CN116147434A - Spring assembly system - Google Patents
Spring assembly system Download PDFInfo
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- CN116147434A CN116147434A CN202310226180.4A CN202310226180A CN116147434A CN 116147434 A CN116147434 A CN 116147434A CN 202310226180 A CN202310226180 A CN 202310226180A CN 116147434 A CN116147434 A CN 116147434A
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- 230000005540 biological transmission Effects 0.000 claims abstract description 66
- 238000001514 detection method Methods 0.000 claims abstract description 30
- 238000006243 chemical reaction Methods 0.000 claims abstract description 22
- 230000007246 mechanism Effects 0.000 claims description 70
- 239000003814 drug Substances 0.000 claims description 58
- 229940079593 drug Drugs 0.000 claims description 25
- 238000013519 translation Methods 0.000 claims description 19
- 239000000463 material Substances 0.000 claims description 14
- 238000012546 transfer Methods 0.000 claims description 13
- 238000005303 weighing Methods 0.000 claims description 13
- 238000007599 discharging Methods 0.000 claims description 10
- 230000000903 blocking effect Effects 0.000 claims description 6
- 210000001503 joint Anatomy 0.000 claims description 5
- 230000000712 assembly Effects 0.000 claims description 3
- 238000000429 assembly Methods 0.000 claims description 3
- 239000002360 explosive Substances 0.000 claims description 3
- 230000033001 locomotion Effects 0.000 claims description 3
- 238000003032 molecular docking Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 42
- 238000000034 method Methods 0.000 abstract description 21
- 230000008569 process Effects 0.000 abstract description 8
- 238000010924 continuous production Methods 0.000 abstract description 3
- 230000007547 defect Effects 0.000 abstract description 3
- 238000012216 screening Methods 0.000 abstract description 2
- 229920001971 elastomer Polymers 0.000 description 19
- 239000000806 elastomer Substances 0.000 description 19
- 230000009471 action Effects 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 230000001174 ascending effect Effects 0.000 description 1
- 210000000038 chest Anatomy 0.000 description 1
- 230000007123 defense Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F42—AMMUNITION; BLASTING
- F42B—EXPLOSIVE CHARGES, e.g. FOR BLASTING, FIREWORKS, AMMUNITION
- F42B33/00—Manufacture of ammunition; Dismantling of ammunition; Apparatus therefor
- F42B33/02—Filling cartridges, missiles, or fuzes; Inserting propellant or explosive charges
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F42—AMMUNITION; BLASTING
- F42B—EXPLOSIVE CHARGES, e.g. FOR BLASTING, FIREWORKS, AMMUNITION
- F42B33/00—Manufacture of ammunition; Dismantling of ammunition; Apparatus therefor
- F42B33/001—Devices or processes for assembling ammunition, cartridges or cartridge elements from parts
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F42—AMMUNITION; BLASTING
- F42B—EXPLOSIVE CHARGES, e.g. FOR BLASTING, FIREWORKS, AMMUNITION
- F42B33/00—Manufacture of ammunition; Dismantling of ammunition; Apparatus therefor
- F42B33/02—Filling cartridges, missiles, or fuzes; Inserting propellant or explosive charges
- F42B33/0285—Measuring explosive-charge levels in containers or cartridge cases; Methods or devices for controlling the quantity of material fed or filled
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- General Engineering & Computer Science (AREA)
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Abstract
The invention discloses a bullet assembly system, which realizes automatic feeding of parts, automatic and rapid transmission of parts in the assembly process, orderly connection between assembly and detection procedures, automatic judgment and screening of unqualified products, changes the production mode of current bullet assembly production, overcomes the defects that the parts are transported and fed for many times and cannot be continuously produced, the parts are easily damaged due to transportation, the product difference is large and the labor intensity is high due to manual operation, realizes bullet automatic continuous production by using complete equipment, shortens the production conversion time, improves the production efficiency and the product quality, reduces the equipment quantity and the occupied area, reduces the labor intensity and the production safety hidden trouble, meets the full-automatic production requirement of bullet assembly, improves the bullet manufacturing level, and improves the product quality and the production guarantee capability of bullet production.
Description
Technical Field
The invention relates to the technical field of bullet production, in particular to a bullet forming assembly system which can meet the requirement of bullet forming assembly automatic production, accurately control production quality, reduce operators and occupied area, reduce labor intensity and improve safety.
