CN116200078A - 一种渔光互补型锌铝镁镀层光伏支架用耐水抗菌涂料及其制备方法和应用 - Google Patents
一种渔光互补型锌铝镁镀层光伏支架用耐水抗菌涂料及其制备方法和应用 Download PDFInfo
- Publication number
- CN116200078A CN116200078A CN202211644674.6A CN202211644674A CN116200078A CN 116200078 A CN116200078 A CN 116200078A CN 202211644674 A CN202211644674 A CN 202211644674A CN 116200078 A CN116200078 A CN 116200078A
- Authority
- CN
- China
- Prior art keywords
- coating
- water
- parts
- resin
- antibacterial
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000576 coating method Methods 0.000 title claims abstract description 70
- 230000000844 anti-bacterial effect Effects 0.000 title claims abstract description 69
- 239000011248 coating agent Substances 0.000 title claims abstract description 65
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 53
- -1 zinc-aluminum-magnesium Chemical compound 0.000 title claims abstract description 46
- 238000002360 preparation method Methods 0.000 title claims abstract description 18
- 230000000295 complement effect Effects 0.000 title claims abstract description 10
- 239000003973 paint Substances 0.000 title claims description 10
- 239000011347 resin Substances 0.000 claims abstract description 29
- 229920005989 resin Polymers 0.000 claims abstract description 29
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 23
- 239000010959 steel Substances 0.000 claims abstract description 23
- 239000002904 solvent Substances 0.000 claims abstract description 22
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 claims abstract description 14
- 229920001577 copolymer Polymers 0.000 claims abstract description 13
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 claims abstract description 11
- 239000004014 plasticizer Substances 0.000 claims abstract description 10
- JKNCOURZONDCGV-UHFFFAOYSA-N 2-(dimethylamino)ethyl 2-methylprop-2-enoate Chemical compound CN(C)CCOC(=O)C(C)=C JKNCOURZONDCGV-UHFFFAOYSA-N 0.000 claims abstract description 9
- 239000000243 solution Substances 0.000 claims description 32
- WEVYAHXRMPXWCK-UHFFFAOYSA-N Acetonitrile Chemical group CC#N WEVYAHXRMPXWCK-UHFFFAOYSA-N 0.000 claims description 21
- 239000000839 emulsion Substances 0.000 claims description 19
- DOIRQSBPFJWKBE-UHFFFAOYSA-N dibutyl phthalate Chemical compound CCCCOC(=O)C1=CC=CC=C1C(=O)OCCCC DOIRQSBPFJWKBE-UHFFFAOYSA-N 0.000 claims description 16
- 238000006243 chemical reaction Methods 0.000 claims description 13
- 239000003995 emulsifying agent Substances 0.000 claims description 11
- 239000004342 Benzoyl peroxide Substances 0.000 claims description 10
- OMPJBNCRMGITSC-UHFFFAOYSA-N Benzoylperoxide Chemical compound C=1C=CC=CC=1C(=O)OOC(=O)C1=CC=CC=C1 OMPJBNCRMGITSC-UHFFFAOYSA-N 0.000 claims description 10
- 235000019400 benzoyl peroxide Nutrition 0.000 claims description 10
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims description 9
- 238000003756 stirring Methods 0.000 claims description 9
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 claims description 8
- 239000003999 initiator Substances 0.000 claims description 8
- 239000005011 phenolic resin Substances 0.000 claims description 8
- 229920001568 phenolic resin Polymers 0.000 claims description 8
- 239000010935 stainless steel Substances 0.000 claims description 8
- 229910001220 stainless steel Inorganic materials 0.000 claims description 8
- LZZYPRNAOMGNLH-UHFFFAOYSA-M Cetrimonium bromide Chemical compound [Br-].CCCCCCCCCCCCCCCC[N+](C)(C)C LZZYPRNAOMGNLH-UHFFFAOYSA-M 0.000 claims description 7
- 238000000034 method Methods 0.000 claims description 7
- 239000000843 powder Substances 0.000 claims description 7
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 claims description 6
- 150000001350 alkyl halides Chemical class 0.000 claims description 6
- FLKPEMZONWLCSK-UHFFFAOYSA-N diethyl phthalate Chemical compound CCOC(=O)C1=CC=CC=C1C(=O)OCC FLKPEMZONWLCSK-UHFFFAOYSA-N 0.000 claims description 6
- 238000001035 drying Methods 0.000 claims description 6
- 238000005507 spraying Methods 0.000 claims description 6
- 241000779819 Syncarpia glomulifera Species 0.000 claims description 5
- 230000000845 anti-microbial effect Effects 0.000 claims description 5
- 238000001816 cooling Methods 0.000 claims description 5
- 239000013078 crystal Substances 0.000 claims description 5
