CN116252369A - Bamboo vertical blowing pipe flute processing technology - Google Patents

Bamboo vertical blowing pipe flute processing technology Download PDF

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Publication number
CN116252369A
CN116252369A CN202211533129.XA CN202211533129A CN116252369A CN 116252369 A CN116252369 A CN 116252369A CN 202211533129 A CN202211533129 A CN 202211533129A CN 116252369 A CN116252369 A CN 116252369A
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Prior art keywords
bamboo
flute
pipe
strips
shade
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CN202211533129.XA
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Chinese (zh)
Inventor
易佳林
李永开
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Chengdu Dayou Linquan Culture Communication Co ltd
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Chengdu Dayou Linquan Culture Communication Co ltd
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Priority to CN202211533129.XA priority Critical patent/CN116252369A/en
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    • GPHYSICS
    • G10MUSICAL INSTRUMENTS; ACOUSTICS
    • G10DSTRINGED MUSICAL INSTRUMENTS; WIND MUSICAL INSTRUMENTS; ACCORDIONS OR CONCERTINAS; PERCUSSION MUSICAL INSTRUMENTS; AEOLIAN HARPS; SINGING-FLAME MUSICAL INSTRUMENTS; MUSICAL INSTRUMENTS NOT OTHERWISE PROVIDED FOR
    • G10D9/00Details of, or accessories for, wind musical instruments
    • G10D9/08Material for manufacturing wind musical instruments; Treatment of the material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27DWORKING VENEER OR PLYWOOD
    • B27D1/00Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
    • B27D1/10Butting blanks of veneer; Joining same along edges; Preparatory processing of edges, e.g. cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27JMECHANICAL WORKING OF CANE, CORK, OR SIMILAR MATERIALS
    • B27J1/00Mechanical working of cane or the like
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27MWORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
    • B27M1/00Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching
    • B27M1/08Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching by multi-step processes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27MWORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
    • B27M3/00Manufacture or reconditioning of specific semi-finished or finished articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27MWORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
    • B27M3/00Manufacture or reconditioning of specific semi-finished or finished articles
    • B27M3/0013Manufacture or reconditioning of specific semi-finished or finished articles of composite or compound articles
    • B27M3/0086Manufacture or reconditioning of specific semi-finished or finished articles of composite or compound articles characterised by connecting using glue
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W90/00Enabling technologies or technologies with a potential or indirect contribution to greenhouse gas [GHG] emissions mitigation
    • Y02W90/10Bio-packaging, e.g. packing containers made from renewable resources or bio-plastics

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  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Wood Science & Technology (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Acoustics & Sound (AREA)
  • Multimedia (AREA)

Abstract

The invention discloses a processing technology of a bamboo vertical blowing pipe flute, and belongs to the technical field of wind instruments. The method specifically comprises the following steps: (1) selecting materials: selecting bamboo materials with different fiber densities; (2) treatment: cutting bamboo into strips, and naturally drying the bamboo cut into strips in the shade to ensure that the water content is lower than 5%; (3) splicing: the natural shade strip bamboo is spliced into a plate by using biological glue according to the length, width and thickness required by the pipe flute; (4) preliminary processing: carving an inner cavity and an outer cavity of a flute half side by using a machine, and opening a sound hole, a top opening and a ground opening; and (5) finishing: manually adjusting the shape, inner cavity and outer cavity of the pipe flute, bonding two half edges of the pipe flute and tuning; (6) molding: and after the paint is painted, the pipe flute is processed after the paint is dried and hardened. According to the invention, any bamboo materials with different fiber densities are cut into strips and dried in the shade, so that the drying time is greatly shortened, the advantages of the bamboo musical instrument are reserved, and the defects of the bamboo musical instrument are overcome.

