CN116175013B - Power rectifier shell welding device with intelligent detection function - Google Patents
Power rectifier shell welding device with intelligent detection function Download PDFInfo
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- CN116175013B CN116175013B CN202211694746.8A CN202211694746A CN116175013B CN 116175013 B CN116175013 B CN 116175013B CN 202211694746 A CN202211694746 A CN 202211694746A CN 116175013 B CN116175013 B CN 116175013B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0252—Steering means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
- Measuring Temperature Or Quantity Of Heat (AREA)
Abstract
The invention relates to the technical field of welding of power rectifier shells and discloses a power rectifier shell welding device with an intelligent detection function, which comprises a bed body, wherein an input roller way and an output roller way are symmetrically arranged on the bed body, an energy supply box is arranged on the bed body through a welding adjustment assembly, a welding gun and a temperature sensor are arranged on the energy supply box, a detector is arranged on the energy supply box, when the temperature sensor detects that the temperature nearby rises, the detector is closed, and at the same time, a first movable seat moves upwards on a first track, so that the first movable seat drives the detector to move upwards through a connecting rod, the protection of the detector is realized, when the temperature sensor detects that the temperature nearby falls, the temperature sensor can control the detector to be opened, and the first movable seat drives the detector to reset, thereby being beneficial to the detection of welding seams in the resetting process, realizing the rapid welding of the rectifiers, and simultaneously being beneficial to the detection of the strength of the welding seams.
Description
Technical Field
The invention relates to the technical field of welding of power rectifier shells, in particular to a power rectifier shell welding device with an intelligent detection function.
Background
The power rectifier is a device for converting alternating current into direct current, and can be used for power supply device, detection of radio signal, etc., and can be made up by using vacuum tube, igniting tube, solid silicon semiconductor diode and mercury arc, etc.. In contrast, a set of devices that convert dc power to ac power, called "inverters", only need to charge a battery in a backup UPS, and do not need to power a load, and in a dual conversion UPS, the devices supply both the inverter and the battery, and are called rectifiers/chargers, the rectifier being a rectifying device, simply a device that converts ac power to dc power, having two main functions: firstly, converting alternating current into direct current, filtering and then supplying to a load or supplying to an inverter; second, the battery is supplied with a charging voltage, and therefore, it also functions as a charger.
Chinese patent (application No. cn202121674131. X) discloses a welding device for transformer rectifier production and processing, this application places the material into put inside the silo, afterwards start first motor and drive the first gear of second gear engagement and make the threaded rod rotatory, at this moment with threaded rod threaded connection's push rod right removal, and carry out spacing through the spacing groove, then the material in put the silo is pushed out put the silo outside, and start second motor drive driving belt and make the transfer roller rotate, and the driven roller is pressed down through the spring and is carried out the centre gripping to the material, stop conveying after conveying to contact with splint, then start fourth motor rotation winding wheel and make the haulage rope pulling torsion plate upset carry out the centre gripping to the material, finally start third motor upset splint and torsion plate, and place on the work piece base of draw-in groove inside on the conveyer belt, finally weld material and work piece base through welding robot.
But realize welding through the position of adjustment rectifier shell, its own welding operation is inconvenient to, and the probe can't avoid the high temperature in welding process voluntarily, and the probe receives welding temperature's influence easily, forms detection error, thereby can reduce the precision that detects.
Disclosure of Invention
The invention aims to provide a power rectifier shell welding device with an intelligent detection function, so as to solve the problems in the background technology.
In order to solve the technical problems, the invention provides the following technical scheme: this power rectifier shell welding set with intelligent detection function includes the bed body, symmetrical mounting has input roll table and rollout table on the bed body, the energy supply case is installed through welding adjustment subassembly to the bed body, install welder and temperature sensor on the energy supply case, install first track on the energy supply case, slidable mounting has first movable seat on the first track, install the connecting rod on the first movable seat, install the detector on the connecting rod, temperature sensor and detector and first movable seat are electric connection, when waiting to weld the rectifier shell to carry to the bed body on, according to rectifier shell welding position adjustment welder position back, start the energy supply case through welding adjustment subassembly, make welder weld the rectifier shell, at this moment, because the welding process can produce a large amount of heat energy, when temperature sensor detects near the temperature rise, temperature sensor can control the detector and close, and simultaneously, temperature sensor can control first movable seat and move on first movable seat to the detector, can drive the detector and reset the temperature sensor and detect the detector simultaneously in order to realize that the temperature sensor carries out the detector is close to the detector, and can realize the detector to the detector is close to the detector simultaneously, and realize that the detector is close to the detector is in order to realize the detector is close to the detector.