- 239000008367 deionised water Substances 0.000 claims description 5
- 229910021641 deionized water Inorganic materials 0.000 claims description 5
- 239000001739 pinus spp. Substances 0.000 claims description 5
- 235000010482 polyoxyethylene sorbitan monooleate Nutrition 0.000 claims description 5
- 229920000053 polysorbate 80 Polymers 0.000 claims description 5
- 239000007787 solid Substances 0.000 claims description 5
- 229940036248 turpentine Drugs 0.000 claims description 5
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 claims description 4
- 241000251468 Actinopterygii Species 0.000 claims description 4
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical group COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 claims description 4
- 230000032683 aging Effects 0.000 claims description 4
- ROOXNKNUYICQNP-UHFFFAOYSA-N ammonium persulfate Chemical compound [NH4+].[NH4+].[O-]S(=O)(=O)OOS([O-])(=O)=O ROOXNKNUYICQNP-UHFFFAOYSA-N 0.000 claims description 4
- VFEVXBKBGMAKME-UHFFFAOYSA-N butane;hydrobromide Chemical compound Br.CCCC VFEVXBKBGMAKME-UHFFFAOYSA-N 0.000 claims description 4
- 125000002091 cationic group Chemical group 0.000 claims description 4
- 239000011777 magnesium Substances 0.000 claims description 4
- 238000007747 plating Methods 0.000 claims description 4
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 claims description 3
- MQIUGAXCHLFZKX-UHFFFAOYSA-N Di-n-octyl phthalate Natural products CCCCCCCCOC(=O)C1=CC=CC=C1C(=O)OCCCCCCCC MQIUGAXCHLFZKX-UHFFFAOYSA-N 0.000 claims description 3
- SNAAJJQQZSMGQD-UHFFFAOYSA-N aluminum magnesium Chemical compound [Mg].[Al] SNAAJJQQZSMGQD-UHFFFAOYSA-N 0.000 claims description 3
- 238000000137 annealing Methods 0.000 claims description 3
- BJQHLKABXJIVAM-UHFFFAOYSA-N bis(2-ethylhexyl) phthalate Chemical compound CCCCC(CC)COC(=O)C1=CC=CC=C1C(=O)OCC(CC)CCCC BJQHLKABXJIVAM-UHFFFAOYSA-N 0.000 claims description 3
- 238000004140 cleaning Methods 0.000 claims description 3
- 239000010960 cold rolled steel Substances 0.000 claims description 3
- 238000005238 degreasing Methods 0.000 claims description 3
- 238000001914 filtration Methods 0.000 claims description 3
- 238000005246 galvanizing Methods 0.000 claims description 3
- 239000012535 impurity Substances 0.000 claims description 3
- 239000011259 mixed solution Substances 0.000 claims description 3
- 238000012545 processing Methods 0.000 claims description 3
- 230000035484 reaction time Effects 0.000 claims description 3
- 238000007761 roller coating Methods 0.000 claims description 3
- 230000008719 thickening Effects 0.000 claims description 3
- 239000011701 zinc Substances 0.000 claims description 3
- LCPVQAHEFVXVKT-UHFFFAOYSA-N 2-(2,4-difluorophenoxy)pyridin-3-amine Chemical compound NC1=CC=CN=C1OC1=CC=C(F)C=C1F LCPVQAHEFVXVKT-UHFFFAOYSA-N 0.000 claims description 2
- RSWGJHLUYNHPMX-UHFFFAOYSA-N Abietic-Saeure Natural products C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 claims description 2
- LWBFNUKTNRHYKJ-UHFFFAOYSA-N Br.CCCCCCCCCCCCCCCC Chemical compound Br.CCCCCCCCCCCCCCCC LWBFNUKTNRHYKJ-UHFFFAOYSA-N 0.000 claims description 2
- JIGUQPWFLRLWPJ-UHFFFAOYSA-N Ethyl acrylate Chemical group CCOC(=O)C=C JIGUQPWFLRLWPJ-UHFFFAOYSA-N 0.000 claims description 2
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical group COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 claims description 2
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 claims description 2
- 229920001213 Polysorbate 20 Polymers 0.000 claims description 2
- 229920001214 Polysorbate 60 Polymers 0.000 claims description 2
- KHPCPRHQVVSZAH-HUOMCSJISA-N Rosin Natural products O(C/C=C/c1ccccc1)[C@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 KHPCPRHQVVSZAH-HUOMCSJISA-N 0.000 claims description 2
- 229910001870 ammonium persulfate Inorganic materials 0.000 claims description 2
- 239000007864 aqueous solution Substances 0.000 claims description 2
- TWFQJFPTTMIETC-UHFFFAOYSA-N dodecan-1-amine;hydron;chloride Chemical compound [Cl-].CCCCCCCCCCCC[NH3+] TWFQJFPTTMIETC-UHFFFAOYSA-N 0.000 claims description 2
- PJDVXCKTCFPZQA-UHFFFAOYSA-N dodecane;hydrobromide Chemical compound Br.CCCCCCCCCCCC PJDVXCKTCFPZQA-UHFFFAOYSA-N 0.000 claims description 2
- 150000002148 esters Chemical class 0.000 claims description 2
