CN116268547A - Integrated intelligent terminal for detecting appearance of cigarettes and application method thereof - Google Patents
Integrated intelligent terminal for detecting appearance of cigarettes and application method thereof Download PDFInfo
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- CN116268547A CN116268547A CN202310496929.7A CN202310496929A CN116268547A CN 116268547 A CN116268547 A CN 116268547A CN 202310496929 A CN202310496929 A CN 202310496929A CN 116268547 A CN116268547 A CN 116268547A
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- 235000019504 cigarettes Nutrition 0.000 title claims abstract description 30
- 238000000034 method Methods 0.000 title claims abstract description 14
- 230000007547 defect Effects 0.000 claims abstract description 29
- 238000012423 maintenance Methods 0.000 claims abstract description 25
- 239000005304 optical glass Substances 0.000 claims description 14
- 239000011521 glass Substances 0.000 claims description 5
- 230000006855 networking Effects 0.000 claims description 5
- 239000011324 bead Substances 0.000 claims description 3
- 230000003287 optical effect Effects 0.000 claims description 3
- 230000002950 deficient Effects 0.000 claims description 2
- 238000010030 laminating Methods 0.000 claims description 2
- 238000003825 pressing Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 14
- 238000001514 detection method Methods 0.000 description 8
- 238000003384 imaging method Methods 0.000 description 4
- 239000000306 component Substances 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 238000004891 communication Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000008358 core component Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
Images
Classifications
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24C—MACHINES FOR MAKING CIGARS OR CIGARETTES
- A24C5/00—Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
- A24C5/32—Separating, ordering, counting or examining cigarettes; Regulating the feeding of tobacco according to rod or cigarette condition
- A24C5/34—Examining cigarettes or the rod, e.g. for regulating the feeding of tobacco; Removing defective cigarettes
- A24C5/345—Removing defective cigarettes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B19/00—Packaging rod-shaped or tubular articles susceptible to damage by abrasion or pressure, e.g. cigarettes, cigars, macaroni, spaghetti, drinking straws or welding electrodes
- B65B19/28—Control devices for cigarette or cigar packaging machines
- B65B19/30—Control devices for cigarette or cigar packaging machines responsive to presence of faulty articles, e.g. incorrectly filled cigarettes
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
Abstract
The invention discloses an integrated intelligent terminal for detecting the appearance of cigarettes and a use method thereof, wherein the intelligent terminal comprises a terminal main body, appearance image acquisition equipment, an Internet of things gateway, a handheld PDA, an alarm lamp and a face recognition camera, wherein the intelligent terminal comprises the following components: the touch display screen is inlaid above the terminal main body, the touch display screen is connected with the gateway of the Internet of things through a USB line and an HDMI line, the appearance image acquisition equipment is located at the lower part of the operation surface of the terminal main body, the gateway of the Internet of things is fixed below the terminal main body, the handheld PDA is connected with the gateway of the Internet of things through Bluetooth, the alarm lamp is connected with an IO output port of the gateway of the Internet of things through a signal line, and the face recognition camera is connected with the gateway of the Internet of things through a USB line. By utilizing the integrated intelligent terminal, the appearance defects of the product can be detected in real time in the production process, the defect reasons are analyzed, the alarm is given and the maintenance is called, so that the appearance defects are effectively avoided from the root in time.
Description
Technical Field
The invention relates to an integrated intelligent terminal for detecting the appearance of cigarettes and a use method thereof.
Background
With the development of the cigarette manufacturing industry, the appearance quality of the product is improved to a new height. In the production and manufacturing links, the method is an indispensable link for detecting the appearance quality.
In the prior art, the appearance quality detection is generally divided into two types, one type is online detection, and products with appearance defects are identified and removed by utilizing an image identification technology at certain positions in the production process. One is off-line detection, in which samples are collected by quality inspectors for each shift, off-line detection is performed, and the results are fed back to machine operators. Both the detection methods can not avoid appearance defects timely, comprehensively and effectively from the root.
