CN116120753A - Easily-ceramic flame-retardant silicone rubber and preparation method and application thereof - Google Patents

Easily-ceramic flame-retardant silicone rubber and preparation method and application thereof Download PDF

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Publication number
CN116120753A
CN116120753A CN202310020397.XA CN202310020397A CN116120753A CN 116120753 A CN116120753 A CN 116120753A CN 202310020397 A CN202310020397 A CN 202310020397A CN 116120753 A CN116120753 A CN 116120753A
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silicone rubber
flame
cage
retardant
type silsesquioxane
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许凯
李东霞
刘凌利
桂雪峰
宋璇
王中新
林琼
张天
许正敏
薛雨欣
孙祥峰
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Guoke Guanghua Fine Chemical Incubator Nanxiong Co ltd
Guoke Guanghua Nanxiong New Materials Research Institute Co ltd
Shaoguan Institute Of New Materials
Guangzhou Chemical Co Ltd of CAS
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Guoke Guanghua Fine Chemical Incubator Nanxiong Co ltd
Guoke Guanghua Nanxiong New Materials Research Institute Co ltd
Shaoguan Institute Of New Materials
Guangzhou Chemical Co Ltd of CAS
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Priority to CN202310020397.XA priority Critical patent/CN116120753A/en
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L83/00Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon only; Compositions of derivatives of such polymers
    • C08L83/04Polysiloxanes
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/02Flame or fire retardant/resistant
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

The invention belongs to the field of flame-retardant silicone rubber, and discloses flame-retardant silicone rubber with good thermal stability, high carbon residue and easy ceramization at high temperature, and a preparation method and application thereof. The silicone rubber is mainly prepared from the following raw materials in parts by weight: vinyl silicone rubber, hydrogen-containing silicone oil crosslinking agent, platinum catalyst, flame retardant and glass powder. The flame retardant is a layered metal hydroxide modified by cage silsesquioxane. The silicon rubber prepared by the invention can be applied to specific fields such as new energy automobile battery pack materials, communication industry and the like.

Description

Easily-ceramic flame-retardant silicone rubber and preparation method and application thereof
Technical Field
The invention belongs to the field of flame-retardant silicone rubber, and particularly relates to flame-retardant silicone rubber with good thermal stability, high carbon residue and easy ceramization at high temperature, and a preparation method and application thereof.
Background
With the development of technology, new energy automobiles occupy more and more proportion, but the safety of the new energy automobile battery pack materials is still a great challenge. In order to improve the safety performance thereof, silicone rubber may be used as a material of the battery pack because silicone rubber has good thermal stability, excellent fire resistance, and electrical insulation. However, silicone rubber burns continuously once it is ignited, and the residue after combustion has little mechanical strength. In order to solve the problem, a silicone rubber with flame retardant effect and easy porcelain formation is needed to be prepared.
The flame retardant property and the porcelain forming property of the silicone rubber are improved, and a flame retardant and a fluxing agent are generally added into the silicone rubber. The flame retardant which is more commonly used at present is Al (OH) 3 And Mg (OH) 2 The preparation method has the advantages of low price, no toxicity, smoke suppression, good thermal stability and the like, but the problems of low decomposition temperature, agglomeration and the like limit the wide application of the preparation method. The invention uses the iron-magnesium-aluminum ternary layered metal hydroxide (LDH) as a flame retardant, which has Al (OH) at the same time 3 And Mg (OH) 2 And the material is heated to decompose and release a large amount of water and carbon dioxide, so that the flame retardance and the thermal stability of the material can be improved. However, LDHs have problems such as poor compatibility with matrix materials and poor flame retardant efficiency, and further improvement of LDHs is still needed to solve the problems. And the fluxing agent is added into the silicon rubber, so that a compact protective layer can be formed at high temperature, flame is isolated, electrolyte leakage is prevented, and the safety performance of the battery pack material is improved.