Background
Ammunition is the most widely applied and most used combat equipment in national defense, the product consistency and reliability of the ammunition influence the reliability, accuracy and damage efficiency of ammunition firing, and the assembly production efficiency of the ammunition directly relates to the war time guaranteeing capability of the ammunition. With the rapid development of military science and technology, modern war has higher and higher requirements on weapon ammunition quality and war time guarantee capability, and the manufacturing level of the ammunition in various countries is also continuously improved.
The bullet assembly is the last link in the bullet production process, and is an important procedure for finally determining the quality of the bullet, and most of bullet assembly production in China currently adopts manual operation and discrete mode production of single machine equipment. The problems of low efficiency, low assembly and detection quality, high labor intensity, large occupied area and low safety exist.
Therefore, how to provide a full-automatic bullet-forming assembly system which can meet the automatic production of bullet-forming assembly, accurately control the production quality, reduce the operators and the occupied area, reduce the labor intensity and improve the safety is a technical problem which is urgent to be solved by the technicians in the field.
Disclosure of Invention
In view of the above, the present invention provides a spring assembly system for overcoming or at least partially solving the above-described problems. The device solves the problems of low efficiency, low assembly and detection quality, high labor intensity, large occupied area and low safety of the existing manual operation single machine equipment for bullet assembly production. The bullet assembly system provided by the application can realize bullet automated production and meet the requirements of bullet assembly production efficiency, product quality, miniaturization and safety.
The invention provides the following scheme:
a spring assembly system, comprising:
the device comprises a feeding transmission line, a frame, a deflection manipulator, a translation fork, a weighing and charging machine, a conversion transmission line, a cartridge shell feeding turntable, a transmission assembly, a drug quantity detector, a handover turntable, a warhead feeding machine, a component butt joint machine, a closing machine, a length detector, a sorting mechanism and a chamber closing detector;
the feeding transmission line, the translation fork, the conversion transmission line and the axle center of the cartridge inlet shell rotary table are all arranged on the same straight line and are fixedly arranged on the upper plane of the frame; the shifting manipulator and the weighing and charging machine are parallel to the feeding transmission line and are arranged behind the translation fork; the drug quantity detector is vertically arranged at the right rear part of the cartridge inlet shell rotary table; the device comprises a shell feeding turntable, a drug quantity detector, a component butting machine, a closing machine, a length detector and a closing detection machine, wherein the drug quantity detector is tangent to the shell feeding turntable;
the rotary axes of the weighing and charging machine, the explosive quantity detecting machine, the warhead feeding machine, the component butting machine, the closing machine, the length detecting machine and the closing detecting machine are positioned on the same target plane and are arranged on the frame, and the target plane is parallel to the left and right length directions of the system; the device comprises a medicine amount detector, a component butting machine, a closing machine, a length detector and a closing detection machine, wherein a connecting rotary table is arranged between every two adjacent medicine amount detectors, the component butting machine, the closing machine, the length detector and the closing detection machine, and the respective feeding transmission planes of the connecting rotary table and the medicine amount detector, the component butting machine and the closing machine are all on the same horizontal plane.
Preferably: and a telescopic blocking mechanism is horizontally arranged on the side edge of the feeding transmission line and perpendicular to the movement direction of the feeding transmission line.
Preferably: the medicine discharging nozzle capable of ascending and descending is arranged below the medicine weighing and charging machine.
Preferably: the two side surfaces of the conversion transmission line are provided with transmission line guard edges, the conversion transmission line is connected with a transfer motor fixedly installed in the frame through a belt, and the transfer motor is electrically connected with a control system.
Preferably: the device comprises a frame, a drug quantity detector, a length detector and a closing chamber detector, wherein sorting mechanisms are arranged on the circumferences of the connecting turntables, adjacent to the right ends of the drug quantity detector, the length detector and the closing chamber detector, and are fixedly arranged at the outer sides of the sorting mechanisms.
Preferably: the left rear side of the component butting machine is provided with a bullet feeding rotary table, and the bullet feeding rotary table is positioned above an upper plane for effective work; the excircle of the bullet feeding turntable and the working circle of the component butting machine are tangentially arranged on a horizontal plane; and the bullet feeding mechanism is fixedly arranged on the circumference of the bullet feeding turntable at the far end of the tangent point and connected with a discharge hole of the bullet feeding machine through a bullet feeding pipe.