- SUPCQIBBMFXVTL-UHFFFAOYSA-N ethyl 2-methylprop-2-enoate Chemical group CCOC(=O)C(C)=C SUPCQIBBMFXVTL-UHFFFAOYSA-N 0.000 claims description 2
- 239000000025 natural resin Substances 0.000 claims description 2
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Chemical group CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 claims description 2
- 239000000256 polyoxyethylene sorbitan monolaurate Substances 0.000 claims description 2
- 235000010486 polyoxyethylene sorbitan monolaurate Nutrition 0.000 claims description 2
- 229920000136 polysorbate Polymers 0.000 claims description 2
- USHAGKDGDHPEEY-UHFFFAOYSA-L potassium persulfate Chemical compound [K+].[K+].[O-]S(=O)(=O)OOS([O-])(=O)=O USHAGKDGDHPEEY-UHFFFAOYSA-L 0.000 claims description 2
- 238000000746 purification Methods 0.000 claims description 2
- CHQMHPLRPQMAMX-UHFFFAOYSA-L sodium persulfate Substances [Na+].[Na+].[O-]S(=O)(=O)OOS([O-])(=O)=O CHQMHPLRPQMAMX-UHFFFAOYSA-L 0.000 claims description 2
- 239000000057 synthetic resin Substances 0.000 claims description 2
- 229920003002 synthetic resin Polymers 0.000 claims description 2
- 150000003505 terpenes Chemical class 0.000 claims description 2
- 235000007586 terpenes Nutrition 0.000 claims description 2
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 claims description 2
- 239000008096 xylene Substances 0.000 claims description 2
- 230000001680 brushing effect Effects 0.000 claims 1
- DVBJBNKEBPCGSY-UHFFFAOYSA-M cetylpyridinium bromide Chemical compound [Br-].CCCCCCCCCCCCCCCC[N+]1=CC=CC=C1 DVBJBNKEBPCGSY-UHFFFAOYSA-M 0.000 claims 1
- 230000007797 corrosion Effects 0.000 abstract description 10
- 238000005260 corrosion Methods 0.000 abstract description 10
- 239000000178 monomer Substances 0.000 abstract description 4
- 125000000524 functional group Chemical group 0.000 abstract description 3
- 239000007769 metal material Substances 0.000 abstract description 2
- 238000004381 surface treatment Methods 0.000 abstract description 2
- 238000002161 passivation Methods 0.000 description 7
- 229940079593 drug Drugs 0.000 description 6
- 239000003814 drug Substances 0.000 description 6
- 239000002105 nanoparticle Substances 0.000 description 6
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 4
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 4
- 238000011068 loading method Methods 0.000 description 4
- 229920001909 styrene-acrylic polymer Polymers 0.000 description 4
- 239000010936 titanium Substances 0.000 description 4
- 229910052719 titanium Inorganic materials 0.000 description 4
- 229910000861 Mg alloy Inorganic materials 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 3
- 238000007667 floating Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 229920000642 polymer Polymers 0.000 description 3
- CIWBSHSKHKDKBQ-JLAZNSOCSA-N Ascorbic acid Chemical compound OC[C@H](O)[C@H]1OC(=O)C(O)=C1O CIWBSHSKHKDKBQ-JLAZNSOCSA-N 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 2
- FZWLAAWBMGSTSO-UHFFFAOYSA-N Thiazole Chemical group C1=CSC=N1 FZWLAAWBMGSTSO-UHFFFAOYSA-N 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 239000003242 anti bacterial agent Substances 0.000 description 2
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 2
- 239000002585 base Substances 0.000 description 2
- ISAOCJYIOMOJEB-UHFFFAOYSA-N benzoin Chemical compound C=1C=CC=CC=1C(O)C(=O)C1=CC=CC=C1 ISAOCJYIOMOJEB-UHFFFAOYSA-N 0.000 description 2
- 239000003153 chemical reaction reagent Substances 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 229910052804 chromium Inorganic materials 0.000 description 2
- 239000011651 chromium Substances 0.000 description 2
- 238000002425 crystallisation Methods 0.000 description 2
- 230000008025 crystallization Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 230000018109 developmental process Effects 0.000 description 2
- FPAFDBFIGPHWGO-UHFFFAOYSA-N dioxosilane;oxomagnesium;hydrate Chemical compound O.[Mg]=O.[Mg]=O.[Mg]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O FPAFDBFIGPHWGO-UHFFFAOYSA-N 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000002045 lasting effect Effects 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 244000005700 microbiome Species 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000000379 polymerizing effect Effects 0.000 description 2
