CN116218296A - High-weather-resistance coating composition for black backboard of photovoltaic cell assembly - Google Patents
High-weather-resistance coating composition for black backboard of photovoltaic cell assembly Download PDFInfo
- Publication number
- CN116218296A CN116218296A CN202211095651.4A CN202211095651A CN116218296A CN 116218296 A CN116218296 A CN 116218296A CN 202211095651 A CN202211095651 A CN 202211095651A CN 116218296 A CN116218296 A CN 116218296A
- Authority
- CN
- China
- Prior art keywords
- black
- parts
- coating composition
- resin
- photovoltaic back
- Prior art date
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- 239000008199 coating composition Substances 0.000 title claims abstract description 20
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 30
- 229920005989 resin Polymers 0.000 claims abstract description 22
- 239000011347 resin Substances 0.000 claims abstract description 22
- 239000004645 polyester resin Substances 0.000 claims abstract description 19
- 239000004925 Acrylic resin Substances 0.000 claims abstract description 18
- 229920000178 Acrylic resin Polymers 0.000 claims abstract description 18
- NBVXSUQYWXRMNV-UHFFFAOYSA-N fluoromethane Chemical compound FC NBVXSUQYWXRMNV-UHFFFAOYSA-N 0.000 claims abstract description 17
- 229920001225 polyester resin Polymers 0.000 claims abstract description 16
- 239000003085 diluting agent Substances 0.000 claims abstract description 9
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims abstract description 9
- 239000012752 auxiliary agent Substances 0.000 claims abstract description 7
- 239000011256 inorganic filler Substances 0.000 claims abstract description 7
- 229910003475 inorganic filler Inorganic materials 0.000 claims abstract description 7
- 239000000049 pigment Substances 0.000 claims abstract description 6
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 12
- 239000003054 catalyst Substances 0.000 claims description 11
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 claims description 10
- RRAMGCGOFNQTLD-UHFFFAOYSA-N hexamethylene diisocyanate Chemical compound O=C=NCCCCCCN=C=O RRAMGCGOFNQTLD-UHFFFAOYSA-N 0.000 claims description 10
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims description 10
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 9
- 229920001577 copolymer Polymers 0.000 claims description 8
- 239000002270 dispersing agent Substances 0.000 claims description 8
- 229920000728 polyester Polymers 0.000 claims description 8
- 238000009736 wetting Methods 0.000 claims description 8
- -1 (methyl) hydroxyl Chemical group 0.000 claims description 6
- 229940008841 1,6-hexamethylene diisocyanate Drugs 0.000 claims description 6
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 claims description 6
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 claims description 6
- 239000000178 monomer Substances 0.000 claims description 6
- DKPFZGUDAPQIHT-UHFFFAOYSA-N butyl acetate Chemical compound CCCCOC(C)=O DKPFZGUDAPQIHT-UHFFFAOYSA-N 0.000 claims description 5
- 239000006229 carbon black Substances 0.000 claims description 5
- 230000007062 hydrolysis Effects 0.000 claims description 5
- 238000006460 hydrolysis reaction Methods 0.000 claims description 5
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 claims description 4
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 4
- UKLDJPRMSDWDSL-UHFFFAOYSA-L [dibutyl(dodecanoyloxy)stannyl] dodecanoate Chemical compound CCCCCCCCCCCC(=O)O[Sn](CCCC)(CCCC)OC(=O)CCCCCCCCCCC UKLDJPRMSDWDSL-UHFFFAOYSA-L 0.000 claims description 4
- 239000002253 acid Substances 0.000 claims description 4
- 125000001931 aliphatic group Chemical group 0.000 claims description 4
- 125000000217 alkyl group Chemical group 0.000 claims description 4
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 claims description 4
- 229920001400 block copolymer Polymers 0.000 claims description 4
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 claims description 4
- 239000012975 dibutyltin dilaurate Substances 0.000 claims description 4
- 239000000843 powder Substances 0.000 claims description 4