Preferably: the right end of the upper surface of the frame is provided with a posture changing mechanism, a connecting rotary disc is arranged between the posture changing mechanism and the chamber closing detector, and the connecting rotary disc is tangent to the chamber closing detector; the gesture changing mechanism is tangent to the connecting turntable, and a discharging port are arranged below the right end of the gesture changing mechanism.
Preferably: the automatic feeding device is characterized in that a main power assembly is arranged in an inner cavity at the lower part of the frame, the main power assembly is connected with the main shafts of the drug quantity detecting machine, the handover turntable, the warhead feeding machine, the warhead feeding turntable, the component butting machine, the closing machine, the length detecting machine, the sorting mechanism, the closing detecting machine and the gesture changing mechanism through transmission assemblies, and the main power assembly is electrically connected with the control system.
Preferably: the drive assembly includes a meshing gear or belt.
Preferably: the bullet feeding shell rotary table, the handover rotary table, the bullet feeding machine and the bullet feeding rotary table are respectively provided with semicircular notches uniformly distributed on the circumferences, and the circumferential interval arc lengths of all the notches are equal.
According to the specific embodiment provided by the invention, the invention discloses the following technical effects:
according to the bullet forming assembly system, automatic feeding of parts is achieved, the parts are automatically and quickly transmitted in the assembly process, orderly connection is achieved between assembly and detection procedures, unqualified products are automatically judged and screened, the production mode of current bullet forming assembly production is changed, the defects that parts are transported and fed repeatedly and cannot be continuously produced, parts are damaged easily due to transportation in the current discrete production, product difference is large and labor intensity is high due to manual operation are overcome, bullet forming automatic continuous production is achieved by means of complete equipment, production conversion time is shortened, production efficiency and product quality are improved, equipment quantity and occupied area are reduced, operators are reduced, labor intensity and production safety hazards are reduced, full-automatic production requirements of bullet forming assembly are met, bullet manufacturing level is improved, and bullet production product quality and production guarantee capability are improved.
Of course, it is not necessary for any one product to practice the invention to achieve all of the advantages set forth above at the same time.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings that are required to be used in the embodiments will be briefly described below. It is evident that the drawings in the following description are only some embodiments of the present invention and that other drawings may be obtained from these drawings by those of ordinary skill in the art without inventive effort.
FIG. 1 is a schematic diagram of a spring assembly system according to an embodiment of the present invention;
FIG. 2 is an enlarged schematic view of part A provided by an embodiment of the present invention;
fig. 3 is a schematic enlarged view of part B according to an embodiment of the present invention.
In the figure: the device comprises a feeding transmission line 1, a blocking mechanism 2, a frame 3, a deflection manipulator 4, a translation fork 5, a fork drug discharging nozzle 6, a weighing and charging machine 7, a conversion transmission line 8, a transmission line guard 9, a transfer motor 10, a bullet feeding rotary table 11, a transmission component 12, a drug quantity detector 13, a handover rotary table 14, a bullet feeding machine 15, a bullet feeding pipe 16, a bullet feeding mechanism 17, a bullet feeding rotary table 18, a component butting machine 19, a main power component 20, a closing machine 21, a length detector 22, a material distributing port 23, a sorting mechanism 24, a closing detection machine 25, a gesture changing mechanism 26 and a control system 27.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. It will be apparent that the described embodiments are only some, but not all, embodiments of the invention. All other embodiments, which are derived by a person skilled in the art based on the embodiments of the invention, fall within the scope of protection of the invention.
