CN116240740A

CN116240740A - Intelligent picture arrangement embroidery machine and processing method of flashing fabric

Info

Publication number: CN116240740A
Application number: CN202211740363.XA
Authority: CN
Inventors: 林金练; 林少鹏; 林春晓; 肖伟霖
Original assignee: Fujian Yonthin Digital Control Technology Co ltd
Current assignee: Fujian Yonthin Digital Control Technology Co ltd
Priority date: 2022-12-30
Filing date: 2022-12-30
Publication date: 2023-06-09

Abstract

An intelligent picture arranging embroidery machine and a processing method of a flashing fabric. An intelligent pattern arranging embroidery machine comprises a table top device and a pattern arranging mechanism, wherein the table top device is used for placing a embroidered piece carrier, and the pattern arranging mechanism comprises a feeding device, a punching device and a belt pulling device; the feeding device comprises a plurality of trays, and each tray is provided with a strip of material; the punching device can be arranged above the table top device in a left-right moving way, and the drawstring device comprises a bracket and a pinch roller device. The invention can die cut the material strips with various colors and discharge colorful patterns. The material belt pulling device can pull the material belt to move backwards according to the punching usage amount of the material belt, and intelligent discharging is realized. The first clamping groove and the second clamping groove on the tray frame can arrange the trays into two rows, and the adjacent trays are staggered in the height direction and the front-back direction, so that the trays can be conveniently taken and placed, the material replacement of workers is faster, and the efficiency is improved.

Description

Intelligent picture arrangement embroidery machine and processing method of flashing fabric

Technical Field

The invention relates to the field of picture arranging machines, in particular to an intelligent picture arranging embroidery machine and a processing method of a flashing fabric.

Background

The laser sheet patterning machine is a device for patterning laser sheets. Many existing pattern arranging machines can only arrange the flashing sheets with one color, the produced products are single, and the pattern arranging efficiency is low.

Disclosure of Invention

The invention aims to overcome the defects and provide an intelligent pattern arranging embroidery machine with high pattern arranging efficiency and a processing method of a flashing fabric.

In order to achieve the above object, the technical solution of the present invention is: an intelligent pattern arranging embroidery machine comprises a table top device and a pattern arranging mechanism, wherein the table top device is used for placing a embroidered piece carrier, and the pattern arranging mechanism comprises a feeding device, a punching device and a belt pulling device;

the feeding device comprises a plurality of trays, and each tray is provided with a strip of material;

the punching device can be arranged above the table top device in a left-right moving way and comprises a punching die and a plurality of punching rods, the punching die is arranged on the lower side of the punching rods, punching holes and material holes are formed in the punching die, the punching holes vertically penetrate through the upper end and the lower end of the punching die, the material holes transversely penetrate through the punching holes, and a material belt penetrates through each material hole; the punching rods can move up and down relative to the punching die, each punching rod corresponds to a punching hole, and the punching rods move down and vertically pass through the punching holes;

the belt pulling device comprises a bracket and a pinch roller device, the bracket is arranged at the rear of the stamping die, a plurality of carrier rollers are rotatably arranged on the bracket, the carrier rollers are coaxially arranged and arranged in a row, a material belt passing through the material holes is lapped on the carrier rollers, and a material belt is lapped on each carrier roller; the pinch roller device comprises a pinch roller capable of moving up and down, the bracket can move left and right, the carrier roller can be moved to the lower part of the pinch roller by moving the bracket, and the pinch roller can press a material belt on the carrier roller by moving the pinch roller downwards.

A plurality of punching rods of the punching device can respectively punch a material belt with one color, the multi-color material belt can provide multi-color paillettes, and the multi-color patterns are discharged through the multi-color paillettes. The material belt usage amount of each color is different, and the material belt pulling device can pull the material belt to move backwards according to the punching usage amount of the material belt, so that the material is intelligently discharged.