- 229920006395 saturated elastomer Polymers 0.000 claims description 4
- 239000013638 trimer Substances 0.000 claims description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 3
- 229920003232 aliphatic polyester Polymers 0.000 claims description 3
- UUAGAQFQZIEFAH-UHFFFAOYSA-N chlorotrifluoroethylene Chemical group FC(F)=C(F)Cl UUAGAQFQZIEFAH-UHFFFAOYSA-N 0.000 claims description 3
- 125000000524 functional group Chemical group 0.000 claims description 3
- 239000003112 inhibitor Substances 0.000 claims description 3
- 150000002736 metal compounds Chemical group 0.000 claims description 3
- 235000012239 silicon dioxide Nutrition 0.000 claims description 3
- 239000000377 silicon dioxide Substances 0.000 claims description 3
- 239000005995 Aluminium silicate Substances 0.000 claims description 2
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 claims description 2
- 229910018487 Ni—Cr Inorganic materials 0.000 claims description 2
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 claims description 2
- GXDVEXJTVGRLNW-UHFFFAOYSA-N [Cr].[Cu] Chemical compound [Cr].[Cu] GXDVEXJTVGRLNW-UHFFFAOYSA-N 0.000 claims description 2
- XQBCVRSTVUHIGH-UHFFFAOYSA-L [dodecanoyloxy(dioctyl)stannyl] dodecanoate Chemical compound CCCCCCCCCCCC(=O)O[Sn](CCCCCCCC)(CCCCCCCC)OC(=O)CCCCCCCCCCC XQBCVRSTVUHIGH-UHFFFAOYSA-L 0.000 claims description 2
- 230000002378 acidificating effect Effects 0.000 claims description 2
- 235000012211 aluminium silicate Nutrition 0.000 claims description 2
- 230000000655 anti-hydrolysis Effects 0.000 claims description 2
- OHJMTUPIZMNBFR-UHFFFAOYSA-N biuret Chemical compound NC(=O)NC(N)=O OHJMTUPIZMNBFR-UHFFFAOYSA-N 0.000 claims description 2
- 235000010216 calcium carbonate Nutrition 0.000 claims description 2
- 229910000019 calcium carbonate Inorganic materials 0.000 claims description 2
- 229910052799 carbon Inorganic materials 0.000 claims description 2
- UPHIPHFJVNKLMR-UHFFFAOYSA-N chromium iron Chemical compound [Cr].[Fe] UPHIPHFJVNKLMR-UHFFFAOYSA-N 0.000 claims description 2
- VNNRSPGTAMTISX-UHFFFAOYSA-N chromium nickel Chemical compound [Cr].[Ni] VNNRSPGTAMTISX-UHFFFAOYSA-N 0.000 claims description 2
- 150000001875 compounds Chemical class 0.000 claims description 2
- 239000013530 defoamer Substances 0.000 claims description 2
- GUJOJGAPFQRJSV-UHFFFAOYSA-N dialuminum;dioxosilane;oxygen(2-);hydrate Chemical compound O.[O-2].[O-2].[O-2].[Al+3].[Al+3].O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O GUJOJGAPFQRJSV-UHFFFAOYSA-N 0.000 claims description 2
- SZVJSHCCFOBDDC-UHFFFAOYSA-N ferrosoferric oxide Chemical compound O=[Fe]O[Fe]O[Fe]=O SZVJSHCCFOBDDC-UHFFFAOYSA-N 0.000 claims description 2
- DALUDRGQOYMVLD-UHFFFAOYSA-N iron manganese Chemical compound [Mn].[Fe] DALUDRGQOYMVLD-UHFFFAOYSA-N 0.000 claims description 2
- NIMLQBUJDJZYEJ-UHFFFAOYSA-N isophorone diisocyanate Chemical compound CC1(C)CC(N=C=O)CC(C)(CN=C=O)C1 NIMLQBUJDJZYEJ-UHFFFAOYSA-N 0.000 claims description 2
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 claims description 2
- 239000010445 mica Substances 0.000 claims description 2
- 229910052618 mica group Inorganic materials 0.000 claims description 2
- REOJLIXKJWXUGB-UHFFFAOYSA-N mofebutazone Chemical group O=C1C(CCCC)C(=O)NN1C1=CC=CC=C1 REOJLIXKJWXUGB-UHFFFAOYSA-N 0.000 claims description 2
- 229910052901 montmorillonite Inorganic materials 0.000 claims description 2
- 229920000768 polyamine Polymers 0.000 claims description 2
- LLHKCFNBLRBOGN-UHFFFAOYSA-N propylene glycol methyl ether acetate Chemical compound COCC(C)OC(C)=O LLHKCFNBLRBOGN-UHFFFAOYSA-N 0.000 claims description 2
- 229920002379 silicone rubber Polymers 0.000 claims description 2
- KSBAEPSJVUENNK-UHFFFAOYSA-L tin(ii) 2-ethylhexanoate Chemical compound [Sn+2].CCCCC(CC)C([O-])=O.CCCCC(CC)C([O-])=O KSBAEPSJVUENNK-UHFFFAOYSA-L 0.000 claims description 2
- 239000004408 titanium dioxide Substances 0.000 claims description 2
- 235000010215 titanium dioxide Nutrition 0.000 claims description 2
- 239000008096 xylene Substances 0.000 claims description 2
- 239000000454 talc Substances 0.000 claims 2
- 229910052623 talc Inorganic materials 0.000 claims 2
- 235000012222 talc Nutrition 0.000 claims 2