Referring to fig. 1, 2 and 3, a spring assembly system according to an embodiment of the present invention, as shown in fig. 1, 2 and 3, may include:
the device comprises a feeding transmission line 1, a frame 3, a deflection manipulator 4, a translation fork 5, a weighing and charging machine 7, a conversion transmission line 8, a cartridge feeding shell rotary table 11, a transmission assembly 12, a medicament amount detection machine 13, a delivery rotary table 14, a warhead feeding machine 15, a component butting machine 19, a closing machine 21, a length detection machine 22, a sorting mechanism 24 and a closing detection machine 25;
the feeding transmission line 1, the translation fork 5, the conversion transmission line 8 and the axle center of the cartridge case feeding turntable 11 are all arranged on the same straight line and are fixedly arranged on the upper plane of the frame 3; the shifting manipulator 4 and the weighing and charging machine 7 are parallel to the feeding transmission line 1 and are arranged behind the translation fork 5; the medicine amount detector 13 is vertically arranged at the right rear part of the cartridge feeding shell rotary table 11; the medicine amount detector 13 is tangent to the cartridge case feeding turntable 11, and the component butting machine 19, the closing machine 21, the length detector 22 and the closing detector 25 are vertically arranged on the right side of the medicine amount detector 13 at intervals in sequence;
the rotation axes of the charging machine 7, the explosive amount detector 13, the warhead feeder 15, the component butting machine 19, the closing machine 21, the length detector 22 and the closing detector 25 are positioned on the same target plane and are arranged on the frame 3, and the target plane is parallel to the left-right length direction of the system; the medicine amount detector 13, the component butting machine 19, the closing machine 21, the length detector 22 and the closing detector 25 are respectively provided with a connecting rotary table 14 between every two adjacent pairs, and the connecting rotary table 14 is positioned on the same horizontal plane as the feeding transmission planes of the component butting machine 19, the closing machine 21, the length detector 22 and the closing detector 25 and is positioned on the lower plane of the effective working surface.
Further, a telescopic blocking mechanism 2 is horizontally arranged on the side edge of the feeding transmission line 1 and perpendicular to the moving direction of the feeding transmission line 1. A liftable medicine discharging nozzle is arranged below the medicine weighing and charging machine 7.
The two side surfaces of the conversion transmission line 8 are provided with transmission line guard edges 9, the conversion transmission line 8 is connected with a transfer motor 10 fixedly installed in the frame 3 through a belt, and the transfer motor 10 is electrically connected with a control system 27.
The medicine amount detector 13, the length detector 22 and the closing chamber detector 25 are all provided with sorting mechanisms 24 on the circumferences of the delivery turnplate 14 adjacent to the right ends of the three, and the outside of the sorting mechanisms 24 is provided with a material distributing opening 23 fixedly installed on the upper plane of the frame 3.
The left rear side of the component butting machine 19 is provided with a bullet feeding rotary table 18, and the bullet feeding rotary table 18 is positioned above an upper plane for effective work; the excircle of the bullet feeding turntable and the working circle of the component butting machine 19 are tangentially arranged on a horizontal plane; the warhead feeding mechanism 17 is fixedly arranged on the circumference of the warhead feeding turntable at the far end of the tangent point, and the warhead feeding mechanism 17 is connected with a discharge port of the warhead feeding machine 15 through a warhead feeding pipe 16.
A posture changing mechanism 26 is arranged at the right end of the upper surface of the frame 3, a connecting rotary table 14 is arranged between the posture changing mechanism 26 and the combined chamber detector 25, and the connecting rotary table 14 is tangential to the combined chamber detector 25; the gesture changing mechanism 26 is tangential to the handover turntable 14, and a discharge port are arranged below the right end of the gesture changing mechanism 26.
A main power assembly 20 is arranged in the lower inner cavity of the frame 3, the main power assembly 20 is connected with the main shafts of the drug amount detecting machine 13, the handover turntable 14, the warhead feeding machine 15, the warhead feeding turntable 18, the component butting machine 19, the closing machine 21, the length detecting machine 22, the sorting mechanism 24, the closing detecting machine 25 and the posture changing mechanism 26 through transmission assemblies 12, and the main power assembly 20 is electrically connected with the control system 27.
The drive assembly 12 includes a meshing gear or belt. Semicircular notches are uniformly distributed on the circumferences of the bullet feeding shell rotary table 11, the handover rotary table 14, the bullet feeding machine 15 and the bullet feeding rotary table 18, and the circumferential interval arc lengths of all the notches are equal.
The following describes in detail the structure and method of use of the system provided in the embodiments of the present application.