- 238000010248 power generation Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- SQGYOTSLMSWVJD-UHFFFAOYSA-N silver(1+) nitrate Chemical compound [Ag+].[O-]N(=O)=O SQGYOTSLMSWVJD-UHFFFAOYSA-N 0.000 description 2
- 238000002791 soaking Methods 0.000 description 2
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 230000001550 time effect Effects 0.000 description 2
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 2
- KIUKXJAPPMFGSW-DNGZLQJQSA-N (2S,3S,4S,5R,6R)-6-[(2S,3R,4R,5S,6R)-3-Acetamido-2-[(2S,3S,4R,5R,6R)-6-[(2R,3R,4R,5S,6R)-3-acetamido-2,5-dihydroxy-6-(hydroxymethyl)oxan-4-yl]oxy-2-carboxy-4,5-dihydroxyoxan-3-yl]oxy-5-hydroxy-6-(hydroxymethyl)oxan-4-yl]oxy-3,4,5-trihydroxyoxane-2-carboxylic acid Chemical compound CC(=O)N[C@H]1[C@H](O)O[C@H](CO)[C@@H](O)[C@@H]1O[C@H]1[C@H](O)[C@@H](O)[C@H](O[C@H]2[C@@H]([C@@H](O[C@H]3[C@@H]([C@@H](O)[C@H](O)[C@H](O3)C(O)=O)O)[C@H](O)[C@@H](CO)O2)NC(C)=O)[C@@H](C(O)=O)O1 KIUKXJAPPMFGSW-DNGZLQJQSA-N 0.000 description 1
- MPPPKRYCTPRNTB-UHFFFAOYSA-N 1-bromobutane Chemical compound CCCCBr MPPPKRYCTPRNTB-UHFFFAOYSA-N 0.000 description 1
- QAQSNXHKHKONNS-UHFFFAOYSA-N 1-ethyl-2-hydroxy-4-methyl-6-oxopyridine-3-carboxamide Chemical compound CCN1C(O)=C(C(N)=O)C(C)=CC1=O QAQSNXHKHKONNS-UHFFFAOYSA-N 0.000 description 1
- IXPNQXFRVYWDDI-UHFFFAOYSA-N 1-methyl-2,4-dioxo-1,3-diazinane-5-carboximidamide Chemical compound CN1CC(C(N)=N)C(=O)NC1=O IXPNQXFRVYWDDI-UHFFFAOYSA-N 0.000 description 1
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 1
- SIXWIUJQBBANGK-UHFFFAOYSA-N 4-(4-fluorophenyl)-1h-pyrazol-5-amine Chemical compound N1N=CC(C=2C=CC(F)=CC=2)=C1N SIXWIUJQBBANGK-UHFFFAOYSA-N 0.000 description 1
- 239000004925 Acrylic resin Substances 0.000 description 1
- 241000143060 Americamysis bahia Species 0.000 description 1
- 241000894006 Bacteria Species 0.000 description 1
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 1
- KXDHJXZQYSOELW-UHFFFAOYSA-M Carbamate Chemical compound NC([O-])=O KXDHJXZQYSOELW-UHFFFAOYSA-M 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical group [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229920001661 Chitosan Polymers 0.000 description 1
- OTMSDBZUPAUEDD-UHFFFAOYSA-N Ethane Chemical compound CC OTMSDBZUPAUEDD-UHFFFAOYSA-N 0.000 description 1
- 229910001335 Galvanized steel Inorganic materials 0.000 description 1
- 229920000663 Hydroxyethyl cellulose Polymers 0.000 description 1
- 239000004354 Hydroxyethyl cellulose Substances 0.000 description 1
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 1
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 description 1
- 108010020346 Polyglutamic Acid Proteins 0.000 description 1
- 108010039918 Polylysine Proteins 0.000 description 1
- 239000006087 Silane Coupling Agent Substances 0.000 description 1
- 239000004115 Sodium Silicate Substances 0.000 description 1
- 244000028419 Styrax benzoin Species 0.000 description 1
- 235000000126 Styrax benzoin Nutrition 0.000 description 1
- 235000008411 Sumatra benzointree Nutrition 0.000 description 1
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000003213 activating effect Effects 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 238000004220 aggregation Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 229960005070 ascorbic acid Drugs 0.000 description 1
- 235000010323 ascorbic acid Nutrition 0.000 description 1
- 239000011668 ascorbic acid Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229960002130 benzoin Drugs 0.000 description 1
- 239000002981 blocking agent Substances 0.000 description 1
- 229910052796 boron Inorganic materials 0.000 description 1
- 238000009395 breeding Methods 0.000 description 1
- 230000001488 breeding effect Effects 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 239000011280 coal tar Substances 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000005536 corrosion prevention Methods 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 238000010556 emulsion polymerization method Methods 0.000 description 1
- 238000007720 emulsion polymerization reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000003628 erosive effect Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 239000008397 galvanized steel Substances 0.000 description 1
- 235000019382 gum benzoic Nutrition 0.000 description 1