As a preferable technical scheme, the welding adjustment assembly comprises a driving motor, an electric telescopic rod, a rotary table, a second track and a second movable seat;
the utility model provides a welding gun, including the bed body, the top of the bed body is installed driving motor, install electric telescopic handle on the driving motor, install the carousel on the electric telescopic handle, install the second track on the carousel, install the second on the second track and remove the seat, install the energy supply case on the second removal seat, when waiting to weld the rectifier shell and carry to bed body welding position department, can control welder's longitudinal position height through starting electric telescopic handle, through starting driving motor, make driving motor can control the carousel through electric telescopic handle and rotate, thereby can realize welder's radial rotation, and, because the second removes the seat and can drive the energy supply case and remove along the second track, be favorable to adjusting welder's swivel radius, thereby can carry out quick adjustment according to the welding position of rectifier shell.
As the preferable technical scheme, be provided with on the bed body and adjust the one-level and utilize the subassembly, adjust the second grade and utilize the subassembly and adjust tertiary subassembly, welding adjustment subassembly is for adjusting the one-level and utilize the subassembly to provide the operation driving force, adjust the one-level and utilize the subassembly to cooperate with adjusting the second grade and utilize the subassembly with adjusting tertiary, and adjust the one-level and utilize the subassembly to provide the operation driving force for adjusting the second grade and utilize the subassembly with adjusting tertiary.
As a preferable technical scheme, the adjusting primary utilization component comprises a window hole, a fixed rod, a moving plate, a connecting bearing, a lantern ring and a linkage rod;
the bed body is provided with a window hole, a fixed rod is arranged in the window hole, a movable plate is arranged on the fixed rod in a sliding manner, the turntable is rotationally provided with a lantern ring through a connecting bearing, the lantern ring is connected with the movable plate through a linkage rod, when the electric telescopic rod drives the turntable to move downwards, the lantern ring cannot be influenced by rotation of the turntable through the connecting bearing, when the turntable moves downwards, the turntable can drive the movable plate to move downwards on the fixed rod synchronously through the lantern ring and the linkage rod, and the movement of the movable plate in the window hole can provide operation driving force for adjusting the secondary utilization component and the tertiary utilization component.
As a preferable technical scheme, the adjusting secondary utilization component comprises a transmission plate, a sliding hole, a sliding block, a linkage plate, a push rod, a first extrusion block, a connecting rod, a second extrusion block, a moving groove, a moving block, a supporting spring and a clamping block;
the utility model provides a rectifier welding device, including the bed body, the movable plate is connected with the drive plate, install the drive plate on the bed body, two sets of slide holes have been seted up to the symmetry on the bed body, two sets of slide holes have been installed in the slide hole, the slider is installed to the slide in the slide hole, install the linkage board on the slider, the linkage board is connected through the push rod with the drive plate, the both ends of push rod are articulated with linkage board and drive plate respectively, install first extrusion piece on the slider, the second extrusion piece is installed through the connecting rod, two sets of movable grooves have been seted up to the symmetry around on the bed body, two sets of movable block is installed to movable block in the movable groove in the sliding, the movable block is connected through supporting spring with the movable groove, install the clamp block on the movable block, when the movable plate moves down, the movable plate can drive the drive plate and carry out synchronous movement at the in-process of moving down, make the drive plate can drive two linkage boards through the push rod and carry out synchronous displacement in opposite directions to let the slider drive slider in the slide hole, and then let the slider drive first extrusion piece and second extrusion piece carry out the clamp block to the clamp block on the movable groove in the movable groove, make the clamp block on the movable block carry out the rectifier welding device to the rectifier welding device, the welding device can improve the stability in the welding process.
As the preferred technical scheme, locating component is constituteed to first extrusion piece and second extrusion piece, and first extrusion piece and second extrusion piece are inclined plane cooperation with pressing from both sides tight piece, are favorable to turning into the fore-and-aft movement of pressing from both sides tight piece with the lateral shifting of first extrusion piece and second extrusion piece, guarantee to press from both sides tight piece and press from both sides the fixed effect of rectifier shell.