The embodiment of the application provides a bullet assembly system, mainly include feeding transmission line 1, stop mechanism 2, frame 3, shift manipulator 4, translation material fork 5, fork medicine mouth 6, title powder charge machine 7, change transmission line 8, transmission line safe edge 9, transfer motor 10, advance cartridge shell carousel 11, drive assembly 12, medicine volume detection machine 13, handing-over carousel 14, warhead material loading machine 15, warhead inlet pipe 16, warhead feed mechanism 17, advance warhead carousel 18, part butt joint machine 19, main power assembly 20, close up machine 21, length detection machine 22, feed opening 23, sorting mechanism 24, close the thorax detection machine 25, gesture change mechanism 26, control system 27.
The connection relation of each component comprises: the feeding transmission line 1, the translation material fork 5, the conversion transmission line 8 and the axle center of the feeding shell rotary table 11 are all arranged on the same straight line and fixedly installed on the upper plane of the frame 3, the deflection mechanical arm 4 and the weighing and charging machine 7 are all parallel to the feeding transmission line 1 and are arranged behind the translation material fork 5, the medicine amount detection machine 13 is vertically installed at the right rear of the feeding shell rotary table 11, the medicine amount detection machine 13 is tangential to the feeding shell rotary table 11, the right side of the medicine amount detection machine 13 is vertically provided with a part butt-joint machine 19, a closing machine 21, a length detection machine 22 and a closing machine 25 at intervals in sequence, the rotation axes of all special machines are in the same plane and installed on the frame 3, the plane is parallel to the left and right length directions of the equipment, the medicine amount detection machine 13, the part butt-joint machine 19, the closing machine 21, the length detection machine 22 and the closing machine 25 are all provided with a connecting rotary table 14 between two adjacent planes, and the feeding transmission planes of the receiving rotary tables and the special machines are all in the same horizontal plane and are in the lower plane of effective work.
The side of the feeding transmission line 1 is horizontally provided with a telescopic blocking mechanism 2 perpendicular to the motion direction of the transmission line.
The medicine feeding machine is characterized in that a liftable medicine feeding nozzle is arranged below the medicine weighing and charging machine 7, transmission line protection edges 9 are arranged on two side faces of a conversion transmission line 8, the conversion transmission line 8 is connected with a transfer motor 10 fixedly installed inside the frame 3 through a belt, and the transfer motor 10 is electrically connected with a control system 27 installed at the right front end of the frame 3.
The left rear side of the component butting machine 19 is provided with a warhead feeding rotary table 18, the warhead feeding rotary table 18 is positioned above an upper plane which effectively works, the excircle of the warhead feeding rotary table 18 and the working circle of the component butting machine 19 are tangentially arranged on the horizontal plane, the periphery of the warhead feeding rotary table 18 at the far end of the tangent point of the warhead feeding rotary table 18 and the warhead feeding rotary table 18 is fixedly provided with a warhead feeding mechanism 17, and the warhead feeding mechanism 17 is connected with a discharge hole of the warhead feeding machine 15 through the warhead feeding pipe 16.
The right end of the upper surface of the frame 3 is provided with a posture changing mechanism 26, a connecting rotary table 14 is arranged between the posture changing mechanism 26 and a chamber closing detector 25, the connecting rotary table 14 is tangential to the chamber closing detector 25, meanwhile, the posture changing mechanism 26 is tangential to the connecting rotary table 14, and a discharging port are arranged below the right end of the posture changing mechanism 26.
A main power assembly 20 is arranged in the lower inner cavity of the frame 3, the main power assembly 20 is connected with the main shafts of the drug amount detecting machines 13, the handover turntable 14, the warhead feeding machine 15, the warhead feeding turntable 18, the component butt-joint machine 19, the closing machine 21, the length detecting machine 22, the sorting mechanism 24, the closing detecting machine 25 and the posture changing mechanism 26 through gear meshing or belt of the transmission assembly 12, and meanwhile, the main power assembly 20 is electrically connected with the control system 27.
Semicircular notches are uniformly distributed on circumferences of the shell feeding turntable 11, the handover turntable 14, the warhead feeding machine 15, the warhead feeding turntable 18 and the like of the frame 3, and the circumferential intervals and arc lengths of all the notches are equal.
The number of the mechanisms is not limited, the length and the width of the full-automatic spring forming assembly machine are not limited, the left end and the right end are not limited, and the similar principle structure is within the scope of protection of the right.