Description

Bamboo vertical blowing pipe flute processing technology
Technical Field
The invention belongs to the technical field of wind instruments, and in particular relates to a processing technology of a bamboo vertical blowing pipe flute.
Background
The traditional bamboo wind instrument is slow in manufacturing speed, high in cost and high in price, because the bamboo is difficult to obtain, firstly, in the aspect of material selection, the most preferred is the cassia bamboo, also called as the rigid bamboo, secondly, the phyllostachys pubescens, also called as the phyllostachys pubescens, the light is the bamboo and needs a period of years in the shade drying stage, the bamboo cannot be baked by fire, steamed and sun-dried or the fibers in the bamboo can be damaged, the tone color of the instrument is affected, the bamboo instrument manufactured by the traditional method is easily cracked under the influence of temperature and humidity, especially in a dry area or in a dry season, and once damaged, the traditional bamboo wind instrument cannot completely meet the demands of people.
Disclosure of Invention
The invention mainly aims to provide a processing technology of a bamboo vertical blowing pipe flute, which can effectively solve the problems in the background technology.
In order to achieve the above purpose, the technical scheme adopted by the invention is as follows: a processing technology of bamboo vertical blowing pipe flute specifically comprises the following steps:
(1) Selecting materials: selecting bamboo materials with different fiber densities;
(2) And (3) treatment: cutting bamboo into strips, and naturally drying the bamboo cut into strips in the shade to ensure that the water content is lower than 5%;
(3) Splicing: the natural shade strip bamboo is spliced into a plate by using biological glue according to the length, width and thickness required by the pipe flute;
(4) And (3) primary processing: carving the inner cavity and the outer cavity of the flute half side by using a machine, and opening a sound hole, a top opening or a ground opening;
(5) And (3) finishing: manually adjusting the shape, inner cavity and outer cavity of the pipe flute, bonding two half edges of the pipe flute and tuning;
(6) And (3) forming: and after the paint is painted, the pipe flute is processed after the paint is dried and hardened.
Further preferably, in the step (2), the bamboo is cut into strips with a cross section of 5×5 mm.
Preferably, in the splicing in the step (3), the bio-glue used is fish glue.
Preferably, the vertical blowing pipe flute is of a ruler eight.
Preferably, in the preliminary processing in the step (4), the open top and bottom openings are tapered holes.
Preferably, in the step (2), the natural drying time in the shade is 2-3 months.
Preferably, in the step (6), a lacquer process is adopted to paint the pipe flute with lacquer.
Preferably, the ruler eight is a straight pipe.
Preferably, the ruler eight is an elbow.
The bamboo vertical blowing pipe flute manufactured by the prior art has the internal stress that fibers in the bamboo wall are mutually pulled, so that the bamboo vertical blowing pipe flute is affected by temperature and humidity in a dry area, and the pipe flute is cracked due to stress concentration.
Compared with the prior art, the invention has the following beneficial effects:
1. according to the invention, any bamboo material with different fiber densities is cut into strips and dried in the shade, and the bamboo material is not baked, steamed and sun-cured by fire, so that the fiber structure inside the bamboo strips is ensured, the time from the shade drying to the designated water content is greatly shortened, the cut bamboo material in the strips loses most of internal stress among fibers, and the pipe flute manufactured by the bamboo material in the strips is not cracked in a dry area or in a dry season, so that the effects of preventing cracking of musical instruments and improving tone quality are achieved.
2. The invention adopts the method that any bamboo material with different fiber densities is cut into a plurality of strips with the cross sections of 5 multiplied by 5mm, the strips of bamboo material are spliced into a plate material according to the required width and length of the pipe flute through biological glue, the inner cavity and the outer cavity of the half of the pipe flute are processed on the plate material, the other half of the pipe flute are bonded together, the biological glue used for bonding the strips of bamboo material with the cross sections of 5 multiplied by 5mm into the plate material does not influence the vibration between air and the pipe flute, and the tone color is more transparent.
3. The invention adopts a lacquer coating process, uses lacquer to coat the pipe flute, is natural and environment-friendly, and is waterproof and corrosion-resistant.
In summary, the processing technology of the bamboo flute with the vertical blowing pipe not only maintains the advantages of bamboo musical instruments, but also overcomes the defects of difficult material taking, easy cracking and difficult long-term storage of bamboo musical instruments.
Drawings
FIG. 1 is a schematic view of a sheet of the present invention;
FIG. 2 is a schematic view of the processing cavity of a straight tube according to the present invention;
FIG. 3 is a schematic view of the outer cavity of the straight tube processing of the present invention;
FIG. 4 is a schematic view of the straight tube forming of the present invention;
FIG. 5 is a schematic view of a second embodiment of the present invention;
FIG. 6 is a schematic view of a tube bending lumen according to the present invention;
FIG. 7 is a schematic view of an outer chamber for pipe bending in accordance with the present invention;
FIG. 8 is a schematic view of the bend forming of the present invention;
FIG. 9 is a diagram of an acoustic test of the present invention;
FIG. 10 is a graph of acoustic contrast according to the present invention.
Detailed Description
The present invention is further illustrated, but is not limited, by the following examples, and any technical solution based on transformation or reasoning of the present invention falls within the scope of protection of the present invention.
Example 1
As shown in fig. 1-4, the embodiment provides a processing technology of bamboo vertical blowing pipe flute, which specifically includes the following steps:
(1) Selecting materials: selecting bamboo materials with different fiber densities;