Disclosure of Invention
In order to overcome the defects in the prior art, the invention provides the integrated intelligent terminal for detecting the appearance of the cigarettes and the application method thereof, and the appearance defects of the cigarettes, the small bags and the strip boxes produced by a cigarette machine are detected, analyzed, reminded, alarmed and called for maintenance, so that the appearance defects of the cigarette products are fundamentally solved, and the problem of timely and comprehensively understanding the appearance defects of the cigarette products in the production process is solved.
The technical scheme adopted for solving the technical problems is as follows: an integrated intelligent terminal for cigarette outward appearance detects, includes terminal main part, outward appearance image acquisition equipment, thing networking gateway, handheld PDA, alarm lamp and face identification camera, wherein: the touch display screen is inlaid above the terminal main body, the touch display screen is connected with the gateway of the Internet of things through a USB line and an HDMI line, the appearance image acquisition equipment is located at the lower part of the operation surface of the terminal main body, the gateway of the Internet of things is fixed below the terminal main body, the handheld PDA is connected with the gateway of the Internet of things through Bluetooth, the alarm lamp is connected with an IO output port of the gateway of the Internet of things through a signal line, and the face recognition camera is connected with the gateway of the Internet of things through a USB line.
Further, the appearance image acquisition device comprises a CCD (charge coupled device) lens, a coaxial light source and optical glass, wherein: the CCD adds the camera lens and fixes at terminal main part lower panel back through CCD adjusting part, coaxial light source is fixed in terminal main part medial surface through adjusting bracket, optical glass laminating is at terminal main part operation face back.
Further, a light shield is disposed below the coaxial light source.
Further, a glass bead is welded on the back of the terminal main body operation surface.
Further, a threaded hole is provided in the glazing bead.
Further, the CCD plus lens is a color camera with pixels larger than 1200 ten thousand, and the lens is a 6mm optical lens.
Further, the optical glass is 4mm optical glass.
Further, a transverse and a longitudinal waist-shaped holes are arranged on the adjusting bracket.
Further, a transverse, a longitudinal and a vertical waist-shaped hole are arranged on the CCD adjusting component.
The invention also provides a use method of the integrated intelligent terminal for detecting the appearance of the cigarettes, which comprises the following steps:
step one, appearance image acquisition equipment acquires appearance images of sampled and picked-up products and transmits the appearance images to a remote server through an Internet of things gateway;
step two, the remote server judges whether the appearance of the product is defective or not: if no defect exists, the step three is entered; if the defect exists, the step four is entered;
step three, the remote server transmits the result to the gateway of the Internet of things, the gateway of the Internet of things outputs a signal to the alarm lamp, the alarm lamp displays green, and then the step one is returned;
judging which type of defect the remote server belongs to, transmitting a result to an Internet of things gateway, outputting a signal to an alarm lamp by the Internet of things gateway, displaying red color by the alarm lamp, judging the cause of the defect by the Internet of things gateway, and prompting a machine part which is possibly problematic through a terminal main body screen; the machine bench operator checks corresponding parts of the machine bench according to the prompt, records the problem by using the handheld PDA through voice instructions, then adjusts the parameters of the machine bench or calls for maintenance by using the handheld PDA, and simultaneously shoots the parts needing to be maintained by using the handheld PDA and transmits the parts to a maintenance worker, so that the maintenance worker is convenient to prepare spare parts and maintenance tools; after the maintenance worker is in place, the maintenance is carried out after the identity is confirmed through the face recognition camera, after the maintenance is finished, the process and the feedback result are recorded through the voice command by utilizing the handheld PDA4, and then the step one is returned.
