CN116217259A - Method and device for removing impurities from industrial waste salt and roasting ceramsite - Google Patents
Method and device for removing impurities from industrial waste salt and roasting ceramsite Download PDFInfo
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- CN116217259A CN116217259A CN202211541865.XA CN202211541865A CN116217259A CN 116217259 A CN116217259 A CN 116217259A CN 202211541865 A CN202211541865 A CN 202211541865A CN 116217259 A CN116217259 A CN 116217259A
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- 239000012535 impurity Substances 0.000 title claims abstract description 127
- 150000003839 salts Chemical class 0.000 title claims abstract description 30
- 239000002440 industrial waste Substances 0.000 title claims abstract description 28
- 238000000034 method Methods 0.000 title claims abstract description 22
- 239000002245 particle Substances 0.000 claims abstract description 59
- 239000000428 dust Substances 0.000 claims abstract description 39
- 238000009825 accumulation Methods 0.000 claims abstract description 6
- 239000000919 ceramic Substances 0.000 claims description 29
- 239000007921 spray Substances 0.000 claims description 22
- 238000007789 sealing Methods 0.000 claims description 21
- 230000005540 biological transmission Effects 0.000 claims description 19
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims description 16
- 235000017491 Bambusa tulda Nutrition 0.000 claims description 16
- 241001330002 Bambuseae Species 0.000 claims description 16
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims description 16
- 239000011425 bamboo Substances 0.000 claims description 16
- 238000010304 firing Methods 0.000 claims description 11
- 238000000926 separation method Methods 0.000 claims description 10
- 244000309464 bull Species 0.000 claims description 8
- 230000000694 effects Effects 0.000 claims description 5
- 238000001914 filtration Methods 0.000 claims description 5
- 238000001354 calcination Methods 0.000 claims description 4
- 239000011148 porous material Substances 0.000 claims description 2
- 230000008878 coupling Effects 0.000 claims 1
- 238000010168 coupling process Methods 0.000 claims 1
- 238000005859 coupling reaction Methods 0.000 claims 1
- 238000007667 floating Methods 0.000 abstract description 10
- 238000007790 scraping Methods 0.000 abstract description 4
- 238000010030 laminating Methods 0.000 description 6
- 239000008187 granular material Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 2
- 230000002146 bilateral effect Effects 0.000 description 1
- 210000003298 dental enamel Anatomy 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/18—Drum screens
- B07B1/22—Revolving drums
- B07B1/26—Revolving drums with additional axial or radial movement of the drum
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/42—Drive mechanisms, regulating or controlling devices, or balancing devices, specially adapted for screens
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/46—Constructional details of screens in general; Cleaning or heating of screens
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/16—Rigid blades, e.g. scrapers; Flexible blades, e.g. wipers
- B08B1/165—Scrapers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/20—Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B33/00—Clay-wares
- C04B33/02—Preparing or treating the raw materials individually or as batches
- C04B33/13—Compounding ingredients
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B33/00—Clay-wares
- C04B33/02—Preparing or treating the raw materials individually or as batches
- C04B33/13—Compounding ingredients
- C04B33/132—Waste materials; Refuse; Residues
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B33/00—Clay-wares
- C04B33/32—Burning methods
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B38/00—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
- C04B38/009—Porous or hollow ceramic granular materials, e.g. microballoons
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Dispersion Chemistry (AREA)
- Environmental & Geological Engineering (AREA)
- Manufacture And Refinement Of Metals (AREA)
Abstract
The invention belongs to the technical field of roasting ceramsite, and particularly discloses a method and a device for roasting ceramsite by removing impurities from industrial waste salt. According to the invention, the fine impurity particles and the ceramsite can be separated by continuous shaking of the net drum, and the impurity removal and roasting of the ceramsite are realized, so that the situation that the fine impurity particles attach to the surface of the ceramsite to affect the full roasting of the ceramsite is avoided, the ceramsite can be roasted more fully, the surface of the baffle plate, which is attached to the net drum, can be continuously switched in the impurity removal and roasting process, dust impurities attached to the baffle plate can be cleaned through the scraping plate, the situation that the shaking degree of the net drum is affected due to the increase of friction between the dust impurities and the net drum caused by impurity accumulation is avoided, and meanwhile, the floating dust impurities generated during the shaking of the net drum can be continuously extracted and collected by the reciprocating motion of the piston, so that the dust attaching degree on the surface of the baffle plate is reduced.
Description
Technical Field
The invention belongs to the technical field of roasting ceramsite, and particularly relates to a method and a device for roasting ceramsite by removing impurities from industrial waste salt.
Background
Ceramsite, as the name implies, is a ceramic granule. The appearance characteristics of the ceramsite are mostly round or elliptic spheres, but some broken stone-imitating ceramsite are irregular broken stone shapes instead of round or elliptic spheres, and the ceramsite shapes are different according to different processes. The surface of the ceramic shell is a hard shell which is ceramic or enamel, has the functions of water insulation and air retention, and gives the ceramsite higher strength.
When the ceramic aggregate prepared from the industrial waste salt serving as a raw material is roasted, the ceramic aggregate can be attached to the outside of the ceramic aggregate due to the fact that more fine impurity particles exist in the ceramic aggregate, so that the ceramic aggregate cannot be fully roasted, and the quality of a ceramic finished product is affected.
Therefore, it is necessary to invent a method and a device for removing impurities and roasting ceramic grains from industrial waste salt to solve the problems.