- KCZQSKKNAGZQSZ-UHFFFAOYSA-N 1,3,5-tris(6-isocyanatohexyl)-1,3,5-triazin-2,4,6-trione Chemical compound O=C=NCCCCCCN1C(=O)N(CCCCCCN=C=O)C(=O)N(CCCCCCN=C=O)C1=O KCZQSKKNAGZQSZ-UHFFFAOYSA-N 0.000 claims 1
- 239000005058 Isophorone diisocyanate Substances 0.000 claims 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims 1
- VPKDCDLSJZCGKE-UHFFFAOYSA-N carbodiimide group Chemical group N=C=N VPKDCDLSJZCGKE-UHFFFAOYSA-N 0.000 claims 1
- 150000007942 carboxylates Chemical class 0.000 claims 1
- IXQWNVPHFNLUGD-UHFFFAOYSA-N iron titanium Chemical compound [Ti].[Fe] IXQWNVPHFNLUGD-UHFFFAOYSA-N 0.000 claims 1
- 239000004945 silicone rubber Substances 0.000 claims 1
- ADJMNWKZSCQHPS-UHFFFAOYSA-L zinc;6-methylheptanoate Chemical compound [Zn+2].CC(C)CCCCC([O-])=O.CC(C)CCCCC([O-])=O ADJMNWKZSCQHPS-UHFFFAOYSA-L 0.000 claims 1
- 238000000576 coating method Methods 0.000 abstract description 30
- 239000011248 coating agent Substances 0.000 abstract description 29
- 230000006750 UV protection Effects 0.000 abstract description 7
- 230000007547 defect Effects 0.000 abstract description 4
- 210000004027 cell Anatomy 0.000 description 11
- 239000005038 ethylene vinyl acetate Substances 0.000 description 10
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 10
- 238000002156 mixing Methods 0.000 description 7
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 6
- 239000011737 fluorine Substances 0.000 description 6
- 229910052731 fluorine Inorganic materials 0.000 description 6
- 230000032683 aging Effects 0.000 description 5
- 230000000052 comparative effect Effects 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 239000005057 Hexamethylene diisocyanate Substances 0.000 description 4
- 239000000853 adhesive Substances 0.000 description 4
- 230000001070 adhesive effect Effects 0.000 description 4
- 239000000306 component Substances 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- 229920000139 polyethylene terephthalate Polymers 0.000 description 4
- 239000005020 polyethylene terephthalate Substances 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- 241000269913 Pseudopleuronectes americanus Species 0.000 description 3
- 238000001035 drying Methods 0.000 description 3
- 238000009472 formulation Methods 0.000 description 3
- 239000010410 layer Substances 0.000 description 3
- 238000007789 sealing Methods 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- 239000012790 adhesive layer Substances 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 239000008358 core component Substances 0.000 description 2
- 238000003851 corona treatment Methods 0.000 description 2
- 229910021419 crystalline silicon Inorganic materials 0.000 description 2
- FPAFDBFIGPHWGO-UHFFFAOYSA-N dioxosilane;oxomagnesium;hydrate Chemical compound O.[Mg]=O.[Mg]=O.[Mg]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O FPAFDBFIGPHWGO-UHFFFAOYSA-N 0.000 description 2
- 238000005538 encapsulation Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000005022 packaging material Substances 0.000 description 2
- 238000011056 performance test Methods 0.000 description 2
- 238000009832 plasma treatment Methods 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 238000010998 test method Methods 0.000 description 2
- 238000004383 yellowing Methods 0.000 description 2
- 241000887125 Chaptalia nutans Species 0.000 description 1
- 229910001200 Ferrotitanium Inorganic materials 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- KZKGLGIVGQYOTG-UHFFFAOYSA-N [F].[Au] Chemical compound [F].[Au] KZKGLGIVGQYOTG-UHFFFAOYSA-N 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 239000002313 adhesive film Substances 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 150000001718 carbodiimides Chemical group 0.000 description 1
- 150000001733 carboxylic acid esters Chemical class 0.000 description 1
- 210000003850 cellular structure Anatomy 0.000 description 1
- 229920001688 coating polymer Polymers 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 230000032798 delamination Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000003618 dip coating Methods 0.000 description 1