Compared with the prior art, the invention has the following positive effects:
the integrated intelligent terminal for assisting cigarette production through appearance detection can detect product appearance defects in real time in the production process, analyze defect reasons, alarm and call for maintenance, and radically and timely effectively avoid appearance defects. The method has the specific advantages that:
(1) The terminal main body is highly in accordance with the ergonomics, is provided with a 32-inch touch display vertical screen, and ensures the operation comfort and the working efficiency.
(2) The terminal is provided with an appearance image acquisition device, and an operator does not need to perform spot check in the production process. The image acquisition equipment is compatible with cigarette appearance acquisition, small packet acquisition on six different surfaces and strip cigarette acquisition on six different surfaces, and covers appearance detection of the whole cigarette machine product.
(3) The terminal configures an Internet of things gateway, the gateway is accessed to a remote server, the appearance image acquired by the image acquisition equipment is transmitted to the remote server, the server judges whether the appearance has defects or not by utilizing an algorithm, the defects belong to the types of defects, and meanwhile, the result is transmitted to the gateway.
(4) The terminal is provided with an alarm lamp, and the alarm lamp alarms to prompt an operator to perform corresponding treatment when detecting products with appearance defects.
(5) The terminal is configured with a handheld PDA, a voice recognition module is arranged in the PDA, an operator can operate the terminal through voice instructions, remote calling maintenance is supported, and mobile photographing is supported.
(5) The terminal is provided with a face recognition camera, and the identities of operators and maintenance workers are confirmed through face authentication.
Drawings
The invention will now be described by way of example and with reference to the accompanying drawings in which:
FIG. 1 is a schematic diagram of the overall structure of an integrated intelligent terminal of the present invention;
FIG. 2 is a schematic diagram of an appearance image capturing device;
fig. 3 is an exploded structural schematic view of the exterior image capturing apparatus.
Detailed Description
An integrated intelligent terminal for detecting the appearance of cigarettes, as shown in fig. 1 to 3, comprises: terminal body 1, outward appearance image acquisition device 2, thing networking gateway 3, handheld PDA4, alarm lamp 5, face identification camera 6 etc.. Wherein:
a32-inch touch display screen is embedded above the terminal main body 1, and the touch display screen achieves touch and display functions through a USB line and an HDMI line connected with the Internet of things gateway 3. The appearance image acquisition equipment 2 is located terminal main part operation face lower part, utilizes adjusting bracket 2.04 to be fixed in terminal main part 1 inside both sides face, and CCD adds camera lens 2.01 and connects thing networking gateway 3 through the giga net twine for transmission acquisition image, and coaxial light source 2.03 just works at the image acquisition of control through the IO delivery outlet of thing networking gateway 3. The internet of things gateway 3 is fixed in the terminal main part inside below, embeds 5G communication module for with remote server communication. The face recognition camera 6 is connected to the internet of things gateway 3 through a USB line and is used for face recognition and matching. The handheld PDA4 is connected to the internet of things gateway 3 via bluetooth for transmitting voice commands, remote calls, photo transmissions, etc. The alarm lamp 5 is connected with an IO output port of the gateway 3 of the Internet of things through a signal line and is used for transmitting a lighting signal.
The terminal main body 1 is placed beside cigarette production equipment, and besides the traditional display machine comprehensive information, real-time and historical conditions of equipment operation, quality conditions of produced products, production information issued by an MES system, consumption conditions of raw and auxiliary materials and the like, in the production process, operators sample the products 7 at intervals on the machine, and place the products on the appearance image acquisition equipment 2 for appearance image acquisition.
The appearance image acquisition device 2 is used as a core component of the intelligent terminal and is customized according to the appearance of the terminal. The structure of the CCD camera comprises a CCD camera lens 2.01, a shading cover plate 2.02, a coaxial light source 2.03, an adjusting bracket 2.04, optical glass 2.05, a glass pressing strip 2.06 and a CCD adjusting component 2.07.
