CN116213896A - Fragile ceramic inner bushing for seamless tube welding and placing extractor thereof - Google Patents
Fragile ceramic inner bushing for seamless tube welding and placing extractor thereof Download PDFInfo
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- CN116213896A CN116213896A CN202310264471.2A CN202310264471A CN116213896A CN 116213896 A CN116213896 A CN 116213896A CN 202310264471 A CN202310264471 A CN 202310264471A CN 116213896 A CN116213896 A CN 116213896A
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- welding
- positioning
- guide rod
- placing
- pipe joint
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/32—Accessories
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/0026—Arc welding or cutting specially adapted for particular articles or work
- B23K9/0052—Welding of pipe panels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/04—Tubular or hollow articles
- B23K2101/06—Tubes
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Mechanical Engineering (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
- Arc Welding In General (AREA)
Abstract
The invention discloses a seamless tube welding process; belonging to the technical field of seamless pipe welding; the technical key points include the following steps: (1) The ceramic lining sleeve is selected to be sleeved on the placing extractor and fixed; (2) Placing the placing extractor together with the ceramic inner bushing from the non-welding end of the pipe joint with the processed groove, and extending the ceramic inner bushing from the other end to the welding end face of the pipe joint; (3) Fixing the placing extractor on the pipe joint, butting the pipe joint with the ceramic inner lining and the placing extractor with the seamless pipe, realizing coaxial positioning of the seamless pipe and the pipe joint under the positioning of the ceramic inner lining, keeping a gap of 1-2mm between the pipe joint and the end face of the seamless pipe, and spot welding 2-3 points on the circumference of the joint; (4) The welding of the interface is completed by using manual argon arc welding, gas shield welding, arc welding or a robot according to the conventional process requirements; the invention aims to provide a seamless tube welding process which is simple and convenient to operate, can realize accurate alignment and has good welding effect; the welding device is used for welding seamless pipes.
Description
Technical Field
The present invention relates to a welding process, and more particularly, to a seamless tube welding process.
Background
At present, three main modes exist for welding seamless steel pipes of a hydraulic system: most enterprises for producing hydraulic pipelines adopt special welding equipment for welding, and the special welding equipment is characterized by good welding quality and high efficiency, but requires large batch production of more auxiliary tools; the second type is simple special welding machine and robot welding, and certain batch and auxiliary tools are needed; thirdly, the welding is performed purely manually, more fixture clamps are not needed, and the welding method is suitable for special equipment customization, equipment transformation, few-batch personalized equipment customization and the like, but requires welding technicians to have higher technical level and operation skills. With the progress of society and the continuous improvement of the application level of engineering machinery, the demands of people for the diversity of functions of equipment are increasing, and the customized equipment production tends to be universal. The production welding of high-quality few-batch multi-specification pipelines becomes an urgent requirement.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a seamless pipe welding process which is simple and convenient to operate, can realize accurate alignment and has good welding effect.
The technical scheme of the invention is realized as follows: a seamless tube welding process comprising the steps of: (1) A ceramic inner bushing with the same inner diameter as the seamless pipe to be welded is selected to be sleeved on a matched placing extractor and fixed, so that the ceramic inner bushing cannot fall off;
(2) Placing the placing extractor together with the ceramic inner bushing from the non-welding end of the pipe joint with the processed groove, and extending the ceramic inner bushing from the other end to the welding end face of the pipe joint;
(3) Fixing the placing extractor on the pipe joint, butting the pipe joint with the ceramic inner lining and the placing extractor with the seamless pipe, placing the free end of the ceramic lining into the seamless pipe end, coaxially positioning the seamless pipe and the pipe joint under the positioning of the ceramic lining, keeping a gap of 1-2mm between the pipe joint and the end face of the seamless pipe, and fixing the pipe joint and the seamless pipe by spot welding 2-3 points on the circumference of the joint;
(4) The welding of the interface is completed by using manual argon arc welding, gas shield welding, arc welding or a robot according to the conventional process requirements;
the placing extractor consists of a guide rod, a positioning part which is arranged at the near end part of one end of the guide rod and is matched with the inner diameter of the fragile ceramic inner bushing, a tensioning mechanism which is arranged at the near end part of the other end of the guide rod and is matched with a pipe joint to be welded externally, and an impact sleeve which is movably sleeved on the guide rod on one side of the tensioning mechanism, which is far away from the positioning part.
