CN116254039B - Anti-icing coating and preparation method and application thereof - Google Patents

Anti-icing coating and preparation method and application thereof Download PDF

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Publication number
CN116254039B
CN116254039B CN202211700493.0A CN202211700493A CN116254039B CN 116254039 B CN116254039 B CN 116254039B CN 202211700493 A CN202211700493 A CN 202211700493A CN 116254039 B CN116254039 B CN 116254039B
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icing
filler
matrix
coating
layer
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CN116254039A (en
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李波
潘碧宸
陈宝辉
吴传平
唐壮
刘毓
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Hunan Disaster Prevention Technology Co ltd
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Hunan Disaster Prevention Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D5/00Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D1/00Processes for applying liquids or other fluent materials
    • B05D1/02Processes for applying liquids or other fluent materials performed by spraying
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D5/00Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures
    • B05D5/08Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures to obtain an anti-friction or anti-adhesive surface
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D7/00Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
    • B05D7/02Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to macromolecular substances, e.g. rubber
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D7/00Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
    • B05D7/14Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to metal, e.g. car bodies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D7/00Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
    • B05D7/24Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials for applying particular liquids or other fluent materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D7/00Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
    • B05D7/50Multilayers
    • B05D7/56Three layers or more
    • B05D7/58No clear coat specified
    • B05D7/584No clear coat specified at least some layers being let to dry, at least partially, before applying the next layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D7/00Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
    • B05D7/50Multilayers
    • B05D7/56Three layers or more
    • B05D7/58No clear coat specified
    • B05D7/586No clear coat specified each layer being cured, at least partially, separately
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D175/00Coating compositions based on polyureas or polyurethanes; Coating compositions based on derivatives of such polymers
    • C09D175/04Polyurethanes
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D183/00Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Coating compositions based on derivatives of such polymers
    • C09D183/04Polysiloxanes
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D183/00Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Coating compositions based on derivatives of such polymers
    • C09D183/04Polysiloxanes
    • C09D183/08Polysiloxanes containing silicon bound to organic groups containing atoms other than carbon, hydrogen, and oxygen
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D4/00Coating compositions, e.g. paints, varnishes or lacquers, based on organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond ; Coating compositions, based on monomers of macromolecular compounds of groups C09D183/00 - C09D183/16
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/32Radiation-absorbing paints
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/61Additives non-macromolecular inorganic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K3/00Materials not provided for elsewhere
    • C09K3/18Materials not provided for elsewhere for application to surfaces to minimize adherence of ice, mist or water thereto; Thawing or antifreeze materials for application to surfaces
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • C08K2003/2237Oxides; Hydroxides of metals of titanium
    • C08K2003/2241Titanium dioxide
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/70Wind energy
    • Y02E10/72Wind turbines with rotation axis in wind direction

Abstract

The invention relates to the technical field of anti-icing, and discloses an anti-icing coating, a preparation method and application thereof. The coating comprises an anti-icing inner layer, an anti-icing middle layer and an anti-icing outer layer; the anti-icing inner layer comprises a matrix I and a filler I, wherein the filler I is at least one of silicon dioxide and titanium dioxide; the anti-icing intermediate layer comprises a matrix II and a filler II, wherein the filler II is at least one of aluminum oxide, aluminum nitride and magnesium oxide; the anti-icing outer layer contains composite metal oxide, metal acid salt and a matrix III. The anti-icing coating provided by the invention can raise the surface temperature of the coating, accelerate the surface ice melting to form a water film, and promote the ice layer to fall off; the heat dissipation rate can be delayed, the wear resistance of the coating is improved, and the inner side coating and the base material are protected; the heat generated by the coating can be concentrated on the surface, so that the heat utilization rate is improved; therefore, the anti-icing agent has the advantages of good anti-icing effect, high wear resistance and weather resistance, high economical efficiency and the like.

Description

Anti-icing coating and preparation method and application thereof
Technical Field
The invention relates to the technical field of anti-icing, in particular to an anti-icing coating and a preparation method and application thereof.