As a preferable technical scheme, the three-stage adjusting utilization component comprises a cavity, a driving disk, a driven disk, a first connecting column, a second connecting column, a traction rod, a sliding chute, a sliding plate, a telescopic rod, a linkage plate, a linkage column, a displacement slot, a passage hole and a pushing block;
the bed body is internally provided with a cavity, a rotating hole is formed in the cavity, a rotating shaft is arranged in the rotating hole through a fixed bearing, a driving disc and a driven disc are respectively arranged at two ends of the rotating shaft, a first connecting column is eccentrically arranged on the driving disc, a second connecting column is arranged on the driving plate, the first connecting column and the second connecting column are connected through a traction rod, two ends of the traction rod are respectively provided with a perforation, the first connecting column and the second connecting column are respectively penetrated through the perforation, the top of the cavity is provided with a sliding groove, a sliding plate is slidably arranged in the sliding groove, a telescopic rod is arranged at the bottom of the sliding plate, a linkage plate is arranged on the telescopic rod, a displacement groove is formed in the linkage plate, a linkage column is eccentrically arranged on the driven disc and is inserted in the displacement groove, the sliding groove is communicated with the bed body table through the passage hole, the sliding plate is provided with a pushing block, the pushing block penetrates through the passageway hole, when the transmission plate moves downwards, the transmission plate can drive the driving plate to rotate 180 degrees clockwise through the traction rod in the moving process, the driving plate drives the driven plate to synchronously rotate through the rotating shaft, the driven plate drives the linkage column to move along the circumferential track in the rotating process, the horizontal displacement difference in the moving process of the linkage column can be utilized to drive the sliding plate in the sliding groove to transversely move through the linkage plate and the telescopic rod in the moving process of the linkage column, so that the sliding plate drives the pushing block to move towards the direction of the input roller way in the passageway hole, when the transmission plate moves downwards, the transmission plate can drive the driving plate to continuously rotate 180 degrees clockwise through the traction rod to form a complete rotating period, the sliding plate can reset under the driving of the linkage plate and the linkage column, and then let the push block can be with the rectifier shell propelling movement of the rectifier shell on the bed body to the rollout table on the in-process that the slide resetted, be convenient for carry out automatic unloading.
As the preferential technical scheme, fixed block has been installed to fixed block on the slide, offered the smooth chamber on the fixed block, slidable mounting has the jacking board in the smooth chamber, the jacking board is connected through the elastic support board with the bottom in smooth chamber, install the push piece on the jacking board, be equipped with domatic on the push piece, domatic orientation input roll table direction, when the push piece is moved under the drive of slide, the rectifier shell is fastened on the bed body under the effect of adjustment second grade utilization subassembly, and the push piece is shifted towards the direction of input roll table, under the inclined plane effect of domatic push piece under the effect of drive jacking board compression elastic support board, realizes that the push piece shrink to the smooth chamber in, when the slide resets the operation, at this moment, the push piece is in the gomphosis of complete removal in-process rectifier shell to let the slide can drive the push piece and carry the shell of welding on the bed body to the output roll table in the reset process.
Compared with the prior art, the invention has the following beneficial effects:
when temperature sensor detects nearby temperature and rises, temperature sensor can control the probe to close, meanwhile, temperature sensor can control first removal seat to reciprocate on first track, thereby can let first removal seat drive the probe through the connecting rod and reciprocate, and then realize the protection to the probe, when temperature sensor detects nearby temperature and reduces, temperature sensor can control the probe and open, and let first removal seat drive the probe and reset, thereby be favorable to the probe to detect the welding seam in reset process, still be favorable to detecting welding seam intensity when realizing rectifier quick weld.
When the movable plate moves downwards, the movable plate can drive the transmission plate to synchronously move in the downwards moving process, so that the transmission plate can drive the two linkage plates to move in opposite directions through the push rod, the linkage plates drive the sliding blocks to synchronously displace in the sliding holes, the sliding blocks drive the first extrusion blocks and the second extrusion blocks to extrude the clamping blocks on the movable grooves in the moving process, the clamping blocks clamp and fix the rectifier shells on the bed body, the stability of the rectifier shells in the welding process is guaranteed, and the welding quality of welding seams can be improved.
When the transmission plate moves downwards, the transmission plate can drive the driving disc to rotate 180 degrees clockwise through the traction rod in the moving process, the driving disc drives the driven disc to synchronously rotate through the rotating shaft, the driven disc drives the linkage column to move along the circumferential track in the rotating process, the horizontal displacement difference in the moving process of the linkage column is utilized, the linkage column can drive the sliding plate in the sliding groove to transversely move through the linkage plate and the telescopic rod in the moving process, so that the sliding plate drives the pushing block to move towards the direction of the input roller way in the passage hole, when the transmission plate moves downwards, at the moment, the transmission plate can drive the driving disc to continuously rotate 180 degrees clockwise through the traction rod to form a complete rotating period, the sliding plate can reset under the driving of the linkage plate and the linkage column, and then the pushing block can push the rectifier shell on the bed body to the output roller way in the resetting process along with the sliding plate, so that automatic feeding and discharging are facilitated.