In the seamless pipe welding process, the outer diameter of the guide rod is matched with the inner diameter of the fragile ceramic inner bushing to be fixed; the positioning part consists of a first positioning ring integrally formed on the outer wall of the guide rod, an annular positioning groove arranged at the proximal end part of the guide rod and a first movable baffle ring movably sleeved in the annular positioning groove; the space between the first positioning ring and the first movable baffle ring is adapted to the fragile ceramic inner bushing to be fixed; the outer circle and the inner circle of the first movable baffle ring are not concentric, and the to-be-fixed fragile ceramic inner bushing is fixed in a matched mode through the first positioning ring and the first movable baffle ring.
In the seamless pipe welding process, the positioning part consists of a positioning sleeve which is arranged on the outer wall of the guide rod and is matched with the inner diameter of the fragile ceramic inner bushing to be fixed, a second positioning ring which is arranged at one end of the positioning sleeve close to the center of the guide rod, a first positioning plate which is arranged at one end of the guide rod close to the positioning sleeve and is the same as the outer diameter of the positioning sleeve, and a second movable baffle ring which is movably sleeved at the periphery of the guide rod between the first positioning plate and the positioning sleeve; the outer circle and the inner circle of the second movable baffle ring are not concentric, and the to-be-fixed fragile ceramic inner bushing is fixed in a matched manner through the second positioning ring and the second movable baffle ring.
In the seamless pipe welding process, the tensioning mechanism consists of a third positioning ring arranged at the near end part of the other end of the guide rod, a rubber tensioning sleeve, a pressing plate and a compression nut which are sequentially arranged on the outer wall of the guide rod from inside to outside, and the outer wall of the guide rod is provided with external threads which are matched with the compression nut; in the initial state, the outer diameters of the rubber tensioning sleeve, the third positioning ring and the pressing plate are the same and are smaller than the inner diameter of the pipe joint to be welded, and the pressing plate is movably sleeved on the guide rod; when the fragile ceramic inner bushing is positioned at the welding position, the compression nut is positioned outside the pipe joint to be welded.
In the seamless pipe welding process, the end part of the other end of the guide rod is provided with the second locating plate, and the outer diameter of the second locating plate is larger than the inner diameter of the impact sleeve.
After the process is adopted, the structure of the extractor is arranged, so that the fragile ceramic inner bushing can be conveniently, quickly, stably and accurately arranged at the welding position of the pipe joint and the seamless pipe, and the welding effect is ensured. Meanwhile, the placing extractor and the ceramic inner bushing can be conveniently and rapidly taken out through the impact sleeve impacting the second positioning plate.
The structure of the invention can be used for small manual welding and large-batch robot welding. The novel medical instrument has the remarkable characteristics of low cost, convenience in use, wide application range and the like. Can save a large amount of production cost while guaranteeing the product quality for enterprises.
Drawings
The invention is described in further detail below in connection with the embodiments in the drawings, but is not to be construed as limiting the invention in any way.
FIG. 1 is a schematic view of the ceramic inner liner of the present invention;
FIG. 2 is a schematic cross-sectional view of the structure at A-A in FIG. 1;
FIG. 3 is a schematic view of the construction of embodiment 1 of the placement extractor of the present invention;
fig. 4 is a schematic view of the structure of the embodiment 2 of the placement extractor of the present invention.
In the figure: the device comprises a body 1, a triangular groove 2, a guide rod 3, a positioning part 4, a first positioning ring 4a, an annular positioning groove 4b, a first movable baffle ring 4c, a positioning sleeve 4d, a second positioning ring 4e, a first positioning plate 4f, a second movable baffle ring 4g, a tensioning mechanism 5, a third positioning ring 5a, a rubber tensioning sleeve 5b, a pressing plate 5c, a compression nut 5d, an impact sleeve 6 and a second positioning plate 7.
Detailed Description
Example 1
The invention relates to a seamless pipe welding process, which comprises the following steps: (1) And (3) selecting a ceramic inner bushing with the inner diameter identical with that of the seamless pipe to be welded, sleeving the ceramic inner bushing on a matched placing extractor, and fixing the ceramic inner bushing so that the ceramic inner bushing cannot fall off.