Disclosure of Invention
The invention provides a method and a device for removing impurities and roasting ceramsite by using industrial waste salt, aiming at the problems in the prior art.
In order to achieve the above purpose, the present invention provides the following technical solutions: the utility model provides an industry salt edulcoration calcination haydite device, includes the support, the both sides of support are through connecting plate fixedly connected with enclosure, the outside fixedly connected with hanger plate of enclosure, two rotate between the enclosure and install the barrel, spacing annular has all been seted up to the bilateral symmetry of barrel, the top symmetry of support rotates installs the gyro wheel that is used for carrying out the support to spacing annular, one side fixed mounting of support has the motor, the output shaft fixedly connected with belt pulley of motor, the annular has been seted up in the outside of barrel, be connected through the drive belt between belt pulley and the annular that rotates, the inner wall of barrel is connected with the net section of thick bamboo through telescopic connection subassembly, the outside of net section of thick bamboo is equipped with and is used for driving its rocking subassembly, the first opening that corresponds has all been seted up on upper portion of barrel and net section of thick bamboo, the second opening has all been seted up to the lower part of barrel, third opening has been seted up to one side of second opening, all be equipped with seal the subassembly in first opening, second opening and the third opening, seal the inner wall fixedly connected with the annular, be used for sheltering from the inner wall of barrel and the sealed side of barrel to seal up the recess, shelter from the outside surface of barrel and the outside is used for sheltering from the outside, shelter from the outside and the equipment that the outside is connected with the sealing the surface, and sheltering from the outside and is equipped with.
Further, shielding subassembly includes the baffle, the outside and the laminating of net section of thick bamboo of baffle, the baffle is conveying banding, the inner wall of baffle is equipped with the transmission tooth, the inside both sides of recess all rotate and install the bracing piece, the outside fixed cover of bracing piece is equipped with first gear, first gear and transmission tooth meshing, be equipped with in the recess be used for with transmission tooth cooperation drive baffle pivoted drive assembly, recess inner wall fixedly connected with scraper blade, the scraper blade is laminated with the baffle, be close to the baffle outside of spray tube seted up with spray tube complex round hole.
Further, the drive assembly is including rotating the bull stick of installing at the recess middle part, the top of bull stick extends to the outside of enclosure, the outside fixed cover of bull stick is equipped with the second gear with transmission tooth meshing, the top fixedly connected with third gear of bull stick, the outside fixed cover of barrel is equipped with the crown block, the outside equidistance of crown block is encircleed and is equipped with the drive tooth with third gear meshing.
Further, the cavity has been seted up to the inside top of enclosure, be equipped with the piston in the cavity, the outside of piston is equipped with and is used for driving the piston and do reciprocating motion's pressing component with the cooperation of third gear, the gas pocket with the inside intercommunication of barrel is seted up to the outside lower part of enclosure, the outside fixedly connected with of enclosure and the body of gas pocket intercommunication, the body passes through communicating pipe and cavity bottom intercommunication, the discharge port with the cavity intercommunication has been seted up in the outside of enclosure, the inside threaded connection of discharge port has the collection shell, the filtration pore has been seted up in the outside of collection shell, the inside of gas pocket and discharge port all is equipped with the check valve.
Further, the pressing component comprises a push rod fixedly connected to the top of the piston, the top of the push rod extends out of the closed shell, a driving block is fixedly arranged at the bottom of the third gear, the driving block is specifically arranged to be a block-shaped component with cambered surfaces on two sides, the cambered surfaces can be abutted to the top of the push rod, and a first spring is arranged at the bottom of the piston.
Further, the telescopic connection assembly comprises a shell which is symmetrically and fixedly connected to the inner wall of the barrel, a T-shaped rod is slidably mounted in the shell, a second spring is arranged at the bottom of the T-shaped rod, the top of the T-shaped rod extends to the outer portion of the shell and is fixedly connected with a ring sleeve, and the ring sleeve is fixedly sleeved outside the net barrel.
Further, the rocking assembly comprises cambered surface blocks which are symmetrically and fixedly connected to the outer side of the net barrel, and a top block matched with the cambered surface blocks is fixedly connected to the lower portion of the inner wall of the closed shell.
Further, the seal assembly comprises a cover plate, the cover plate is respectively rotatably arranged in the first opening, the second opening and the third opening, the outer side of the cover plate is fixedly connected with an L-shaped plate, and the L-shaped plate is respectively in threaded connection with the cylinder body and the net cylinder through a screw rod.