Drawings
The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate the invention and together with the embodiments of the invention, serve to explain the invention. In the drawings:
FIG. 1 is a schematic view of a first view angle structure of the present invention;
FIG. 2 is a schematic view of a second view angle structure of the present invention;
FIG. 3 is a schematic view of a first cut-away configuration of the present invention;
FIG. 4 is a second cut-away schematic view of the present invention;
FIG. 5 is an enlarged schematic view of the structure of FIG. 4 at a;
FIG. 6 is an enlarged schematic view of the structure at b of FIG. 4;
FIG. 7 is an enlarged schematic view of the structure at c of FIG. 4;
fig. 8 is an enlarged schematic view of the structure at d of fig. 7.
In the figure: 1. a bed body; 2. an input roller way; 3. a run-out table; 4. an energy supply box; 5. a welding gun; 6. a temperature sensor; 7. a first track; 8. a first movable seat; 9. a connecting rod; 10. a probe;
11. welding an adjusting component; 1101. a driving motor; 1102. an electric telescopic rod; 1103. a turntable; 1104. a second track; 1105. a second movable seat;
12. adjusting the primary utilization component; 1201. a window hole; 1202. a fixed rod; 1203. a moving plate; 1204. connecting a bearing; 1205. a collar; 1206. a linkage rod;
13. adjusting the secondary utilization component; 1301. a drive plate; 1302. a slide hole; 1303. a slide block; 1304. a linkage plate; 1305. a push rod; 1306. a first extrusion block; 1307. a connecting rod; 1308. a second extrusion block; 1310. a moving groove; 1311. a moving block; 1312. a support spring; 1313. a clamping block;
14. adjusting the three-level utilization assembly; 1401. a chamber; 1402. a turning hole; 1403. fixing a bearing; 1404. a rotating shaft; 1405. a drive plate; 1406. a driven plate; 1407. a first connection post; 1408. a second connection post; 1409. a traction rod; 1410. a chute; 1411. a slide plate; 1412. a telescopic rod; 1413. a linkage plate; 1414. a linkage column; 1415. a displacement groove; 1416. a passageway hole; 1417. a pushing block; 1418. a fixed block; 1419. a sliding cavity; 1420. a jacking plate; 1421. an elastic support plate; 1422. a sloping surface.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Examples: as shown in fig. 1 to 8, the present invention provides the following technical solutions: the utility model provides a power supply rectifier shell welding set with intelligent detection function, this power supply rectifier shell welding set with intelligent detection function includes bed body 1, input roll table 2 and output roll table 3 are installed to symmetry on the bed body 1, energy supply case 4 is installed through welding adjustment subassembly 11 to the bed body 1, welder 5 and temperature sensor 6 are installed on energy supply case 4, install first track 7 on the energy supply case 4, slidable mounting has first movable seat 8 on the first track 7, install connecting rod 9 on the first movable seat 8, install probe 10 on the connecting rod 9, temperature sensor 6 is electric connection with probe 10 and first movable seat 8, when the rectifier shell that waits to weld is carried on the bed body 1, after adjusting welder position according to rectifier shell welding position through welding adjustment subassembly 11, the energy supply box 4 is started to enable the welding gun 5 to weld the rectifier shell, at the moment, a large amount of heat energy is generated in the welding process, when the temperature sensor 6 detects that the temperature nearby rises, the temperature sensor 6 can control the probe 10 to be closed, meanwhile, the temperature sensor 6 can control the first movable seat 8 to move upwards on the first track 7, so that the first movable seat 8 can drive the probe 10 to synchronously move upwards through the connecting rod 9, the protection of the probe 10 is further realized, when the temperature sensor 6 detects that the temperature nearby falls, the temperature sensor 6 can control the probe 10 to be opened, and the first movable seat 8 can drive the probe 10 to reset, thereby being beneficial to the detection of the welding seam of the probe 10 in the resetting process, realizing the quick welding of the rectifier, and the welding line strength detection is also facilitated.