- XAEHFYRPQZYFQS-UHFFFAOYSA-N dodecyl prop-2-enoate;2-hydroxyethyl prop-2-enoate Chemical compound OCCOC(=O)C=C.CCCCCCCCCCCCOC(=O)C=C XAEHFYRPQZYFQS-UHFFFAOYSA-N 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000010292 electrical insulation Methods 0.000 description 1
- 239000008393 encapsulating agent Substances 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000003628 erosive effect Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- FUZZWVXGSFPDMH-UHFFFAOYSA-N hexanoic acid Chemical group CCCCCC(O)=O FUZZWVXGSFPDMH-UHFFFAOYSA-N 0.000 description 1
- 229920006150 hyperbranched polyester Polymers 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 238000010248 power generation Methods 0.000 description 1
- 239000011342 resin composition Substances 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 229920006305 unsaturated polyester Polymers 0.000 description 1
- 229920001567 vinyl ester resin Polymers 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D127/00—Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Coating compositions based on derivatives of such polymers
- C09D127/02—Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Coating compositions based on derivatives of such polymers not modified by chemical after-treatment
- C09D127/12—Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Coating compositions based on derivatives of such polymers not modified by chemical after-treatment containing fluorine atoms
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D133/00—Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers
- C09D133/04—Homopolymers or copolymers of esters
- C09D133/06—Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, the oxygen atom being present only as part of the carboxyl radical
- C09D133/062—Copolymers with monomers not covered by C09D133/06
- C09D133/066—Copolymers with monomers not covered by C09D133/06 containing -OH groups
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D167/00—Coating compositions based on polyesters obtained by reactions forming a carboxylic ester link in the main chain; Coating compositions based on derivatives of such polymers
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
- H01L31/042—PV modules or arrays of single PV cells
- H01L31/048—Encapsulation of modules
- H01L31/0481—Encapsulation of modules characterised by the composition of the encapsulation material
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
- H01L31/042—PV modules or arrays of single PV cells
- H01L31/048—Encapsulation of modules
- H01L31/049—Protective back sheets
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2201/00—Properties
- C08L2201/08—Stabilised against heat, light or radiation or oxydation
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2203/00—Applications
- C08L2203/20—Applications use in electrical or conductive gadgets
- C08L2203/204—Applications use in electrical or conductive gadgets use in solar cells
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
Abstract
The invention provides a high weather-resistant coating composition for a black backboard of a photovoltaic cell assembly; the coating composition consists of a main agent and a curing agent, wherein the main agent comprises: 20-30 parts of fluorocarbon resin, 15-35 parts of acrylic resin, 10-30 parts of polyester resin, 10-20 parts of black pigment, 10-20 parts of inorganic filler, 1-5 parts of auxiliary agent and 90-130 parts of anhydrous diluent. According to the invention, the hydroxyl acrylic resin and the polyester resin with a special structure are mixed in the fluorocarbon resin, so that the adhesion force and the ultraviolet resistance of the black coating to the EVA are improved, and meanwhile, the adhesion force and the ultraviolet resistance of the black coating to PET are also improved, and the defect that the traditional fluorocarbon coating system is applied to black photovoltaic backboard coating is overcome.
Description
Technical Field
The invention belongs to the technical field of coatings, and relates to a high weather-resistant coating composition for a black backboard of a photovoltaic cell assembly.
