN219649539U (en) | Polishing machine with clamping function | |
| CN213673079U (en) | Gantry combined machining center with automatic workpiece overturning machining function | |
| CN220313597U (en) | Multifunctional engraving workbench | |
| CN214351198U (en) | Portable cnc engraving and milling machine | |
| CN215279431U (en) | Punching device for copper hardware | |
| CN220783033U (en) | Angle-adjustable speed reducer horizontal seat fixture | |
| CN220971430U (en) | Rotary workbench of numerical control machine tool | |
| CN118204849A (en) | Full-automatic hammer handle profiling and polishing equipment | |
| CN216325909U (en) | Thing platform is put to robot laser carving machine | |
| CN218083542U (en) | Novel automatic jade bead taking machine | |
| CN221048115U (en) | Forging oxide skin removing device | |
| CN220260243U (en) | Numerical control planer-type milling machine convenient to it is clean | |
| CN220279150U (en) | Device for removing burrs in hub processing |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination |