CN116195669A - Processing method of anoectochilus formosanus tea - Google Patents
Processing method of anoectochilus formosanus tea Download PDFInfo
- Publication number
- CN116195669A CN116195669A CN202310222427.5A CN202310222427A CN116195669A CN 116195669 A CN116195669 A CN 116195669A CN 202310222427 A CN202310222427 A CN 202310222427A CN 116195669 A CN116195669 A CN 116195669A
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- anoectochilus formosanus
- flushing
- stirring
- disc
- anoectochilus
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- 241000719836 Anoectochilus formosanus Species 0.000 title claims abstract description 105
- 238000003672 processing method Methods 0.000 title claims abstract description 9
- 241001122767 Theaceae Species 0.000 title abstract description 16
- 238000011010 flushing procedure Methods 0.000 claims abstract description 93
- 238000003756 stirring Methods 0.000 claims abstract description 72
- 238000012216 screening Methods 0.000 claims abstract description 37
- 238000001035 drying Methods 0.000 claims abstract description 27
- 238000000034 method Methods 0.000 claims abstract description 17
- 239000004576 sand Substances 0.000 claims abstract description 17
- 238000012545 processing Methods 0.000 claims abstract description 14
- 238000000855 fermentation Methods 0.000 claims abstract description 8
- 230000004151 fermentation Effects 0.000 claims abstract description 8
- 238000004806 packaging method and process Methods 0.000 claims abstract description 6
- 239000002689 soil Substances 0.000 claims abstract description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 79
- 238000005096 rolling process Methods 0.000 claims description 63
- 238000005406 washing Methods 0.000 claims description 44
- 238000005507 spraying Methods 0.000 claims description 39
- 239000007921 spray Substances 0.000 claims description 34
- 239000000428 dust Substances 0.000 claims description 27
- 230000007246 mechanism Effects 0.000 claims description 19
- 241000934230 Anoectochilus roxburghii Species 0.000 claims description 18
- 238000003860 storage Methods 0.000 claims description 10
- 238000007789 sealing Methods 0.000 claims description 5
- 240000007643 Phytolacca americana Species 0.000 claims description 4
- 235000009074 Phytolacca americana Nutrition 0.000 claims description 4
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- 238000000354 decomposition reaction Methods 0.000 claims description 3
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- 239000000463 material Substances 0.000 claims description 3
- 239000002994 raw material Substances 0.000 claims description 3
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- 238000003892 spreading Methods 0.000 claims description 3
- 230000007480 spreading Effects 0.000 claims description 3
- 238000012546 transfer Methods 0.000 claims description 3
- 244000269722 Thea sinensis Species 0.000 claims 5
- 238000004140 cleaning Methods 0.000 abstract description 9
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- 210000004185 liver Anatomy 0.000 description 2
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Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/28—Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting or wobbling screens
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23F—COFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
- A23F3/00—Tea; Tea substitutes; Preparations thereof
- A23F3/34—Tea substitutes, e.g. matè; Extracts or infusions thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B15/00—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
- B08B15/04—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area from a small area, e.g. a tool
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/90—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in food processing or handling, e.g. food conservation
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
Abstract
The utility model discloses a processing method of anoectochilus formosanus tea, which comprises the following steps: (1) picking; (2) screening sand soil: (3) transferring to a rinse tray; (4) flushing and stirring and twisting; (5) drying; (6) airing and withering; (7) shaking green; (8) stir-frying; (9) twisting; and (10) drying and packaging. Compared with the prior art, the utility model can realize automatic processing of the anoectochilus formosanus tea, and the anoectochilus formosanus tea is fully cleaned by the screening device and the flushing device, so that the processing quality is improved. Meanwhile, the manual labor force is effectively liberated, and the production cost is further reduced. In addition, the method can stir and knead the anoectochilus formosanus in the flushing process, so that the cleaning cleanliness of the anoectochilus formosanus is further improved, and the anoectochilus formosanus is dried after preliminary kneading, so that the fermentation efficiency of the anoectochilus formosanus is greatly improved, and the processing efficiency of the method is further improved.
Description
Technical Field
The utility model relates to the technical field of anoectochilus formosanus processing, in particular to a processing method of anoectochilus formosanus tea.
Background
The anoectochilus roxburghii is also called anoectochilus roxburghii, which belongs to orchid genus plants of orchidaceae family, and enters lung, liver, kidney and bladder channels. The leaves are round and blunt, the rhizome is thinner, the petiole is slender, the petiole is brown, the petiole is slightly cold-resistant, the petiole is warm and moist, and the overwintering temperature must reach more than 10 ℃. The flower is yellow, red, milky white, etc. under the leaves. It has the functions of protecting liver, treating black spot, trachitis, hypertension, diabetes, etc. The anoectochilus formosanus has a plurality of effects, can be prepared into anoectochilus formosanus tea for drinking directly, and has the effects of cooling blood, dispelling wind, clearing heat, promoting diuresis and detoxifying.
Wild anoectochilus formosanus generally grows in deep mountain, artificially cultured anoectochilus formosanus is mainly cultivated in a greenhouse, a large amount of soil exists on the root and stem parts of the anoectochilus formosanus after collection, and a large amount of dust exists on leaves of the wild anoectochilus formosanus, so that the anoectochilus formosanus needs to be sufficiently cleaned. Traditional anoectochilus formosanus washs mainly through manual washing, but manual washing only is applicable to small batch processing to need consume a large amount of manpowers, unable liberation both hands, cleaning efficiency and cleaning quality are also very low.