Disclosure of Invention
In order to solve the defects and shortcomings in the prior art, the primary purpose of the invention is to provide the easily-ceramic flame-retardant silicone rubber; the silicone rubber is high in thermal stability and carbon residue and Wen Yicheng porcelain, and is prepared from flame retardant and glass powder of cage-type silsesquioxane modified layered metal compound (LDH-SQ) containing carboxylic acid structure.
The invention also aims to provide a preparation method of the easy-ceramization flame-retardant silicone rubber; according to the method, cage-type silsesquioxane modified FeMgAl-LDH containing vinyl, benzene carboxylic acid and polyethylene glycol structure can be used as a flame-retardant and porcelain-forming auxiliary agent and low-melting-point glass powder to prepare flame-retardant and porcelain-forming silicone rubber; the cage-type silsesquioxane used as the modifier has the advantages of high thermal stability and good compatibility with silicon rubber, and the vinyl in the cage-type silsesquioxane structure can be subjected to crosslinking reaction with vinyl silicon rubber or a hydrogen-containing crosslinking agent in the vulcanization process, so that the binding force of LDH and the silicon rubber is improved, and the compatibility of the silicon rubber is further improved.
The aim of the invention is achieved by the following technical scheme:
the easy-to-ceramic flame-retardant silicone rubber is prepared from the following raw materials in parts by weight: 100 parts of silicone rubber, 0.5-2 parts of hydrogen-containing silicone oil crosslinking agent, 0.1-1 part of platinum catalyst, 10-30 parts of cage-type silsesquioxane modified layered metal hydroxide flame retardant (LDH-SQ) and 10-30 parts of low-temperature glass powder.
The silicon rubber is methyl vinyl silicon rubber, and the vinyl content is 0.1-1 mol%.
The melting point of the glass powder is 300-600 ℃.
The cage type silsesquioxane modified layered metal hydroxide flame retardant is prepared by the following steps:
s1, preparing vinyl and phenyl-containing cage-type Silsesquioxane (SQ) by using vinyl triethoxysilane and phenyl triethoxysilane through a silane hydrolysis method; then clicking the sulfhydryl-containing polyethylene glycol on a double bond structure of cage-type Silsesquioxane (SQ) containing vinyl and phenyl through a clicking reaction, and then reacting the phenyl into a benzene carboxylic acid structure through a Friedel-crafts acylation reaction to finally obtain the cage-type silsesquioxane connected with vinyl, polyethylene glycol and anionic groups;
s2, obtaining a cage-type silsesquioxane modified layered metal hydroxide flame retardant (LDH-SQ) through a coprecipitation method by using the cage-type silsesquioxane connected with vinyl, polyethylene glycol and anionic groups, sodium hydroxide solution and salt solution obtained in the step S1; the salt solution is a solution of magnesium nitrate hexahydrate, aluminum nitrate nonahydrate and ferric nitrate nonahydrate.
The molecular weight range of the sulfhydryl-containing polyethylene glycol in the step S1 is 200-1000 Da; the particle size of the cage type silsesquioxane modified layered metal hydroxide flame retardant obtained in the step S2 is 200-600 meshes.
More preferably, the molecular weight of the sulfhydryl-containing polyethylene glycol in the step S1 ranges from 200 Da to 500Da; the particle size of the cage type silsesquioxane modified layered metal hydroxide flame retardant obtained in the step S2 is 400 meshes.
The preparation method of the easy-to-ceramic flame-retardant silicone rubber comprises the following operation steps: processing silicon rubber on an open double-roller rubber mixing mill, sequentially adding a cage-type silsesquioxane modified layered metal hydroxide flame retardant and glass powder for uniform mixing after a rubber sheet is wrapped, sequentially adding a hydrogen-containing silicone oil cross-linking agent and a platinum catalyst for uniform mixing, and carrying out thin communication; finally, vulcanizing at a high temperature to obtain the easy-to-ceramic flame-retardant silicone rubber.
The temperature of the mixing is 30-50 ℃.