Background
With the continuous growth of the wind power industry in China, the problems of wind power equipment in the running process are also continuously displayed. When the fan blade runs under the low-temperature condition or encounters rainwater, ice and snow and supercooled water drops, the phenomenon of frozen ice is very easy to occur, the power generation efficiency of the fan is affected, and equipment is stopped when serious. These accidents can bring serious disasters to large areas, and form a huge threat to national security and life and property security of people.
CN115232529a discloses an anti-icing coating, characterized by comprising a surface layer composed of an oil-water gel, the oil-water gel comprising an oil gel component and a hydrogel component forming an interpenetrating network structure, the hydrogel component comprising quaternary ammonium chitosan, and the quaternary ammonium chitosan being cross-linked to each other by a divalent anion, the divalent anion being a sequencing ion having a higher chaotropic sequence than chloride ion. When the anti-icing coating is used for the fan blade, the recrystallization of ice crystals on the windward side of the fan blade can be inhibited, the adhesiveness of the ice layer on the windward side of the fan blade is reduced, and even if ice cubes are formed, the ice crystals can be blown off by air flow because the ice crystal particles are small and can not adhere on the windward side, so that the ice layer accumulation can not be formed on the fan blade. When the fan runs in a low-temperature environment, the aerodynamic shape of the fan blade can be not influenced by the ice layer, and the aerodynamic performance can be kept. However, the anti-icing coating has poor wear resistance, is easy to crack or fall off under long-time running conditions, and has short service life.
CN105032731a discloses a preparation method of an energy-saving deicing coating compounded by a superhydrophobic coating and a heating coating, which is characterized in that: the method comprises the following specific steps: step one: polishing the substrate by sand paper or performing sand blasting treatment, and repeatedly cleaning to obtain a clean and rough surface so as to improve the binding force of the coating and the substrate; step two: coating with heat insulation effect is sprayed on the surface of the treated base material, so that heat is prevented from being transferred into the material, and the heat efficiency is improved; step three: masking the cured heat-insulating coating with adhesive tape without masking the sprayed part, carrying out hydrophilization treatment, and spraying a heating coating on the treated surface to obtain a uniform and uniform thickness coating surface; step four: and spraying a waterproof protective coating with heat conduction property on the surface of the heating coating to protect the heating coating from being wetted by rainwater and the like. The anti-icing coating has the advantages of both coating anti-icing and electrothermal anti-icing, and the heating mode is changed to improve the heat efficiency, so that the high-efficiency energy-saving anti-icing is realized. However, the heat conducting gel adopted by the anti-icing coating has low heating efficiency, is difficult to generate enough heat for melting and falling off the ice layer, and needs an external power supply and consumes electric energy, so that the construction difficulty is high, and the anti-icing cost is high.
Disclosure of Invention
The invention aims to overcome the defects in the prior art and provide the anti-icing coating with good anti-icing effect and strong wear resistance and weather resistance.
In order to achieve the above object, a first aspect of the present invention provides an anti-icing coating comprising an anti-icing inner layer, an anti-icing intermediate layer and an anti-icing outer layer;
the anti-icing inner layer comprises a matrix I and a filler I, wherein the filler I is at least one of silicon dioxide and titanium dioxide;
the anti-icing intermediate layer comprises a matrix II and a filler II, wherein the filler II is at least one of aluminum oxide, aluminum nitride and magnesium oxide;
the anti-icing outer layer contains composite metal oxide, metal acid salt and a matrix III;
in the anti-icing inner layer, the content weight ratio of the matrix I to the filler I is 100:8-20 parts;
in the anti-icing interlayer, the content weight ratio of the matrix II to the filler II is 100:5-20 parts;
in the anti-icing outer layer, the content weight ratio of the composite metal oxide to the metal acid salt to the matrix III is 1:0.5-2:1-8;
the metal acid salt is at least one selected from calcium silicate, aluminum phosphate and calcium aluminate;
the matrix I, the matrix II and the matrix III are respectively and independently selected from at least one of polyurethane, acrylic ester and organic silicon;
the thickness D1 of the anti-icing inner layer, the thickness D2 of the anti-icing intermediate layer and the thickness D3 of the anti-icing outer layer have the proportional relation of D1: d2: d3 =1: 0.5-3:1-4.