The patent number is CN 217314694U's utility model patent discloses a belt cleaning device for gold thread lotus is planted and uses, and motor work drives two cleaning brushes and washs the root, starts the water pump work simultaneously, but in above-mentioned patent, the cleaning brush only can scrub the upper surface of the gold thread lotus that covers the upper strata, and the gold thread lotus of below can't receive the scrubbing, leads to the gold thread lotus unable complete scrubbing totally, influences the processingquality behind.
In view of this, the present applicant has made intensive studies with respect to the above problems, and has made the present utility model.
Disclosure of Invention
The utility model mainly aims to provide a processing method of anoectochilus formosanus tea, which improves the cleaning efficiency of anoectochilus formosanus, reduces the labor cost, and accelerates the fermentation speed of anoectochilus formosanus so as to improve the production efficiency.
In order to achieve the above object, the solution of the present utility model is:
a processing method of anoectochilus formosanus tea comprises the following steps:
(1) Picking: picking and collecting anoectochilus formosanus raw materials;
(2) Sand is removed by sieving: delivering the anoectochilus formosanus to a screening device, vibrating a screening disc to separate large-particle sand and soil on the anoectochilus formosanus, and simultaneously adsorbing fine dust generated during the vibration screening of the anoectochilus formosanus by a dust suction mechanism; thereby removing most of sand and dust carried on the surface of the anoectochilus roxburghii;
(3) Transfer to rinse tray: uniformly distributing the anoectochilus formosanus subjected to sand screening into a flushing disc of a flushing device;
(4) Flushing and stirring and twisting: the flushing device drives the flushing disc to move, the flushing device sprays water columns at intervals from the upper part and the lower part of the anoectochilus formosanus, flushing and flushing the anoectochilus formosanus in the flushing disc, and simultaneously, the poking rod pokes the anoectochilus formosanus and performs preliminary rolling;
(5) And (3) drying: drying the washed anoectochilus formosanus by a drying device;
(6) And (5) airing and withering: spreading and airing the anoectochilus roxburghii to enable enzymes in the anoectochilus roxburghii leaves to start decomposition and fermentation, and simultaneously enabling moisture in the anoectochilus roxburghii leaves to start evaporation;
(7) Shaking: shaking the anoectochilus formosanus by using shaking equipment to ferment the anoectochilus formosanus further, and drying the anoectochilus formosanus after shaking for 15 minutes;
(8) Stir-frying: stir-frying anoectochilus formosanus in a hot pot at 70 ℃ for 3 minutes;
(9) Twisting: feeding the stir-fried anoectochilus formosanus into a rolling device by adopting the rolling device for secondary rolling;
(10) Further drying the anoectochilus formosanus after multiple times of twisting, and sealing and packaging the dried and molded anoectochilus formosanus tea.
Further, the flushing equipment comprises a screening device, a flushing device and a drying device, the flushing device comprises a flushing frame, a first conveying belt, a flushing disc, a conveying chain belt, a driving assembly, a water spraying assembly and a stirring assembly, a flushing cover is arranged on the flushing frame, the bottom of the flushing disc is of a net structure, the first conveying belt is arranged on the side edge of the conveying chain belt, the driving assembly drives the conveying chain belt to move at the same conveying speed as the first conveying belt, the first conveying belt and the conveying chain belt convey the flushing disc, the water spraying assembly sprays water to the flushing disc from the upper part and the lower part of the flushing disc, and the stirring assembly stirs and kneads materials in the flushing disc.
Further, two conveyor belts are symmetrically arranged, limit nails which are uniformly distributed are arranged on the conveyor belts, limit grooves which are correspondingly arranged are formed in the front end and the rear end of the lower surface of the flushing disk, and openings are formed in the front side wall and the rear side wall of the flushing disk by the limit grooves.
Further, the drive assembly comprises a drive motor, a drive sprocket, a drive shaft and a transmission shaft, wherein the drive shaft and the transmission shaft are rotationally connected to the flushing frame, the drive shaft and the transmission shaft are arranged in parallel, the drive sprocket is sleeved at two ends of the drive shaft, the drive sprocket is sleeved at two ends of the transmission shaft, two ends of the conveying chain belts on two sides are respectively wound on the drive sprocket and the drive sprocket, and the drive motor is arranged on the flushing frame and drives the drive shaft to rotate.
Further, the water spraying assembly is arranged on the inner side of the flushing cover and comprises an upper water spraying part and a lower water spraying part, the upper water spraying part is arranged above the conveying chain belt, the lower water spraying part is arranged below the conveying chain belt, and the upper water spraying part and the lower water spraying part are arranged in a staggered mode at intervals.
Further, the upper water spraying part comprises an upper conveying pipe and upper spray heads, the upper conveying pipe is arranged in a group of three, the upper spray heads are arranged on the upper conveying pipe, and the upper spray heads of the adjacent upper conveying pipes are arranged in a staggered manner at intervals; the lower water spraying part comprises a lower conveying pipe and lower spray heads, the lower conveying pipe is composed of three lower conveying pipes, the lower spray heads are arranged on the lower conveying pipe, and the lower spray heads of the adjacent lower conveying pipes are arranged in a staggered mode at intervals.
Further, stir the subassembly setting in the below of last water spray portion, stir the subassembly and including stirring the axis, stir the gear, stir the pole, the spring and rub the preforming, be equipped with the bar hole that supplies stirring the pole to pass on the preceding lateral wall of flushing disk and the back lateral wall, stir the both ends and wash the frame rotation of axis and be connected, stir the gear cover and establish in the both sides of stirring the axis, stir the pole around the axis direction of stirring the axis evenly setting and arrange the subsection along the axis direction of stirring the axis, stir the pole on the adjacent stirring axis and set up alternately respectively, be equipped with the rack on the flushing disk, the rack can with stir the gear intermeshing when stirring the subassembly, rub the one end and the stirring pole rotation of preforming and be connected, rub the end and the spring coupling of preforming, the other end and the middle part of stirring the pole of twisting the preforming are connected, rub the preforming and be the pitch arc, rub the lower surface of preforming and be equipped with a plurality of friction.