A method for roasting ceramic granules by using the industrial waste salt impurity removal and roasting device, which comprises the following steps:
s1, pouring ceramsite blanks made of industrial waste salt into a net drum through a first opening when the ceramsite blank is used, and then sealing the first opening through a sealing assembly;
s2, starting a motor to drive an output shaft of the motor to drive a belt pulley to rotate, driving a cylinder to rotate through a transmission belt, driving a net cylinder to rotate through a telescopic connecting assembly, enabling internal ceramsite blanks to roll, connecting with a spray pipe through external fire supply equipment, supplying fire into the spray pipe, heating the inside of the cylinder, and roasting ceramsite in the net cylinder;
s3, shaking the net drum along with the rotation of the net drum by matching with the shaking assembly, so that fine impurities contained in the ceramsite can be shaken off to the lower side through holes of the net drum, fine impurity particles leave the ceramsite and fall on the inner wall of the cylinder, separation of the fine impurity particles and the ceramsite is realized, the fine impurity particles cannot be attached to the surface of the ceramsite, and the condition that the fine impurity particles attach to the surface of the ceramsite to influence the full roasting of the ceramsite is avoided, so that the ceramsite can be roasted more fully;
s4, the shielding surface attached to the net barrel is cleaned continuously by the shielding assembly, so that dust impurities cannot be accumulated on the shielding surface attached to the net barrel, the accumulation of the dust impurities can be prevented from affecting the shaking degree of the net barrel, the shaking degree of the net barrel is guaranteed, and the separation effect of the impurities is guaranteed;
s5, after roasting is completed, stopping the motor and external fire supply equipment, opening the sealing assembly to enable the third opening to be opened, lifting the sealing shell on one side by the lifting device in cooperation with the hanging hole hanging plate, lifting one side of the whole device, enabling the separated fine impurity particles in the device to slide to the third opening to drop out, and collecting the fine impurity particles;
s6, lifting the device is canceled, the sealing component in the second opening is opened, the other side of the device is lifted by the method, ceramsite is collected to the second opening and falls out through the second opening to be collected, and meanwhile some fine impurity particles which are not discharged are collected and discharged to the third opening.
The invention has the technical effects and advantages that:
1. according to the invention, the fine impurity particles can be separated from the ceramsite by continuous shaking of the net drum, and the impurity removal and roasting of the ceramsite are realized, so that the fine impurity particles cannot be attached to the surface of the ceramsite, the condition that the fine impurity particles attach to the surface of the ceramsite to influence the full roasting of the ceramsite is avoided, and the ceramsite can be roasted more fully;
2. according to the invention, the surface of the baffle plate, which is attached to the net barrel, can be continuously switched in the impurity removal roasting process, so that dust impurities attached to the baffle plate can be cleaned through the scraping plate, the surface of the baffle plate, which is attached to the net barrel, cannot be piled up, and the condition that the shaking degree of the net barrel is influenced due to the increase of friction between the baffle plate and the net barrel caused by impurity piling is avoided;
3. according to the invention, through the reciprocating motion of the piston, floating dust impurities generated when the net drum is rocked to remove impurities can be continuously extracted and collected, so that the content of floating dust in the drum body is reduced, and the degree of adhesion of the dust on the surface of the baffle plate is reduced;
according to the invention, the fine impurity particles and the ceramsite can be separated by continuous shaking of the net drum, the impurity removal and the roasting of the ceramsite are realized, so that the fine impurity particles cannot be attached to the surface of the ceramsite, the situation that the fine impurity particles attach to the surface of the ceramsite to affect the full roasting of the ceramsite is avoided, the ceramsite can be roasted more fully, the surface of the baffle plate, which is attached to the net drum, can be continuously switched in the impurity removal and roasting process, dust impurities attached to the baffle plate can be cleaned through the scraping plate, the surface of the baffle plate, which is attached to the net drum, cannot be accumulated, the situation that the shaking degree of the net drum is affected due to the increase of friction force between the baffle plate and the net drum is avoided, and meanwhile, the floating dust impurities generated when the net drum is shaken and removed can be extracted and collected through the reciprocating motion of the piston, so that the content of floating dust in the cylinder body is reduced, and the degree of dust attached to the surface of the baffle plate is reduced.
Additional features and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. The objectives and other advantages of the invention may be realized and attained by the structure particularly pointed out in the written description and drawings.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions of the prior art, the following description will briefly explain the drawings used in the embodiments or the description of the prior art, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings can be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 shows a schematic structural diagram of an industrial waste salt impurity removal and roasting ceramsite device according to an embodiment of the invention;
FIG. 2 is a schematic diagram showing a partial sectional structure of an industrial waste salt impurity removal and firing ceramsite device according to an embodiment of the present invention;
FIG. 3 shows an enlarged schematic view of the structure of FIG. 2A in accordance with an embodiment of the present invention;
FIG. 4 is a schematic diagram showing a cross-sectional structure of an industrial waste salt impurity removal and firing ceramsite device according to an embodiment of the present invention;
FIG. 5 shows an enlarged schematic view of the structure of FIG. 4 at B in accordance with an embodiment of the invention;
FIG. 6 shows a second schematic structural view of an industrial waste salt impurity removal and roasting ceramsite device according to an embodiment of the invention;
in the figure: 1. a bracket; 2. a closed shell; 3. a cylinder; 4. a motor; 5. a transmission belt; 6. a net drum; 7. a first gear; 8. a baffle; 9. a rotating rod; 10. a second gear; 11. a drive tooth; 12. a third gear; 13. a ring plate; 14. driving teeth; 15. a piston; 16. air holes; 17. a tube body; 18. collecting the shell; 19. a push rod; 20. a driving block; 21. a housing; 22. a T-bar; 23. a ring sleeve; 24. a cambered surface block; 25. a top block; 26. a first opening; 27. a second opening; 28. a third opening; 29. a cover plate; 30. an L-shaped plate; 31. a spray pipe; 32. a roller; 33. a scraper.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is apparent that the described embodiments are some embodiments of the present invention, but not all embodiments of the present invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