The high-temperature vulcanization temperature is 100-200 ℃, and the vulcanization time is 2-4 h.
The easy-to-ceramic flame-retardant silicone rubber can be applied to the fields of new energy automobile battery pack materials, communication fields, electronics and electrical fields, buildings, transmission lines and the like.
The principle of the invention is as follows:
the cage-type silsesquioxane modified layered metal hydroxide flame retardant is a modified layered metal hydroxide (LDH-SQ), and can be converted from hydrophilic performance to hydrophobic performance, so that the compatibility of the layered metal hydroxide (LDH) and silicone rubber can be improved. The double bond structure in the cage silsesquioxane can further react with vinyl silicone rubber or hydrogen-containing silicone oil crosslinking agent in the vulcanization process, so that the binding force between LDH and a polymer matrix is improved, and the mechanical property of the material is improved. The magnesium oxide produced by high-temperature decomposition of LDH (containing Fe, mg and Al) is a very good fluxing agent, so that the strength and density of porcelain compounds are improved, and meanwhile, fe can be catalyzed into charcoal in the combustion process, and the carbonization of silicon rubber is promoted. The low-temperature glass powder can be melted to have eutectic reaction with alumina, silicon dioxide and the like, so as to promote the porcelain formation of the silicon rubber.
Compared with the prior art, the invention has the following advantages and effects:
(1) The preparation method is simple in preparation process, simple and convenient in post-treatment and operation.
(2) The invention comprehensively utilizes the common advantages of LDH, SQ and glass powder to improve the flame retardance and porcelain forming performance of the silicone rubber.
Drawings
FIG. 1 shows the structural formula of cage type silsesquioxane obtained in example 1.
FIG. 2 shows the nuclear magnetic resonance spectrum of the cage-type silsesquioxane obtained in example 1.
FIG. 3 is a thermal weight spectrum of the modified silicone rubber obtained in example 2.
FIG. 4 is a micro calorimetric diagram of the modified silicone rubber obtained in example 2.
FIG. 5 is a scanning electron microscope spectrum of the modified silicone rubber obtained in example 3 after calcination.
Detailed Description
The present invention is further illustrated below in conjunction with specific examples, but should not be construed as limiting the invention.
EXAMPLE 1 preparation of modified LDH
(1) 10mmol of vinyltriethoxysilane was added dropwise to a solution containing 10mmol of potassium methoxide, 9ml of isopropanol and 2g of deionized water using a constant pressure funnel, and tetravinylsiloxane was obtained by a silane hydrolysis reaction; tetravinyl siloxane (10 mmol) is reacted with phenyl triethoxysilane (60 mmol), potassium methoxide (60 mmol), catalyst tetramethyl ammonium fluoride (1 mmol) and tetrahydrofuran solvent (200 ml) through silane hydrolysis reaction to obtain tetravinyl hexaphenyl cage type silsesquioxane; finally, polyethylene glycol with the average molecular weight of 350 is clicked to a double bond through a click reaction, and phenyl is subjected to Friedel-crafts acylation reaction to finally obtain the amphiphilic cage-type silsesquioxane, wherein the structural formula is shown in figure 1, the nuclear magnetic hydrogen spectrum is shown in figure 2, and the successful preparation of the amphiphilic cage-type silsesquioxane is proved.
(2) The amphiphilic cage type silsesquioxane (1.0 mmol) obtained in the step (1) is dissolved in tetrahydrofuran and an aqueous solution, the pH=10 is adjusted, meanwhile, a salt solution (the salt solution contains magnesium nitrate hexahydrate (5.4 mmol), aluminum nitrate nonahydrate (3.0 mmol) and ferric nitrate nonahydrate (0.6 mmol)) and a 1.0mol/L sodium hydroxide solution are respectively added dropwise, the pH=10 is kept in the whole dropwise adding process, and the mixture is stirred for 1h and reacts for 18h at 90 ℃ to obtain the modified layered metal hydroxide (LDH-SQ).