Background
The photovoltaic module is a minimum indivisible photovoltaic cell assembly device which is integrated based on batteries, has encapsulation and internal connection and can independently provide direct current output. The single-chip generating capacity of the photovoltaic cell of the core component of the photovoltaic module is limited, and the core component of the photovoltaic module can be used as a power supply only by being connected in series and packaged into a module. The core photovoltaic cell in a photovoltaic module is typically encapsulated between a front glass on the solar light incident side and a photovoltaic backsheet disposed on the back side and sealed with an encapsulant material, typically an ethylene-vinyl acetate copolymer (EVA) resin. In order to ensure the service life of the photovoltaic module, the back plate is required to have better weather resistance and high sealing performance with the EVA adhesive layer.
With the vigorous development of integration of distributed photovoltaic and photovoltaic buildings in recent years, new requirements are put on the design of components, especially the appearance needs to be consistent in color system, and nowadays, integrated black components are increasingly popular, and the application of black photovoltaic back plates is also becoming wider. The black solar cell backboard is mainly used for a distributed power station and can achieve the color consistent with that of a black crystalline silicon cell slice and a black frame. The back plate has attractive color and can be coordinated with a building, meanwhile, the mechanical strength of the solar cell panel is guaranteed, and water vapor is prevented from penetrating into the sealing layer to influence the service life and the power generation efficiency of the cell. Because of the heat absorption effect of the black component, the black back plate has strict requirements on weather resistance in actual use, and has good environmental erosion resistance, electrical insulation, humidity and heat aging resistance, high temperature resistance and ultraviolet irradiation resistance.
Black back sheets are largely classified into a composite type and a coating type according to the type of adhesive layer. The composite back plate has high manufacturing cost due to the fact that the fluorine film is used as the bonding layer, the bonding property of the fluorine film and EVA is poor, and in addition, the fluorine film and the polyester base film are bonded through glue, so that the ageing and peeling problems easily occur in a high-humidity and hot environment. The coating type backboard is formed by compounding or coating materials such as fluorine-containing resin with weather resistance on a polyester base film and drying and curing. According to the prior art patents (CN 201410411372, CN20161053161, CN103805043 and the like), the requirements of the conventional white back plate on wet heat aging resistance and ultraviolet resistance are met, but the black back plate system has high product cost, and the problems of back plate delamination, poor adhesive force, poor weather resistance and ultraviolet resistance and the like still exist in the use process.
Disclosure of Invention
Aiming at the defects in the prior art, the invention provides the high weather-resistant coating composition for the black backboard of the photovoltaic cell component, which meets the performance requirements such as high cohesiveness, ultraviolet resistance, damp and heat resistance, weather resistance and the like, and can reduce the cost and enhance the efficiency.
The aim of the invention is realized by the following technical scheme:
the invention provides a high weather-resistant coating composition for a black photovoltaic backboard, which comprises a main agent and a curing agent, wherein the main agent comprises the following components:
20-30 parts of fluorocarbon resin,
15-35 parts of acrylic resin,
10-30 parts of polyester resin,
10-20 parts of black pigment,
10-20 parts of inorganic filler,
1-5 parts of an auxiliary agent,
90-130 parts of anhydrous diluent;
the curing agent is one or more of 1, 6-Hexamethylene Diisocyanate (HDI), isophorone diisocyanate (IPDI) trimer, 1, 6-Hexamethylene Diisocyanate (HDI) trimer and 1, 6-Hexamethylene Diisocyanate (HDI) biuret;
the mass ratio of the main agent to the curing agent is 100:10-100:15.
Wherein the curing agent is preferably 1, 6-Hexamethylene Diisocyanate (HDI) trimer with a solid content of 100%. Preferably, there is a kesi N3300.
As one embodiment, the fluorocarbon resin is selected from fluorocarbon resins (FEVE) copolymerized from solvent-soluble fluoroolefins and alkyl vinyl ethers or alkyl vinyl esters. The FEVE resin comprises one or two of trifluorochloroethylene type and tetrafluorochloroethylene type fluorocarbon resins which are mixed according to any proportion. The fluorocarbon resin preferably has a hydroxyl value of 50-70mgKOH/g, an acid value of less than or equal to 10mgKOH/g, a solid content of more than or equal to 55% and a fluorine content of about 20-35% by weight. Preferably JF-2XA, mo Bo coating chemical Co.Ltd, ZHM-2 of east fluorine chemical industry trifluoro chloroethylene or GK570 of large gold fluorine chemical Co.Ltd.