The invention provides an industrial waste salt impurity removing and roasting haydite device, as shown in figures 1-6, which comprises a bracket 1, wherein two sides of the bracket 1 are fixedly connected with a closed shell 2 through a connecting plate, the outer side of the closed shell 2 is fixedly connected with a hanging plate, the hanging plate is provided with hanging holes, the whole device can be conveniently lifted through the hanging holes, a cylinder body 3 is rotatably arranged between the two closed shells 2, two sides of the cylinder body 3 are symmetrically provided with limit ring grooves, the top of the bracket 1 is symmetrically rotatably provided with idler wheels 32 for supporting the limit ring grooves, one side of the bracket 1 is fixedly provided with a motor 4, the output shaft of the motor 4 is fixedly connected with a belt pulley, the outer side of the cylinder body 3 is provided with a rotary ring groove, the belt pulley is connected with the rotary ring groove through a transmission belt 5, the inner wall of the cylinder body 3 is connected with a net drum 6 through a telescopic connecting component, the outer part of the net drum 6 is provided with a shaking component for driving the net drum 6, corresponding first openings 26 are formed in the upper parts of the cylinder body 3 and the net cylinder 6, corresponding second openings 27 are formed in the lower parts of the cylinder body 3 and the net cylinder 6, a third opening 28 is formed in one side, far away from the second openings 27, of the lower part of the cylinder body 3, sealing components are arranged in the first openings 26, the second openings 27 and the third openings 28, grooves are formed in the inner wall of the sealing shell 2, shielding components which are used for shielding two ends of the net cylinder 6 and can clear shielding surfaces are arranged in the grooves, two ends of the net cylinder 6 are respectively attached to the surfaces of the adjacent shielding components, a spray pipe 31 used for connecting external fire supply equipment is arranged outside the sealing shell 2 on one side, the spray pipe 31 is communicated with the cylinder body 3, when the ceramic grain blank made of industrial waste salt is poured into the net cylinder 6 through the first openings 26, and then the first openings 26 are sealed through the sealing components, the motor 4 is started to drive the belt pulley to rotate so as to drive the cylinder 3 to rotate through the transmission belt 5, the cylinder 3 drives the net drum 6 to rotate through the telescopic connecting component, so that internal ceramic particle blanks can roll, the internal ceramic particle blanks are connected with the spray pipe 31 through external fire supply equipment and fire is supplied to the spray pipe 31, the internal part of the cylinder 3 is heated, ceramic particles in the net drum 6 are roasted, the net drum 6 can be rocked along with the rotation of the net drum 6 by matching with the rocking component, fine impurities contained in the ceramic particles can be shaken off to the lower part through holes of the net drum 6, fine impurity particles leave the ceramic particles and fall on the inner wall of the cylinder 3, separation of the fine impurity particles and the ceramic particles is realized, the fine impurity particles cannot be attached to the surface of the ceramic particles, the condition that the fine impurity particles attach to the surface of the ceramic particles to influence the full roasting of the ceramic particles is avoided, the utility model has the advantages of make the haydite can roast more abundant, shelter from the clearance of the shielding surface that the subassembly was continuous to carry out with net section of thick bamboo 6 laminating simultaneously, make can not pile up dust impurity on the shielding surface that is laminated with net section of thick bamboo 6, can avoid the piling up of dust impurity to influence the rocking degree of net section of thick bamboo 6, guarantee the rocking degree of net section of thick bamboo 6, thereby guarantee the separation effect of impurity, after accomplishing the calcination, stop motor 4 and external fire supply equipment, open the closure subassembly and make the third opening 28 open, lift by crane the closure shell 2 of lifting by crane device cooperation hanging hole hanger plate to one side, make the whole one side of device lift, make the tiny impurity granule that the separation of inside slide to third opening 28 department and make to drop away, can collect tiny impurity granule, haydite in the net section of thick bamboo 6 is collected to the low side this moment, cancel the lifting of device afterwards, open the closure subassembly in the second opening 27, through the method, the other side of the device is lifted, the ceramsite is collected by collecting the ceramsite to the second opening 27 and falling out through the second opening 27, and meanwhile, some fine impurity particles which are not discharged are collected and discharged to the third opening 28, so that the impurity removal roasting of the ceramsite is realized, the fine impurity particles cannot be attached to the surface of the ceramsite, and the situation that the fine impurity particles attach to the surface of the ceramsite to influence the full roasting of the ceramsite is avoided, so that the ceramsite can be roasted more fully.
As shown in fig. 3-6, shielding assembly includes baffle 8, baffle 8's outside and the laminating of net section of thick bamboo 6, baffle 8 is conveying banding, baffle 8's inner wall is equipped with transmission tooth 11, the inside both sides of recess all rotate and install the bracing piece, the outside fixed cover of bracing piece is equipped with first gear 7, first gear 7 and transmission tooth 11 meshing, be equipped with in the recess be used for with transmission tooth 11 cooperation drive baffle 8 pivoted actuating assembly, recess inner wall fixedly connected with scraper blade 33, scraper blade 33 and baffle 8 laminating, be close to the baffle 8 outside of spray tube 31 and seted up with spray tube 31 complex round hole, the setting of round hole makes spray tube 31 spun flame can enter into net section of thick bamboo 6 through baffle 8 and carry out the calcination to the haydite, cooperation drive assembly drive baffle 8 rotates when barrel 3 rotates, make baffle 8 and the continuous switch of one side of net section of thick bamboo 6 laminating, make baffle 8 on the dust impurity that adheres to obtain the clearance through scraper blade 33, make baffle 8 and net section of thick bamboo 6 laminating one side can not appear the piling up of impurity, make and avoid appearing because pile up and cause friction between the net section of thick bamboo 6 to increase influence net section of thick bamboo 6, the bottom that the dust is located the bottom that the plunger 33 that falls down can be opened the dust mouth that the plunger 33 falls down, the dust is opened to the bottom that the plunger is opened to the dust can be opened to the bottom of the mouth that the plunger, the plunger is opened.
