CN116100402A - High-precision deburring device and method for production of electric ball valve - Google Patents
High-precision deburring device and method for production of electric ball valve Download PDFInfo
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- CN116100402A CN116100402A CN202211097580.1A CN202211097580A CN116100402A CN 116100402 A CN116100402 A CN 116100402A CN 202211097580 A CN202211097580 A CN 202211097580A CN 116100402 A CN116100402 A CN 116100402A
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- motor
- ball valve
- deburring
- electric ball
- controller
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 22
- 230000005540 biological transmission Effects 0.000 claims abstract description 22
- 239000000428 dust Substances 0.000 claims abstract description 17
- 230000007246 mechanism Effects 0.000 claims abstract description 17
- 238000000605 extraction Methods 0.000 claims abstract description 13
- 238000000034 method Methods 0.000 claims abstract description 13
- 230000008569 process Effects 0.000 claims abstract description 7
- 238000003860 storage Methods 0.000 claims description 34
- 238000009434 installation Methods 0.000 claims description 12
- 230000000903 blocking effect Effects 0.000 claims description 6
- 238000007789 sealing Methods 0.000 claims description 5
- 230000009471 action Effects 0.000 claims description 3
- 238000000227 grinding Methods 0.000 claims description 3
- 238000005498 polishing Methods 0.000 abstract description 19
- 239000002184 metal Substances 0.000 abstract description 12
- 230000036541 health Effects 0.000 abstract description 4
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
- B24B9/02—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
- B24B9/04—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of metal, e.g. skate blades
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/04—Headstocks; Working-spindles; Features relating thereto
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/10—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
- B24B47/12—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/22—Equipment for exact control of the position of the grinding tool or work at the start of the grinding operation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B51/00—Arrangements for automatic control of a series of individual steps in grinding a workpiece
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/04—Protective covers for the grinding wheel
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/06—Dust extraction equipment on grinding or polishing machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/12—Devices for exhausting mist of oil or coolant; Devices for collecting or recovering materials resulting from grinding or polishing, e.g. of precious metals, precious stones, diamonds or the like
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
Abstract
The invention discloses a high-precision deburring device for electric ball valve production, which comprises a base, wherein a dust extraction mechanism is arranged on the front side of the top of the base, a first screw rod is arranged on the top of the base, a first motor is arranged on the top of the base, and a transmission shaft of the first motor is connected with the first screw rod through a bolt. The deburring device has the advantages of automatically adjusting the deburring position and removing scraps, solves the problems that most of polishing heads of the deburring device for the production of the existing electric ball valve are fixedly installed, the polishing heads are installed on the surface of the deburring device through bolts, after burrs at one position of the electric ball valve are removed, the electric ball valve is detached and the angle is adjusted to be fixed, deburring treatment can be performed again, the workload of workers is increased, metal scraps are generated due to polishing in the deburring process, and the metal scraps float into the air and harm is caused to the health of the workers if the metal scraps are inhaled by the workers.
Description
Technical Field
The invention relates to the technical field of electric ball valve machining, in particular to a deburring device and method for high-precision electric ball valve production.
Background
The electric ball valve is an important actuating mechanism in an industrial automation control system, the electric ball valve is a valve which rotates around the axis of a valve rod according to the moving mode of a valve clack, the change of a valve seat through hole is in a proportional relation with the valve clack stroke, the electric ball valve is mainly used for cutting off or connecting a medium in a pipeline, and can also be used for adjusting and controlling fluid.
Disclosure of Invention
The invention aims to provide a deburring device and a deburring method for high-precision electric ball valve production, which have the advantages of automatically adjusting deburring positions and removing scraps, and solve the problems that most polishing heads of the existing deburring device for electric ball valve production are fixedly installed, the polishing heads are installed on the surface of the deburring device through bolts, after burrs at one position of an electric ball valve are removed, the electric ball valve is required to be disassembled and the angle is adjusted to be fixed, deburring treatment can be performed again, the workload of workers is increased, metal scraps are generated due to polishing in the deburring process, and the metal scraps fly into the air and harm is caused to the health of the workers if the metal scraps are inhaled by the workers.