A second aspect of the present invention provides a method of preparing an anti-icing coating as described in the first aspect, the method comprising:
firstly mixing a matrix I and a filler I to obtain a mixture I;
secondly, mixing the matrix II and the filler II to obtain a mixture II;
thirdly, mixing the composite metal oxide, the metal acid salt and the matrix III to obtain a mixture III;
spraying the mixture I, the mixture II and the mixture III on the surface of the base material in sequence from bottom to top, and respectively performing curing treatment to obtain an anti-icing coating containing an anti-icing inner layer, an anti-icing middle layer and an anti-icing outer layer;
wherein the weight ratio of the base I to the filler I is 100:8-20 parts;
the weight ratio of the base body II to the filler II is 100:5-20 parts;
the weight ratio of the amount of the composite metal oxide to the amount of the metal acid salt to the amount of the matrix III is 1:0.5-2:1-8;
controlling the spraying conditions so that the proportional relation among the thickness D1 of the anti-icing inner layer, the thickness D2 of the anti-icing intermediate layer and the thickness D3 of the anti-icing outer layer is D1: d2: d3 =1: 0.5-3:1-4.
A third aspect of the present invention provides the use of an anti-icing coating as described in the first aspect above in a fan blade surface anti-icing material.
The anti-icing outer layer in the anti-icing coating provided by the invention can absorb sunlight and generate heat, so that the surface temperature of the coating is increased, the surface ice melting is accelerated to form a water film, and the ice layer is promoted to fall off; the heat dissipation rate can be delayed, the wear resistance of the coating is improved, and the inner side coating and the base material are protected; the anti-icing intermediate layer can enable heat generated by the coating of the sunlight irradiated part to be rapidly conducted to the part which is not irradiated by sunlight, so that the surface temperature of the whole substrate is increased; the anti-icing inner layer can prevent heat generated by the outer coating from being transmitted to the innermost substrate, so that the heat generated by the coating is concentrated on the surface, and the heat utilization rate is improved; therefore, the anti-icing agent has the advantages of good anti-icing effect, high wear resistance and weather resistance, high economical efficiency and the like.
The method for preparing the anti-icing coating has the advantages of simplicity, easiness in operation and the like.
Detailed Description
The endpoints and any values of the ranges disclosed herein are not limited to the precise range or value, and are understood to encompass values approaching those ranges or values. For numerical ranges, one or more new numerical ranges may be found between the endpoints of each range, between the endpoint of each range and the individual point value, and between the individual point value, in combination with each other, and are to be considered as specifically disclosed herein.
As previously described, a first aspect of the present invention provides an anti-icing coating comprising an anti-icing inner layer, an anti-icing intermediate layer and an anti-icing outer layer;
the anti-icing inner layer comprises a matrix I and a filler I, wherein the filler I is at least one of silicon dioxide and titanium dioxide;
the anti-icing intermediate layer comprises a matrix II and a filler II, wherein the filler II is at least one of aluminum oxide, aluminum nitride and magnesium oxide;
the anti-icing outer layer contains composite metal oxide, metal acid salt and a matrix III;
in the anti-icing inner layer, the content weight ratio of the matrix I to the filler I is 100:8-20 parts;
in the anti-icing interlayer, the content weight ratio of the matrix II to the filler II is 100:5-20 parts;
in the anti-icing outer layer, the content weight ratio of the composite metal oxide to the metal acid salt to the matrix III is 1:0.5-2:1-8;
the metal acid salt is at least one selected from calcium silicate, aluminum phosphate and calcium aluminate;
the matrix I, the matrix II and the matrix III are respectively and independently selected from at least one of organic silicon, acrylic ester and polyurethane;
the thickness D1 of the anti-icing inner layer, the thickness D2 of the anti-icing intermediate layer and the thickness D3 of the anti-icing outer layer have the proportional relation of D1: d2: d3 =1: 0.5-3:1-4.
In the present invention, the specific types of the polyurethane and the acrylic ester are not particularly limited, and the polyurethane may be, for example, a polyurethane having a polymerization degree of 3 to 8; the acrylate may be a thermosetting acrylic resin having a degree of polymerization of 4 to 8.
Preferably, the metal in the composite metal oxide is selected from at least two of cobalt, aluminum, iron, manganese, copper, nickel.