Further, the two sides of the flushing frame are provided with transverse guide rails, the side surface of the flushing disk is provided with guide grooves matched with the transverse guide rails, and the front end and the rear end of each transverse guide rail are provided with guide inclined planes.
Further, the below of carrying the chain belt still is equipped with filter and guide plate, and the guide plate slope sets up in the both sides of filter, and the below of filter is equipped with the storage water tank, and water pump and filter are connected to the play water end of storage water tank, and the filter is connected with last conveyer pipe and lower conveyer pipe.
Further, remove the device including screening frame, screen plate, vibrating motor, dust extraction, go up discharge plate and lower discharge plate, the screen plate is installed in screening frame, goes up the discharge plate setting in the front end of screen plate, is equipped with the baffle that the interval set up on screen plate and the last discharge plate, and lower discharge plate sets up in the below of screen plate, and vibrating motor installs in screening frame, goes up the top that the discharge plate extends to first conveyer belt to go up the discharge plate and be equipped with the feed opening, and lower discharge plate is equipped with the waste material mouth, and dust extraction sets up in screening the side of frame, and dust extraction's adsorption end covers in the top of screen plate.
Compared with the prior art, the gold thread lotus tea processing machine has the beneficial effects that the gold thread lotus tea processing machine can realize automatic processing of gold thread lotus tea, and the gold thread lotus tea is sufficiently cleaned through the screening device and the flushing device, so that the processing quality is improved. Meanwhile, the manual labor force is effectively liberated, and the production cost is further reduced. In addition, the method can stir and knead the anoectochilus formosanus in the flushing process, so that the cleaning cleanliness of the anoectochilus formosanus is further improved, and the anoectochilus formosanus is dried after preliminary kneading, so that the fermentation efficiency of the anoectochilus formosanus is greatly improved, and the processing efficiency of the method is further improved.
Drawings
FIG. 1 is a schematic flow chart of the method of the present utility model.
Fig. 2 is a perspective view of the outline structure of the flushing device.
Fig. 3 is a perspective view of another external configuration of the irrigation device.
Fig. 4 is a schematic cross-sectional structure of the flushing device.
Fig. 5 is a schematic diagram of a connection structure of the flushing disc and the conveying chain belt.
Fig. 6 is a schematic cross-sectional structure between toggles.
Fig. 7 is a perspective view of the outline structure of the flushing disk.
Fig. 8 is a perspective view of the external structure of the rolling device.
Fig. 9 is a schematic cross-sectional structure of the rolling device.
Fig. 10 is a schematic view of the transmission mechanism of the inner disc, the middle disc and the outer disc.
FIG. 11 is a schematic view showing the structure of a rolling disc when rolling a high-tenderness anoectochilus formosanus.
FIG. 12 is a schematic view showing the structure of a rolling disc when rolling a less tender anoectochilus formosanus.
In the figure:
A connecting frame 44, a rolling disc 5, an outer disc 51, an inner gear ring 511, a middle disc 52,
A driving gear 521, an inner disk 53, a discharge port 531, a first outer gear ring 532,
A rotating part 533, a second external gear ring 534, a rolling boss 54, a sealing plate 55,
A rolling strip 551, a charging basket 6, a blade outlet 61, a pressing plate 62, a fourth motor 63,
A fixed plate 64, a guide rod 65, a lifting frame 66, a screw rod 67, a first driving mechanism 71, a third motor 711, a gearbox 712, a link shaft 713, a second driving mechanism 72,
A first motor 721.
Detailed Description
In order to further explain the technical scheme of the utility model, the utility model is explained in detail by specific examples.
As shown in fig. 1-12, the processing method of the anoectochilus formosanus tea comprises the following steps:
(1) Picking: picking and collecting anoectochilus formosanus raw materials;
(2) Sand is removed by sieving: delivering anoectochilus formosanus onto a screening device 1, vibrating a screening disc to separate large-particle sand and soil on the anoectochilus formosanus, and simultaneously adsorbing fine dust generated during the vibration screening of the anoectochilus formosanus by a dust suction mechanism; thereby removing most of sand and dust carried on the surface of the anoectochilus roxburghii;
(3) Transfer to rinse tray 23: the anoectochilus formosanus subjected to sand screening is evenly distributed and placed in a washing disc 23 of the washing device 2;
(4) Flushing and stirring and twisting: the flushing device 2 drives the flushing disc 23 to move, the flushing device 2 sprays water columns at intervals from the upper part and the lower part of the anoectochilus formosanus, flushing and flushing the anoectochilus formosanus in the flushing disc 23, and simultaneously the poking rod 273 pokes the anoectochilus formosanus and performs preliminary rolling;
(5) And (3) drying: drying the washed anoectochilus formosanus by a drying device 3;
(6) And (5) airing and withering: spreading and airing the anoectochilus roxburghii to enable enzymes in the anoectochilus roxburghii leaves to start decomposition and fermentation, and simultaneously enabling moisture in the anoectochilus roxburghii leaves to start evaporation;
(7) Shaking: shaking the anoectochilus formosanus by using shaking equipment to ferment the anoectochilus formosanus further, and drying the anoectochilus formosanus after shaking for 15 minutes;
(8) Stir-frying: stir-frying anoectochilus formosanus in a hot pot at 70 ℃ for 3 minutes;
(9) Twisting: feeding the stir-fried anoectochilus formosanus into a rolling device by adopting the rolling device for secondary rolling;
(10) Drying and packaging: further drying the anoectochilus formosanus after multiple times of twisting, and sealing and packaging the dried and molded anoectochilus formosanus tea.