As shown in fig. 1-5, the welding adjustment assembly 11 includes a drive motor 1101, an electric telescopic rod 1102, a turntable 1103, a second track 1104, and a second moving mount 1105;
the top of the bed body 1 is provided with a driving motor 1101, the driving motor 1101 is provided with an electric telescopic rod 1102, the electric telescopic rod 1102 is provided with a rotary table 1103, the rotary table 1103 is provided with a second track 1104, the second track 1104 is provided with a second movable seat 1105, the second movable seat 1105 is provided with an energy supply box 4, when a rectifier shell to be welded is conveyed to a welding position of the bed body 1, the longitudinal position of the welding gun 5 can be controlled by starting the electric telescopic rod 1102, the driving motor 1101 is started to enable the driving motor 1101 to control the rotary table 1103 to rotate through the electric telescopic rod 1102, so that radial rotation of the welding gun 5 can be realized, and the second movable seat 1105 can drive the energy supply box 4 to move along the second track 1104, so that the rotating radius of the welding gun 5 can be adjusted, and the welding position of the rectifier shell can be quickly adjusted according to the welding position.
The bed body 1 is provided with an adjusting first-stage utilization assembly 12, an adjusting second-stage utilization assembly 13 and an adjusting third-stage utilization assembly 14, the welding adjusting assembly 11 is utilized to provide operation driving force for the adjusting first-stage utilization assembly 12, the adjusting first-stage utilization assembly 12 is matched with the adjusting second-stage utilization assembly 13 and the adjusting third-stage utilization assembly 14, and the adjusting first-stage utilization assembly 12 is utilized to provide operation driving force for the adjusting second-stage utilization assembly 13 and the adjusting third-stage utilization assembly 14.
As shown in fig. 1-4, the adjustment stage utilizing assembly 12 includes a window 1201, a fixed rod 1202, a moving plate 1203, a connecting bearing 1204, a collar 1205, and a linkage rod 1206;
the bed body 1 is provided with a window hole 1201, a fixed rod 1202 is installed in the window hole 1201, a moving plate 1203 is slidably installed on the fixed rod 1202, a collar 1205 is rotatably installed on the rotary table 1103 through a connecting bearing 1204, the collar 1205 is connected with the moving plate 1203 through a linkage rod 1206, when the electric telescopic rod 1102 drives the rotary table 1103 to move downwards, the rotary table 1103 can drive the moving plate 1203 to synchronously move downwards on the fixed rod 1202 through the collar 1205 and the linkage rod 1206 as the collar 1205 is not influenced by the rotation of the rotary table 1103 when the rotary table 1103 moves downwards, and the movement of the moving plate 1203 in the window hole 1201 can provide operation driving force for the adjustment secondary utilization assembly 13 and the adjustment tertiary utilization assembly 14.
As shown in fig. 1 to 4 and 6, the secondary usage module 13 includes a driving plate 1301, a sliding hole 1302, a sliding block 1303, a linkage plate 1304, a push rod 1305, a first pressing block 1306, a connecting rod 1307, a second pressing block 1308, a moving slot 1310, a moving block 1311, a supporting spring 1312, and a clamping block 1313;
the movable plate 1203 is provided with a transmission plate 1301, two groups of sliding holes 1302 are symmetrically formed in the bed body 1, the two groups of sliding holes 1302 are slidably provided with a sliding block 1303, the sliding block 1303 is provided with a linkage plate 1304, the linkage plate 1304 is connected with the transmission plate 1301 through a push rod 1305, two ends of the push rod 1305 are respectively hinged with the linkage plate 1304 and the transmission plate 1301, the sliding block 1303 is provided with a first extrusion block 1306, the first extrusion block 1306 is provided with a second extrusion block 1308 through a connecting rod 1307, two groups of movable grooves 1310 are symmetrically formed in the front and back of the bed body 1, the two groups of movable grooves 1310 are internally provided with a movable block 1311, the movable block 1311 and the movable grooves 1310 are connected through supporting springs 1312, and the movable block 1311 is provided with a clamping block 1313.
The first extrusion block 1306 and the second extrusion block 1308 form a positioning assembly, and the first extrusion block 1306 and the second extrusion block 1308 are in inclined plane fit with the clamping block 1313, so that the transverse movement of the first extrusion block 1306 and the second extrusion block 1308 is converted into the front-back movement of the clamping block 1313, and the fixing effect of the clamping block 1313 on the rectifier shell is ensured.