(2) Placing the placing extractor together with the ceramic lining from the non-welding end of the pipe joint with the beveled edge and extending the ceramic lining from the other end to the welding end face of the pipe joint.
(3) The placing extractor is fixed on the pipe joint, the pipe joint with the ceramic inner lining and the placing extractor is butted with the seamless pipe, the free end of the ceramic lining is placed into the seamless pipe end, the seamless pipe and the pipe joint are coaxially positioned under the positioning of the ceramic lining, the pipe joint and the end face of the seamless pipe keep a gap of 1-2mm, and the pipe joint and the seamless pipe are fixed by spot welding of 2-3 points on the circumference of the joint.
(4) And (3) completing the welding of the interface by using manual argon arc welding, gas shielded welding, arc welding or a robot according to the conventional process requirements.
Referring to fig. 3, the placing and taking device is composed of a guide rod 3, a positioning part 4 arranged at the near end part of one end of the guide rod 3 and matched with the inner diameter of the fragile ceramic inner bushing, a tensioning mechanism 5 arranged at the near end part of the other end of the guide rod 3 and matched with an external pipe joint to be welded, and an impact sleeve 6 movably sleeved on the guide rod 3 at one side of the tensioning mechanism 5 far away from the positioning part 4.
In order to avoid the impact sleeve from dropping and losing, a second positioning plate 7 is arranged at the end part of the other end of the guide rod 3, and the outer diameter of the second positioning plate 7 is larger than the inner diameter of the impact sleeve 6. The impact sleeve is limited by the second locating plate, so that the structure is more compact.
In this embodiment, the outer diameter of the guide rod 3 is adapted to the inner diameter of the fragile ceramic inner bushing to be fixed; the positioning part 4 consists of a first positioning ring 4a integrally formed on the outer wall of the guide rod 3, an annular positioning groove 4b arranged at the proximal end part of the guide rod 3 and a first movable baffle ring 4c movably sleeved in the annular positioning groove 4 b; the space between the first positioning ring 4a and the first movable baffle ring 4c is matched with the fragile ceramic inner bushing to be fixed; the outer circle and the inner circle of the first movable baffle ring 4c are not concentric, and the fragile ceramic inner bushing to be fixed is fixed in a matched manner through the first positioning ring 4a and the first movable baffle ring 4 c. The positioning part with the structure is mainly suitable for the inner bushing with smaller inner diameter.
The tensioning mechanism 5 consists of a third positioning ring 5a arranged at the near end part of the other end of the guide rod 3, a rubber tensioning sleeve 5b, a pressing plate 5c and a compression nut 5d which are sequentially arranged on the outer wall of the guide rod 3 from inside to outside, and an external thread which is suitable for the compression nut 5d is arranged on the outer wall of the guide rod 3; in the initial state, the outer diameters of the rubber tensioning sleeve 5b, the third positioning ring 5a and the pressing plate 5c are the same and are smaller than the inner diameter of the pipe joint to be welded, and the pressing plate 5c is movably sleeved on the guide rod 3; when the brittle ceramic inner bush is in the welding position, the compression nut 5d is located outside the pipe joint to be welded.
When the movable stop ring is used, the ceramic inner bushing with the same inner diameter as the seamless pipe is selected to be sleeved on the matched placing extractor, and the first movable stop ring on the guide rod deflects to the lower side under the action of gravity to stop the ceramic inner bushing, so that the movable stop ring cannot fall off. The placement extractor is then placed with the ceramic lining from the non-welded end of the beveled joint and the ceramic lining is extended from the other end 10mm beyond the welded end face of the joint, since the ceramic lining used in this embodiment is 20mm long, i.e. half extended. Then the compression nut is rotated until the rubber tensioning sleeve is unfolded until the joint is fixed with the placing extractor without loosening up and down, the pipe joint with the ceramic lining and the placing extractor is butted with the seamless pipe, the ceramic lining is placed in the seamless pipe end, the seamless pipe and the pipe joint are coaxially positioned under the positioning of the ceramic lining, the pipe joint and the end face of the seamless pipe keep a gap of 1-2mm, and the pipe joint and the seamless pipe are fixed by spot welding at 2-3 points on the circumference of the joint. The ceramic inner liner is now held in place in the weld under the constraint of the extractor. And (3) completing the welding of the interface by using manual argon arc welding, gas shielded welding, arc welding or a robot according to the conventional process requirements. After welding, the compression nut is loosened, and the second locating plate pushing the impact sleeve on the guide rod to strike the rear end of the pull rod is used for easily taking out the placing extractor and the ceramic inner bushing together. The ceramic inner lining is specially designed, and can be naturally cracked into a plurality of fragments under the action of shrinkage stress of welded seams and pull rod pulling force after welding, so that the inner lining can be easily taken out from a pipe orifice. Because the lining has the function of supporting and isolating most of the air in the welding bead, the inner wall of the welding bead is smooth and oxidized less, the surface is clean and the quality is high. The ceramic lining and the tool are used for greatly reducing the technical requirements on welders, reducing the labor intensity and greatly improving the pass rate and the production efficiency of the joint. The method can be used for manual welding and robotic welding. Meanwhile, the device has the characteristics of low cost, convenient use, wide application range and the like.