In order to achieve the above purpose, the present invention provides the following technical solutions: the utility model provides a burring device is used in production of high accuracy's electronic ball valve, includes the base station, the front side at base station top is provided with dust extraction mechanism, the top of base station is provided with first lead screw, the top of base station is provided with first motor, the transmission shaft of first motor passes through the bolt to be connected with first lead screw, the surface thread bush of first lead screw is equipped with movable block, the top of movable block has the casing through bolted connection, the top of casing has the fender lid through bolted connection, the top of fender lid is provided with fixture, the both sides at base station top all have the montant through bolted connection, the top of montant has the installation shell through bolted connection, the surface of installation shell is provided with grinding machanism, the rear side at base station top has the controller through bolted connection.
Preferably, the dust extraction mechanism comprises a storage box, the bottom of the storage box is connected with the base station through a bolt, the top of the storage box is connected with the air compressor through a bolt, the right side of the storage box is connected with the sealing plate through a bolt, the inner cavity of the storage box is connected with the filter plate through a bolt, the front side and the rear side of the top of the movable block are connected with the fixing plate through bolts, the top of the fixing plate is connected with the dust extraction cover through a bolt, and the output end of the controller is electrically connected with the air compressor.
Preferably, the exhaust pipe of the air compressor is communicated with the storage box through a pipeline, and the air outlet pipe of the air compressor is sleeved with a filter cover in a threaded manner.
Preferably, the fixture includes the second motor, the second motor is located inside the casing, the top of second motor is connected with the fender lid through the bolt, the transmission shaft of second motor runs through to the top of fender lid and has the carousel through bolted connection, the both sides at carousel top all have the locating plate through bolted connection, the relative one side of locating plate runs through and is provided with the second lead screw, the relative one side rotation of second lead screw is connected with splint, the output and the second motor electric connection of controller.
Preferably, the surface of the second screw rod is in threaded connection with the locating plate, and one side, far away from the clamping plate, of the second screw rod is connected with a rotating handle through a bolt.
Preferably, the polishing mechanism comprises a swivel, the surface and the installation shell sliding connection of swivel, the rear side of installation shell has the extension board through bolted connection, the fixed surface cover of swivel is equipped with the ring gear, the top of extension board has the third motor through bolted connection, the transmission shaft of third motor has the gear through bolted connection, gear and ring gear meshing, there is the installation piece at the top of swivel inner chamber through bolted connection, the both sides of installation piece bottom all have electric telescopic handle through bolted connection, there is the connecting plate in the bottom of electric telescopic handle through bolted connection, there is the fourth motor bottom through bolted connection, the transmission shaft of fourth motor has the burring head through bolted connection, the output of controller respectively with third motor and electric telescopic handle electric connection.
Preferably, the front side and the rear side at the top of the base station are both provided with risers through bolts, the tops of the risers are provided with mounting plates through bolts, the tops of the baffle covers are welded with supporting rings, the output end of the controller is electrically connected with the first motor, one side, opposite to the mounting plates, of each of the baffle covers is provided with a limiting rod through bolts, the rear side of each of the limiting rods penetrates through the movable block and is in sliding connection with the movable block, one side, opposite to the mounting plates, of each of the baffle covers is rotationally connected with the first screw rod, and the rear side of each of the baffle covers is connected with the mounting plates through bolts.