Example 2
Processing 100 parts by weight of methyl vinyl silicone rubber (with 0.14mol% of vinyl content) on an open double-roller rubber mixing mill, sequentially adding 15 parts by weight of modified layered metal hydroxide (LDH-SQ) obtained in example 1 after the silicone rubber is wrapped, uniformly mixing at normal temperature by 15 parts by weight of low-temperature glass powder (melting point 450 ℃), sequentially adding 1 part by weight of platinum cross-linking agent and 0.5 part by weight of platinum catalyst, uniformly mixing for about 25 minutes, and carrying out thinning and 6 times to finally obtain a film with the thickness of 3 mm; subsequently, the film was vulcanized at 140℃for 3 hours to obtain a smooth and flat modified silicone rubber (i.e., an easily ceramifiable flame retardant silicone rubber).
The above-mentioned modified layered metal hydroxide (LDH-SQ) and low-temperature glass frit were replaced with only layered metal hydroxide (LDH), and the other steps were the same, and the prepared silicone rubber was used as a control group.
The thermogravimetric spectrum of the obtained sample is shown in fig. 3, and it can be seen that the thermal stability of the silicon rubber added with only unmodified LDH is lower than that of the silicon rubber added with modified LDH-SQ and low-temperature glass powder at 450 ℃, and the carbon residue rate is improved by 36%. The micro calorimetric spectrum of the obtained sample is shown in fig. 4, and it can be seen that the Heat Release Rate (HRR) of the modified LDH-SQ and the low-temperature glass powder silicon rubber at 450 ℃ is obviously reduced, and the purpose of delaying combustion is achieved to improve the flame retardance.
Example 3
Processing 100 parts by weight of methyl vinyl silicone rubber (with 0.14mol% of vinyl content) on an open double-roll rubber mixing mill, sequentially adding 15 parts by weight of modified layered metal hydroxide (LDH-SQ) flame retardant obtained in example 1 after the silicone rubber is wrapped, uniformly mixing 20 parts by weight of low-temperature glass powder (with a melting point of 400 ℃) at normal temperature, sequentially adding a platinum cross-linking agent (1 part by weight) and a platinum catalyst (0.5 part by weight), uniformly mixing for about 25 minutes, and carrying out thin pass 6 times to finally obtain a film with the thickness of 3 mm; subsequently, the film was vulcanized in a forced air drying oven at 120℃for 3 hours to obtain a smooth and flat modified silicone rubber (i.e., a flame retardant silicone rubber which was readily ceramifiable).
The above-mentioned modified layered metal hydroxide (LDH-SQ) and low-temperature glass frit were replaced with only layered metal hydroxide (LDH), and the other steps were the same, and the prepared silicone rubber was used as a control group.
And (3) placing the obtained silicon rubber in a muffle furnace to calcine at 400 ℃ for 3 hours to obtain silicon rubber residues. The scanning electron microscope spectrum of the calcined silicone rubber residue is shown in fig. 5, and it can be seen that the surface of the calcined control silicone rubber only added with unmodified LDH has obvious cracks, further combustion cannot be prevented, the silicone rubber added with modified layered metal hydroxide LDH-SQ and low-temperature glass powder has no cracks, and compared with the control silicone rubber only added with unmodified LDH, the C and Si elements migrate to the surface, so that the formation of a barrier layer is promoted, further combustion is prevented, and the purpose of flame retardance is achieved.
Example 4
100 parts by weight of methyl vinyl silicone rubber (with 0.5mol% of vinyl content) is processed on an open double-roll rubber mixing mill, 20 parts by weight of the modified layered metal hydroxide flame retardant obtained in the example 1 are sequentially added after the silicone rubber is wrapped, 20 parts by weight of low-temperature glass powder (with the melting point of 500 ℃) are sequentially mixed uniformly at normal temperature, then 2 parts by weight of platinum cross-linking agent and 0.5 part by weight of platinum catalyst are sequentially added for mixing uniformly for about 25 minutes, and a film with the thickness of 3mm is finally obtained after 6 times of thin pass. Subsequently, the film was vulcanized in a blow-drying oven at 150℃for 3 hours to obtain a smooth and flat modified silicone rubber (i.e., a flame-retardant silicone rubber which was liable to ceramization).