Preferably, the feeding device further comprises a tray frame, a plurality of tray grooves are formed in the tray frame, a first clamping groove and a second clamping groove are formed in two sides of each tray groove, the first clamping grooves of all the tray grooves are arranged in a row, the second clamping grooves of all the tray grooves are arranged in a row, and the bottom of each first clamping groove is arranged below the front of the bottom of each second clamping groove; every charging tray groove all is equipped with a charging tray, and the both sides of charging tray all are equipped with the pivot, and the charging tray of two adjacent charging tray inslot, the pivot of one of them charging tray both sides card simultaneously goes into first draw-in groove, and the pivot of another charging tray both sides card simultaneously goes into the second draw-in groove. The first clamping groove and the second clamping groove on the material tray frame can arrange the material trays into two rows, and the adjacent material trays are staggered in the height direction and the front-back direction, so that the material trays can be conveniently taken and placed, the material replacement of workers is faster, and the efficiency is improved.

Preferably, the pinch roller device further comprises a pinch roller frame, a swing rod, a pinch roller cylinder, a pinch roller motor and a reset spring, wherein the pinch roller is rotatably arranged on the swing rod, the swing rod is rotatably arranged on the pinch roller frame, the pinch roller cylinder is arranged on the pinch roller frame and used for driving the swing rod to rotate, and the pinch roller motor is arranged on the swing rod and used for driving the pinch roller to rotate; when the swing rod rotates to enable the pinch roller to swing downwards, the pinch roller can press a material belt on the carrier roller; two ends of the reset spring are respectively connected with the swing rod and the pressing wheel frame. The pinch roller device can cooperate with the carrier roller on the bracket to pull the material for a plurality of material strips.

Preferably, the material belt is provided with back glue, the material belt further comprises a material discharging shaft, the material discharging shaft is rotatably arranged at the rear of the belt pulling device, the first spiral surface and the second spiral surface are spirally wound, the first spiral surface and the second spiral surface are arranged in parallel, the first spiral surface can be adhered with the back glue, and the second spiral surface is not easy to adhere with the back glue. The material belt with different material discharging amounts can be discharged out of the graphic discharging machine by rotating the material discharging shaft, and the material belt can be prevented from winding.

Preferably, the table top device is a table top capable of moving back and forth or the table top device is a conveyer belt capable of conveying back and forth.

A processing method of a flash piece fabric comprises the following steps:

the punching rod of the punching device punches the material belt, cuts the embroidered sheet, continuously moves down and pushes the embroidered sheet down on the surface of the embroidered sheet carrier; the surface of the material belt is provided with a hot melt adhesive layer; the punching device comprises a punching die and a plurality of punching rods, the punching rods are arranged in a row, the punching die is arranged at the lower side of the punching rods, punching holes and material holes are formed in the punching die, the punching holes vertically penetrate through the upper end and the lower end of the punching die, the material holes transversely penetrate through the punching holes, and each material hole is provided with a material belt penetrating through; the punching rods can move up and down relative to the punching die, each punching rod corresponds to a punching hole, and the punching rods move down and vertically pass through the punching holes;

changing the relative position of the punching device and the embroidered sheet carrier, so that the punching device presses the embroidered sheet at different positions of the embroidered sheet carrier to form an embroidered sheet pattern;

and (3) attaching the embroidered sheet carrier with the embroidered sheet pattern to the fabric, and hot-pressing the embroidered sheet carrier and the fabric by using a hot press to enable the hot melt adhesive on the embroidered sheet to be hot-melted and bonded with the fabric.

Preferably, the color of the material strips in each material hole is different.

Preferably, after the embroidered sheet is pressed on the embroidered sheet carrier by the punching rod, the punching rod moves upwards to reset, the material belt is pulled by the belt pulling device to move backwards, the belt pulling device comprises a bracket and a pinch roller device, the bracket is arranged at the rear of the stamping die, a plurality of carrier rollers are rotatably arranged on the bracket, the plurality of carrier rollers are coaxially arranged and are arranged in a row, the material belt passing through the material holes is carried on the carrier rollers, and a material belt is carried on each carrier roller; the pinch roller device comprises a pinch roller capable of moving up and down, the bracket can move left and right, the carrier roller can be moved to the lower part of the pinch roller by moving the bracket, and the pinch roller can press a material belt on the carrier roller by moving the pinch roller downwards.