More preferably, the composite metal oxide is selected from at least one of Co-Al-O, co-Fe-O, co-Mn-O, co-Ni-O, co-Cu-O, cu-Co-Mn-O, cu-Fe-Mn-O, co-Ni-Mn-O.
In the invention, the Co-Al-O is a composite oxide of cobalt and aluminum, wherein the element mole ratio of Co/Al is 0.5-2:1, a step of; the Co-Fe-O is a composite oxide of cobalt and iron, wherein the element mol ratio of Co/Fe is 0.5-2:1, a step of; the Co-Mn-O is a composite oxide of cobalt and manganese, wherein the element mole ratio of Co/Mn is 0.5-2:1, a step of; the Co-Cu-O is a composite oxide of cobalt and manganese, wherein the element mole ratio of Co/Cu is 0.5-2:1, a step of; the Co-Ni-O is a composite oxide of cobalt and nickel, wherein the element mole ratio of Co/Ni is 0.5-2:1, a step of; the Cu-Co-Mn-O is a composite oxide of copper, cobalt and manganese, wherein the element mol ratio of Cu/Co/Mn is 0.5-2:0.5-2:1, a step of; the Cu-Fe-Mn-O is a composite oxide of copper, iron and manganese, wherein the element mol ratio of Cu/Fe/Mn is 0.5-2:0.5-2:1, a step of; the Cu-Ni-Mn-O is a composite oxide of copper, nickel and manganese, wherein the element mol ratio of Cu/Ni/Mn is 0.5-2:0.5-2:1.
preferably, the organic silicon is at least one selected from silane coupling agents and polysiloxanes.
Preferably, the filler I has an average particle size of 400-1500nm.
Preferably, the filler II has an average particle size of 300-1000nm. More preferably, the filler II has an average particle diameter of 500 to 1000nm. The inventors of the present invention found that the anti-icing effect of the anti-icing coating obtained in this preferred case is better.
As previously mentioned, a second aspect of the present invention provides a method of preparing an anti-icing coating as described in the first aspect, the method comprising:
firstly mixing a matrix I and a filler I to obtain a mixture I;
secondly, mixing the matrix II and the filler II to obtain a mixture II;
thirdly, mixing the composite metal oxide, the metal acid salt and the matrix III to obtain a mixture III;
spraying the mixture I, the mixture II and the mixture III on the surface of the base material in sequence from bottom to top, and respectively performing curing treatment to obtain an anti-icing coating containing an anti-icing inner layer, an anti-icing middle layer and an anti-icing outer layer;
wherein the weight ratio of the base I to the filler I is 100:8-20 parts;
the weight ratio of the base body II to the filler II is 100:5-20 parts;
the weight ratio of the amount of the composite metal oxide to the amount of the metal acid salt to the amount of the matrix III is 1:0.5-2:1-8;
controlling the spraying conditions so that the proportional relation among the thickness D1 of the anti-icing inner layer, the thickness D2 of the anti-icing intermediate layer and the thickness D3 of the anti-icing outer layer is D1: d2: d3 =1: 0.5-3:1-4.
Preferably, the substrate is at least one selected from a metal substrate and a plastic substrate.
Preferably, the conditions of the first mixing include: the stirring is carried out under the condition of stirring, the rotating speed of the stirring is 90-150rpm, the temperature is 20-40 ℃, and the time is 2-3h.
Preferably, the conditions of the second mixing include: the stirring is carried out under the condition of stirring, the rotating speed of the stirring is 120-160rpm, the temperature is 20-40 ℃ and the time is 2-4h.
According to a preferred embodiment, the conditions of the third mixing comprise: stirring at 1200-2000rpm at 20-40deg.C for 2-3 hr.
According to another preferred embodiment, the conditions of the curing treatment each independently include: the temperature is 20-40 ℃ and the time is 72-92h.
As previously mentioned, a third aspect of the present invention provides the use of an anti-icing coating as described in the first aspect above in a fan blade surface anti-icing material.
The invention will be described in detail below by way of examples.
In the examples below, all the raw materials used are commercially available, unless otherwise specified.
In the examples below, the room temperature represents 25.+ -. 2 ℃ unless otherwise specified.