The application method of the deburring device for high-precision electric ball valve production comprises the following steps:
a: placing an electric ball valve needing deburring at the top of a turntable, driving a second screw rod to rotate through a rotating handle, driving a clamping plate to do transverse motion through rotating the second screw rod, clamping the electric ball valve through the clamping plate, adjusting the electric ball valve to a proper placement position before clamping, starting a first motor through a controller, driving the first screw rod to rotate through a transmission shaft of the first motor, driving a movable block, a shell, a blocking cover, a second motor and the turntable to do front-back motion through the first screw rod, driving a positioning plate, the second screw rod, the clamping plate and the electric ball valve to do front-back motion through the turntable, and moving the electric ball valve to the position below a deburring head;
b: the electric telescopic rod is started to do telescopic motion through the controller, the connecting plate, the fourth motor and the deburring head are driven to do up-and-down motion through the electric telescopic rod, the deburring head is contacted with the surface of the electric ball valve, the fourth motor is started through the controller, the deburring head is driven to rotate, the electric ball valve surface is polished and deburred through the deburring head, after the deburring at one position is finished, the electric telescopic rod is controlled to shrink through the controller, the connecting plate, the fourth motor and the deburring head are driven to retract through the electric telescopic rod, the third motor is started through the controller, the gear is driven to rotate through the transmission shaft of the third motor, the swivel ring and the toothed ring are driven to rotate through the gear, the mounting block, the electric telescopic rod, the connecting plate, the fourth motor and the deburring head are driven to rotate through the swivel ring, the polishing position of the deburring head is adjusted, after the polishing position of the deburring head is adjusted, the electric telescopic rod is controlled by the controller to do telescopic motion, the electric telescopic rod drives the connecting plate, the fourth motor and the deburring head to move close to the electric ball valve, so that the deburring head is contacted with the electric ball valve, the fourth motor is started by the controller to drive the deburring head to rotate, the deburring head is used for deburring the surface of the electric ball valve, the operation is repeated, burrs can be removed at different positions of the electric ball valve, if the orientation of the electric ball valve is required to be adjusted, the second motor is started by the controller, the rotary table is driven by the transmission shaft of the second motor to rotate, and the locating plate, the second screw rod, the clamping plate and the electric ball valve are driven by the rotary table to rotate, so that the orientation of the electric ball valve is adjusted;
c: in the deburring process, the air compressor is started through the controller, the air compressor is used for exhausting air from the storage box, negative pressure is formed in the storage box, and chips which are not scattered are sucked into the storage box for storage under the action of the negative pressure and the dust exhausting cover, so that the chips can be effectively prevented from being discharged into the air to pollute the air.
Compared with the prior art, the invention has the following beneficial effects:
according to the invention, through the matched use of the first motor, the first screw rod, the movable block, the storage box, the air compressor, the sealing plate, the fixing plate, the dust extraction cover, the shell, the baffle cover, the second motor, the rotary table, the positioning plate, the second screw rod, the clamping plate, the mounting shell, the rotary ring, the toothed ring, the extending plate, the third motor, the gear, the mounting block, the electric telescopic rod, the connecting plate, the fourth motor, the deburring head and the controller, the deburring device has the advantages of automatically adjusting the deburring position and removing scraps, the problem that the polishing head of the deburring device for the existing electric ball valve production is mainly fixedly installed, the polishing head is installed on the surface of the deburring device through bolts, after burrs at one position of the electric ball valve are removed, the deburring treatment can be performed again after the electric ball valve is disassembled and the angle is adjusted to be fixed, the workload of workers is increased, metal scraps generated by polishing in the deburring process, and the metal scraps float into the air, and if the metal scraps are inhaled by the workers, and the problem of causing harm to the health of the workers is solved.
Drawings
FIG. 1 is an isometric view of the structure of the present invention;
FIG. 2 is a perspective view of the storage case and dust extractor hood of the present invention;
FIG. 3 is a perspective view of a second motor and clamping plate of the present invention;
FIG. 4 is a perspective view of the housing and cover of the present invention;
fig. 5 is a perspective view of the swivel and deburring head of the present invention.