By adopting the technical scheme, the invention has the beneficial effects that: the invention can die cut the material strips with various colors and discharge colorful patterns. The material belt pulling device can pull the material belt to move backwards according to the punching usage amount of the material belt, and intelligent discharging is realized. The first clamping groove and the second clamping groove on the tray frame can arrange the trays into two rows, and the adjacent trays are staggered in the height direction and the front-back direction, so that the trays can be conveniently taken and placed, the material replacement of workers is faster, and the efficiency is improved.

Drawings

FIG. 1 is a schematic diagram of the structure of the present invention;

FIG. 2 is a schematic side view of the present invention;

FIG. 3 is a schematic view of a die cutting apparatus of the present invention;

FIG. 4 is a schematic view of the structure of the die of the present invention;

FIG. 5 is a schematic view of the structure of the feeding device of the present invention;

fig. 6 is a schematic structural view of the drawstring apparatus of the present invention.

The main reference numerals illustrate:

a picture arranging mechanism 10; a feeding device 1; a tray rack 11; a first card slot 111; a second clamping groove 112; a tray slot 113; a tray 12; a material belt 13; a punching device 2; a die cutting bar 21; a die 22; punching 221; a feed hole 222; a drawstring device 3; a bracket 31; a carrier roller 311; pinch roller device 32; a pressing wheel frame 321; pinch roller 322; a swing link 323; pinch roller motor 324; pinch roller cylinder 325; a return spring 326; a tabletop device 20; a discharge shaft 30.

Detailed Description

The invention is further described below with reference to the drawings and specific examples.

As shown in fig. 1 to 6, the intelligent pattern arranging embroidery machine of the present invention comprises a table device 20, a pattern arranging mechanism 10 and a material arranging shaft 30. The table top device 20 is used for placing the embroidered sheet carrier, and the table top device 20 is a table top capable of moving back and forth or the table top device is a conveyer belt capable of conveying back and forth.

The picture arranging mechanism 10 comprises a feeding device 1, a punching device 2 and a drawstring device 3.

The feeding device 1 comprises a tray frame 11 and a plurality of trays 12, wherein each tray 12 is led out of a strip 13. As shown in fig. 5, a plurality of tray grooves 113 are formed in the tray rack 11, a first clamping groove 111 and a second clamping groove 112 are formed in two sides of each tray groove 113, the first clamping grooves 111 of all tray grooves 113 are arranged in a row, the second clamping grooves 112 of all tray grooves 113 are arranged in a row, and the bottom of the first clamping groove 111 is arranged below the front bottom of the second clamping groove 1112; the bottom of the first clamping groove 111 is obliquely below the front side of the second clamping groove. Each tray groove 113 is provided with a tray 12, two sides of each tray 12 are provided with rotating shafts, the trays in two adjacent tray grooves 113 are clamped into the first clamping groove simultaneously by the rotating shafts on two sides of one tray 12, and the rotating shafts on two sides of the other tray 12 are clamped into the second clamping groove simultaneously. Thus, one of the two adjacent trays protrudes upwards, and the other tray protrudes forwards, so that people can conveniently take and put the trays.