The CCD plus lens 2.01 selection considers the size of the cigarette product, and simultaneously considers the cigarette (diameter is smaller than 10 mm), the packet (88 x 55 x 23) and the barrel (280 x 90 x 50), and the pixel is required to be larger than 1200 ten thousand color cameras. Because of the limitation of the internal size of the terminal, the imaging distance is required to be smaller than 400mm, and a 6mm optical lens is selected as the lens. The product is placed on the terminal for detection, the camera shoots from bottom to top, the placing surface is required to be transparent and wear-resistant, and 4mm optical glass is selected for 2.05. Because the brightness of the production environment light source is higher, the coaxial light source 2.03 and the light shield 2.02 are selected for preventing imaging reflection and shadow generation, and the imaging reflection and shadow generation can be effectively solved. The glass strip 2.06 is welded on the back of the operation surface of the terminal main body 1, the optical glass 2.05 is propped upwards by using the screw holes on the glass strip 2.06 and the propping screws, and the optical glass is attached to the back of the operation surface of the terminal main body 1, so that the whole appearance is ensured. The coaxial light source 2.03 is fixed on the inner side surface of the terminal main body by the adjusting bracket 2.04, and the coaxial light source 2.03 is adjusted up and down and back and forth through the transverse and longitudinal waist-shaped holes so as to be positioned in the center of the optical glass 2.05. The light shield 2.02 is fixed below the coaxial light source 2.03. The CCD plus lens 2.01 is fixed on the back of the lower panel of the terminal main body 1 through the CCD adjusting component 2.07, and the CCD plus lens 2.01 lens position is adjusted up and down, left and right, front and back through the waist-shaped hole of the CCD plus lens, so that the imaging distance, focusing and focus are ensured to be in the middle of the optical glass 2.05.
The working principle of the invention is as follows:
and after sampling and taking the product in the production process, a machine operator acquires the appearance image of the product by using the appearance image acquisition equipment 2, the gateway 3 of the Internet of things transmits the appearance image of the acquired product to a remote server, and the server judges whether the appearance is defect or not by using an algorithm. If no defect exists, the server transmits the result to the Internet of things gateway 3, and the Internet of things gateway 3 outputs a signal to the alarm lamp 5, and the alarm lamp 5 displays green. If the defects exist, the server judges which type of defects belong to, the result is transmitted to the gateway 3 of the Internet of things, the gateway 3 of the Internet of things outputs a signal to the alarm lamp 5, and the alarm lamp 5 displays red. Meanwhile, the gateway 3 of the internet of things judges the cause of the defects through a built-in AI algorithm model, and prompts a machine part which is possibly problematic through a screen of the terminal main body 1. The operator checks the corresponding parts of the machine according to the prompts and records the questions by voice instructions using the handheld PDA 4. The machine operator judges whether maintenance is needed or not: if maintenance is not needed, the machine operator solves the problem by adjusting the parameters of the machine; if maintenance is needed, an operator can call for maintenance through the handheld PDA4, and meanwhile, the handheld PDA4 is utilized to shoot the parts to be maintained and transmit the parts to be maintained to a maintainer, so that the maintainer can conveniently and accurately judge the reasons in time and prepare spare parts and maintenance tools. After the maintenance worker is in place, the maintenance worker confirms the identity through the face recognition camera 6, and after the maintenance is finished, the handheld PDA4 is used for recording the process and feeding back the result through voice instructions.
Claims (10)
1. A integrated intelligent terminal for cigarette outward appearance detects, its characterized in that: including terminal main part, outward appearance image acquisition facility, thing networking gateway, handheld PDA, alarm lamp and face identification camera, wherein: the touch display screen is inlaid above the terminal main body, the touch display screen is connected with the gateway of the Internet of things through a USB line and an HDMI line, the appearance image acquisition equipment is located at the lower part of the operation surface of the terminal main body, the gateway of the Internet of things is fixed below the terminal main body, the handheld PDA is connected with the gateway of the Internet of things through Bluetooth, the alarm lamp is connected with an IO output port of the gateway of the Internet of things through a signal line, and the face recognition camera is connected with the gateway of the Internet of things through a USB line.