In the figure: 1 base station, 2 vertical plates, 3 mounting plates, 4 first motors, 5 first lead screws, 6 movable blocks, 7 storage boxes, 8 air compressors, 9 sealing plates, 10 filter plates, 11 fixing plates, 12 dust extraction covers, 13 shells, 14 blocking covers, 15 second motors, 16 turntables, 17 positioning plates, 18 second lead screws, 19 clamping plates, 20 vertical rods, 21 mounting shells, 22 rotating rings, 23 toothed rings, 24 extending plates, 25 third motors, 26 gears, 27 mounting blocks, 28 electric telescopic rods, 29 connecting plates, 30 fourth motors, 31 deburring heads, 32 limiting rods, 33 controllers, 34 dust extraction mechanisms, 35 clamping mechanisms and 36 polishing mechanisms.
Detailed Description
Referring to fig. 1-5, a deburring device for high-precision electric ball valve production comprises a base 1, a dust extraction mechanism 34 is arranged at the front side of the top of the base 1, a first screw rod 5 is arranged at the top of the base 1, a first motor 4 is arranged at the top of the base 1, a transmission shaft of the first motor 4 is connected with the first screw rod 5 through a bolt, a movable block 6 is sleeved on the surface thread of the first screw rod 5, the top of the movable block 6 is connected with a shell 13 through a bolt, a blocking cover 14 is connected with the top of the shell 13 through a bolt, a clamping mechanism 35 is arranged at the top of the blocking cover 14, two sides of the top of the base 1 are connected with a vertical rod 20 through bolts, a mounting shell 21 is connected with a polishing mechanism 36 on the surface of the mounting shell 21, a controller 33 is connected with the rear side of the top of the base 1 through a bolt, the dust extraction mechanism 34 comprises a storage box 7, the bottom of the storage box 7 is connected with the base 1 through bolts, the top of the storage box 7 is connected with the air compressor 8 through bolts, the right side of the storage box 7 is connected with the sealing plate 9 through bolts, the inner cavity of the storage box 7 is connected with the filter plate 10 through bolts, the front side and the rear side of the top of the movable block 6 are both connected with the fixed plate 11 through bolts, the top of the fixed plate 11 is connected with the dust extraction cover 12 through bolts, the output end of the controller 33 is electrically connected with the air compressor 8, the exhaust pipe of the air compressor 8 is communicated with the storage box 7 through a pipeline, the air outlet pipe of the air compressor 8 is sleeved with the filter cover through threads, the clamping mechanism 35 comprises a second motor 15, the second motor 15 is positioned inside the shell 13, the top of the second motor 15 is connected with the baffle cover 14 through bolts, the transmission shaft of the second motor 15 penetrates through the top of the baffle cover 14 and is connected with the rotary table 16 through bolts, the two sides of the top of the rotary table 16 are both sides of the top of the rotary table 16 are connected with the positioning plate 17 through bolts, the opposite side of the positioning plate 17 is provided with a second screw rod 18 in a penetrating way, the opposite side of the second screw rod 18 is rotationally connected with a clamping plate 19, the output end of a controller 33 is electrically connected with a second motor 15, the surface of the second screw rod 18 is in threaded connection with the positioning plate 17, one side of the second screw rod 18 far away from the clamping plate 19 is connected with a rotating handle through a bolt, a polishing mechanism 36 comprises a rotating ring 22, the surface of the rotating ring 22 is in sliding connection with a mounting shell 21, the rear side of the mounting shell 21 is connected with an extending plate 24 through a bolt, the surface of the rotating ring 22 is fixedly sleeved with a toothed ring 23, the top of the extending plate 24 is connected with a third motor 25 through a bolt, a transmission shaft of the third motor 25 is connected with a gear 26 through a bolt, the gear 26 is meshed with the toothed ring 23, the top of an inner cavity of the rotating ring 22 is connected with a mounting block 27 through a bolt, two sides of the bottom of the mounting block 27 are connected with an electric telescopic rod 28 through bolts, the bottom of electric telescopic rod 28 is connected with connecting plate 29 through the bolted connection, the bottom of connecting plate 29 is connected with fourth motor 30 through the bolted connection, the transmission shaft of fourth motor 30 is connected with burring head 31 through the bolted connection, the output of controller 33 respectively with third motor 25 and electric telescopic rod 28 electric connection, the front side and the rear side at base station 1 top all have riser 2 through bolted connection, the top of riser 2 is connected with mounting panel 3 through the bolted connection, the top welding of fender lid 14 has the support ring, the output and the first motor 4 electric connection of controller 33, the opposite one side of mounting panel 3 is connected with gag lever post 32 through the bolted connection, the rear side of gag lever post 32 runs through movable block 6 and with movable block 6 sliding connection, the opposite one side of mounting panel 3 is connected with first lead screw 5 rotation, the rear side of first motor 4 is connected with mounting panel 3 through the bolt.