Meanwhile, in the invention, the concrete structure of the fragile ceramic inner bushing comprises a cylindrical body 1, at least three triangular grooves 2 are circumferentially spaced and irregularly distributed on the inner wall of the body 1, and each triangular groove 2 is axially arranged along the body 1; the inner angle alpha of each triangular groove 2 is 40-80 degrees, and the thickness delta from the tip of each triangular groove 2 to the outer wall of the body 1 is 1.5-2.5mm. Meanwhile, the length of the body 1 is 15-25mm, the wall thickness is 3.5-5mm, and the outer diameter is 16-63mm.
In this embodiment, the triangular grooves 2 have four inner angles α of 50-65 °, and the inner angle tips of the four triangular grooves 2 are located at positions of 0 °, 120 °, 230 °, and 300 ° along the circumference of the inner circle of the body.
Experiments show that the irregularly distributed triangular grooves can lead the ceramic inner bushing to be very easy to break after being stressed. The broken pieces of the broken inner bushing can be conveniently separated by adopting the acute angle, and the situation that the broken pieces are still restricted and connected together after being broken can not occur. Preferably, when four triangular grooves are adopted, the radian of broken four fragments is smaller than 130 degrees, so that the fragments cannot be still clamped in the pipe, and the broken fragments are very convenient to take out.
Example 2
Referring to fig. 4, a placement extractor of the present invention has a structure substantially the same as that of the embodiment 1, except that the positioning portion 4 is composed of a positioning sleeve 4d disposed on the outer wall of the guide rod 3 and adapted to the inner diameter of the fragile ceramic inner bushing to be fixed, a second positioning ring 4e disposed at one end of the positioning sleeve 4d near the center of the guide rod 3, a first positioning plate 4f disposed at one end of the guide rod 3 near the positioning sleeve 4d and having the same outer diameter as the positioning sleeve 4d, and a second movable baffle ring 4g movably disposed at the outer periphery of the guide rod 3 between the first positioning plate 4f and the positioning sleeve 4 d; the outer circle and the inner circle of the second movable baffle ring 4g are not concentric, and the fragile ceramic inner bushing to be fixed is fixed in a matched manner through the second positioning ring 4f and the second movable baffle ring 4 g. The positioning part with the structure is mainly suitable for inner bushings with larger inner diameters. The method of use is the same as in example 1.
The above examples are provided for convenience of description of the present invention and are not to be construed as limiting the invention in any way, and any person skilled in the art will make partial changes or modifications to the invention by using the disclosed technical content without departing from the technical features of the invention.