- MEBJLVMIIRFIJS-UHFFFAOYSA-N hexanedioic acid;propane-1,2-diol Chemical compound CC(O)CO.OC(=O)CCCCC(O)=O MEBJLVMIIRFIJS-UHFFFAOYSA-N 0.000 description 1
- 238000009775 high-speed stirring Methods 0.000 description 1
- 229920002674 hyaluronan Polymers 0.000 description 1
- 229960003160 hyaluronic acid Drugs 0.000 description 1
- 235000019447 hydroxyethyl cellulose Nutrition 0.000 description 1
- 229940054190 hydroxypropyl chitosan Drugs 0.000 description 1
- 239000001866 hydroxypropyl methyl cellulose Substances 0.000 description 1
- 235000010979 hydroxypropyl methyl cellulose Nutrition 0.000 description 1
- 229920003088 hydroxypropyl methyl cellulose Polymers 0.000 description 1
- UFVKGYZPFZQRLF-UHFFFAOYSA-N hydroxypropyl methyl cellulose Chemical compound OC1C(O)C(OC)OC(CO)C1OC1C(O)C(O)C(OC2C(C(O)C(OC3C(C(O)C(O)C(CO)O3)O)C(CO)O2)O)C(CO)O1 UFVKGYZPFZQRLF-UHFFFAOYSA-N 0.000 description 1
- 239000007943 implant Substances 0.000 description 1
- 230000000977 initiatory effect Effects 0.000 description 1
- BAUYGSIQEAFULO-UHFFFAOYSA-L iron(2+) sulfate (anhydrous) Chemical compound [Fe+2].[O-]S([O-])(=O)=O BAUYGSIQEAFULO-UHFFFAOYSA-L 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- CWQXQMHSOZUFJS-UHFFFAOYSA-N molybdenum disulfide Chemical compound S=[Mo]=S CWQXQMHSOZUFJS-UHFFFAOYSA-N 0.000 description 1
- 229910052982 molybdenum disulfide Inorganic materials 0.000 description 1
- 239000010434 nepheline Substances 0.000 description 1
- 229910052664 nepheline Inorganic materials 0.000 description 1
- 231100000252 nontoxic Toxicity 0.000 description 1
- 230000003000 nontoxic effect Effects 0.000 description 1
- 238000010534 nucleophilic substitution reaction Methods 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- SOQBVABWOPYFQZ-UHFFFAOYSA-N oxygen(2-);titanium(4+) Chemical compound [O-2].[O-2].[Ti+4] SOQBVABWOPYFQZ-UHFFFAOYSA-N 0.000 description 1
- 239000012188 paraffin wax Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- JRKICGRDRMAZLK-UHFFFAOYSA-L peroxydisulfate Chemical compound [O-]S(=O)(=O)OOS([O-])(=O)=O JRKICGRDRMAZLK-UHFFFAOYSA-L 0.000 description 1
- 230000001699 photocatalysis Effects 0.000 description 1
- 238000007146 photocatalysis Methods 0.000 description 1
- 229920000447 polyanionic polymer Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920002643 polyglutamic acid Polymers 0.000 description 1
- 229920000656 polylysine Polymers 0.000 description 1
- 239000003505 polymerization initiator Substances 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 1
- 239000004810 polytetrafluoroethylene Substances 0.000 description 1
- 235000019353 potassium silicate Nutrition 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 230000003449 preventive effect Effects 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 150000003254 radicals Chemical class 0.000 description 1
- 230000010076 replication Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000005488 sandblasting Methods 0.000 description 1
- 238000005201 scrubbing Methods 0.000 description 1
- 229910001961 silver nitrate Inorganic materials 0.000 description 1
- 239000000661 sodium alginate Substances 0.000 description 1
- 235000010413 sodium alginate Nutrition 0.000 description 1
- 229940005550 sodium alginate Drugs 0.000 description 1
- 239000011684 sodium molybdate Substances 0.000 description 1
- 235000015393 sodium molybdate Nutrition 0.000 description 1
- TVXXNOYZHKPKGW-UHFFFAOYSA-N sodium molybdate (anhydrous) Chemical compound [Na+].[Na+].[O-][Mo]([O-])(=O)=O TVXXNOYZHKPKGW-UHFFFAOYSA-N 0.000 description 1
- 229910052911 sodium silicate Inorganic materials 0.000 description 1
- 235000019832 sodium triphosphate Nutrition 0.000 description 1
- 238000000935 solvent evaporation Methods 0.000 description 1
- 230000035882 stress Effects 0.000 description 1
- 230000008961 swelling Effects 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 229920000428 triblock copolymer Polymers 0.000 description 1
- PKDCQJMRWCHQOH-UHFFFAOYSA-N triethoxysilicon Chemical compound CCO[Si](OCC)OCC PKDCQJMRWCHQOH-UHFFFAOYSA-N 0.000 description 1
- XKMZOFXGLBYJLS-UHFFFAOYSA-L zinc;prop-2-enoate Chemical compound [Zn+2].[O-]C(=O)C=C.[O-]C(=O)C=C XKMZOFXGLBYJLS-UHFFFAOYSA-L 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D125/00—Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring; Coating compositions based on derivatives of such polymers