The workflow of the bullet assembly system provided by the embodiment of the application is as follows: the medicine amount detecting machine 13, the delivery turntable 14, the bullet feeding turntable 18, the component butting machine 19, the closing machine 21, the length detecting machine 22, the sorting mechanism 24, the closing detecting machine 25 and the posture changing mechanism 26 are all meshed through gears of the transmission assembly 12 or linked with the main power assembly 20 through belts, and the mechanisms rotate at equal circumferential line speeds.
The shells after the previous procedure reach the system provided by the application under the automatic conveying of the feeding transmission line 1, and are closely arranged and collected at the tail end of the feeding transmission line 1, when the collection and collection quantity reaches the quantity set by the control system 27, the blocking mechanism 2 blocks the shells of the subsequent materials, so that the shells of the closely arranged fixed quantity at the tail end of the feeding transmission line 1 are independently grouped, the plurality of clamping jaws on the shifting manipulator 4 simultaneously grab the closely arranged and independent grouped shells, the shifting manipulator 4 transfers the shells to the upper part of the translation fork 5, the space between the plurality of clamping jaws on the shifting manipulator 4 is enlarged to be equidistant with the translation fork 5, the closely arranged shells are separated to be consistent with the space between the translation fork 5 and then are placed in the translation fork 5, the translation fork 5 moves all the shells placed in the translation fork 5 to the right by a fixed step distance each time, the translational fork 5 is opened to separate from the shell, the empty travel is retracted, the translational fork 5 moves for a plurality of times, the grouped shells are conveyed to the lower part of the drug discharging mouth of the drug charging machine 7, the drug discharging mouth descends and covers the mouth of the grouped shells, the drug charging machine 7 injects the grouped drugs which are already metered into the inner cavity of the shell through the inner hole of the drug discharging mouth, the drug discharging mouth ascends and separates from the shells, the translational fork 5 conveys the grouped shells which are charged to the conversion transmission line 8, the shells are conveyed to the rightmost end of the conversion transmission line 8 at the transmission line guard 9 and the conversion transmission line 8 and become compact and are arranged in a straight line, the friction force of the conversion transmission line 8 provides power to squeeze the compact and straight line shells to the shell feeding turntable 11, when the notch of the shell feeding turntable 11 is rotated to be opposite to the conversion transmission line 8, one shell at the foremost end of the compact and straight line shells is rolled into the notch of the shell turntable 11, the cartridge cases are conveyed forward along the outer circumference of the cartridge case turntable along with the cartridge case turntable in the notch of the cartridge case turntable one by one, and are sent into the medicine amount detector 13.
The medicine amount injected into the cartridge case is detected by the medicine amount detector 13, and when the medicine amount is detected to exceed the qualified range by the control system 27, the cartridge case is conveyed forward to the inside of the outer circumference of the delivery turntable 14 adjacent to the medicine amount detector 13, the sorting mechanism 24 on the circumference of the delivery turntable 14 acts, the cartridge case with unqualified medicine amount is split and discharged by the material splitting opening 23, and the cartridge case with qualified medicine amount is conveyed to the lower cavity of the component butting machine 19 continuously by the delivery turntable 14.
Meanwhile, discrete unordered warheads are sequenced in the warhead feeding machine 15, then fall into the warhead feeding mechanism 17 through the warhead feeding pipe 16, are vertically temporarily stored in an end-to-end mode, the warhead feeding mechanism 17 feeds warheads into the notch of the warhead feeding turntable 18 one by one according to the production takt and judgment of the control system 27 on the shell according to the instruction of the control system 27, and the warheads follow the warhead feeding turntable 18 in the notch of the warhead feeding turntable 18 and are conveyed forwards along the outer circumference of the warhead feeding turntable 18, so that the warheads are fed into the upper cavity of the component butt joint machine 19.
The component butt-joint machine 19 moves up and down in the rotating process by an internal mechanism, the shell at the lower layer of the component butt-joint machine 19 is lifted upwards, and meanwhile, the warhead at the upper layer of the component butt-joint machine 19 is pressed downwards, so that the shell and the warhead are in butt-joint with each other to form an integral structure in the middle layer of the component butt-joint machine 19, the finished whole elastomer is conveyed to the inside of the closing-in machine 21 through the connecting rotary table 14, the whole elastomer is fastened in the closing-in machine 21 through the closing-in of the shell opening of the whole elastomer, the closed-in whole elastomer is conveyed to the inside of the length detector 22 through the connecting rotary table 14, the length detection of the whole elastomer is automatically finished by a detection mechanism in the length detector 22, and the length data of each detected whole elastomer are conveyed to the control system 27.