The die cutting device 2 is disposed above the table device 20 so as to be movable left and right. As shown in fig. 3 and 4, the die-cutting device 2 comprises a die 22 and a plurality of die-cutting rods 21, the plurality of die-cutting rods 21 are arranged in a row, the die 22 is arranged at the lower side of the die-cutting rods 21, the die 22 is provided with a punching hole 221 and a material hole 222, the punching hole 221 vertically penetrates through the upper end and the lower end of the die 22, the material hole 222 penetrates through the front end and the rear end of the die, the material hole 222 transversely penetrates through the punching hole 221, and each material hole 222 is penetrated by a material belt 13; the punching bar 21 is movable up and down relative to the die 22. A punching hole 221 is corresponding to the lower part of each punching rod 21, and the punching rods 21 can vertically pass through the punching holes 221 after moving downwards; punching the material strip in the material hole to obtain the flash sheet.

As shown in fig. 6, the pull tape device includes a bracket 31 and a pinch roller device 32; the bracket 31 can move left and right and is arranged in front of the belt arranging device 1, the bracket 31 comprises a frame body and a plurality of carrier rollers 311 rotatably arranged on the frame body, and the plurality of carrier rollers 311 are arranged in a row from left to right. A plurality of material belts 13 are respectively lapped on a plurality of carrier rollers 311; the pinch roller device 32 comprises a pinch roller frame 321, a swing rod 323, a pinch roller cylinder 325, a pinch roller motor 324, a pinch roller 322 and a reset spring 326. The press wheel 322 is rotatably arranged on the swing rod 323, the swing rod 323 is rotatably arranged on the press wheel frame 321, the press wheel cylinder 325 is arranged on the press wheel frame 321 and used for driving the swing rod 323 to rotate, and the press wheel motor 324 is arranged on the swing rod 323 and used for driving the press wheel 322 to rotate; when the swing rod 323 rotates to enable the pressing wheel 322 to swing downwards, the pressing wheel 322 can press the material belt 13 on the carrier roller 311, and the pressing wheel 322 can pull the material belt 13 to move backwards. The piston rod of the pinch roller cylinder props against one end of the swing rod 323, the piston of the pinch roller cylinder stretches to push the swing rod to rotate, and two ends of the return spring 326 are respectively connected with one end of the swing rod and the pinch roller frame

The material belt 13 is provided with back glue, the material discharging shaft 30 is rotatably arranged at the rear of the belt pulling device, the first spiral surface and the second spiral surface are spirally wound, the first spiral surface and the second spiral surface are arranged in parallel, the first spiral surface can be adhered with the back glue, and the second spiral surface is not easy to be adhered with the back glue. The pinch roller lower hem pushes down the material area 2, pinch roller normal running fit bearing roller carries the material area to the row belt device, and the row material axle 11 of row belt device 1 rotates, and the epaxial first helicoid intermittent type nature of row contacts with the material area, produces intermittent type nature pulling force to the material area and discharges the material area backward.

A processing method of a flash piece fabric comprises the following steps:

cutting a material belt by adopting a cutting rod of the cutting device of the intelligent pattern arranging embroidery machine, cutting out an embroidered piece, continuously moving the cutting rod downwards and pushing the embroidered piece downwards on the surface of an embroidered piece carrier; the surface of the material belt is provided with a hot melt adhesive layer; the punching device comprises a punching die and a plurality of punching rods, the punching rods are arranged in a row, the punching die is arranged at the lower side of the punching rods, punching holes and material holes are formed in the punching die, the punching holes vertically penetrate through the upper end and the lower end of the punching die, the material holes transversely penetrate through the punching holes, and each material hole is provided with a material belt penetrating through; the punching rods can move up and down relative to the punching die, each punching rod corresponds to a punching hole, and the punching rods move down and vertically pass through the punching holes; after the punching rod presses the embroidered sheet on the embroidered sheet carrier, the punching rod moves upwards to reset, the material belt is pulled by the belt pulling device to move backwards, the belt pulling device comprises a bracket and a pinch roller device, the bracket is arranged at the rear of the stamping die, a plurality of carrier rollers are rotatably arranged on the bracket, the plurality of carrier rollers are coaxially arranged and arranged in a row, the material belt passing through the material holes is lapped on the carrier rollers, and each carrier roller is lapped with a material belt; the pinch roller device comprises a pinch roller capable of moving up and down, the bracket can move left and right, the carrier roller can be moved to the lower part of the pinch roller by moving the bracket, and the pinch roller can press a material belt on the carrier roller by moving the pinch roller downwards.