Raw materials:
composite metal oxide:
Co-Cu-O, co/Cu element molar ratio of 1.2:1, preparation method references are as follows: guidelines, etc., sol-gel self-propagating combustion method for synthesizing CoMn 2 O 4 Spinel ceramic pigments are used to prepare dark green solar light-absorbing coatings, materials guidance, 2018, 32 (S2).
The element mole ratio of Cu-Fe-Mn-O, cu/Fe/Mn is 1.5:0.8:1, preparation method references are as follows: guidelines, etc., sol-gel self-propagating combustion method for synthesizing CoMn 2 O 4 Spinel ceramic pigments are used to prepare dark green solar light-absorbing coatings, materials guidance, 2018, 32 (S2).
Metal acid salt:
calcium silicate, available from national pharmaceutical group chemical company, inc.
Calcium aluminate: purchased from national pharmaceutical group chemical company, inc.
A substrate:
polyurethane: black oil, polymerization degree 8, shanghai arid Dragon Co., ltd.
Acrylic ester: XW265704892, national pharmaceutical group chemical company, inc.
Organosilicon:
silane coupling agent, 30213867, available from national pharmaceutical chemicals, inc.
The fluorine-containing polydimethylsiloxane has a polymerization degree of 6-8 and the preparation method comprises the following references: dou Yanli, et al, engineering and test 2021, 61 (03) for the preparation and performance of vinyl fluorosilicone oil modified silicone release coatings.
And (3) filling:
alumina I: the average particle diameter was 575nm, which was purchased from national pharmaceutical chemicals Co.
Alumina II: the average particle diameter was 438nm, which was purchased from national pharmaceutical chemicals Co.
Aluminum nitride: the average particle diameter was 642nm, which was purchased from national medicine group chemical Co.
Silica: the average particle diameter was 426nm, which was purchased from national pharmaceutical chemicals Co.
Titanium dioxide: the average particle diameter was 587nm, which was purchased from national pharmaceutical chemicals Co.
Example 1
An anti-icing outer layer: 8kg of Co-Cu-O, 5kg of calcium silicate and 30kg of polyurethane matrix; wherein, the content weight ratio of the composite metal oxide to the metal acid salt to the matrix III is 1:0.625:3.75;
an anti-icing intermediate layer: 14.25kg of silane coupling agent, 0.75kg of alumina I; wherein, the content weight ratio of the matrix II to the filler II is 100:5.3;
an anti-icing inner layer: 13.5kg of fluorine-containing polydimethylsiloxane and 1.5kg of silicon dioxide; wherein, the content weight ratio of the matrix I to the filler I is 100:11.1;
the anti-icing coating T1 was prepared on a 12m composite fan blade using the following method:
firstly mixing a matrix I and a filler I to obtain a mixture I;
the conditions for the first mixing are: stirring at 140rpm at room temperature for 3 hr;
secondly, mixing the matrix II and the filler II to obtain a mixture II;
the conditions for the second mixing are: stirring at 150rpm at room temperature for 3 hr;
thirdly, mixing the composite metal oxide, the metal acid salt and the matrix III to obtain a mixture III;
the conditions for the third mixing are: stirring at 2000rpm at room temperature for 3 hr;
spraying the mixture I on the surface of the fan blade, and then carrying out curing treatment I; obtaining an anti-icing inner layer with the thickness of 1 mm;
spraying the mixture II on the surface of the anti-icing inner layer, and then carrying out curing treatment II; obtaining an anti-icing intermediate layer with the thickness of 1 mm;
spraying the mixture III on the surface of the anti-icing intermediate layer, and then carrying out curing treatment III to obtain an anti-icing outer layer with the thickness of 2 mm;
wherein, the conditions of the curing treatment I and the curing treatment II are as follows: solidifying for 96 hours at room temperature;
the conditions for curing treatment III were: solidifying for 72h at room temperature;
D1:D2:D3=1:1:2。
example 2
This example was conducted in a similar composition and in the same manner as in example 1 except that:
an anti-icing outer layer: 8kg of Cu-Fe-Mn-O, 5kg of calcium aluminate and 30kg of acrylate matrix; wherein, the content weight ratio of the composite metal oxide to the metal acid salt to the matrix III is 1:0.625:3.75;
an anti-icing intermediate layer: 14.25kg of silane coupling agent and 0.75kg of aluminum nitride; wherein, the content weight ratio of the matrix II to the filler II is 100:5.3;
an anti-icing inner layer: 13.5kg of fluorine-containing polydimethylsiloxane and 1.5kg of titanium dioxide; wherein, the content weight ratio of the matrix I to the filler I is 100:11.1;
the rest of the conditions were the same as in example 1, and an anti-icing coating T2 was prepared.