- C09D125/02—Homopolymers or copolymers of hydrocarbons
- C09D125/04—Homopolymers or copolymers of styrene
- C09D125/08—Copolymers of styrene
- C09D125/14—Copolymers of styrene with unsaturated esters
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/14—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to metal, e.g. car bodies
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F212/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring
- C08F212/02—Monomers containing only one unsaturated aliphatic radical
- C08F212/04—Monomers containing only one unsaturated aliphatic radical containing one ring
- C08F212/06—Hydrocarbons
- C08F212/08—Styrene
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/08—Anti-corrosive paints
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/14—Paints containing biocides, e.g. fungicides, insecticides or pesticides
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/60—Additives non-macromolecular
- C09D7/63—Additives non-macromolecular organic
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/65—Additives macromolecular
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A50/00—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
- Y02A50/30—Against vector-borne diseases, e.g. mosquito-borne, fly-borne, tick-borne or waterborne diseases whose impact is exacerbated by climate change
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
Landscapes
- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Wood Science & Technology (AREA)
- Organic Chemistry (AREA)
- Materials Engineering (AREA)
- Plant Pathology (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Paints Or Removers (AREA)
Abstract
本发明属于金属材料表面处理技术领域,公开了一种渔光互补型锌铝镁镀层光伏支架用耐水抗菌涂料及其制备方法和应用。该耐水抗菌涂料以重量百分比计算,包括50‑70份的苯乙烯‑丙烯酸丁酯‑季铵盐改性丙烯酸酯共聚物,5‑10份的增粘树脂,3‑4份的增塑剂,100份水溶剂,10‑20份树脂溶剂。该有机涂料由甲基丙烯酸2‑二甲基氨基乙酯、丙烯酸丁酯、苯乙烯含双键的单体聚合而成,这种聚合而成的涂料不仅环保,与镀层结合性强,还具有优异的耐候性、耐水、耐腐蚀性和机械强度,由于抗菌官能团以共价键形式与有机树脂网络结合,因此使得钢板涂层自身具有长效,固有的抗菌特性。
Description
技术领域
本发明属于金属材料表面处理技术领域,涉及一种渔光互补型锌铝镁镀层光伏支架用耐水抗菌涂料及其制备方法和应用,在镀层表面制备优异的耐水性和抗菌性能的涂层。
背景技术
光伏支架是太阳能光伏电站的基础结构,主要包括地面光伏电站支架,漂浮光伏面板支架,棚式光伏面板支架和屋面光伏面板支架。其中漂浮光伏面板支架一般建设在湖泊,水库,池塘等水位落差小,水流速度慢,距离农村较近的水域。这种漂浮式光伏电站不占据土地资源,在发电的同时为下方池塘的鱼虾提供遮挡,对水体有良好的冷却效果。在发电的同时促进了养殖业和旅游产业,是国内外光伏电站的热门发展方向。
由于光伏电站所处的沙漠、滩涂、戈壁等地区环境恶劣的情况,具有优良耐蚀性的锌铝镁镀层材料有望被大量应用到光伏支架的制作中。其中渔光互补型光伏电站支撑结构件需要能够承受风、雨、水流等各种恶劣天气的长期作用;湖泊,水库鱼塘等水域为细菌等微生物的生长和复制提供了合适的生长条件。因此要求光伏支架需要能够长期耐受微生物、有害化学物质侵蚀、酸碱性水质等各种复杂水质环境,并与生态环境相协调,不析出有害化学物质;需能够适应循环往复的波浪及水流荷载作用,不产生疲劳应力破坏。
由于锌铝镁合金镀层表面有大量的Al、Mg活性元素,应用在渔光互补型光伏支架中在复杂的水质环境中极易发生氧化锈蚀现象。为提高锌铝镁合金镀层钢板在水域***的耐蚀性和抗菌性需进行表面防腐处理。中国在锌铝镁镀层钢板方面开发较晚,尚未在锌铝镁镀层在湖泊水库等恶劣环境下的锌铝镁镀层表面防腐抗菌性能开展研究,与日本等国家技术差距较大。
专利CN 110760833A提供了一种高效抗菌钝化镀锌钢板。抗菌液包括三价铬钝化液以及抗菌纳米颗粒。抗菌纳米颗粒粒径小于30nm,添加的质量分数占三价铬钝化液重量的1-5%,通过在热辐射烘箱中以80-100℃烘烤5-20s,风冷后在40℃以下卷取以免钝化层之间发生粘接。该抗菌钝化膜制备方法简单,结构简单,抗菌性,耐蚀性强,适合批量生产工艺。
专利CN 110102142B提供了一种抗菌净化彩涂板的制造方法。首先将彩色涂层钢板表面通过喷砂、火焰、等离子等活化处理备用,其次在预处理彩涂板表面喷涂硅烷偶联剂接枝剂,最后将银掺杂或钨掺杂的纳米二氧化钛抗菌溶液通过偶联的方法喷涂在活化后的彩涂钢板表面,喷涂量2g/m2,120℃保温30min固化抗菌涂层。该方法制备的抗菌彩色涂层钢板具有持久抗菌功效,同时改善使用环境,提高人们的生活品质。
专利CN 105688278B提供钛种植体表面制备抗菌涂层的方法,该抗菌涂层是通过将在氢氧化钠溶液浸泡24h的钛片交替浸泡在聚阳离子溶液如壳聚糖、聚赖氨酸溶液和聚阴离子溶液例如质酸、海藻酸钠、聚谷氨酸等溶液中,交替浸泡三次,浸泡时间10s,最后将处理过的钛片浸泡硝酸银溶液0.5-2h,再浸泡0.1-0.5mol/L抗坏血酸溶液0.5-2h。这种通过层层自主装方式可以制备出具有良好生物相容性和抗菌性的钛表面涂层。
专利CN 105316669B提供了一种不锈钢抗菌钝化液及其制备方法,以重量份计,包括以下组分:γ-甲基丙烯酰氧基三甲氧基硅烷10-20份,1,2-双(三乙氧基硅基)乙烷10-20份,羟丙基甲基纤维素5-10份,氨基甲酸酯5-15份,羟丙基壳聚糖5-10份,纳米氧化钛2-5份,柠檬酸10-15份,钼酸钠5-15份,硅酸钠5-10份,去离子水50-80份。该钝化层与不锈钢基附着力强,具有优异的耐蚀性和光催化抗菌性和自修复性。
专利CN103382346B提供了一种蒸汽管道用耐高温耐水涂料及制备方法,该涂料以质量份计含有以下成分:硼酚醛树脂20~30份,水玻璃15~25份,滑石粉2.5~5份,霞石3~6份,碳酸钙0.8~1.6份,氧化钛2~4.5份,氧化铁红4~6份,三聚磷酸钠1.55~2.55份,亚铁盐0.2~1.2份,己二酸丙二醇聚酯0.05~0.15份,羟乙基纤维素0.4~0.65份,防霉剂0.13~0.25份,安息香0.3~0.4份,水30~40份。该耐高温涂料可以承受800-1000℃的高温,耐水耐腐蚀,能延长蒸汽管道使用寿命。
专利CN104263162B提供了一种船体甲板用耐水涂料及其制备方法,包含成膜剂丙烯酸锌树脂15-30%,增粘剂酚醛树脂15-30%,增塑剂邻苯二甲酸二异辛酯3-8%,阻燃剂聚四氟乙烯粉、氯化石蜡4-8%,阻隔剂氧化铁红、滑石粉、硫酸钡、二硫化钼等累计22-50%,溶剂煤焦油、甲基吡咯烷酮2-5.5%。该涂料具有优异的耐水、耐大气老化、耐磨耐腐蚀,能长效保护船体甲板。
专利CN 113136003A提供一种含噻唑结构的抗菌苯丙乳液及其制备方法和应用,包含乳液聚合单体苯乙烯75-108份、丙烯酸丁酯125-180份、甲基丙烯酸3-25份、噻唑结构的丙烯酸酯25-100份、乳化剂8-55份、引发剂1-6份和去离子水。通过乳液聚合法制备抗菌性能的苯丙乳液,该乳液具有优异的耐水性、耐碱性、耐擦洗和附着性,由于聚合物本身抗菌,与无机添加抗菌剂和有机小分子抗菌剂添加剂相比,该苯丙乳液可以用来制备具有持久抗菌性能的乳胶漆。
发明内容
本发明为一种渔光互补锌铝镁镀层钢板表面抗菌涂层,有机涂层网络由甲基丙烯酸2-二甲基氨基乙酯、丙烯酸丁酯、苯乙烯含双键的单体聚合而成,这种聚合而成的涂层不仅环保,与镀层结合性强,还具有优异的耐候性、耐水、耐腐蚀性和机械强度,由于抗菌官能团以共价键形式与有机树脂网络结合,因此使得涂层自身具有长效,固有的抗菌特性。避免了传统的通过载药或添加抗菌纳米颗粒的方式,抗菌时效短,载药效率低,抗菌纳米颗粒或者药物无法迁移到聚合物表面达到抗菌效果,同时在使用过程中释放后逐渐丧失抗菌性等缺点。