In the present embodiment, the washing apparatus includes a screening device 1, a washing device 2, and a drying device 3, and the washing device 2 includes a washing rack 21, a first conveyor belt 22, a washing tray 23, a conveyor belt 24, a driving assembly 25, a water spraying assembly 26, and a toggle assembly 27. The bottom of the flushing disk 23 is of a filtering net structure, so that the water spraying component 26 is convenient for flushing the anoectochilus formosanus in the flushing disk 23. The first conveyer belt 22 sets up the side at conveyer belt 24, and two conveyer belts 24 mutual symmetry set up, and drive assembly 25 drive conveyer belt 24 keeps the same conveying speed motion with first conveyer belt 22, is equipped with spacing nail 241 that evenly divides the setting on the conveyer belt 24, and spacing nail 241 welds the side at conveyer belt 24, and the front end and the rear end of washing dish 23 lower surface are equipped with the spacing groove 231 that corresponds the setting, and spacing groove 231 forms the opening in the preceding lateral wall and the back lateral wall of washing dish 23. When the first conveyor belt 22 conveys the front end of the flushing disk 23 onto the conveyor belt 24, the limit nails 241 are embedded into the limit grooves 231 at the front end of the flushing disk 23, then the first conveyor belt 22 continues to convey the flushing disk 23 and completely conveys the flushing disk 23 onto the conveyor belt 24, the flushing disk 23 falls down from the first conveyor belt 22, the limit grooves 231 at the rear end of the flushing disk 23 are sleeved on the corresponding limit nails 241, so that the flushing disk 23 and the conveyor belt 24 are connected with each other, and the flushing disk 23 is driven to move forward when the conveyor belt 24 moves.
Specifically, the driving assembly 25 includes a driving motor 251, a driving sprocket 252, a driving sprocket 253, a driving shaft 254 and a driving shaft 255, the driving shaft 254 and the driving shaft 255 are rotatably connected to the washing frame 21, the driving shaft 254 and the driving shaft 255 are parallel to each other, the driving sprocket 252 is sleeved at two ends of the driving shaft 254, the driving sprocket 253 is sleeved at two ends of the driving shaft 255, two ends of the conveying chain belt 24 at two sides are respectively wound on the driving sprocket 253 and the driving sprocket 252, and the driving motor 251 is mounted on the washing frame 21 and drives the driving shaft 254 to rotate, so as to drive the conveying chain belt to move.
The flushing frame 21 is provided with a flushing cover 211, the water spraying component 26 is arranged on the inner side of the flushing cover 211, the flushing cover 211 can isolate water, and water sprayed by the water spraying component 26 is prevented from splashing everywhere. The water spraying assembly 26 includes an upper water spraying part 261 and a lower water spraying part 262, the upper water spraying part 261 is disposed above the conveyor belt 24, the lower water spraying part 262 is disposed below the conveyor belt 24, and the upper water spraying part 261 and the lower water spraying part 262 are alternately disposed at intervals. The upper water spraying part 261 comprises an upper conveying pipe 2611 and an upper spray head 2612, wherein the upper conveying pipe 2611 is arranged in a group of three, the upper spray heads 2612 are arranged on the upper conveying pipe 2611, and the upper spray heads 2612 of the adjacent upper conveying pipes 2611 are arranged in a staggered mode at intervals, so that water sprayed by the upper spray heads 2612 is dispersed and concentrated, and a flushing effect is enhanced. The lower water spraying part 262 comprises lower conveying pipes 2621 and lower spray heads 2622, the lower water spraying part 262 is similar to the upper water spraying part 261 in installation structure, three lower conveying pipes 2621 are used as a group, the lower spray heads 2622 are arranged on the lower conveying pipes 2621, and the lower spray heads 2622 of the adjacent lower conveying pipes 2621 are arranged in a staggered mode at intervals, so that water sprayed by the lower spray heads 2622 is more dispersed and dense, and the flushing effect is enhanced. After adopting above-mentioned structure, washing dish 23 is along with the conveyer belt 24 when moving forward, goes up water spray 261 and lower water spray 262 interval nature and washes the gold thread lotus in the washing dish 23, makes gold thread lotus's upper end and lower extreme both can receive effective and intensive washing, and the washing is cleaner, and washing efficiency is higher simultaneously.