By arranging the limiting rod 32, the movable block 6 can be guided, and the movable block 6 can be convenient to stably move;
the second screw rod 18 can be conveniently rotated by arranging the rotating handle, and the rotating disc 16 can be conveniently stabilized by arranging the supporting ring to play a role in supporting the rotating disc 16;
by arranging the filter plate 10, the filter plate can play a role in filtering, can effectively prevent chips from being sucked by the air compressor 8, and can effectively prevent the air compressor 8 from being damaged;
through setting up air compressor machine 8, can play the effect of shutoff, can prevent effectively that the piece from flying out in the storage box 7.
The application method of the deburring device for high-precision electric ball valve production comprises the following steps:
a: placing an electric ball valve to be deburred on the top of a rotary table 16, driving a second screw rod 18 to rotate through a rotary handle, driving a clamping plate 19 to transversely move through rotating the second screw rod 18, clamping the electric ball valve through the clamping plate 19, adjusting the electric ball valve to a proper placement position before clamping, starting a first motor 4 through a controller 33, driving a first screw rod 5 to rotate through a transmission shaft of the first motor 4, driving a movable block 6, a shell 13, a blocking cover 14, a second motor 15 and the rotary table 16 to move back and forth through the first screw rod 5, driving a positioning plate 17, the second screw rod 18, the clamping plate 19 and the electric ball valve to move back and forth through the rotary table 16, and moving the electric ball valve to the position below a deburring head 31;
b: the electric telescopic rod 28 is started to do telescopic motion through the controller 33, the connecting plate 29, the fourth motor 30 and the deburring head 31 are driven to do up-and-down motion through the electric telescopic rod 28, the deburring head 31 is enabled to be in contact with the surface of the electric ball valve, the fourth motor 30 is started through the controller 33, the deburring head 31 is driven to rotate through the fourth motor 30, the electric ball valve surface is polished and deburred through the deburring head 31, after the deburring at one position is completed, the electric telescopic rod 28 is controlled to shrink through the controller 33, the connecting plate 29, the fourth motor 30 and the deburring head 31 are driven to retract through the electric telescopic rod 28, the third motor 25 is started through the controller 33, the gear 26 is driven to rotate through the transmission shaft of the third motor 25, the swivel 22 and the toothed ring 23 are driven to rotate through the gear 26, the mounting block 27, the electric telescopic rod 28, the connecting plate 29, the fourth motor 30 and the deburring head 31 are driven to rotate through the swivel 22, after the polishing position of the deburring head 31 is adjusted, the controller 33 controls the electric telescopic rod 28 to do telescopic motion, the electric telescopic rod 28 drives the connecting plate 29, the fourth motor 30 and the deburring head 31 to move close to the electric ball valve, the deburring head 31 is contacted with the electric ball valve, the controller 33 starts the fourth motor 30 to drive the deburring head 31 to rotate, the deburring head 31 is used for deburring the surface of the electric ball valve, the deburring can be carried out on different positions of the electric ball valve, if the orientation of the electric ball valve is required to be adjusted, the controller 33 starts the second motor 15, the transmission shaft of the second motor 15 drives the turntable 16 to rotate, the turntable 16 drives the positioning plate 17, the second screw 18, the clamping plate 19 and the electric ball valve to rotate, the orientation of the electric ball valve is adjusted;
c: in the deburring process, the air compressor 8 is started through the controller 33, the air compressor 8 is used for exhausting air from the storage box 7, negative pressure is formed in the storage box 7, and chips which are not scattered are sucked into the storage box 7 for storage under the action of the negative pressure and the dust exhausting cover 12, so that the chips can be effectively prevented from being discharged into the air to pollute the air.