The control system 27 automatically judges whether the detected length data of each integral elastomer is within the qualified range, when the integral elastomer with unqualified length is conveyed forward to the inside of the outer circumference of the connecting rotary table 14 adjacent to the length detector 22, the sorting mechanism 24 on the circumference of the connecting rotary table 14 acts, the integral elastomer with unqualified length is shunted and discharged by the material dividing opening 23, the integral elastomer with qualified length is conveyed to the combined chamber detector 25 continuously through the connecting rotary table 14, and the detection mechanism in the combined chamber detector 25 automatically completes the full-size detection of the integral elastomer.
Similarly, the overall dimension data of each detected integral elastomer is transmitted to the control system 27, the control system 27 automatically judges whether the overall dimension data of each detected integral elastomer is within a qualified range, when the integral elastomer with unqualified overall dimension is transmitted forward to the inside of the outer circumference of the connecting rotary table 14 adjacent to the closing detecting machine 25, the sorting mechanism 24 on the circumference of the connecting rotary table 14 acts, the integral elastomer with unqualified overall dimension is split and discharged by the material splitting opening 23, the integral elastomer with qualified overall dimension is continuously transmitted to the attitude changing mechanism 26 through the connecting rotary table 14, the assembled qualified integral elastomer is gradually and stably converted into an attitude which is horizontally and uniformly arranged from an upright attitude in the attitude changing mechanism 26, the assembly and detection procedure of full-automatic assembly of the integral elastomer is completed, the integral elastomer is continuously transmitted forward in the attitude changing mechanism 26, and is uniformly discharged from the material outlet and is transferred to the feeding mechanism of a subsequent procedure in butt joint with the material outlet.
In a word, the bullet assembly system provided by the application realizes automatic feeding of parts, automatic and rapid transmission of parts in the assembly process, orderly connection between the assembly and detection processes, automatic judgment and screening of unqualified products, changes the production mode of current bullet assembly production, overcomes the defects that the parts are transported and fed for many times and cannot be continuously produced, the parts are easily damaged due to transportation, the product difference is large and the labor intensity is high due to manual operation, realizes bullet automatic continuous production by using complete equipment, shortens the production conversion time, improves the production efficiency and the product quality, reduces the equipment quantity and the occupied area, reduces the labor intensity and the production safety hidden trouble, meets the full-automatic production requirement of bullet assembly, improves the bullet manufacturing level, and improves the product quality and the production guarantee capability of bullet production.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one … …" does not exclude the presence of other like elements in a process, method, article, or apparatus that comprises the element.
From the description of the embodiments above, it will be apparent to those skilled in the art that the present application may be implemented in software plus the necessary general hardware platform. Based on such understanding, the technical solutions of the present application may be embodied essentially or in a part contributing to the prior art in the form of a software product, which may be stored in a storage medium, such as a ROM/RAM, a magnetic disk, an optical disk, etc., including several instructions to cause a computer device (which may be a personal computer, a server, or a network device, etc.) to perform the methods described in the embodiments or some parts of the embodiments of the present application.
In this specification, each embodiment is described in a progressive manner, and identical and similar parts of each embodiment are all referred to each other, and each embodiment mainly describes differences from other embodiments. In particular, for a system or system embodiment, since it is substantially similar to a method embodiment, the description is relatively simple, with reference to the description of the method embodiment being made in part. The systems and system embodiments described above are merely illustrative, wherein the elements illustrated as separate elements may or may not be physically separate, and the elements shown as elements may or may not be physical elements, may be located in one place, or may be distributed over a plurality of network elements. Some or all of the modules may be selected according to actual needs to achieve the purpose of the solution of this embodiment. Those of ordinary skill in the art will understand and implement the present invention without undue burden.
The foregoing description is only of the preferred embodiments of the present invention and is not intended to limit the scope of the present invention. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention are included in the protection scope of the present invention.