As shown in fig. 1-4 and 7-8, the adjustment tertiary utilization assembly 14 includes a chamber 1401, a drive disk 1405, a driven disk 1406, a first connection post 1407, a second connection post 1408, a traction rod 1409, a slide slot 1410, a slide plate 1411, a telescoping rod 1412, a linkage plate 1413, a linkage post 1414, a displacement slot 1415, a gangway hole 1416, and a push block 1417;
a chamber 1401 is arranged in the bed body 1, a rotating hole 1402 is arranged on the chamber 1401, a rotating shaft 1404 is arranged in the rotating hole 1402 through a fixed bearing 1403, a driving disk 1405 and a driven disk 1406 are respectively arranged at two ends of the rotating shaft 1404, a first connecting column 1407 is eccentrically arranged on the driving disk 1405, a second connecting column 1408 is arranged on the transmission plate 1301, the first connecting column 1407 and the second connecting column 1408 are connected through a traction rod 1409, through holes are respectively arranged at two ends of the traction rod 1409, the first connecting column 1407 and the second connecting column 1408 penetrate through the through holes, a sliding groove 1410 is arranged at the top of the chamber 1401, a sliding plate 1411 is slidably arranged in the sliding groove 1410, a telescopic rod 1412 is arranged at the bottom of the sliding plate 1411, a linkage plate 1413 is arranged on the telescopic rod 1412, a displacement groove 1415 is arranged on the driving plate 1413, a linkage column 1414 is eccentrically arranged on the driven disk 1414, the linkage column 1414 is inserted in the displacement slot 1415, the sliding slot 1410 is connected with the table top of the bed body 1 through the passage hole 1416, the sliding plate 1411 is provided with a pushing block 1417, the pushing block 1417 penetrates through the passage hole 1416, when the transmission plate 1301 moves downwards, the transmission plate 1301 can drive the driving plate 1405 to rotate 180 degrees clockwise through the traction rod 1409 in the moving process, the driving plate 1405 can drive the driven plate 1406 to synchronously rotate through the rotating shaft 1404, the driven plate 1406 can drive the linkage column 1414 to move along the circumference track in the rotating process, the horizontal displacement difference in the moving process of the linkage column 1414 can drive the sliding plate 1411 in the sliding slot 1410 to transversely move through the linkage plate 1413 and the telescopic rod 1412, so that the sliding plate 1411 drives the pushing block 1417 to move towards the direction of the input roller way 2 in the passage hole 1416 when the transmission plate 1301 moves downwards, at this time, the driving plate 1301 can drive the driving plate 1405 to continuously rotate 180 ° clockwise through the traction rod 1409, so as to form a complete rotation period, the sliding plate 1411 can be reset under the driving of the linkage plate 1413 and the linkage column 1414, and then the pushing block 1417 can push the rectifier shell on the bed body 1 onto the output roller table 3 in the resetting process along with the sliding plate 1411, so that automatic feeding and discharging are facilitated.
The sliding plate 1411 is fixedly provided with a fixed block 1418, the fixed block 1418 is provided with a sliding cavity 1419, the sliding cavity 1419 is internally provided with a jacking plate 1420, the jacking plate 1420 is connected with the bottom of the sliding cavity 1419 through an elastic supporting plate 1421, the jacking plate 1420 is provided with a pushing block 1417, the pushing block 1417 is provided with a slope 1422, the slope 1422 faces the direction of the input roller table 2, when the pushing block 1417 moves under the driving of the sliding plate 1411, at the moment, a rectifier shell is fastened on the bed body 1 under the action of the adjusting secondary utilization component 13, the pushing block 1417 moves towards the direction of the input roller table 2, under the action of the slope 1422, the pushing block 1417 drives the jacking plate 1420 to compress the elastic supporting plate 1421, so that the pushing block 1417 is contracted into the sliding cavity 1419, when the sliding plate 1411 performs a reset operation, at the moment, the pushing block 1417 is embedded with the rectifier shell in the moving process, and therefore the rectifier shell can drive the pushing block 1417 to be driven by the second stage utilization component 13 to move on the bed body 1 to the output roller table 3.
The working principle of the invention is as follows:
when the rectifier shell to be welded is conveyed to the bed body 1, after the welding position of the welding gun is adjusted according to the welding position of the rectifier shell through the welding adjusting assembly 11, the energy supply box 4 is started, the welding gun 5 is used for welding the rectifier shell, at the moment, a large amount of heat energy is generated in the welding process, when the temperature sensor 6 detects that the temperature nearby rises, the temperature sensor 6 can control the probe 10 to be closed, meanwhile, the temperature sensor 6 can control the first movable seat 8 to move upwards on the first track 7, so that the first movable seat 8 can drive the probe 10 to synchronously move upwards through the connecting rod 9, the protection of the probe 10 is realized, when the temperature sensor 6 detects that the temperature nearby falls, the temperature sensor 6 can control the probe 10 to be opened, and the first movable seat 8 drives the probe 10 to reset, so that the detection of the welding seam of the probe 10 is facilitated in the resetting process, and the detection of the welding seam is realized, and the welding seam strength is also facilitated.