Example 3
This example was conducted in a similar composition and in the same manner as in example 1 except that:
the anti-icing coating T3 was prepared by replacing the weight of alumina I in the anti-icing intermediate layer with alumina II, and the other conditions were the same as in example 1.
Comparative example 1
This comparative example was conducted with a similar composition and the same method as in example 1, except that:
Co-Cu-O is not used in the anti-icing outer layer, and the rest conditions are the same as those of the example 1, so that the anti-icing coating DT1 is prepared.
Comparative example 2
This comparative example was conducted with a similar composition and the same method as in example 1, except that:
no silane coupling agent and aluminum oxide I are used, i.e. no anti-icing interlayer is included;
the rest of the conditions were the same as in example 1, and an anti-icing coating DT2 was prepared.
Comparative example 3
This comparative example was conducted with a similar composition and the same method as in example 1, except that:
the use of fluorine-containing polydimethylsiloxanes and silica, i.e. the absence of an anti-icing outer layer;
the rest of the conditions were the same as in example 1, and an anti-icing coating DT3 was prepared.
Comparative example 4
This comparative example was conducted with a similar composition and the same method as in example 1, except that:
replacing the weight of alumina and the like in the anti-icing intermediate layer with silicon dioxide; and
replacing the weight of silicon dioxide and the like in the anti-icing inner layer with aluminum oxide;
the rest of the conditions were the same as in example 1, and an anti-icing coating DT4 was prepared.
Comparative example 5
This comparative example was conducted with the same composition and similar procedure as in example 1 except that:
adjusting the thickness of the anti-icing intermediate layer to 4mm;
the rest of the conditions were the same as in example 1, and an anti-icing coating DT5 was prepared.
Comparative example 6
This comparative example was conducted with the same composition and similar procedure as in example 1 except that:
the thickness of the anti-icing outer layer is adjusted to be 0.5mm;
the rest of the conditions were the same as in example 1, and an anti-icing coating DT6 was prepared.
Comparative example 7
This comparative example was conducted with a similar composition and the same method as in example 1, except that:
the dosage of the silane coupling agent in the anti-icing intermediate layer is adjusted to be 12kg, and the dosage of the alumina I is adjusted to be 3kg; wherein, the content weight ratio of the matrix II to the filler II is 100:25, a step of selecting a specific type of material;
the rest of the conditions were the same as in example 1, and an anti-icing coating DT7 was prepared.
Test case
The anti-icing coatings prepared in examples and comparative examples were subjected to the following performance tests, the results of which are shown in table 1:
(1) Anti-icing Performance test: and (3) placing the fan blade to be tested in the same icing environment (the temperature is-5 ℃ and the humidity is 80%) for running, enabling the fan blade to normally rotate and work and icing, and detecting the icing thickness of the surface of the fan blade after 2 hours.
(2) Abrasion resistance test: the test was performed with reference to the method in GB/T23988-2009 method for measuring abrasion resistance of coating by shakeout.
TABLE 1
As can be seen from the results of table 1, the anti-icing coating provided by the present invention has excellent anti-icing and anti-wear properties.
The preferred embodiments of the present invention have been described in detail above, but the present invention is not limited thereto. Within the scope of the technical idea of the invention, a number of simple variants of the technical solution of the invention are possible, including combinations of the individual technical features in any other suitable way, which simple variants and combinations should likewise be regarded as being disclosed by the invention, all falling within the scope of protection of the invention.