Claims (10)
1. A spring assembly system, comprising:
the device comprises a feeding transmission line, a frame, a deflection manipulator, a translation fork, a weighing and charging machine, a conversion transmission line, a cartridge shell feeding turntable, a transmission assembly, a drug quantity detector, a handover turntable, a warhead feeding machine, a component butt joint machine, a closing machine, a length detector, a sorting mechanism and a chamber closing detector;
the feeding transmission line, the translation fork, the conversion transmission line and the axle center of the cartridge inlet shell rotary table are all arranged on the same straight line and are fixedly arranged on the upper plane of the frame; the shifting manipulator and the weighing and charging machine are parallel to the feeding transmission line and are arranged behind the translation fork; the drug quantity detector is vertically arranged at the right rear part of the cartridge inlet shell rotary table; the device comprises a shell feeding turntable, a drug quantity detector, a component butting machine, a closing machine, a length detector and a closing detection machine, wherein the drug quantity detector is tangent to the shell feeding turntable;
the rotary axes of the weighing and charging machine, the explosive quantity detecting machine, the warhead feeding machine, the component butting machine, the closing machine, the length detecting machine and the closing detecting machine are positioned on the same target plane and are arranged on the frame, and the target plane is parallel to the left and right length directions of the system; the device comprises a medicine amount detector, a component butting machine, a closing machine, a length detector and a closing detection machine, wherein a connecting rotary table is arranged between every two adjacent medicine amount detectors, the component butting machine, the closing machine, the length detector and the closing detection machine, and the respective feeding transmission planes of the connecting rotary table and the medicine amount detector, the component butting machine and the closing machine are all on the same horizontal plane.
2. The spring assembly system of claim 1, wherein the feed conveyor line has a retractable blocking mechanism mounted horizontally on a side thereof perpendicular to the direction of movement of the feed conveyor line.
3. The spring assembly system of claim 1, wherein a lifting lower nozzle is provided below the scale loading machine.
4. The spring assembly system of claim 1, wherein the transfer transmission line is provided with a transmission line guard on both sides thereof, the transfer transmission line is connected to a transfer motor fixedly installed inside the frame by a belt, and the transfer motor is electrically connected to a control system.
5. The elastic assembly system according to claim 4, wherein sorting mechanisms are arranged on circumferences of the handover turntables adjacent to the right ends of the drug amount detector, the length detector and the closing chamber detector, and a material distributing opening fixedly arranged on the upper plane of the frame is arranged on the outer side of each sorting mechanism.
6. The bullet forming system of claim 5 wherein the rear left side of the component docking machine is provided with a bullet feed turntable above an upper level of effective operation; the excircle of the bullet feeding turntable and the working circle of the component butting machine are tangentially arranged on a horizontal plane; and the bullet feeding mechanism is fixedly arranged on the circumference of the bullet feeding turntable at the far end of the tangent point and connected with a discharge hole of the bullet feeding machine through a bullet feeding pipe.
7. The spring assembly system according to claim 6, wherein a posture changing mechanism is arranged at the right end of the upper surface of the frame, and a connecting rotary disc is arranged between the posture changing mechanism and the combined chamber detector and is tangential to the combined chamber detector; the gesture changing mechanism is tangent to the connecting turntable, and a discharging port are arranged below the right end of the gesture changing mechanism.
8. The bullet forming assembly system of claim 7, wherein a main power assembly is disposed in a lower cavity of the frame, the main power assembly is connected with respective main shafts of the drug amount detector, the handover turntable, the bullet loading machine, the bullet feeding turntable, the component butting machine, the closing machine, the length detector, the sorting mechanism, the closing detection machine and the posture changing mechanism through transmission assemblies, and the main power assembly is electrically connected with the control system.
9. The spring assembly system of claim 8, wherein the drive assembly includes a meshing gear or belt.
10. The bullet forming assembly system of claim 6 wherein semicircular notches are evenly distributed on the circumferences of the bullet feeding shell turntable, the handover turntable, the bullet feeding machine and the bullet feeding head turntable, and the circumferential spacing arc lengths of all the notches are equal.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202310226180.4A CN116147434B (en) | 2023-03-10 | 2023-03-10 | Spring assembly system |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202310226180.4A CN116147434B (en) | 2023-03-10 | 2023-03-10 | Spring assembly system |
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| CN116147434B (en) | 2024-05-14 |
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