为实现上述目的,本发明提供一种渔光互补型锌铝镁镀层光伏支架用耐水抗菌涂料。述耐水抗菌涂料以重量份计算,包括50-70份的苯乙烯-丙烯酸丁酯-季铵盐改性丙烯酸酯共聚物,5-10份的增粘树脂,3-4份的增塑剂,100份水溶剂,10-20份树脂溶剂。
进一步地,在上述技术方案中,所述溶剂为纯水,其比电阻≥1MΩ.cm;所述增塑剂为邻苯二甲酸二辛酯(DOP)、邻苯二甲酸二丁酯(DBP)、邻苯二甲酸二乙酯(DEP)等其中一种,优先选择邻苯二甲酸二丁酯(DBP);所述增粘树脂为天然树脂如松香,萜烯树脂或合成树脂如酚醛树脂,二甲苯树脂等其中一种,优先选择粘接性能优异,耐高温的2402酚醛树脂;树脂溶剂为苯类、松节油、酯类、200号溶剂油中的一种,优选无毒的松节油。
进一步地,在上述技术方案中,所述苯乙烯-丙烯酸丁酯-季铵盐改性丙烯酸酯共聚物的制备包括:
步骤1,季铵化的丙烯酸酯:
T1.将丙烯酸酯、卤代烷添加到溶剂中;
T2.采用冷却结晶获取白色的季铵盐丙烯酸酯结晶粉末;
步骤2,苯乙烯-丙烯酸丁酯-季铵盐改性丙烯酸酯共聚物的制备:
S1.将季铵盐化丙烯酸酯、苯乙烯和丙烯酸丁酯加入乳化剂和阳离子乳化剂混合乳化剂中,搅拌均匀,制备乳化溶液;
S2.制备引发剂溶液,在60-80℃下,将引发剂溶液在0.5h内逐滴加入至乳化液中,当体系中出现蓝光时,继续在60-80℃下反应1.5-3h,然后将温度升高至80-90℃,在此温度下继续反应1.5-2h后,停止反应。待体系降至室温后,用150目不锈钢过滤网过滤乳液,即得到含三嵌段结构的苯乙烯-丙烯酸丁酯-季铵盐改性丙烯酸酯共聚物乳液A。
进一步地,在上述技术方案中,所述步骤1的T1中丙烯酸酯为丙烯酸甲酯、丙烯酸乙酯、丙烯酸丁酯、2-甲基丙烯酸甲酯、2-甲基丙烯酸乙酯、甲基丙烯酸2-二甲基氨基乙酯等。优选选择甲基丙烯酸2-二甲基氨基乙酯和丙烯酸丁酯两种树脂。卤代烷包括溴代正丁烷(BB)、溴代十二烷(DB)、溴代十六烷(HB)中的一种,优先选择反应活性和转化产率较高,成本低和反应时间较短的短碳链的溴代正丁烷(BB)。所述卤代烷与丙烯酸酯的质量比为1:1;所述T1中溶剂为乙腈,反应温度为25~40℃,反应时间为10~24h;所述步骤1的T所述T2中的进一步纯化为将得到的白色粉末再次溶解在乙腈中,冷却结晶,***洗涤晶体,真空干燥获得纯化后的季铵盐化丙烯酸酯。
进一步地,在上述技术方案中,所述步骤2中S1的搅拌温度为25~35℃,转速为150~200r/min。所述步骤2的S1中乳化剂为水包油O/W型烷基酚聚氧乙烯醚如OP-4、OP-7、OP-10、OP-50或吐温20、吐温40、吐温60、吐温80等其中一种,优先选择吐温80。所述S1中阳离子乳化剂为十二烷基氯化铵、十六烷基三甲基溴化铵、十六烷基溴化吡啶等,优先选择十六烷基三甲基溴化铵(CTAB)该乳化剂能有效抑制改性后的带正电密集型树脂无法乳化,会发生聚集沉淀的问题,能有效促进抗菌树脂在涂料中的均匀混合。所述步骤2中S2的所述S2整个反应过程中转速为230~270r/min。所述步骤2中S2的引发剂为自由基引发剂如偶氮二异丁腈(AIBN)、偶氮二异庚腈、过氧苯甲酰(BPO);或过硫酸盐如过硫酸钠、过硫酸铵、过硫酸钾等其中一种。优先选择引发活性较高的过氧苯甲酰。过氧苯甲酰水溶液的质量浓度为0.5~1%;步骤2中S2的中的过滤网为150目不锈钢过滤网。
本发明又提供一种耐水抗菌涂料的制备,包括以下步骤:
(1)将增粘树脂和增塑剂溶解于树脂溶剂中制备溶液B;
(2)将溶液B在搅拌的条件下加入苯乙烯-丙烯酸丁酯-季铵盐改性丙烯酸酯共聚物溶液A,混合溶液逐渐变稠;
(3)最后加入去离子水调节溶液黏度和固含量,得耐水抗菌涂料。
进一步地,在上述技术方案中,所述步骤(1)中所述步骤(2)中搅拌速度为500-800r/min;所述步骤(3)中最终黏度为40-50s;固含量为36-44%。
本发明又提供一种耐水抗菌涂料的应用,所述耐水抗菌涂料涂覆于钢板表面
进一步地,在上述技术方案中,所述钢板为鱼光互补型锌铝镁镀层光伏支架,所述涂覆的方法包括以下步骤:
A1:冷轧钢板进行清洗脱脂,退火,热镀锌铝镁,制备双面镀层重量300-400g/m2的锌铝镁镀层钢板;
A2:将锌铝镁镀层钢板加工成截面的支架;
A3:将耐水抗菌涂料施加在锌铝镁光伏支架的表面;
A4:固化炉中烘干涂层,室温老化完全固化涂层。
进一步地,在上述技术方案中,所述A1锌铝镁镀层钢板中镀层成分为Al10-11%、Mg 2-3%、其余为Zn和不可避免杂质;所述A2中截支架为圆柱形或工字形;所述A3中施加方式包括辊涂,刷涂,喷涂中的一种;所述A4中烘干温度为100-120℃,烘干时间为1-5min。
本发明有益效果
本发明提供的一种渔光互补锌铝镁镀层钢板表面抗菌涂层,有机涂层网络由甲基丙烯酸2-二甲基氨基乙酯、丙烯酸丁酯、苯乙烯含双键的单体聚合而成,这种聚合而成的涂层不仅环保,与镀层结合性强,还具有优异的耐候性、耐水、耐腐蚀性和机械强度,由于抗菌官能团以共价键形式与有机树脂网络结合,因此使得涂层自身具有长效,固有的抗菌特性。避免了传统的通过载药或添加抗菌纳米颗粒的方式,抗菌时效短,载药效率低,抗菌纳米颗粒或者药物无法迁移到聚合物表面达到抗菌效果,同时在使用过程中释放后逐渐丧失抗菌性等缺点。
具体实施内容
以下所有实施例的制备方法均如下所示,以下实施例中所用的试验试剂,如无特殊说明,均为常规生化试剂;所述实验方法,如无特殊说明,均为常规方法。
一、利用亲核取代反应制备季铵化的丙烯酸酯(DMAEMA-BB),具体制备过程如下:
1.将甲基丙烯酸二甲氨基乙酯(DMAEMA)500mL,溴代正丁烷(BB)500mL添加到1.5L溶剂乙腈中;
2.为了避免含有双键的丙烯酸酯发生自聚合,需保持温度低于40℃搅拌反应10个小时以上;
3.由于反应产物在乙腈溶解度较小,因此采用冷却结晶获取白色的季铵盐丙烯酸酯结晶粉末。
4.为进一步纯化季铵化改性后的丙烯酸酯,将晶体再次溶解在乙腈中,冷却结晶,***洗涤晶体,重复两次后,真空干燥获得纯化后的季铵盐化丙烯酸酯备用(DMAEMA-BB),产量大约900g。
反应式如下所示:
二、苯乙烯-丙烯酸丁酯-季铵盐改性丙烯酸酯共聚物(季铵化的苯丙乳液)制备过程如下:
1.将50g季铵盐化丙烯酸酯、110g苯乙烯和150g丙烯酸丁酯加入800mL含有10g吐温80和5g十六烷基三甲基溴化铵(CTAB)混合O/W乳化液中,在40℃,300r/min的条件下搅拌均匀,制备乳化溶液;
2.配制质量浓度为1%的过氧苯甲酰(BPO)溶液;作为双键聚合引发剂溶液;
3.调整转速为250r/min,在80℃下,将BPO水溶液在0.5h内逐滴加入至乳化液中,当体系中出现蓝光时,继续在80℃下反应1.5h,然后将温度升高至90℃,在此温度下继续反应1.5h后,停止反应。待体系降至室温后,用150目不锈钢过滤网过滤乳液,即得到含三嵌段结构的苯乙烯-丙烯酸丁酯-季铵盐改性丙烯酸酯共聚物乳液A,产量约800mL。
反应式如下所示:
三、制备抗菌涂料:
1.将5-10份增粘树脂2402酚醛树脂和3-4份增塑剂DBP溶解于10-20份树脂溶剂中制备溶液B;
2.将溶液B在高速搅拌的条件下加入50-70份之前制备的三嵌段共聚物乳液A,混合溶液逐渐变稠;
3.加入100份去离子水调节溶液黏度和固含量,耐水抗菌涂料。
四、制备具有耐水抗菌涂层的锌铝镁镀层钢板:
1.冷轧钢板进行清洗脱脂,退火,热镀锌铝镁,制备双面镀层重量300-400g/m2的锌铝镁镀层钢板,镀层成分为Al 10-11%、Mg 2-3%、其余为Zn和不可避免杂质;
2.将锌铝镁镀层钢板加工成圆柱形或工字截面的支架;
3.将耐水抗菌涂料通过辊涂,刷涂,喷涂等方式施加在锌铝镁光伏支架的表
4.通过溶剂蒸发烘干涂层,烘干温度为100℃,烘干时间为1min。室温老化1h以完全固化涂层。
实施例1~3耐水抗菌涂层的锌铝镁镀层钢板的制备方法如上述步骤操作,本发明锌铝镁镀层钢板表面树脂无机复合黑色钝化具体实施实例1~3成分如下表所示:
表1实施例中涂料的组分含量
实施例1~3的具体组分的选择如下:
实施例1~3中水为纯水,比电阻为5MΩ.cm(25℃),增粘树脂为2402酚醛树脂,增塑剂为DBP,树脂溶剂为松节油。
实施例1~3技术性能指标,其检测结果如下:
使用溶液涂布法测量涂料的抗菌性能,溶胀率测试涂层的耐水性能,结果如下表所示:
以上详细描述了本发明的优选实施方式,但是,本发明并不限于上述实施方式中的具体细节,在本发明的技术构思范围内,可以对本发明的技术方案进行多种简单变型,这些简单变型均属于本发明的保护范围。
另外需要说明的是,在上述具体实施方式中所描述的各个具体技术特征,在不矛盾的情况下,可以通过任何合适的方式进行组合,为了避免不必要的重复,本发明对各种可能的组合方式不再另行说明。此外,本发明的各种不同的实施方式之间也可以进行任意组合,只要其不违背本发明的思想,其同样应当视为本发明所公开的内容。
Claims (10)
1.一种耐水抗菌涂料,其特征在于,所述耐水抗菌涂料以重量份计算,包括50-70份的苯乙烯-丙烯酸丁酯-季铵盐改性丙烯酸酯共聚物,5-10份的增粘树脂,3-4份的增塑剂,100份溶剂,10-20份树脂溶剂。
2.根据权利要求1所述的耐水抗菌涂料,其特征在于,所述溶剂为纯水,其比电阻≥1MΩ.cm;所述增塑剂为邻苯二甲酸二辛酯、邻苯二甲酸二丁酯、邻苯二甲酸二乙酯中一种,优选邻苯二甲酸二丁酯;所述增粘树脂为天然树脂如松香,萜烯树脂或合成树脂为2402酚醛树脂,二甲苯树脂中一种,优选2402酚醛树脂;树脂溶剂为苯类、松节油、酯类、200号溶剂油中的一种,优选松节油。
3.根据权利要求1所述的耐水抗菌涂料,其特征在于,所述苯乙烯-丙烯酸丁酯-季铵盐改性丙烯酸酯共聚物的制备包括:
步骤1,季铵化的丙烯酸酯:
T1.将丙烯酸酯、卤代烷添加到溶剂中;
T2.将T1得到的产物冷却结晶获取白色的季铵盐丙烯酸酯结晶粉末,再将粉末进一步地纯化;
步骤2,苯乙烯-丙烯酸丁酯-季铵盐改性丙烯酸酯共聚物的制备:
S1.将季铵盐化丙烯酸酯、苯乙烯和丙烯酸丁酯加入乳化剂和阳离子乳化剂的混合乳化剂中,搅拌均匀,制备乳化溶液;
S2.制备引发剂溶液,在60-80℃下,将引发剂溶液在0.5h内逐滴加入至乳化液中,当体系中出现蓝光时,继续在60-80℃下反应1.5-3h,然后将温度升高至80-90℃,在此温度下继续反应1.5-2h后,停止反应;待体系降至室温后,用不锈钢过滤网过滤乳液,即得到含三嵌段结构的苯乙烯-丙烯酸丁酯-季铵盐改性丙烯酸酯共聚物乳液A。
4.根据权利要求3所述的耐水抗菌涂料,其特征在于,步骤1中,所述T1中丙烯酸酯为丙烯酸甲酯、丙烯酸乙酯、丙烯酸丁酯、2-甲基丙烯酸甲酯、2-甲基丙烯酸乙酯、甲基丙烯酸2-二甲基氨基乙酯;优选甲基丙烯酸2-二甲基氨基乙酯和丙烯酸丁酯两种树脂;卤代烷为溴代正丁烷、溴代十二烷、溴代十六烷中的一种,优选溴代正丁烷;所述卤代烷与丙烯酸酯的质量比为1:1;所述T1中溶剂为乙腈,反应温度为25~40℃,反应时间为10~24h;步骤1中,所述T2中的进一步纯化为将得到的白色粉末再次溶解在乙腈中,冷却结晶,***洗涤晶体,真空干燥获得纯化后的季铵盐化丙烯酸酯。
5.根据权利要求3所述的耐水抗菌涂料,其特征在于,步骤2中,所述S1的搅拌温度为25~35℃,转速为150~200r/min;所述S1中乳化剂为水包油O/W型烷基酚聚氧乙烯醚包括OP-4、OP-7、OP-10、OP-50或吐温20、吐温40、吐温60、吐温80中一种,优选为吐温80;所述S1中阳离子乳化剂为十二烷基氯化铵、十六烷基三甲基溴化铵、十六烷基溴化吡啶,优选十六烷基三甲基溴化铵;步骤2中,所述S2中引发剂为偶氮二异丁腈、偶氮二异庚腈、过氧苯甲酰、过硫酸钠、过硫酸铵、过硫酸钾中一种;优选为过氧苯甲酰;所述S2中过氧苯甲酰水溶液的质量浓度为0.5~1%;所述S2整个反应过程中转速为230~270r/min;所述S2中的过滤网为150目不锈钢过滤网。
6.根据权利要求1所述的耐水抗菌涂料的制备方法,其特征在于,包括以下步骤:
(1)将增粘树脂和增塑剂溶解于树脂溶剂中制备溶液B;
(2)将溶液B在搅拌的条件下加入苯乙烯-丙烯酸丁酯-季铵盐改性丙烯酸酯共聚物乳液A,混合溶液逐渐变稠;
(3)最后加入去离子水调节溶液黏度和固含量,得耐水抗菌涂料。
7.根据权利要求6所述的耐水抗菌涂料的制备方法,其特征在于,所述步骤(1)中所述步骤(2)中搅拌速度为500-800r/min;所述步骤(3)中最终黏度为40-50s;固含量为36-44%。
8.根据权利要求1-7中任何一项所述的耐水抗菌涂料的应用,其特征在于,所述耐水抗菌涂料涂覆于钢板表面。
9.根据权利要求8中所述的耐水抗菌涂料的应用,其特征在于,所述钢板为鱼光互补型锌铝镁镀层光伏支架,所述涂覆的方法包括以下步骤:
A1:冷轧钢板进行清洗脱脂,退火,热镀锌铝镁,制备双面镀层重量300-400g/m2的锌铝镁镀层钢板;
A2:将锌铝镁镀层钢板加工成截面的支架;
A3:将耐水抗菌涂料施加在锌铝镁光伏支架的表面;
A4:固化炉中烘干涂层,室温老化完全固化涂层。
10.根据权利要求9中所述的耐水抗菌涂料的的应用,其特征在于,所述A1锌铝镁镀层钢板中镀层成分为Al 10-11%、Mg 2-3%、其余为Zn和不可避免杂质;所述A2中截面支架为圆柱形或工字形;所述A3中施加方式为辊涂,刷涂,喷涂中的一种;所述A4中烘干温度为100-120℃,烘干时间为1-5min。
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202211644674.6A CN116200078B (zh) | 2022-12-20 | 2022-12-20 | 一种渔光互补型锌铝镁镀层光伏支架用耐水抗菌涂料及其制备方法和应用 |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202211644674.6A CN116200078B (zh) | 2022-12-20 | 2022-12-20 | 一种渔光互补型锌铝镁镀层光伏支架用耐水抗菌涂料及其制备方法和应用 |
Publications (2)
Publication Number | Publication Date |
---|---|
CN116200078A true CN116200078A (zh) | 2023-06-02 |
CN116200078B CN116200078B (zh) | 2024-05-03 |
Family
ID=86506778
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202211644674.6A Active CN116200078B (zh) | 2022-12-20 | 2022-12-20 | 一种渔光互补型锌铝镁镀层光伏支架用耐水抗菌涂料及其制备方法和应用 |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN116200078B (zh) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN118064076A (zh) * | 2024-04-24 | 2024-05-24 | 山东沃赛新材料科技有限公司 | 一种阻燃耐温型抗菌防霉美容收边胶及其制备方法 |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108795182A (zh) * | 2018-07-04 | 2018-11-13 | 合肥尚涵装饰工程有限公司 | 一种可净化空气的室内装饰油漆及其制备方法 |
CN111825417A (zh) * | 2020-08-04 | 2020-10-27 | 卢俊杰 | 一种防霉型聚合物水泥防水涂料及其制备方法 |
-
2022
- 2022-12-20 CN CN202211644674.6A patent/CN116200078B/zh active Active
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108795182A (zh) * | 2018-07-04 | 2018-11-13 | 合肥尚涵装饰工程有限公司 | 一种可净化空气的室内装饰油漆及其制备方法 |
CN111825417A (zh) * | 2020-08-04 | 2020-10-27 | 卢俊杰 | 一种防霉型聚合物水泥防水涂料及其制备方法 |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN118064076A (zh) * | 2024-04-24 | 2024-05-24 | 山东沃赛新材料科技有限公司 | 一种阻燃耐温型抗菌防霉美容收边胶及其制备方法 |
Also Published As
Publication number | Publication date |
---|---|
CN116200078B (zh) | 2024-05-03 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN101348595B (zh) | 一种氟硅改性自交联丙烯酸酯乳液的制备方法 | |
CN116200078B (zh) | 一种渔光互补型锌铝镁镀层光伏支架用耐水抗菌涂料及其制备方法和应用 | |
CN100447212C (zh) | 基于有机硅丙烯酸环氧酯水分散体的水性工业涂料及其制备方法 | |
CN105838183B (zh) | 改性石墨烯水性耐腐蚀涂层材料及其制备方法和应用 | |
CN101824273B (zh) | 一种含氟聚合物/无机纳米杂化粒子改性的紫外光固化涂料及其制备方法 | |
CN110482380B (zh) | 一种电梯用pcm板及其生产工艺 | |
CN108359342A (zh) | 一种水性环保型涂料及其制备方法和应用 | |
CN1919889A (zh) | 有机硅丙烯酸环氧酯水分散体及其制备方法与应用 | |
CN110437689A (zh) | 一种低表面能环保型海洋防污涂料 | |
CN103130948A (zh) | 一种可室温交联固化的苯丙乳液及其制备方法 | |
CN108752514A (zh) | 一种环氧改性丙烯酸乳液及其制备方法 | |
CN104962161A (zh) | 一种水性可剥离涂料 | |
CN110776805B (zh) | 一种水性氟化石墨烯涂料及其制备方法和应用 | |
CN102167876B (zh) | 一种丙烯酸丁酯-苯乙烯-丙烯腈共聚物/二氧化钛复合薄膜及其制备方法 | |
CN105062314A (zh) | 一种耐高低温uv塑胶涂料及其制备方法 | |
CN113881304A (zh) | 一种纳米二氧化硅改性聚丙烯酸酯水溶性设备保护膜溶液及其制备方法 | |
CN110204993B (zh) | 一种碳纳米管组装辣椒素驱赶剂生物防污海洋油漆的制备方法及其应用 | |
CN111171717B (zh) | 环保型生物基有机硅环氧/纳米银复合涂层、制法及应用 | |
CN109385126B (zh) | 一种高交联密度的喷膜防水材料 | |
CN112745731B (zh) | 一种含超支化聚合物的水性防污复合涂料及其制备方法 | |
CN1872923A (zh) | 聚异戊二烯高弹性环保绿色涂料 | |
CN116179025A (zh) | 一种水性碳纳米冷喷锌涂料及其制备方法和应用 | |
CN109853023B (zh) | 一种锌系防腐电解磷化液及其制备方法 | |
CN102408809A (zh) | 高效封闭底漆 | |
CN111040087A (zh) | 一种自抛光防污树脂的制备方法 |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
GR01 | Patent grant | ||
GR01 | Patent grant |