2. The integrated intelligent terminal for detecting the appearance of cigarettes according to claim 1, wherein: the appearance image acquisition equipment comprises a CCD (charge coupled device) camera lens, a coaxial light source and optical glass, wherein: the CCD adds the camera lens and fixes at terminal main part lower panel back through CCD adjusting part, coaxial light source is fixed in terminal main part medial surface through adjusting bracket, optical glass laminating is at terminal main part operation face back.
3. The integrated intelligent terminal for detecting the appearance of cigarettes according to claim 2, wherein: a light shield is arranged below the coaxial light source.
4. The integrated intelligent terminal for detecting the appearance of cigarettes according to claim 2, wherein: and a glass pressing strip is welded on the back of the terminal main body operation surface.
5. The integrated intelligent terminal for detecting the appearance of cigarettes according to claim 4, wherein: threaded holes are arranged on the glazing beads.
6. The integrated intelligent terminal for detecting the appearance of cigarettes according to claim 2, wherein: the CCD and lens are color cameras with pixels larger than 1200 ten thousand, and the lens is a 6mm optical lens.
7. The integrated intelligent terminal for detecting the appearance of cigarettes according to claim 2, wherein: the optical glass is 4mm optical glass.
8. The integrated intelligent terminal for detecting the appearance of cigarettes according to claim 2, wherein: the adjusting bracket is provided with a transverse waist-shaped hole and a longitudinal waist-shaped hole.
9. The integrated intelligent terminal for detecting the appearance of cigarettes according to claim 2, wherein: the CCD adjusting component is provided with a transverse, a longitudinal and a vertical waist-shaped holes.
10. The method for using an integrated intelligent terminal for detecting the appearance of cigarettes according to claim 1, wherein the method comprises the following steps: the method comprises the following steps:
step one, appearance image acquisition equipment acquires appearance images of sampled and picked-up products and transmits the appearance images to a remote server through an Internet of things gateway;
step two, the remote server judges whether the appearance of the product is defective or not: if no defect exists, the step three is entered; if the defect exists, the step four is entered;
step three, the remote server transmits the result to the gateway of the Internet of things, the gateway of the Internet of things outputs a signal to the alarm lamp, the alarm lamp displays green, and then the step one is returned;
judging which type of defect the remote server belongs to, transmitting a result to an Internet of things gateway, outputting a signal to an alarm lamp by the Internet of things gateway, displaying red color by the alarm lamp, judging the cause of the defect by the Internet of things gateway, and prompting a machine part which is possibly problematic through a terminal main body screen; the machine bench operator checks the corresponding parts of the machine bench according to the prompt, records the problem by using the handheld PDA through voice instructions, then adjusts the parameters of the machine bench or calls for maintenance by the handheld PDA, and simultaneously shoots the parts to be maintained by the handheld PDA and transmits the parts to the maintenance worker; after the maintenance worker is in place, the maintenance is carried out after the identity is confirmed through the face recognition camera, after the maintenance is finished, the process and the feedback result are recorded through the voice command by utilizing the handheld PDA4, and then the step one is returned.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310496929.7A CN116268547A (en) | 2023-05-05 | 2023-05-05 | Integrated intelligent terminal for detecting appearance of cigarettes and application method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310496929.7A CN116268547A (en) | 2023-05-05 | 2023-05-05 | Integrated intelligent terminal for detecting appearance of cigarettes and application method thereof |
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| Publication Number | Publication Date |
|---|---|
| CN116268547A true CN116268547A (en) | 2023-06-23 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310496929.7A Pending CN116268547A (en) | 2023-05-05 | 2023-05-05 | Integrated intelligent terminal for detecting appearance of cigarettes and application method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN116268547A (en) |
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2023
- 2023-05-05 CN CN202310496929.7A patent/CN116268547A/en active Pending
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