(2) And (3) treatment: cutting bamboo into strips, and naturally drying the bamboo cut into strips in the shade to ensure that the water content is lower than 5%;
(3) Splicing: the natural shade strip bamboo is spliced into a plate by using biological glue according to the length, width and thickness required by the pipe flute;
(4) And (3) primary processing: carving the inner cavity and the outer cavity of the flute half side by using a machine, and opening a sound hole, a top opening or a ground opening;
(5) And (3) finishing: manually adjusting the shape, inner cavity and outer cavity of the pipe flute, bonding two half edges of the pipe flute and tuning;
(6) And (3) forming: and after the paint is painted, the pipe flute is processed after the paint is dried and hardened.
Further preferably, in the step (2), the bamboo is cut into strips with a cross section of 5×5 mm.
Preferably, in the splicing in the step (3), the bio-glue used is fish glue.
Preferably, the vertical blowing pipe flute is of a ruler eight.
Preferably, in the preliminary processing in the step (4), the open top and bottom openings are tapered holes.
Preferably, in the step (2), the natural drying time in the shade is 2-3 months.
Preferably, in the step (6), a lacquer process is adopted to paint the pipe flute with lacquer.
Preferably, the ruler eight is a straight pipe.
The straight pipe ruler eight adopts the processing technology of the invention to process the cross section shape of the inner cavity and the outer cavity into a quadrangle and a regular polygon, and the inner wall of the straight pipe ruler eight has a certain gathering effect on the blown air flow, thus the blown sound has a unique tone.
Example two
As shown in fig. 5-8, a bamboo vertical blowing pipe flute processing technology specifically comprises the following steps:
(1) Selecting materials: selecting bamboo materials with different fiber densities;
(2) And (3) treatment: cutting bamboo into strips, and naturally drying the bamboo cut into strips in the shade to ensure that the water content is lower than 5%;
(3) Splicing: the natural shade strip bamboo is spliced into a plate by using biological glue according to the length, width and thickness required by the pipe flute;
(4) And (3) primary processing: carving the inner cavity and the outer cavity of the flute half side by using a machine, and opening a sound hole, a top opening or a ground opening;
(5) And (3) finishing: manually adjusting the shape, inner cavity and outer cavity of the pipe flute, bonding two half edges of the pipe flute and tuning;
(6) And (3) forming: and after the paint is painted, the pipe flute is processed after the paint is dried and hardened.
Further preferably, in the step (2), the bamboo is cut into strips with a cross section of 5×5 mm.
Preferably, in the splicing in the step (3), the bio-glue used is fish glue.
Preferably, the vertical blowing pipe flute is of a ruler eight.
Preferably, in the preliminary processing in the step (4), the open top and bottom openings are tapered holes.
Preferably, in the step (2), the natural drying time in the shade is 2-3 months.
Preferably, in the step (6), a lacquer process is adopted to paint the pipe flute with lacquer.
Preferably, the ruler eight is an elbow.
Selecting any bamboo material with different fiber densities, cutting the bamboo material into strips without considering the variety types of the bamboo material, drying the whole bamboo material in shade to the specified water content for a plurality of years, baking, stewing or sun drying the bamboo material by fire, otherwise softening the fibers in the bamboo material to cause resonance incompatibility, preventing the sound wave transmission from being blocked, and cutting the bamboo material into strips, wherein the water content of the bamboo material cut into strips is lower than 5% only by 2-3 months, the bamboo material cut into strips has no internal stress among fibers at the beginning, the bamboo material cut into strips with the cross section of 5X 5mm due to the internal stress among the fibers under the influence of temperature and humidity, the biological glue consumption used for bonding the strip bamboo material can not influence the vibration of the bamboo material, the tone color is more transparent, the bamboo wood which is cut into strips is bonded into a plate without high-pressure pressing, the high-pressure pressing can change the fiber of the bamboo wood, the tone color of musical instruments is affected, the weight of musical instruments is increased, the pipe flute manufactured through the process is analyzed in real time through test software as shown in fig. 9, the more peaks of the relative height are achieved, the larger resonance representing the tone color is, the position of the peaks of the relative height is changed without reduction in quantity under the condition of air flow change as shown in fig. 10, the excellent performance representing the musical instruments is represented, namely, on the premise of ensuring the relative large resonance, the different tone areas keep good balance, and further, the pipe flute coated with the lacquer by using the lacquer painting process is natural and environment-friendly, waterproof and corrosion-resistant, and easy to store.
The used biological glue is fish glue, the fish glue adhesive is prepared by organic matters prepared from fish skin, and the gel-shaped fish glue is prepared by adding water and dissolving at 40-50 ℃ (room temperature can be also used, but the time is longer, and is usually more than 24 hours).
The processing technology of the pipe flute is also suitable for traditional musical instruments such as flute, vertical bamboo flute, pipe and the like.
The inspection report of the sample number AJDA422W00223 is given by the product quality supervision inspection and detection institute of Sichuan province, limited liability company of the adult product quality inspection institute according to the general technical conditions of QB/T1947.1-2012 national air-song instruments and the technical conditions of enterprises in the following table 1.
TABLE 1
Figure BDA0003975205660000061
Figure BDA0003975205660000071
The foregoing shows and describes the basic principles and main features of the present invention and its advantages. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present invention, and various changes and modifications may be made without departing from the spirit and scope of the invention, which is defined in the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims (9)