As shown in fig. 1 and 3, the driving assembly comprises a rotating rod 9 rotatably mounted in the middle of the groove, the top of the rotating rod 9 extends to the outside of the closed shell 2, a second gear 10 meshed with a transmission gear 11 is fixedly sleeved on the outside of the rotating rod 9, a third gear 12 is fixedly connected to the top of the rotating rod 9, a ring plate 13 is fixedly sleeved on the outside of the cylinder body 3, driving gears 14 meshed with the third gear 12 are equidistantly and circumferentially arranged on the outer side of the ring plate 13, the cylinder body 3 rotates to drive the ring plate 13 to rotate, the driving gears 14 are matched with the driving gears 14 to drive the third gear 12 to rotate, so that the rotating rod 9 and the second gear 10 are driven to rotate, and the baffle 8 is driven to rotate by the matched transmission gears 11, so that the baffle 8 is driven to be driven.
As shown in fig. 3 and 6, a cavity is arranged above the inside of the closed shell 2, a piston 15 is arranged in the cavity, a pressing component matched with a third gear 12 for driving the piston 15 to reciprocate is arranged outside the piston 15, an air hole 16 communicated with the inside of the cylinder 3 is arranged at the lower part of the outer side of the closed shell 2, a pipe body 17 communicated with the air hole 16 is fixedly connected to the outer side of the closed shell 2, the pipe body 17 is communicated with the bottom of the cavity through a communicating pipe, a discharge hole communicated with the cavity is arranged at the outer side of the closed shell 2, a collecting shell 18 is connected with internal threads of the discharge hole, a filtering hole is arranged at the outer side of the collecting shell 18, one-way valves are arranged inside the air hole 16 and the discharge hole, the third gear 12 drives the piston 15 to reciprocate up and down in a rotating mode through the pressing component, dust impurities and air in the cavity are discharged outwards when the piston 15 descends, at this time, the check valve in the exhaust hole is opened, the check valve in the air hole 16 is closed, dust impurities enter the collecting shell 18 along with air through the exhaust hole, then the air is discharged through the filtering hole, the dust impurities are left in the collecting shell 18, air is pumped into the cavity when the piston 15 ascends, at this time, the check valve in the exhaust hole is closed, the check valve in the air hole 16 is opened, floating dust impurities generated in the impurity removal process are pumped into the cavity through the air hole 16, the pipe body 17 and the communicating pipe, and the floating dust impurities generated in the impurity removal process can be continuously extracted and collected by shaking the net drum 6 through the reciprocating motion of the piston 15, so that the content of floating dust in the barrel 3 is reduced, and the degree of adhesion of the dust on the surface of the baffle 8 is reduced.
As shown in fig. 3 and 6, the pressing assembly includes a push rod 19 fixedly connected to the top of the piston 15, the top of the push rod 19 extends out of the closed shell 2, a driving block 20 is fixedly installed at the bottom of the third gear 12, the driving block 20 is specifically configured as block members with cambered surfaces on two sides, the cambered surfaces can abut against the top of the push rod 19, a first spring is arranged at the bottom of the piston 15, the third gear 12 rotates to drive the driving block 20 to rotate, when the cambered surfaces of the driving block 20 rotate to abut against the push rod 19, the push rod 19 can be extruded to drive the piston 15 to descend and compress the first spring to deform to generate acting force, and after the driving block 20 leaves the push rod 19, the acting force is released by the first spring to drive the piston 15 to ascend, and the piston 15 can be driven to reciprocate by the continuous motion of the driving block 20.
As shown in fig. 3, the telescopic connection assembly comprises a shell 21 symmetrically and fixedly connected to the inner wall of the cylinder 3, a T-shaped rod 22 is slidably mounted in the shell 21, a second spring is arranged at the bottom of the T-shaped rod 22, the top of the T-shaped rod 22 extends to the outside of the shell 21 and is fixedly connected with a ring sleeve 23, the ring sleeve 23 is fixedly sleeved outside the net cylinder 6, the cylinder 3 rotates to drive the shell 21, the T-shaped rod 22 and the ring sleeve 23 to rotate, the net cylinder 6 is driven to rotate in a matched and shaking assembly to squeeze the net cylinder 6, when the net cylinder 6 is squeezed, the ring sleeve 23 and the T-shaped rod 22 are driven to compress the second spring to deform to generate acting force, then the squeezing of the net cylinder 6 is canceled, and at the moment, the acting force released by the second spring drives the T-shaped rod 22, the ring sleeve 23 and the net cylinder 6 to reset, and the matched and shaking assembly can realize continuous shaking of the net cylinder 6 along with continuous rotation of the net cylinder 6.
As shown in fig. 6, the shaking component includes a cambered surface block 24 symmetrically and fixedly connected to the outer side of the net barrel 6, a top block 25 matched with the cambered surface block 24 is fixedly connected to the lower portion of the inner wall of the closed shell 2, the net barrel 6 drives the cambered surface block 24 to rotate to abut against the top block 25, the cambered surface block 24 is extruded to drive the net barrel 6, the annular sleeve 23 and the T-shaped rod 22 to compress the second spring to enable the second spring to deform to generate acting force, when the cambered surface block 24 moves to be separated from the top block 25, the second spring releases the acting force to drive the net barrel 6, the annular sleeve 23 and the T-shaped rod 22 to reset, and the cambered surface block 24 is continuously abutted and separated from the top block 25 through continuous rotation of the net barrel 6, so that shaking of the net barrel 6 is continuously realized, and fine ceramic particles and impurities are shaken off, and the fine impurities are separated from the ceramic particles.