Example 5
100 parts by weight of methyl vinyl silicone rubber (with 0.5mol% of vinyl content) is processed on an open double-roll rubber mixing mill, 30 parts by weight of the modified layered metal hydroxide flame retardant obtained in the example 1 and 30 parts by weight of low-temperature glass powder (with the melting point of 400 ℃) are sequentially added after the silicone rubber is wrapped and rolled, a platinum cross-linking agent (2 parts by weight) and a platinum catalyst (1 part by weight) are sequentially added after the mixture is uniformly mixed at normal temperature, the mixture is uniformly mixed for about 25 minutes, and the mixture is thinned and passed for 6 times, so that a film with the thickness of 3mm is finally obtained. Subsequently, the film was vulcanized in a blow-drying oven at 150℃for 3 hours to obtain a smooth and flat modified silicone rubber (i.e., a flame-retardant silicone rubber which was liable to ceramization).
Example 6
100 parts by weight of methyl vinyl silicone rubber (with 0.14mol% of vinyl content) is processed on an open double-roll rubber mixing mill, 15 parts by weight of modified Layered Metal Hydroxide (LMHs) flame retardant obtained in example 1 is sequentially added after the silicone rubber is wrapped, 30 parts by weight of low-temperature glass powder (melting point 500 ℃) is uniformly mixed at normal temperature, then a platinum cross-linking agent (1 part by weight) and a platinum catalyst (0.5 part by weight) are sequentially added, the mixture is uniformly mixed for about 25 minutes, the mixture is thinned and passed for 6 times, and finally a film with the thickness of 3mm is obtained. Subsequently, the film was vulcanized in a blow-drying oven at 180℃for 2 hours to obtain a smooth and flat modified silicone rubber (i.e., a flame-retardant silicone rubber which was liable to ceramization).
The above examples are preferred embodiments of the present invention, but the embodiments of the present invention are not limited to the above examples, and any other changes, modifications, substitutions, combinations, and simplifications that do not depart from the spirit and principle of the present invention should be made in the equivalent manner, and the embodiments are included in the protection scope of the present invention.

Claims (10)

1. An easy-to-ceramic flame-retardant silicone rubber, which is characterized in that: the silicone rubber is prepared from the following raw materials in parts by weight: 100 parts of silicone rubber, 0.5-2 parts of hydrogen-containing silicone oil crosslinking agent, 0.1-1 part of platinum catalyst, 10-30 parts of cage-type silsesquioxane modified layered metal hydroxide flame retardant and 10-30 parts of glass powder.
2. The ceramic-prone flame-retardant silicone rubber according to claim 1, wherein: the silicon rubber is methyl vinyl silicon rubber, and the vinyl content is 0.1-1 mol%.
3. The ceramic-prone flame-retardant silicone rubber according to claim 1, wherein: the melting point of the glass powder is 300-600 ℃.
4. The ceramic-prone flame-retardant silicone rubber according to claim 1, wherein: the cage type silsesquioxane modified layered metal hydroxide flame retardant is prepared by the following steps:
s1, preparing vinyl and phenyl-containing cage-type silsesquioxane by using vinyl triethoxysilane and phenyl triethoxysilane through a silane hydrolysis method; then clicking the sulfhydryl-containing polyethylene glycol on the double bond structure of the cage-type silsesquioxane containing vinyl and phenyl through a clicking reaction, and then reacting the phenyl into a benzene carboxylic acid structure through a Friedel-crafts acylation reaction to finally obtain the cage-type silsesquioxane connected with vinyl, polyethylene glycol and anionic groups;
s2, the cage-type silsesquioxane which is connected with vinyl, polyethylene glycol and anionic groups and obtained in the step S1, sodium hydroxide solution and salt solution are subjected to a coprecipitation method to obtain a cage-type silsesquioxane modified layered metal hydroxide flame retardant; the salt solution is a solution of magnesium nitrate hexahydrate, aluminum nitrate nonahydrate and ferric nitrate nonahydrate.