As one embodiment, the acrylic resin is a (meth) hydroxyacrylic resin having long alkyl chain of 12-50 carbons; the (methyl) hydroxyl acrylic resin with long alkyl chain of 12-50 carbon is obtained by copolymerizing one or more of long-chain (methyl) acrylic monomer, short-chain (methyl) acrylic monomer and hydroxyl (methyl) acrylic monomer.
As one embodiment, the acrylic resin comprises one or more of (methyl) acrylic ester-hydroxyethyl acrylate, propyl ester copolymer, (methyl) acrylic ester-propyl acrylate-hydroxyethyl acrylate, propyl ester copolymer, (methyl) acrylic ester-butyl acrylate-hydroxyethyl acrylate, propyl ester copolymer, (methyl) acrylic ester-vinyl acrylate-hydroxyethyl acrylate, propyl ester copolymer, (methyl) acrylic ester- (dodecyl acrylate-hydroxyethyl acrylate, propyl ester copolymer, (methyl) acrylic ester- (cetyl acrylate-hydroxyethyl acrylate, propyl ester copolymer according to any proportion.
As one embodiment, the polyester resins include saturated and unsaturated aliphatic polyester resins containing hydroxyl-terminated functional groups. The polyester resin composition of the present invention is a special aromatic ring-free structure, and aliphatic saturated and unsaturated polyester containing terminal hydroxyl groups. The acid value and hydroxyl value requirements of the polyester resin used in the present resin composition are: hydroxyl value is 20-30mgKOH/g; the acid value is less than or equal to 4mgKOH/g.
As one embodiment, the black pigment is formed by mixing one or more of silicon rubber carbon black, iron oxide black, iron chromium black, copper chromium black, iron manganese black, nickel chromium black, ferrotitanium black, black pearl powder and organic black dye according to any proportion. Carbon black is preferred.
As one embodiment, the inorganic filler is formed by mixing one or more of titanium dioxide, calcium carbonate, silicon dioxide, talcum powder, kaolin, barium sulfate, talcum powder, montmorillonite, mica powder, white carbon black and aluminum oxide according to any proportion.
As one embodiment, the auxiliary agent is formed by mixing one or more of wetting dispersant, catalyst, leveling agent, defoamer and hydrolysis resistance agent according to any proportion.
The wetting dispersant is formed by mixing one or more of copolymer solution containing acidic groups, acrylic block copolymer, hydroxyl functional carboxylic acid ester, hyperbranched polyester and polyamine block copolymer solution according to any proportion.
The catalyst is a metal compound catalyst, and the metal compound catalyst comprises one or more of stannous octoate, dibutyl tin dilaurate, dioctyl tin dilaurate, monobutyl triisooctoate and zinc isooctoate which are mixed according to any proportion. Dibutyl tin dilaurate is preferred.
The anti-hydrolysis agent is carbodiimide or polycarbodiimide compound.
As one embodiment, the auxiliary agent comprises 0.8-2.5 parts of wetting dispersant, 0.5-1 part of catalyst and 0-2 parts of hydrolysis resistance agent.
As an embodiment, the anhydrous diluent is one or more than two of the following solvents mixed according to any proportion: toluene, xylene, n-butyl acetate, ethyl acetate, butanone, cyclohexanone, methyl ethyl ketone, cyclohexane, propylene glycol methyl ether acetate.
Compared with the prior art, the invention has the following beneficial effects:
(1) The invention provides a high-weatherability coating which is used as a bonding layer of a black photovoltaic backboard, wherein the side chain of an acrylic resin blended with fluorocarbon resin contains a longer carbon chain, so that the bonding force can be improved by winding between the acrylic resin and the EVA resin, and in addition, the main chain of the acrylic resin has more ester bond groups, so that the adhesive force of the acrylic resin on a polyester base film can be improved;
(2) By simultaneously replacing and adding saturated and unsaturated aliphatic polyester resin containing hydroxyl-terminated functional groups into the black coating, the overall flexibility of the coating is improved, the brittleness is reduced, the adhesion to a substrate is further improved under the condition of ensuring better adhesion with EVA, and the ultraviolet aging resistance of a finished back plate is improved;
(3) The coating prepared by the invention can give consideration to the adhesion of the coating itself, a polyester base film and a packaging material, has high peel strength and excellent weather resistance and durability, and besides the introduction of conventional acrylic resin, the coating is matched with polyester resin with a special structure, so that the overall performance is improved, and the application cost of the coating is further greatly reduced.