1. The processing technology of the bamboo vertical blowing pipe flute is characterized by comprising the following steps of:
(1) Selecting materials: selecting bamboo materials with different fiber densities;
(2) And (3) treatment: cutting bamboo into strips, and naturally drying the bamboo cut into strips in the shade to ensure that the water content is lower than 5%;
(3) Splicing: the natural shade strip bamboo is spliced into a plate by using biological glue according to the length, width and thickness required by the pipe flute;
(4) And (3) primary processing: carving the inner cavity and the outer cavity of the flute half side by using a machine, and opening a sound hole, a top opening or a ground opening;
(5) And (3) finishing: manually adjusting the shape, inner cavity and outer cavity of the pipe flute, bonding two half edges of the pipe flute and tuning;
(6) And (3) forming: and after the paint is painted, the pipe flute is processed after the paint is dried and hardened.
2. The bamboo flute processing process according to claim 1, wherein in the step (2), bamboo is cut into strips with a cross section of 5 x 5 mm.
3. The process of claim 1, wherein the bio-glue used in the splicing in step (3) is fish glue.
4. A process for manufacturing a bamboo clarinet flute according to any one of claims 1-3, wherein the clarinet flute is of scale eight.
5. A bamboo flute processing process according to any one of claims 1-3, wherein said bamboo flute (4) is formed with conical holes for the top and bottom openings.
6. A bamboo clarinet flute processing process according to any one of claims 1-3, wherein in said step (2) of processing, the natural drying in the shade takes 2-3 months.
7. A process for producing bamboo clarinet flute as defined in any one of claims 1-3, wherein said step (6) is carried out by painting said clarinet flute during said shaping.
8. The process for manufacturing a bamboo flute as defined in claim 4 wherein said ruler eight is a straight tube.
9. The process for manufacturing a bamboo clarinet flute according to claim 4, wherein the ruler eight is an elbow.
CN202211533129.XA 2022-12-01 2022-12-01 Bamboo vertical blowing pipe flute processing technology Pending CN116252369A (en)