5. The ceramic-easy flame retardant silicone rubber according to claim 4, wherein: the molecular weight range of the sulfhydryl-containing polyethylene glycol in the step S1 is 200-1000 Da; the particle size of the cage type silsesquioxane modified layered metal hydroxide flame retardant obtained in the step S2 is 200-600 meshes.
6. The ceramic-easy flame retardant silicone rubber according to claim 4, wherein: the molecular weight range of the sulfhydryl-containing polyethylene glycol in the step S1 is 200-500 Da; the particle size of the cage type silsesquioxane modified layered metal hydroxide flame retardant obtained in the step S2 is 400 meshes.
7. The preparation method of the easy-to-ceramic flame-retardant silicone rubber according to claim 1, which is characterized by comprising the following operation steps: processing silicon rubber on an open double-roller rubber mixing mill, sequentially adding a cage-type silsesquioxane modified layered metal hydroxide flame retardant and glass powder for uniform mixing after a rubber sheet is wrapped, sequentially adding a hydrogen-containing silicone oil cross-linking agent and a platinum catalyst for uniform mixing, and carrying out thin communication; finally, vulcanizing at a high temperature to obtain the easy-to-ceramic flame-retardant silicone rubber.
8. The method of manufacturing according to claim 7, wherein: the temperature of the mixing is 30-50 ℃.
9. The method of manufacturing according to claim 7, wherein: the high-temperature vulcanization temperature is 100-200 ℃, and the vulcanization time is 2-4 h.
10. The application of the easy-to-ceramic flame-retardant silicone rubber according to claim 1 in the fields of new energy automobile battery pack materials, communication fields, electronics and electrical fields, buildings and transmission lines.
CN202310020397.XA 2023-01-06 2023-01-06 Easily-ceramic flame-retardant silicone rubber and preparation method and application thereof Pending CN116120753A (en)

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CN114231041A (en) * 2021-12-31 2022-03-25 上海电缆研究所有限公司 B1-grade flame-retardant ceramic low-smoke silicone rubber cable material and preparation method thereof
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103275406A (en) * 2013-05-21 2013-09-04 河海大学 Halogen-free flame retardant polystyrene nano composite material and preparation method thereof
CN104829864A (en) * 2015-05-08 2015-08-12 广西经正科技开发有限责任公司 Preparation method of polyhedral oligomeric silsesquioxane-aluminum hydroxide composite flame-resistant material
CN104830067A (en) * 2015-05-08 2015-08-12 广西经正科技开发有限责任公司 Preparation method of a polyhedral oligomeric silsesquioxane-magnesium hydroxide composite flame-resistant material
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CN110128831A (en) * 2019-04-29 2019-08-16 华南理工大学 It is a kind of with excellent at porcelain and the Ceramic silicon rubber of anti-flammability and the preparation method and application thereof
CN110105769A (en) * 2019-05-08 2019-08-09 山东百多安医疗器械有限公司 A kind of high-mechanical property silicon rubber and preparation method thereof of POSS enhancing
KR20220061303A (en) * 2020-11-05 2022-05-13 한국철도기술연구원 Low specific gravity flame-retardant silicone rubber and preparation method thereof
WO2022135250A1 (en) * 2020-12-21 2022-06-30 金发科技股份有限公司 Alloy material having ceramicized surface, preparation method therefor and application thereof
CN114231041A (en) * 2021-12-31 2022-03-25 上海电缆研究所有限公司 B1-grade flame-retardant ceramic low-smoke silicone rubber cable material and preparation method thereof

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