As shown in fig. 1-2, the sealing assembly comprises a cover plate 29, the cover plate 29 is rotatably installed in the first opening 26, the second opening 27 and the third opening 28 respectively, an L-shaped plate 30 is fixedly connected to the outer side of the cover plate 29, the L-shaped plate 30 is respectively in threaded connection with the cylinder 3 and the net drum 6 through screws, the positive rotation screws can separate the cover plate 29 from the cylinder 3 or the net drum 6, the cover plate 29 can be fixed, the cover plate 29 can be opened, and the reverse rotation screws can connect the cover plate 29 with the cylinder 3 and the net drum 6, so that the cover plate 29 is fixed.
A method for roasting ceramic grains by using the industrial waste salt impurity removal and roasting ceramic grain device, which comprises the following steps:
s1, when the ceramic grain blank made of industrial waste salt is used, pouring the ceramic grain blank into the net drum 6 through the first opening 26, and then closing the first opening 26 through a closing component;
s2, starting a motor 4 to drive a belt pulley to rotate, driving a cylinder 3 to rotate through a transmission belt 5, driving a net drum 6 to rotate through a telescopic connection assembly by the cylinder 3, enabling internal ceramsite blanks to roll, connecting with a spray pipe 31 through external fire supply equipment, supplying fire into the spray pipe 31, heating the inside of the cylinder 3, and roasting ceramsite in the net drum 6;
s3, shaking the net drum 6 along with the rotation of the net drum 6, shaking fine impurities contained in the ceramsite to the lower side through holes of the net drum 6, enabling fine impurity particles to leave the ceramsite and fall on the inner wall of the cylinder 3, separating the fine impurity particles from the ceramsite, and enabling the fine impurity particles not to be attached to the surface of the ceramsite, so that the condition that the fine impurity particles attach to the surface of the ceramsite to influence the full roasting of the ceramsite is avoided, and the ceramsite can be roasted more fully;
s4, the shielding surface attached to the net drum 6 is cleaned continuously by the shielding assembly, so that dust impurities cannot be accumulated on the shielding surface attached to the net drum 6, the accumulation of the dust impurities can be prevented from affecting the shaking degree of the net drum 6, the shaking degree of the net drum 6 is guaranteed, and the separation effect of the impurities is guaranteed;
s5, after roasting is completed, stopping the motor 4 and external fire supply equipment, opening the sealing assembly to enable the third opening 28 to be opened, lifting the sealing shell 2 on one side by the aid of the lifting device and the lifting hole lifting plate, lifting one side of the whole device, enabling the separated fine impurity particles in the device to slide to the third opening 28 to fall out, and collecting the fine impurity particles;
s6, lifting the device is canceled, the sealing component in the second opening 27 is opened, the other side of the device is lifted by the method, ceramsite is collected to the second opening 27 and falls out through the second opening 27 to be collected, and meanwhile some fine impurity particles which are not discharged are collected and discharged to the third opening 28.
Working principle: when in use, the haydite blank made of industrial waste salt is poured into the net barrel 6 through the first opening 26, then the first opening 26 is closed through the closing component, the haydite blank is connected with the spray pipe 31 through external fire supply equipment, fire is supplied into the spray pipe 31, the inside of the barrel 3 is heated, haydite in the net barrel 6 is roasted, the haydite sprayed by the spray pipe 31 can enter the net barrel 6 through the baffle 8 to roast the haydite, the motor 4 is started to drive the belt pulley to rotate, the barrel 3 is driven to rotate through the driving belt 5, the shell 21, the T-shaped rod 22 and the annular sleeve 23 are driven to rotate, the net barrel 6 is driven to rotate, when the net barrel 6 drives the cambered surface block 24 to rotate to be in contact with the top block 25, the cambered surface block 24 is extruded to drive the net barrel 6, the annular sleeve 23 and the T-shaped rod 22 to compress the second spring to deform to generate acting force, when the cambered surface block 24 moves to be separated from the top block 25, the second spring releases the acting force to drive the net barrel 6, the annular sleeve 23 and the T-shaped rod 22 to reset, and the net barrel 6 continuously rotates to enable the cambered surface block 24 to be continuously in collision and separation with the top block 25, so that the net barrel 6 is continuously rocked, internal ceramsite and fine impurity particles are rocked, the fine impurity particles are shaken off and separated from the ceramsite, fine impurities contained in the ceramsite can be shaken off to the lower side through the holes of the net barrel 6, the fine impurity particles leave the ceramsite and fall on the inner wall of the cylinder body 3, separation of the fine impurity particles and the ceramsite is realized, the fine impurity particles cannot be attached to the surface of the ceramsite, the condition that the fine impurity particles attach to the surface of the ceramsite to influence the full roasting of the ceramsite is avoided, the ceramsite can be roasted more fully, the cylinder body 3 rotates to drive the annular plate 13 to rotate and drive the teeth 14 to drive the third gear 12 to rotate, thereby driving the rotary rod 9 and the second gear 10 to rotate, and further cooperating with the teeth 11 to drive the baffle 8 to rotate, so that one surface of the baffle 8, which is attached to the net cylinder 6, is continuously switched, dust and impurities attached to the baffle 8 can be cleaned through the scraping plate 33, accumulation of dust and impurities on one surface of the baffle 8, which is attached to the net cylinder 6, is avoided, the condition that the shaking degree of the net cylinder 6 is influenced due to the increase of friction force between the baffle 8 and the net