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Citations (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP3020515U (en) * 1995-07-14 1996-02-02 稔喜 小田 Simple type shakuhachi
KR20000040033A (en) * 1998-12-17 2000-07-05 박성기 Method for manufacturing bamboo flute
CN1486825A (en) * 2002-07-26 2004-04-07 雅马哈株式会社 Method for making wooden parts of musical instrument, wooden parts for musical instrument use and musical instrument including the same
JP2005316419A (en) * 2004-03-29 2005-11-10 Takao Nishifuji Flute
JP2007196692A (en) * 2007-03-29 2007-08-09 Yamaha Corp Manufacturing process of wooden instrument material, wooden instrument material manufactured by the process and musical instrument using the wooden instrument material
KR100753955B1 (en) * 2007-01-29 2007-09-06 대한민국(국립국악원장) Method for manufacturing large transverse bamboo flute using bamboo strips
KR20080072157A (en) * 2007-02-01 2008-08-06 담양군 Method for manufacturing the bamboo-wind instrument
CN102848439A (en) * 2012-08-20 2013-01-02 戈建林 Process for producing bamboo flute by using bamboo waste
SK1382012U1 (en) * 2012-11-12 2013-12-02 Jan Cerovsky Method for producing whistle tube musical instrument, especially recorder
CN110509371A (en) * 2019-08-21 2019-11-29 上海竹道文化传播有限公司 A kind of production method of vertical bamboo flute flute
CN112447154A (en) * 2019-09-04 2021-03-05 王省峣 Application of bamboo in bamboo flute and flute
CN112895050A (en) * 2019-12-03 2021-06-04 洪江市三哥竹业有限责任公司 Processing method of split bamboo arrow shaft
CN113299253A (en) * 2021-05-25 2021-08-24 李成兵 Preparation method of anti-cracking flute
DE102020121749A1 (en) * 2020-08-19 2022-02-24 Deutsche Holzveredelung Schmeing GmbH & Co. KG Process, resin pressed wood and use

Patent Citations (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP3020515U (en) * 1995-07-14 1996-02-02 稔喜 小田 Simple type shakuhachi
KR20000040033A (en) * 1998-12-17 2000-07-05 박성기 Method for manufacturing bamboo flute
CN1486825A (en) * 2002-07-26 2004-04-07 雅马哈株式会社 Method for making wooden parts of musical instrument, wooden parts for musical instrument use and musical instrument including the same
JP2005316419A (en) * 2004-03-29 2005-11-10 Takao Nishifuji Flute
KR100753955B1 (en) * 2007-01-29 2007-09-06 대한민국(국립국악원장) Method for manufacturing large transverse bamboo flute using bamboo strips
KR20080072157A (en) * 2007-02-01 2008-08-06 담양군 Method for manufacturing the bamboo-wind instrument
JP2007196692A (en) * 2007-03-29 2007-08-09 Yamaha Corp Manufacturing process of wooden instrument material, wooden instrument material manufactured by the process and musical instrument using the wooden instrument material
CN102848439A (en) * 2012-08-20 2013-01-02 戈建林 Process for producing bamboo flute by using bamboo waste
SK1382012U1 (en) * 2012-11-12 2013-12-02 Jan Cerovsky Method for producing whistle tube musical instrument, especially recorder
CN110509371A (en) * 2019-08-21 2019-11-29 上海竹道文化传播有限公司 A kind of production method of vertical bamboo flute flute
CN112447154A (en) * 2019-09-04 2021-03-05 王省峣 Application of bamboo in bamboo flute and flute
CN112895050A (en) * 2019-12-03 2021-06-04 洪江市三哥竹业有限责任公司 Processing method of split bamboo arrow shaft
DE102020121749A1 (en) * 2020-08-19 2022-02-24 Deutsche Holzveredelung Schmeing GmbH & Co. KG Process, resin pressed wood and use
CN113299253A (en) * 2021-05-25 2021-08-24 李成兵 Preparation method of anti-cracking flute

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