In order to further promote the washing quality, stir the subassembly 27 and include stirring axle 271, stir gear 272, stir pole 273, spring 274 and rub preforming 275, be equipped with the bar hole 232 that supplies stirring pole 273 to pass on the preceding lateral wall of washing dish 23 and the back lateral wall, stir the below that the subassembly 27 set up at last water spray 261 for stir the subassembly 27 and stir the gold thread lotus that can fully wash being located the below when stirring the gold thread lotus of upper strata, wash more fully. The both ends of stirring axle 271 are connected with washing frame 21 rotation, stir the both sides at stirring axle 271 are established to gear 272 cover, stir the pole 273 and evenly set up around stirring axle 271's axis direction and arrange the subsection along stirring axle 271's axis direction, stir the pole 273 of stirring on the axle 271 that adjacent respectively crisscross setting. The transverse distance of the poking rod 273 is larger, and the gold thread lotus in the small area can be completely overturned when poking every time, so that the situation that the gold thread lotus cannot be completely overturned due to overweight caused by too close poking of too many gold thread lotus by the distance of the poking rod 273 is avoided. Meanwhile, the poking rods 273 are arranged in a dispersing mode, poking area can be increased, and the poking rods 273 can fully poke the anoectochilus roxburghii. And the length of the toggle lever 273 arranged farther backward is slightly longer by 2-3mm to ensure that the toggle lever 273 arranged at the rear side can maintain the toggle effect of the beam height. The rinsing plate 23 is provided with a rack 233, and the rack 233 can be meshed with the stirring gear 272 when passing through the stirring assembly 27, so as to drive the stirring shaft 271 to rotate. The rack 233 and the toggle gear 272 can be made of plastic materials, and have certain elasticity, and the tooth heights of the front end and the rear end of the rack 233 are slightly lower than the tooth height of the middle part, so that the toggle gear 272 can be conveniently meshed with and separated from the rack 233. One end of the rolling press piece 275 is rotatably connected with the toggle rod 273, the tail end of the rolling press piece 275 is connected with a spring 274, and the other end of the spring 274 is connected with the middle part of the toggle rod 273. The rolling press piece 275 is the pitch arc, and the lower surface of rolling press piece 275 is equipped with a plurality of friction arch 2751, after stirring the gold thread lotus at poking rod 273, under the elasticity effect of spring 274, the drive is rolled press piece 275 and is extruded gold thread lotus downwards all the time to the relative motion takes place back and forth with the gold thread lotus, makes to rub press piece 275 and can primarily rub the gold thread lotus, improves the fermentation efficiency of gold thread lotus leaf. The structure drives the shifting shaft 271 to automatically rotate when the flushing disc 23 moves, so that the structure is simple, and the manufacturing cost can be effectively saved. And the anoectochilus formosanus can be rolled by the rolling press piece 275 while flushing and stirring, so that the fermentation efficiency of the anoectochilus formosanus is improved, and the processing efficiency is further improved.
Preferably, in order to avoid vibration of the washing disc 23 during stirring and twisting, the two sides of the washing frame 21 are provided with transverse guide rails 212, the side surface of the washing disc 23 is provided with guide grooves 234 matched with the transverse guide rails 212, and the front end and the rear end of the transverse guide rails 212 are provided with guide inclined planes, so that the transverse guide rails 212 can be conveniently inserted into the guide grooves 234. The washing frame 21 is also provided with a fixing net rack 213, and the fixing net rack 213 is arranged below the conveying end of the conveying chain belt 24 and has the effect of supporting the conveying chain belt 24. In this way, during the forward movement of the flushing disk 23, the guide groove 234 cooperates with the transverse guide rail 212 to guide, the transverse guide rail 212 simultaneously limits the up-down direction of the flushing disk 23, and the limiting nail 241 limits the front-back direction of the flushing disk 23. The flushing disc 23 can be stably fixed on the conveying chain belt 24 by flushing and stirring in the flushing device 2, so that the flushing disc 23 is prevented from moving, the flushing efficiency of the anoectochilus formosanus is further improved, and the anoectochilus formosanus is cleaner.
Preferably, the lower part of the conveying chain belt 24 is also provided with a filter plate 214 and a guide plate 215, the guide plate 215 is obliquely arranged on two sides of the filter plate 214, a water storage tank 218 is arranged below the filter plate 214, the water outlet end of the water storage tank 218 is connected with a water pump 216 and a filter 217, and the filter 217 is connected with an upper conveying pipe 2611 and a lower conveying pipe 2621. By adopting the structure, the water for cleaning the anoectochilus roxburghii flows back downwards to the guide plate 215 after flushing, the guide plate 215 guides the water to the filter plate 214 for filtering, the filtered water flows into the water storage tank 218 for storage, and the filtered water is outwards output to the upper conveying pipe 2611 and the lower conveying pipe 2621 through the water pump 216, so that the water resource recycling is realized, and the cost is further reduced. And the filter 217 can adsorb and filter the water output from the water tank 218 so that the washed water is kept clean.
In this embodiment, the screening device 1 includes a screening frame 11, a screen plate 12, a vibration motor 13, a dust suction device 14, an upper discharge plate 15 and a lower discharge plate 16, the screen plate 12 is mounted on the screening frame 11, and a vibration spring is disposed on the screening frame 11, so that the vibration frequency of the screen plate can be further increased. The upper discharging plate 15 is arranged at the front end of the screen plate 12, the screen plate 12 and the upper discharging plate 15 are provided with partition plates 17 which are arranged at intervals, the partition plates 17 can ensure that anoectochilus formosanus is conveyed more uniformly, the lower discharging plate 16 is arranged below the screen plate 12, the vibrating motor 13 is arranged on the screening frame 11, the upper discharging plate 15 extends to the upper side of the first conveying belt 22, the upper discharging plate 15 is provided with a discharging hole, and the lower discharging plate 16 is provided with a waste hole. The dust extraction 14 is arranged at the side of the screening frame 11, the adsorption end of the dust extraction 14 is covered above the screen plate 12, the dust extraction 14 can adopt a gas dust extraction 14 or an electrostatic dust extraction 14, the adsorption force of the dust extraction 14 is small, and only small-particle sandy soil and dust can be adsorbed, so that anoectochilus formosanus can not be adsorbed. During operation, the newly picked anoectochilus formosanus is placed on the screen plate 12, the vibrating motor 13 is started to vibrate and screen the frame 11, the anoectochilus formosanus rapidly vibrates on the screen plate 12 and gradually conveys the anoectochilus formosanus towards the direction of the upper discharging plate 15, most sand on the anoectochilus formosanus is vibrated and falls off in the conveying process, and the sand is filtered by the screen plate 12 and falls to the lower discharging plate 16. The gold thread lotus can raise sand and dust at quick vibration in-process, and accessible dust extraction 14 adsorbs this moment, further promotes the screening effect of gold thread lotus. And then the anoectochilus formosanus is conveyed to the upper discharging plate 15 in a vibrating way, and uniformly falls onto the flushing disc 23 through the discharging opening. And the sand removed by screening can be discharged through the waste material port.