cylinder 6 caused by accumulation of impurities is avoided, the rotation of the third gear 12 drives the driving block 20 to rotate, when the cambered surface of the driving block 20 rotates to be in contact with the push rod 19, the push rod 19 is extruded to drive the piston 15 to descend and simultaneously compress the first spring to deform to generate acting force, and when the driving block 20 leaves the push rod 19, the first spring releases the acting force to drive the piston 15 to ascend, the piston 15 is driven to reciprocate by the continuous motion of the driving block 20, when the piston 15 descends, dust impurities and air in the cavity are discharged outwards, the one-way valve in the discharge hole is opened, the one-way valve in the air hole 16 is closed, the dust impurities enter the collecting shell 18 along with the air through the discharge hole, then the air is discharged through the filtering hole, the dust impurities are remained in the collecting shell 18, when the piston 15 ascends, the air is pumped into the cavity, the one-way valve in the discharge hole is closed, the one-way valve in the air hole 16 is opened, floating dust impurities generated in the impurity removing process are pumped into the cavity through the air hole 16, the pipe body 17 and the communicating pipe, and the floating dust impurities generated in the impurity removing process can be continuously pumped and collected by the reciprocating motion of the piston 15, after roasting is completed, the motor 4 and external fire supply equipment are stopped, the sealing assembly is opened to enable the third opening 28 to be opened, the lifting device is matched with the lifting hole lifting plate to lift the sealing shell 2 on one side, one side of the whole device is lifted, the separated fine impurity particles in the device slide to the third opening 28 to fall out, the fine impurity particles can be collected, at the moment, ceramsites in the net barrel 6 are collected to the lower side, then lifting of the device is canceled, the sealing assembly in the second opening 27 is opened, the ceramsites are collected to the second opening 27 to fall out through the second opening 27 to be collected, and meanwhile, some unreeled fine impurity particles are collected and discharged to the third opening 28, so that impurity removing roasting of the ceramsites is realized, the fine impurity particles cannot be attached to the surface of the ceramsites, the conditions that the fine impurity particles are attached to the surface of the ceramsites to influence the full roasting of the ceramsites are avoided, and the full roasting is enabled to be more complete.
Although the invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims (9)
1. The utility model provides an industry salt edulcoration calcination haydite device, includes support (1), its characterized in that: the utility model discloses a sealed shell, including support (1) and cylinder (3), the both sides of support (1) are through connecting plate fixedly connected with enclosure shell (2), the outside fixedly connected with hanger plate of enclosure shell (2), two rotation is installed between enclosure shell (2) cylinder (3), spacing annular groove has been seted up to the both sides symmetry of cylinder (3), gyro wheel (32) that are used for carrying out the support to spacing annular groove are installed in the top symmetry rotation of support (1), one side fixed mounting of support (1) has motor (4), the output shaft fixedly connected with belt pulley of motor (4), rotation annular groove has been seted up in the outside of cylinder (3), be connected with through drive belt (5) between belt pulley and the rotation annular groove, the inner wall of cylinder (3) is connected with cylinder (6) through flexible coupling assembling, cylinder (3) and cylinder (6)'s) outside is equipped with and is used for driving its rocking subassembly, cylinder (3) and cylinder (6) upper portion all are seted up corresponding first opening (26), cylinder (3) and cylinder (6) lower part all are seted up corresponding second opening (27), opening (27) have been seted up in cylinder (27) and cylinder (3) lower opening (27), opening (27) are all opened in the inner wall (28) of cylinder (27) is closed one side (27), be equipped with in the recess and be used for shielding the shielding component that can clear up shielding surface at screen drum (6) both ends, the both ends of screen drum (6) are laminated with adjacent shielding component surface respectively, one side the outside of enclosure (2) is equipped with spray tube (31) that are used for connecting external fire supply equipment, the intercommunication in spray tube (31) and barrel (3).
2. The industrial waste salt impurity removal and firing ceramsite device according to claim 1, wherein: the shielding assembly comprises a baffle (8), the outside of baffle (8) is laminated with a net section of thick bamboo (6), baffle (8) are conveying banding, the inner wall of baffle (8) is equipped with transmission tooth (11), the inside both sides of recess all rotate and install the bracing piece, the outside fixed cover of bracing piece is equipped with first gear (7), first gear (7) and transmission tooth (11) meshing, be equipped with in the recess and be used for driving baffle (8) pivoted drive assembly with transmission tooth (11) cooperation, recess inner wall fixedly connected with scraper blade (33), scraper blade (33) are laminated with baffle (8), be close to the cooperation of the baffle (8) outside of spray tube (31) set up with spray tube (31) complex round hole.
3. The industrial waste salt impurity removal and firing ceramsite device according to claim 2, wherein: the drive assembly is including rotating bull stick (9) of installing at the recess middle part, the outside that the top of bull stick (9) extends to enclosure (2), the outside fixed cover of bull stick (9) is equipped with second gear (10) with transmission tooth (11) meshing, the top fixedly connected with third gear (12) of bull stick (9), the outside fixed cover of barrel (3) is equipped with annular plate (13), the outside equidistance of annular plate (13) is encircleed and is equipped with driving tooth (14) with third gear (12) meshing.