Changing the relative position of the punching device and the embroidered sheet carrier, so that the punching device presses the embroidered sheet at different positions of the embroidered sheet carrier to form an embroidered sheet pattern; the color of the material strips in each material hole is different; the embroidered sheets with different colors form a color pattern.

The foregoing description is only illustrative of the preferred embodiments of the present invention and is not intended to limit the scope of the invention, which is defined by the appended claims.

Claims

1. The intelligent picture arranging embroidery machine is characterized by comprising a table top device and a picture arranging mechanism, wherein the table top device is used for placing a embroidered piece carrier, and the picture arranging mechanism comprises a feeding device, a punching device and a drawstring device;

2. The intelligent map arranging embroidery machine according to claim 1, wherein the feeding device further comprises a tray frame, a plurality of tray grooves are formed in the tray frame, a first clamping groove and a second clamping groove are formed in two sides of each tray groove, the first clamping grooves of all tray grooves are arranged in a row, the second clamping grooves of all tray grooves are arranged in a row, and the bottom of each first clamping groove is arranged in front of and below the bottom of each second clamping groove; every charging tray groove all is equipped with a charging tray, and the both sides of charging tray all are equipped with the pivot, and the charging tray of two adjacent charging tray inslot, the pivot of one of them charging tray both sides card simultaneously goes into first draw-in groove, and the pivot of another charging tray both sides card simultaneously goes into the second draw-in groove.

3. The intelligent pattern arranging embroidery machine according to claim 1, wherein the pinch roller device further comprises a pinch roller frame, a swing rod, a pinch roller cylinder, a pinch roller motor and a reset spring, wherein the pinch roller is rotatably arranged on the swing rod, the swing rod is rotatably arranged on the pinch roller frame, the pinch roller cylinder is arranged on the pinch roller frame for driving the swing rod to rotate, and the pinch roller motor is arranged on the swing rod for driving the pinch roller to rotate; when the swing rod rotates to enable the pinch roller to swing downwards, the pinch roller can press a material belt on the carrier roller; two ends of the reset spring are respectively connected with the swing rod and the pressing wheel frame.

4. The intelligent pattern arranging embroidery machine according to claim 1, wherein the material belt is provided with back glue, the intelligent pattern arranging embroidery machine further comprises a material arranging shaft, the material arranging shaft is rotatably arranged at the rear of the tape pulling device, the spiral is wound with a first spiral surface and a second spiral surface, the first spiral surface and the second spiral surface are arranged in parallel, the back glue can be adhered to the first spiral surface, and the back glue is not easy to adhere to the second spiral surface.

5. The intelligent graphic-arranging embroidery machine according to claim 1, wherein the table top device is a table top capable of moving back and forth or the table top device is a conveyor belt capable of conveying back and forth.

6. The processing method of the flash piece fabric is characterized by comprising the following steps of:

7. The method of claim 6, wherein the color of the strip of material in each hole is different.

8. The method for processing a flash fabric according to claim 6, wherein after the punching rod presses the embroidered sheet on the embroidered sheet carrier, the punching rod moves upwards and resets, the material belt is pulled by the belt pulling device to move backwards, the belt pulling device comprises a bracket and a pinch roller device, the bracket is arranged behind the die, a plurality of carrier rollers are rotatably arranged on the bracket, the carrier rollers are coaxially arranged and arranged in a row, the material belt passing through the material holes is carried on the carrier rollers, and each carrier roller is carried with a material belt; the pinch roller device comprises a pinch roller capable of moving up and down, the bracket can move left and right, the carrier roller can be moved to the lower part of the pinch roller by moving the bracket, and the pinch roller can press a material belt on the carrier roller by moving the pinch roller downwards.