In the present embodiment, the drying device 3 includes a second conveyor 31 and an oven 32, and the oven 32 is provided on the second conveyor 31. The conveyor belt 24 continuously conveys the washed washing disc 23 forward to the second conveyor belt 31, and the second conveyor belt 31 conveys the washing disc 23 into the oven 32 for drying, so that the moisture on the surface of the anoectochilus formosanus is removed. Meanwhile, the anoectochilus formosanus is primarily rolled, so that the temperature of the anoectochilus formosanus can be increased during drying, the oxidation speed of the anoectochilus formosanus is further increased, and the processing efficiency is further improved.
Preferably, as shown in fig. 8-12, in order to conveniently adjust the rolling friction frequency of the anoectochilus formosanus during rolling, the rolling device in the step (9) comprises a base 4, a rolling disc 5, a charging basket 6, a first driving mechanism 71 and a second driving mechanism 72, a blade outlet 61 is arranged at the lower end of the charging basket 6, the rolling disc 5 is mounted on the base 4, the charging basket 6 is connected with the base 4 through a connecting rod mechanism, the rolling disc 5 comprises an outer disc 51, a middle disc 52 and an inner disc 53 which are sequentially sleeved, the outer disc 51, the middle disc 52 and the inner disc 53 are coaxially arranged, rolling bosses 54 are respectively arranged on the upper surfaces of the outer disc and the middle of the inner disc 53, a discharge hole 531 is arranged in the middle of the inner disc 53, a sealing plate 55 in sliding connection is arranged in the discharge hole 531, and the second driving mechanism 72 drives the inner disc 53 and the outer disc 51 to rotate around the central axis. The first driving mechanism 71 drives the link mechanism to move, so as to drive the charging basket 6 to swing above the rolling disc 5, so that the anoectochilus formosanus at the position of the leaf outlet 61 can fully rub with the rolling boss 54, an automatic rolling process is realized, the labor cost is greatly reduced, and meanwhile, the rolling efficiency is improved.
Specifically, the second driving mechanism 72 includes a first motor 721, an outer disc 51 fixedly connected with the base 4, an inner gear ring 511 is disposed at the lower end of the outer disc 51, a plurality of driving gears 521 are disposed at the lower end of the middle disc 52, a circular groove 41 is disposed on the base 4, a rotating shaft is disposed in the middle of the driving gears 521, the upper end of the rotating shaft is rotatably connected with the lower surface of the middle disc 52, the lower end of the rotating shaft is embedded into the circular groove 41 and movably connected, a first outer gear ring 532, a rotating portion 533 and a second outer gear ring 534 are disposed at the lower end of the inner disc 53, the driving gears 521 are meshed with the inner gear ring 511 and the first outer gear ring 532, the rotating portion 533 is rotatably connected with the base 4 through bearings, and the output end of the first motor 721 is meshed with the second outer gear ring 534 through gears. With the above structure, the first motor 721 drives the inner disc 53 to rotate through the second outer gear ring 534, and the first outer gear ring 532 is meshed with the driving gear 521 to drive the driving gear 521 to rotate during the rotation of the inner disc 53. Since the inner gear ring 511 is fixedly connected with the base 4, the inner gear ring 511 is kept in a fixed state, and the inner gear ring 511 is meshed with the driving gear 521 for transmission, so that the rotating shaft of the driving gear 521 slides along the circular groove 41, and then drives the middle disc 52 to rotate around the central axis. In this way, the inner disc 53, the middle disc 52 and the outer disc 51 relatively rotate, so that the rolling bosses 54 provided on the inner disc 53, the middle disc 52 and the outer disc 51 relatively move, thereby adjusting the density of the rolling bosses 54 and then the rolling friction frequency of the anoectochilus formosanus. For example, when the anoectochilus formosanus with slightly low tenderness is rolled, the rolling frequency is increased due to higher blade hardness, the inner disc 53 and the middle disc 52 are rotated to ensure that the rolling bosses 54 are distributed relatively, so that the blades can be fully rolled in the rolling process of the swinging and rolling of the charging basket 6, the rolling effect of the anoectochilus formosanus with slightly low tenderness is improved, and the anoectochilus formosanus with higher rolling ability is read, and the blades are softer and are convenient to roll and deform due to higher tenderness and lower cellulose content and more pectin in the blades. At this time, the inner disc 53 and the middle disc 52 are rotated, and the rolling bosses 54 on each disc are combined to form a rolling boss 54 with a longer length, so that the division density of the rolling boss 54 can be reduced, the rolling friction frequency is reduced, the phenomenon of crushing anoectochilus roxburghii blades caused by transitional rolling is avoided, and the rolling effect is further improved. The utility model can adjust the subsection position of each rolling boss 54 by rotating the inner disc 53 and the middle disc 52, thereby adjusting the rolling frequency, having convenient operation, being applicable to different types of anoectochilus formosanus blades and having stronger applicability.
Preferably, the plugging plate 55 is provided with a plurality of rolling strips 551, and the rolling strips 551 can further roll the anoectochilus formosanus leaves positioned in the middle, so that the rolling effect is improved. The lower extreme of base 4 is equipped with drive cylinder body 42, and drive cylinder body 42's power take off end is equipped with second motor 43, is equipped with link 44 on the motor shaft of second motor 43, and the tip of link 44 is connected with the lower extreme of shutoff board 55. After adopting above-mentioned structure, after the completion of kneading, drive cylinder body 42 drive second motor 43 and link 44 descend to drive shutoff board 55 downward movement to the below of discharge gate 531, afterwards second motor 43 drive link 44 is rotatory, thereby drive shutoff board 55 and discharge gate 531 separation, discharge gate 531 opens this moment, can discharge the blade on the disc 5 of kneading through discharge gate 531 to placing in advance in the collecting vat of discharge gate 531 lower extreme in the recovery. The blade collection after twisting is more convenient and quick, and the preparation efficiency is further improved.