When the electric telescopic rod 1102 drives the rotating disc 1103 to move downwards, as the collar 1205 is not influenced by the rotation of the rotating disc 1103 through the connecting bearing 1204, when the rotating disc 1103 moves downwards, the rotating disc 1103 can drive the moving plate 1203 to move downwards on the fixed rod 1202 synchronously through the collar 1205 and the linkage rod 1206, and the movement of the moving plate 1203 in the window hole 1201 can provide operation driving force for adjusting the secondary utilization assembly 13 and the tertiary utilization assembly 14.
When the moving plate 1203 moves down, the moving plate 1203 can drive the transmission plate 1301 to move synchronously in the downward moving process, so that the transmission plate 1301 can drive the two linkage plates 1304 to move in opposite directions through the push rod 1305, so that the linkage plates 1304 drive the sliding blocks 1303 to move synchronously in the sliding holes 1302, and then the sliding blocks 1303 drive the first extrusion block 1306 and the second extrusion block 1308 to extrude the clamping blocks 1313 on the moving grooves 1310 in the moving process, so that the clamping blocks 1313 clamp and fix the rectifier shell on the bed body 1, thereby being beneficial to guaranteeing the stability of the rectifier shell in the welding process and improving the welding quality of welding seams.
When the transmission plate 1301 moves downwards, the transmission plate 1301 can drive the driving disc 1405 to rotate 180 degrees clockwise through the traction rod 1409 in the moving process, so that the driving disc 1405 can drive the driven disc 1406 to rotate synchronously through the rotation shaft 1404, the driven disc 1406 can drive the linkage column 1414 to move along the circumferential track in the rotating process, the horizontal displacement difference in the moving process of the linkage column 1414 can be utilized, the linkage column 1414 can drive the sliding plate 1411 in the sliding groove 1410 to move transversely through the linkage plate 1413 and the telescopic rod 1412 in the moving process, the sliding plate 1411 can drive the pushing block 1417 to move towards the direction of the input roller table 2 in the passage hole 1416, when the transmission plate 1301 moves downwards, the transmission plate 1301 can drive the driving disc 1405 to rotate 180 degrees clockwise through the traction rod 1409 at this time, a complete rotating cycle is formed, the sliding plate 1411 can reset under the driving of the linkage plate 1413 and the linkage column 1414, and further the pushing block 1417 can push the rectifier shell on the bed body 1 onto the output roller table 3 in the resetting process along with the sliding plate 1411, and automatic feeding and discharging are facilitated.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The scope of the invention is indicated by the appended claims rather than by the foregoing description, and all changes that come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (1)
1. Power rectifier shell welding set with intelligent detection function, its characterized in that: the power rectifier shell welding device with the intelligent detection function comprises a bed body (1), wherein an input roller way (2) and an output roller way (3) are symmetrically arranged on the bed body (1), an energy supply box (4) is arranged on the bed body (1) through a welding adjustment assembly (11), a welding gun (5) and a temperature sensor (6) are arranged on the energy supply box (4), a first track (7) is arranged on the energy supply box (4), a first movable seat (8) is slidably arranged on the first track (7), a connecting rod (9) is arranged on the first movable seat (8), and a detector (10) is arranged on the connecting rod (9);
the welding adjustment assembly (11) comprises a driving motor (1101), an electric telescopic rod (1102), a turntable (1103), a second track (1104) and a second movable seat (1105);
a driving motor (1101) is arranged at the top of the bed body (1), an electric telescopic rod (1102) is arranged on the driving motor (1101), a rotary table (1103) is arranged on the electric telescopic rod (1102), a second track (1104) is arranged on the rotary table (1103), a second movable seat (1105) is arranged on the second track (1104), and an energy supply box (4) is arranged on the second movable seat (1105);
the welding device comprises a bed body (1), wherein an adjusting primary utilization component (12), an adjusting secondary utilization component (13) and an adjusting tertiary utilization component (14) are arranged on the bed body, the welding adjusting component (11) provides operation driving force for the adjusting primary utilization component (12), the adjusting primary utilization component (12) is matched with the adjusting secondary utilization component (13) and the adjusting tertiary utilization component (14), and the adjusting primary utilization component (12) provides operation driving force for the adjusting secondary utilization component (13) and the adjusting tertiary utilization component (14);
the adjusting primary utilization assembly (12) comprises a window hole (1201), a fixed rod (1202), a moving plate (1203), a connecting bearing (1204), a collar (1205) and a linkage rod (1206);