Detailed Description
The present invention will be described in detail with reference to specific examples. The following examples will assist those skilled in the art in further understanding the present invention, but are not intended to limit the invention in any way. It should be noted that variations and modifications could be made by those skilled in the art without departing from the inventive concept. These are all within the scope of the present invention.
The main agent of the invention can be prepared by the following method: weighing anhydrous diluent, sequentially adding fluorocarbon resin, acrylic resin, polyester resin, black pigment, inorganic filler and wetting dispersant, uniformly dispersing at high speed, pouring into a sand mill, and grinding until the particle fineness is less than or equal to 2 mu m; and adding other assistants such as a catalyst, adding an anhydrous diluent to the solid content of 50%, dispersing and mixing at a high speed, filtering, sealing and filling in a drying container.
The high weather-resistant coating composition for the black photovoltaic backboard has the following specific application on a solar module: mixing the bonding coating main agent, a curing agent and a diluent in a prescribed proportion for 30min uniformly (the amount of the diluent depends on the preset coating thickness), coating on a polyester base film, and drying to prepare a high-bonding back plate; and laminating the prepared high-adhesion back plate with a battery assembly through an encapsulating material. The average thickness of the polyester base film is 150-300 mu m, and the material is mainly polyethylene terephthalate (PET); the encapsulation material is predominantly ethylene vinyl acetate copolymer (EVA).
The polyester base film is subjected to surface treatment before being coated with the bonding coating, and flame treatment, atmospheric pressure plasma treatment, corona treatment, low pressure plasma treatment, ultraviolet treatment and the like can be selected; in addition, corona treatment is preferred for a period of time of 1 to 10s; the coating mode can be selected from rolling coating, spraying, dip coating and brush coating; the thickness of the coating dry weight is 6-30 mu m, the curing temperature is 150-180 ℃ and the curing time is 10-30min.
Examples 1 to 9
The embodiment provides a high weather-resistant coating composition for a black photovoltaic backboard, which comprises a main agent and a curing agent; the specific formulation is shown in Table 1.
Comparative examples 1 to 7
The comparative example provides a coating composition for a black photovoltaic back sheet, comprising a main agent and a curing agent; the specific formulation is shown in Table 1.
Table 1 examples and comparative examples formulation tables
Wherein, the fluorocarbon resin is GK570 of Dajinfeier limited company, the acrylic resin 1 is ACR6730 of Gaoming Tongde chemical industry, the acrylic resin 2 is Borill BM51, the polyester resin 1 is Izeman polyester resin IC3020, the polyester resin 2 is east ocean textile GK680, the inorganic filler is Grace Syloid_ED30 silicon dioxide,desoxhick black 50L, wetting dispersant BYK-163, dibutyl tin dilaurate as catalyst and lang Yi as hydrolysis inhibitorThe curing agent is Desmodur N3300, and the solvent is butyl acetate.
Performance testing
The test method is as follows:
1. peel strength of back plate and EVA adhesive film
The peel strength values were recorded as determined according to national standard GB/T2790-1995.
2. Resistance to damp heat and ultraviolet ray:
the performance test of the photovoltaic cell backboard is carried out according to the GB/T2423.3 test method and the insulating backboard standard for the GB/T31034-2014 crystalline silicon solar cell module. The adhesion force of the sample is tested according to the standard of ISO-2409-2007 before and after the experiment; the yellowing index (DeltaYI) of the swatches was determined according to national standard GB 2409-80.
Table 2 results of performance tests for each of examples and comparative examples
Comparing the data in table 1, the coated black photovoltaic backboard prepared by the high-cohesiveness weather-resistant coating provided by the invention has high peeling strength with the packaging material, and can still maintain higher adhesive force after being aged for 2000 hours at high temperature and humidity than the comparative example. After being irradiated by UV180KWH, the adhesive force is good, and the yellowing index is smaller than 2.
In summary, the invention improves the adhesion force and the ultraviolet resistance of PET (polyethylene terephthalate) while improving the adhesion force and the wet heat resistance of a black coating and EVA by simultaneously mixing the hydroxy acrylic resin and the polyester resin with a special structure in the fluorocarbon resin, and solves the defect that the traditional fluorocarbon coating system is applied to black photovoltaic backboard coating. In addition, the invention improves the comprehensive ageing resistance of the coating, ensures better blackness and coverage rate, and solves the defect of poor damp-heat resistance and ultraviolet resistance of the traditional black coating.