Claims (8)

1. An anti-icing coating is characterized by comprising an anti-icing inner layer, an anti-icing middle layer and an anti-icing outer layer;
the anti-icing inner layer is made of a matrix I and a filler I, and the filler I is at least one of silicon dioxide and titanium dioxide; the average particle size of the filler I is 400-1500nm;
the anti-icing intermediate layer is made of a matrix II and a filler II, and the filler II is at least one of aluminum oxide, aluminum nitride and magnesium oxide; the average particle size of the filler II is 300-1000nm;
the anti-icing outer layer is made of composite metal oxide, metal acid salt and a matrix III;
in the anti-icing inner layer, the content weight ratio of the matrix I to the filler I is 100:8-20 parts;
in the anti-icing interlayer, the content weight ratio of the matrix II to the filler II is 100:5-20 parts;
in the anti-icing outer layer, the content weight ratio of the composite metal oxide to the metal acid salt to the matrix III is 1:0.5-2:1-8;
the composite metal oxide is selected from at least one of Co-Al-O, co-Fe-O, co-Mn-O, co-Ni-O, co-Cu-O, cu-Co-Mn-O, cu-Fe-Mn-O, co-Ni-Mn-O;
the metal acid salt is at least one selected from calcium silicate, aluminum phosphate and calcium aluminate;
the matrix I, the matrix II and the matrix III are respectively and independently selected from at least one of organic silicon and polyurethane; the organic silicon is at least one selected from silane coupling agents and polysiloxane;
the thickness D1 of the anti-icing inner layer, the thickness D2 of the anti-icing intermediate layer and the thickness D3 of the anti-icing outer layer have the proportional relation of D1: d2: d3 =1: 0.5-3:1-4.
2. A method of preparing the anti-icing coating of claim 1, comprising:
firstly mixing a matrix I and a filler I to obtain a mixture I;
secondly, mixing the matrix II and the filler II to obtain a mixture II;
thirdly, mixing the composite metal oxide, the metal acid salt and the matrix III to obtain a mixture III;
spraying the mixture I, the mixture II and the mixture III on the surface of the base material in sequence from bottom to top, and respectively performing curing treatment to obtain an anti-icing coating containing an anti-icing inner layer, an anti-icing middle layer and an anti-icing outer layer;
wherein the weight ratio of the base I to the filler I is 100:8-20 parts;
the weight ratio of the base body II to the filler II is 100:5-20 parts;
the weight ratio of the amount of the composite metal oxide to the amount of the metal acid salt to the amount of the matrix III is 1:0.5-2:1-8;
controlling the spraying conditions so that the proportional relation among the thickness D1 of the anti-icing inner layer, the thickness D2 of the anti-icing intermediate layer and the thickness D3 of the anti-icing outer layer is D1: d2: d3 =1: 0.5-3:1-4.
3. The method of claim 2, wherein the substrate is selected from at least one of a metal substrate, a plastic substrate.
4. A method according to claim 2 or 3, wherein the conditions of the first mixing comprise: the stirring is carried out under the condition of stirring, the rotating speed of the stirring is 90-150rpm, the temperature is 20-40 ℃, and the time is 2-3h.
5. A method according to claim 2 or 3, wherein the conditions of the second mixing comprise: the stirring is carried out under the condition of stirring, the rotating speed of the stirring is 120-160rpm, the temperature is 20-40 ℃ and the time is 2-4h.
6. A method according to claim 2 or 3, wherein the conditions of the third mixing comprise: stirring at 1200-2000rpm at 20-40deg.C for 2-3 hr.
7. A method according to claim 2 or 3, wherein the conditions of the curing process each independently comprise: the temperature is 20-40 ℃ and the time is 72-92h.
8. Use of the anti-icing coating of claim 1 in a fan blade surface anti-icing material.
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CN114106678A (en) * 2021-12-13 2022-03-01 国网湖南省电力有限公司 Anti-icing coating on surface of fan blade and preparation method and application thereof

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US11319450B2 (en) * 2019-07-18 2022-05-03 Integran Technologies Inc. Articles comprising durable icephobic coatings

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CN107446498A (en) * 2017-08-31 2017-12-08 中国南方电网有限责任公司超高压输电公司贵阳局 A kind of ice-covering-proof coatings and preparation method thereof
CN108587455A (en) * 2017-12-28 2018-09-28 国网湖南省电力有限公司 A kind of anti-icing material and the preparation method and application thereof
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