a window hole (1201) is formed in the bed body (1), a fixed rod (1202) is arranged in the window hole (1201), a moving plate (1203) is slidably arranged on the fixed rod (1202), a lantern ring (1205) is rotatably arranged on the turntable (1103) through a connecting bearing (1204), and the lantern ring (1205) is connected with the moving plate (1203) through a linkage rod (1206);
the adjusting secondary utilization assembly (13) comprises a transmission plate (1301), a sliding hole (1302), a sliding block (1303), a linkage plate (1304), a push rod (1305), a first extrusion block (1306), a connecting rod (1307), a second extrusion block (1308), a moving groove (1310), a moving block (1311), a supporting spring (1312) and a clamping block (1313);
the movable bed is characterized in that a transmission plate (1301) is arranged on the movable plate (1203), two groups of sliding holes (1302) are symmetrically formed in the bed body (1), sliding blocks (1303) are arranged in the sliding holes (1302) in a sliding mode, a linkage plate (1304) is arranged on the sliding blocks (1303), the linkage plate (1304) is connected with the transmission plate (1301) through a push rod (1305), two ends of the push rod (1305) are respectively hinged to the linkage plate (1304) and the transmission plate (1301), a first extrusion block (1306) is arranged on the sliding blocks (1303), a second extrusion block (1308) is arranged on the first extrusion block (1306) through a connecting rod (1307), two groups of movable grooves (1310) are symmetrically formed in the bed body (1) in a front-back mode, a movable block (1311) is arranged in the movable grooves (1310) in a sliding mode, the movable block (1311) is connected with the movable grooves (1310) through supporting springs (1312), and a clamping block (1313) is arranged on the movable block (1311).
The first extrusion block (1306) and the second extrusion block (1308) form a positioning assembly, and the first extrusion block (1306) and the second extrusion block (1308) are in inclined plane fit with the clamping block (1313);
the adjusting three-stage utilization assembly (14) comprises a cavity (1401), a driving disc (1405), a driven disc (1406), a first connecting column (1407), a second connecting column (1408), a traction rod (1409), a sliding chute (1410), a sliding plate (1411), a telescopic rod (1412), a linkage plate (1413), a linkage column (1414), a displacement groove (1415), a passage hole (1416) and a pushing block (1417);
a cavity (1401) is arranged in the bed body (1), a rotating hole (1402) is formed in the cavity (1401), a rotating shaft (1404) is arranged in the rotating hole (1402) through a fixed bearing (1403), a driving disc (1405) and a driven disc (1406) are respectively arranged at two ends of the rotating shaft (1404), a first connecting column (1407) is eccentrically arranged on the driving disc (1405), a second connecting column (1408) is arranged on the driving plate (1301), the first connecting column (1407) is connected with the second connecting column (1408) through a traction rod (1409), perforations are formed at two ends of the traction rod (1409), the first connecting column (1407) and the second connecting column (1408) are all perforated, a chute (1410) is formed in the top of the chamber (1401), a sliding plate (1411) is installed in the chute (1410) in a sliding mode, a telescopic rod (1412) is installed at the bottom of the sliding plate (1411), a linkage plate (1413) is installed on the telescopic rod (1412), a displacement groove (1415) is formed in the linkage plate (1413), a linkage column (1414) is eccentrically installed on the driven plate (1406), the linkage column (1414) is inserted in the displacement groove (1415), the chute (1410) is communicated with the table top of the bed body (1) through a passage hole (1416), a pushing block (1417) is arranged on the sliding plate (1411), and the pushing block (1417) penetrates through the passageway hole (1416);
fixed block (1418) is fixedly installed on sliding plate (1411), sliding cavity (1419) is formed in fixed block (1418), jacking plate (1420) is installed in sliding cavity (1419), jacking plate (1420) is connected with the bottom of sliding cavity (1419) through elastic support plate (1421), pushing block (1417) is installed on jacking plate (1420), slope (1422) is arranged on pushing block (1417), and slope (1422) faces to the direction of input roller way (2).
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| CN202211694746.8A CN116175013B (en) | 2022-12-28 | 2022-12-28 | Power rectifier shell welding device with intelligent detection function |
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| CN202211694746.8A CN116175013B (en) | 2022-12-28 | 2022-12-28 | Power rectifier shell welding device with intelligent detection function |
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| CN116175013B true CN116175013B (en) | 2023-07-18 |
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| CN116873658B (en) * | 2023-07-07 | 2023-11-21 | 保定华锐电力工程设计有限公司 | Tensioning degree self-checking type cable auxiliary laying device for power engineering |
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