4. The industrial waste salt impurity removal and firing ceramsite device according to claim 3, wherein: the inside top of enclosure (2) has seted up the cavity, be equipped with piston (15) in the cavity, the outside of piston (15) is equipped with and is used for driving the pressing component of reciprocating motion with third gear (12) cooperation, gas pocket (16) with inside intercommunication of barrel (3) are seted up to the outside lower part of enclosure (2), the outside fixedly connected with of enclosure (2) and body (17) of gas pocket (16) intercommunication, body (17) are through communicating pipe and cavity bottom intercommunication, the discharge port with the cavity intercommunication has been seted up in the outside of enclosure (2), the inside threaded connection of discharge port has collection shell (18), the filtration pore has been seted up in the outside of collection shell (18), the inside of gas pocket (16) and discharge port all is equipped with the check valve.
5. The industrial waste salt impurity removal and firing ceramsite device according to claim 4, wherein: the pressing assembly comprises a push rod (19) fixedly connected to the top of the piston (15), the top of the push rod (19) extends out of the closed shell (2), a driving block (20) is fixedly arranged at the bottom of the third gear (12), the driving block (20) is specifically arranged to be a block-shaped component with cambered surfaces on two sides, the cambered surfaces can be abutted against the top of the push rod (19), and a first spring is arranged at the bottom of the piston (15).
6. The industrial waste salt impurity removal and firing ceramsite device according to claim 1, wherein: the telescopic connection assembly comprises a shell (21) which is symmetrically and fixedly connected to the inner wall of the cylinder body (3), a T-shaped rod (22) is slidably arranged in the shell (21), a second spring is arranged at the bottom of the T-shaped rod (22), a ring sleeve (23) is fixedly connected to the outside of the shell (21) from the top of the T-shaped rod (22), and the ring sleeve (23) is fixedly sleeved outside the net cylinder (6).
7. The industrial waste salt impurity removal and firing ceramsite device according to claim 6, wherein: the shaking assembly comprises cambered surface blocks (24) symmetrically and fixedly connected to the outer side of the net drum (6), and a top block (25) matched with the cambered surface blocks (24) is fixedly connected to the lower portion of the inner wall of the closed shell (2).
8. The industrial waste salt impurity removal and firing ceramsite device according to claim 1, wherein: the sealing assembly comprises a cover plate (29), the cover plate (29) is respectively rotatably arranged in a first opening (26), a second opening (27) and a third opening (28), an L-shaped plate (30) is fixedly connected to the outer side of the cover plate (29), and the L-shaped plate (30) is respectively in threaded connection with the cylinder body (3) and the net cylinder (6) through a screw rod.
9. A method of firing using the industrial waste salt impurity removal and firing ceramsite apparatus of claims 1-8, characterized in that: the method comprises the following steps:
s1, when the ceramic grain blank made of industrial waste salt is used, the ceramic grain blank made of the industrial waste salt is poured into a net drum (6) through a first opening (26), and then the first opening (26) is closed through a closing component;
s2, starting a motor (4) to drive a belt pulley to rotate so as to drive a cylinder body (3) to rotate through a transmission belt (5), and driving a net cylinder (6) to rotate through a telescopic connection assembly by the cylinder body (3), so that internal ceramsite blanks can roll, and supplying fire into a spray pipe (31) through external fire supply equipment to heat the inside of the cylinder body (3) so as to bake ceramsite in the net cylinder (6);
s3, shaking the net drum (6) along with the rotation of the net drum (6) by matching with the shaking assembly, so that fine impurities contained in the ceramsite can be shaken off to the lower side through holes of the net drum (6), fine impurity particles leave the ceramsite and fall on the inner wall of the cylinder (3), separation of the fine impurity particles and the ceramsite is realized, the fine impurity particles cannot be attached to the surface of the ceramsite, and the condition that the fine impurity particles attach to the surface of the ceramsite to influence the full roasting of the ceramsite is avoided, so that the ceramsite can be roasted more fully;
s4, the shielding surface attached to the net drum (6) is cleaned continuously by the shielding assembly, so that dust impurities cannot be accumulated on the shielding surface attached to the net drum (6), the influence of accumulation of the dust impurities on the shaking degree of the net drum (6) can be avoided, the shaking degree of the net drum (6) is ensured, and the separation effect of the impurities is ensured;
s5, after roasting is completed, stopping the motor (4) and external fire supply equipment, opening the sealing assembly to enable the third opening (28) to be opened, lifting the sealing shell (2) on one side by matching the lifting device with the lifting hole lifting plate, lifting one side of the whole device, enabling the separated fine impurity particles in the device to slide to the third opening (28) to drop out, and collecting the fine impurity particles;
s6, lifting the device is canceled, the sealing component in the second opening (27) is opened, the other side of the device is lifted by the method, ceramsite is gathered to the second opening (27) and falls out through the second opening (27) to be collected, and meanwhile some fine impurity particles which are not discharged are gathered and discharged to the third opening (28).
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| CN202211541865.XA CN116217259A (en) | 2022-12-02 | 2022-12-02 | Method and device for removing impurities from industrial waste salt and roasting ceramsite |
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| CN202211541865.XA CN116217259A (en) | 2022-12-02 | 2022-12-02 | Method and device for removing impurities from industrial waste salt and roasting ceramsite |
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