The foregoing describes specific embodiments of the present invention. It is to be understood that the invention is not limited to the particular embodiments described above, and that various changes or modifications may be made by those skilled in the art within the scope of the appended claims without affecting the spirit of the invention. The embodiments of the present application and features in the embodiments may be combined with each other arbitrarily without conflict.
Claims (10)
1. A high weatherability coating composition for black photovoltaic back sheet comprising a main agent and a curing agent, characterized in that the main agent comprises:
20-30 parts of fluorocarbon resin,
15-35 parts of acrylic resin,
10-30 parts of polyester resin,
10-20 parts of black pigment,
10-20 parts of inorganic filler,
1-5 parts of an auxiliary agent,
90-130 parts of anhydrous diluent;
the curing agent is one or more of 1, 6-hexamethylene diisocyanate, isophorone diisocyanate trimer, 1, 6-hexamethylene diisocyanate trimer and 1, 6-hexamethylene diisocyanate biuret;
the mass ratio of the main agent to the curing agent is 100:10-100:15.
2. The high weathering coating composition for black photovoltaic back sheets according to claim 1, wherein the fluorocarbon resin is selected from solvent-soluble FEVE resins; comprises one or two of trifluorochloroethylene type fluorocarbon resin and tetrafluorochloroethylene type fluorocarbon resin.
3. The high weather resistant coating composition for black photovoltaic back sheet according to claim 1, wherein the acrylic resin is a (meth) hydroxyacrylic resin having a long alkyl chain of 12 to 50 carbons; the (methyl) hydroxyl acrylic resin with long alkyl chain of 12-50 carbon is obtained by copolymerizing one or more of long-chain (methyl) acrylic monomer, short-chain (methyl) acrylic monomer and hydroxyl (methyl) acrylic monomer.
4. The highly weatherable coating composition for a black photovoltaic back sheet according to claim 1, wherein the polyester resin is a saturated or unsaturated aliphatic polyester resin containing a hydroxyl-terminated functional group; the hydroxyl value of the polyester resin is 20-30mgKOH/g, and the acid value of the polyester resin is 0-4mgKOH/g.
5. The high weather resistant coating composition for black photovoltaic back sheet according to claim 1, wherein the black pigment is one or more of silicone rubber carbon black, iron oxide black, iron chromium black, copper chromium black, iron manganese black, nickel chromium black, titanium iron black, black pearlescent powder, organic black dye.
6. The high weather resistant coating composition for black photovoltaic back sheet according to claim 1, wherein the inorganic filler is one or more of titanium dioxide, calcium carbonate, silicon dioxide, talc, kaolin, barium sulfate, talc, montmorillonite, mica powder, white carbon black, and alumina.
7. The high weather resistant coating composition for black photovoltaic back sheet according to claim 1, wherein the auxiliary agent is one or more of wetting dispersant, catalyst, leveling agent, defoamer, and hydrolysis inhibitor.
8. The high weather resistant coating composition for black photovoltaic back sheet according to claim 1, wherein the auxiliary agent comprises 0.8 to 2.5 parts of wetting dispersant, 0.5 to 1 part of catalyst, and 0 to 2 parts of hydrolysis inhibitor.
9. The highly weatherable coating composition for black photovoltaic back sheets according to claim 7 or 8, wherein the wetting dispersant is one or more of an acidic group-containing copolymer solution, an acrylic block copolymer, a hydroxyl functional carboxylate, a highly branched polyester, a polyamine block copolymer solution; the catalyst is a metal compound catalyst and comprises one or more of stannous octoate, dibutyl tin dilaurate, dioctyl tin dilaurate, monobutyl triisooctoate and zinc isooctanoate; the anti-hydrolysis agent is carbodiimide or polycarbodiimide compound.
10. The highly weatherable coating composition for a black photovoltaic back sheet according to claim 1, wherein the anhydrous diluent is one or more of toluene, xylene, n-butyl acetate, ethyl acetate, butanone, cyclohexanone, methyl ethyl ketone, cyclohexane, propylene glycol methyl ether acetate.
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