In the present embodiment, in order to realize the driving link mechanism movement, the first driving mechanism 71 includes a third motor 711, a transmission 712, and a link shaft 713, the link shaft 713 is connected to the link mechanism, the third motor 711 is connected to the transmission 712, and the transmission 712 is drivingly connected to the link shaft 713 through a bevel gear. The third motor 711 drives the link shaft 713 to rotate through the variable box, thereby driving the link mechanism to move, so that the charging basket 6 can swing regularly on the rolling disc 5.
More preferably, the charging basket 6 is provided with a pressing plate 62 and a third driving mechanism, the third driving mechanism comprises a fourth motor 63, a fixing plate 64, a guide rod 65, a lifting frame 66 and a screw rod 67, a connecting rod is arranged on the side edge of the charging basket 6, the guide rod 65 is vertically connected to the connecting rod, the fixing plate 64 is connected to the upper end of the guide rod 65, two ends of the screw rod 67 are respectively connected with the connecting rod and the fixing plate 64 in a rotating mode, the fourth motor 63 is arranged on the fixing plate 64 and drives the screw rod 67 to rotate, one end of the lifting frame 66 is sleeved on the guide rod 65 and is connected with the screw rod 67 in a rotating mode, and the other end of the lifting frame 66 is connected with the upper end of the pressing plate 62. After adopting above-mentioned structure, fourth motor 63 drive lead screw 67 is rotatory, drives crane 66 and carries out elevating movement to drive clamp plate 62 and carry out elevating movement in storage bucket 6, so can carry out automatic regulation to the pressure of kneading in the storage bucket 6, the operation is more convenient, and it is more convenient to use.
The above examples and drawings are not intended to limit the form or form of the present utility model, and any suitable variations or modifications thereof by those skilled in the art should be construed as not departing from the scope of the present utility model.
Claims (10)
1. A processing method of anoectochilus formosanus tea is characterized by comprising the following steps:
(1) Picking: picking and collecting anoectochilus formosanus raw materials;
(2) Sand is removed by sieving: delivering the anoectochilus formosanus to a screening device, vibrating a screening disc to separate large-particle sand and soil on the anoectochilus formosanus, and simultaneously adsorbing fine dust generated during the vibration screening of the anoectochilus formosanus by a dust suction mechanism; thereby removing most of sand and dust carried on the surface of the anoectochilus roxburghii;
(3) Transfer to rinse tray: uniformly distributing the anoectochilus formosanus subjected to sand screening into a flushing disc of a flushing device;
(4) Flushing and stirring and twisting: the flushing device drives the flushing disc to move, the flushing device sprays water columns at intervals from the upper part and the lower part of the anoectochilus formosanus, flushing and flushing the anoectochilus formosanus in the flushing disc, and simultaneously, the poking rod pokes the anoectochilus formosanus and performs preliminary rolling;
(5) And (3) drying: drying the washed anoectochilus formosanus by a drying device;
(6) And (5) airing and withering: spreading and airing the anoectochilus roxburghii to enable enzymes in the anoectochilus roxburghii leaves to start decomposition and fermentation, and simultaneously enabling moisture in the anoectochilus roxburghii leaves to start evaporation;
(7) Shaking: shaking the anoectochilus formosanus by using shaking equipment to ferment the anoectochilus formosanus further, and drying the anoectochilus formosanus after shaking for 15 minutes;
(8) Stir-frying: stir-frying anoectochilus formosanus in a hot pot at 70 ℃ for 3 minutes;
(9) Twisting: feeding the stir-fried anoectochilus formosanus into a rolling device by adopting the rolling device for secondary rolling;
(10) Drying and packaging: further drying the anoectochilus formosanus after multiple times of twisting, and sealing and packaging the dried and molded anoectochilus formosanus tea.
2. The method for processing anoectochilus roxburghii tea according to claim 1, wherein the washing equipment comprises a screening device, a washing device and a drying device, the washing device comprises a washing frame, a first conveying belt, a washing disc, a conveying chain belt, a driving component, a water spraying component and a stirring component, a washing cover is arranged on the washing frame, the bottom of the washing disc is of a net structure, the first conveying belt is arranged on the side edge of the conveying chain belt, the driving component drives the conveying chain belt to move at the same conveying speed as the first conveying belt, the first conveying belt and the conveying chain belt convey the washing disc, the water spraying component sprays water to the washing disc from the upper part and the lower part of the washing disc, and the stirring component stirs and kneads materials in the washing disc.
3. The processing method of anoectochilus formosanus tea according to claim 2, wherein the two conveying chain belts are symmetrically arranged, limit nails which are uniformly distributed are arranged on the conveying chain belts, limit grooves which are correspondingly arranged are arranged at the front end and the rear end of the lower surface of the flushing disk, and openings are formed in the front side wall and the rear side wall of the flushing disk by the limit grooves.
4. The method for processing anoectochilus formosanus tea as claimed in claim 3, wherein the driving assembly comprises a driving motor, a driving sprocket, a driving shaft and a driving shaft, the driving shaft and the driving shaft are rotatably connected to the washing frame, the driving shaft and the driving shaft are mutually parallel, the driving sprocket is sleeved at two ends of the driving shaft, two ends of the conveying chain belts at two sides are respectively wound on the driving sprocket and the driving sprocket, and the driving motor is installed on the washing frame and drives the driving shaft to rotate.