Claims (5)
1. A process for welding a seamless tube, comprising the steps of: (1) A ceramic inner bushing with the same inner diameter as the seamless pipe to be welded is selected to be sleeved on a matched placing extractor and fixed, so that the ceramic inner bushing cannot fall off;
(2) Placing the placing extractor together with the ceramic inner bushing from the non-welding end of the pipe joint with the processed groove, and extending the ceramic inner bushing from the other end to the welding end face of the pipe joint;
(3) Fixing the placing extractor on the pipe joint, butting the pipe joint with the ceramic inner lining and the placing extractor with the seamless pipe, placing the free end of the ceramic lining into the seamless pipe end, coaxially positioning the seamless pipe and the pipe joint under the positioning of the ceramic lining, keeping a gap of 1-2mm between the pipe joint and the end face of the seamless pipe, and fixing the pipe joint and the seamless pipe by spot welding 2-3 points on the circumference of the joint;
(4) The welding of the interface is completed by using manual argon arc welding, gas shield welding, arc welding or a robot according to the conventional process requirements;
the placing extractor consists of a guide rod (3), a positioning part (4) arranged at the near end part of one end of the guide rod (3) and matched with the inner diameter of the fragile ceramic inner bushing, a tensioning mechanism (5) arranged at the near end part of the other end of the guide rod (3) and matched with an external pipe joint to be welded, and an impact sleeve (6) movably sleeved on the guide rod (3) at one side of the tensioning mechanism (5) far away from the positioning part (4).
2. A process for welding seamless tubes according to claim 1, characterized in that the outer diameter of the guide rod (3) is adapted to the inner diameter of the fragile ceramic inner bushing to be fixed; the positioning part (4) consists of a first positioning ring (4 a) integrally formed on the outer wall of the guide rod (3), an annular positioning groove (4 b) arranged at the proximal end part of the guide rod (3) and a first movable baffle ring (4 c) movably sleeved in the annular positioning groove (4 b); the distance between the first positioning ring (4 a) and the first movable baffle ring (4 c) is matched with the fragile ceramic inner bushing to be fixed; the outer circle and the inner circle of the first movable baffle ring (4 c) are not concentric, and the fragile ceramic inner bushing to be fixed is matched and fixed through the first positioning ring (4 a) and the first movable baffle ring (4 c).
3. The seamless pipe welding process according to claim 1, wherein the positioning part (4) is composed of a positioning sleeve (4 d) which is arranged on the outer wall of the guide rod (3) and is matched with the inner diameter of the fragile ceramic inner bushing to be fixed, a second positioning ring (4 e) which is arranged at one end of the positioning sleeve (4 d) close to the center of the guide rod (3), a first positioning plate (4 f) which is arranged at one end of the guide rod (3) close to the positioning sleeve (4 d) and has the same outer diameter as the positioning sleeve (4 d), and a second movable baffle ring (4 g) which is movably sleeved at the periphery of the guide rod (3) between the first positioning plate (4 f) and the positioning sleeve (4 d); the outer circle and the inner circle of the second movable baffle ring (4 g) are not concentric, and the fragile ceramic inner bushing to be fixed is matched and fixed through the second positioning ring (4 f) and the second movable baffle ring (4 g).
4. The seamless pipe welding process according to claim 1, wherein the tensioning mechanism (5) consists of a third positioning ring (5 a) arranged at the near end part of the other end of the guide rod (3), a rubber tensioning sleeve (5 b), a pressing plate (5 c) and a compression nut (5 d) which are sequentially arranged on the outer wall of the guide rod (3) from inside to outside, and an external thread which is matched with the compression nut (5 d) is arranged on the outer wall of the guide rod (3); in an initial state, the outer diameters of the rubber tensioning sleeve (5 b), the third positioning ring (5 a) and the pressing plate (5 c) are the same and are smaller than the inner diameter of the pipe joint to be welded, and the pressing plate (5 c) is movably sleeved on the guide rod (3); when the fragile ceramic inner bushing is positioned at the welding position, the compression nut (5 d) is positioned outside the pipe joint to be welded.
5. A seamless tube welding process according to claim 1, wherein the end of the other end of the guide rod (3) is provided with a second positioning plate (7), and the outer diameter of the second positioning plate (7) is larger than the inner diameter of the impact sleeve (6).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310264471.2A CN116213896A (en) | 2023-03-17 | 2023-03-17 | Fragile ceramic inner bushing for seamless tube welding and placing extractor thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310264471.2A CN116213896A (en) | 2023-03-17 | 2023-03-17 | Fragile ceramic inner bushing for seamless tube welding and placing extractor thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN116213896A true CN116213896A (en) | 2023-06-06 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310264471.2A Pending CN116213896A (en) | 2023-03-17 | 2023-03-17 | Fragile ceramic inner bushing for seamless tube welding and placing extractor thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN116213896A (en) |
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2023
- 2023-03-17 CN CN202310264471.2A patent/CN116213896A/en active Pending
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