5. The method according to claim 4, wherein the water spraying assembly is disposed on the inner side of the washing cover, the water spraying assembly comprises an upper water spraying part and a lower water spraying part, the upper water spraying part is disposed above the conveyor belt, the lower water spraying part is disposed below the conveyor belt, and the upper water spraying part and the lower water spraying part are disposed at intervals and staggered.
6. The method according to claim 5, wherein the upper water spraying part comprises an upper conveying pipe and upper spray heads, the upper conveying pipes are arranged in a group of three, the upper spray heads are arranged on the upper conveying pipe, and the upper spray heads of the adjacent upper conveying pipes are arranged at intervals in a staggered manner; the lower water spraying part comprises a lower conveying pipe and lower spray heads, the lower conveying pipe is composed of three lower conveying pipes, the lower spray heads are arranged on the lower conveying pipe, and the lower spray heads of the adjacent lower conveying pipes are arranged in a staggered mode at intervals.
7. The method according to claim 5, wherein the stirring assembly is arranged below the upper water spraying part, the stirring assembly comprises a stirring shaft, stirring gears, stirring rods, springs and rolling press pieces, strip-shaped holes for the stirring rods to pass through are formed in the front side wall and the rear side wall of the flushing disc, two ends of the stirring shaft are rotatably connected with the flushing frame, the stirring gears are sleeved on two sides of the stirring shaft, the stirring rods are uniformly arranged around the central axis direction of the stirring shaft and distributed along the axial direction of the stirring shaft, the stirring rods on the adjacent stirring shafts are respectively staggered, racks are arranged on the flushing disc, the racks can be meshed with the stirring gears when passing through the stirring assembly, one ends of the rolling press pieces are rotatably connected with the stirring rods, the other ends of the rolling press pieces are connected with the middle parts of the stirring rods, the rolling press pieces are arc-shaped, and a plurality of friction protrusions are arranged on the lower surface of the rolling press pieces.
8. The method according to claim 7, wherein the washing frame is provided with transverse guide rails at both sides, guide grooves matched with the transverse guide rails are provided at the side surfaces of the washing disc, and guide inclined planes are provided at the front and rear ends of the transverse guide rails.
9. The method according to claim 8, wherein a filter plate and a guide plate are further arranged below the conveying chain belt, the guide plates are obliquely arranged on two sides of the filter plate, a water storage tank is arranged below the filter plate, the water outlet end of the water storage tank is connected with a water pump and a filter, and the filter is connected with the upper conveying pipe and the lower conveying pipe.
10. The method of claim 9, wherein the screening device comprises a screening frame, a screen plate, a vibrating motor, a dust suction device, an upper discharge plate and a lower discharge plate, the screen plate is installed on the screening frame, the upper discharge plate is arranged at the front end of the screen plate, a partition plate arranged at intervals is arranged on the screen plate and the upper discharge plate, the lower discharge plate is arranged below the screen plate, the vibrating motor is installed on the screening frame, the upper discharge plate extends to the upper side of the first conveying belt, the upper discharge plate is provided with a discharge opening, the lower discharge plate is provided with a waste opening, the dust suction device is arranged on the side edge of the screening frame, and the adsorption end of the dust suction device is covered above the screen plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310222427.5A CN116195669A (en) | 2023-03-09 | 2023-03-09 | Processing method of anoectochilus formosanus tea |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310222427.5A CN116195669A (en) | 2023-03-09 | 2023-03-09 | Processing method of anoectochilus formosanus tea |
Publications (1)
| Publication Number | Publication Date |
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| CN116195669A true CN116195669A (en) | 2023-06-02 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202310222427.5A Granted CN116195669A (en) | 2023-03-09 | 2023-03-09 | Processing method of anoectochilus formosanus tea |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104798924A (en) * | 2015-03-31 | 2015-07-29 | 厦门涌泉科技有限公司 | Preparation method for anoectochilus roxburghii semi-fermented tea |
| CN105268699A (en) * | 2014-07-24 | 2016-01-27 | 甘肃渊和中药材生物科技发展有限公司 | Multifunctional traditional Chinese medicinal material scrubbing machine |
| CN206576201U (en) * | 2016-12-13 | 2017-10-24 | 普洱翠谷高山茶园有限公司 | tea twisting machine with cleaning function |
| CN210226777U (en) * | 2019-07-01 | 2020-04-03 | 湖南植歌茶业有限公司 | Tea spreading and drying machine |
| CN114794266A (en) * | 2022-05-19 | 2022-07-29 | 紫金县沐林听风生态农业有限公司 | Tea rolling machine and working method thereof |
| CN115088771A (en) * | 2022-07-01 | 2022-09-23 | 张春生 | Tea processing method |
-
2023
- 2023-03-09 CN CN202310222427.5A patent/CN116195669A/en active Granted
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105268699A (en) * | 2014-07-24 | 2016-01-27 | 甘肃渊和中药材生物科技发展有限公司 | Multifunctional traditional Chinese medicinal material scrubbing machine |
| CN104798924A (en) * | 2015-03-31 | 2015-07-29 | 厦门涌泉科技有限公司 | Preparation method for anoectochilus roxburghii semi-fermented tea |
| CN206576201U (en) * | 2016-12-13 | 2017-10-24 | 普洱翠谷高山茶园有限公司 | tea twisting machine with cleaning function |
| CN210226777U (en) * | 2019-07-01 | 2020-04-03 | 湖南植歌茶业有限公司 | Tea spreading and drying machine |
| CN114794266A (en) * | 2022-05-19 | 2022-07-29 | 紫金县沐林听风生态农业有限公司 | Tea rolling machine and working method thereof |
| CN115088771A (en) * | 2022-07-01 | 2022-09-23 | 张春生 | Tea processing method |
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