To sum up: according to the deburring device and the method for high-precision electric ball valve production, the problems that most of polishing heads of the existing deburring device for electric ball valve production are fixedly installed, the polishing heads are installed on the surface of the deburring device through bolts, after burrs at one position of the electric ball valve are removed, the electric ball valve is required to be detached and fixed in an angle, deburring treatment can be performed again, the workload of workers is increased, metal scraps generated by polishing in the deburring process are scattered into the air, and if the metal scraps are inhaled by the workers, the metal scraps are harmful to the health of the workers are solved.
Claims (8)
1. The utility model provides a burring device is used in production of high accuracy electric ball valve, includes base station (1), its characterized in that: the front side at base station (1) top is provided with dust extraction mechanism (34), the top of base station (1) is provided with first lead screw (5), the top of base station (1) is provided with first motor (4), the transmission shaft of first motor (4) is connected with first lead screw (5) through the bolt, the surface thread bush of first lead screw (5) is equipped with movable block (6), the top of movable block (6) is through bolted connection there being casing (13), the top of casing (13) is through bolted connection there being fender lid (14), the top of fender lid (14) is provided with fixture (35), the both sides at base station (1) top all are through bolted connection montant (20), the top of montant (20) is through bolted connection there is installation shell (21), the surface of installation shell (21) is provided with grinding machanism (36), the rear side at base station (1) top is through bolted connection there being controller (33).
2. The deburring device for high-precision electric ball valve production according to claim 1, wherein: the dust extraction mechanism (34) comprises a storage box (7), the bottom of the storage box (7) is connected with the base station (1) through a bolt, the top of the storage box (7) is connected with the air compressor (8) through a bolt, the right side of the storage box (7) is connected with the sealing plate (9) through a bolt, the inner cavity of the storage box (7) is connected with the filter plate (10) through a bolt, the front side and the rear side of the top of the movable block (6) are both connected with the fixing plate (11) through bolts, the top of the fixing plate (11) is connected with the dust extraction cover (12) through a bolt, and the output end of the controller (33) is electrically connected with the air compressor (8).
3. The deburring device for high-precision electric ball valve production according to claim 2, wherein: the exhaust pipe of the air compressor (8) is communicated with the storage box (7) through a pipeline, and the air outlet pipe of the air compressor (8) is sleeved with a filter cover in a threaded manner.
4. The deburring device for high-precision electric ball valve production according to claim 1, wherein: the clamping mechanism (35) comprises a second motor (15), the second motor (15) is located inside the shell (13), the top of the second motor (15) is connected with the baffle cover (14) through a bolt, a transmission shaft of the second motor (15) penetrates through the top of the baffle cover (14) and is connected with the rotary table (16) through a bolt, positioning plates (17) are connected to two sides of the top of the rotary table (16) through bolts, a second screw rod (18) is penetrated and arranged on one opposite side of the positioning plates (17), a clamping plate (19) is connected to one opposite side of the second screw rod (18) in a rotating mode, and the output end of the controller (33) is electrically connected with the second motor (15).
5. The deburring device for high-precision electric ball valve production as claimed in claim 4, wherein: the surface of the second screw rod (18) is in threaded connection with the positioning plate (17), and one side, far away from the clamping plate (19), of the second screw rod (18) is connected with a rotating handle through a bolt.
6. The deburring device for high-precision electric ball valve production according to claim 1, wherein: grinding machanism (36) are including swivel (22), the surface and the installation shell (21) sliding connection of swivel (22), the rear side of installation shell (21) has extension board (24) through bolted connection, the fixed surface cover of swivel (22) is equipped with ring gear (23), the top of extension board (24) has third motor (25) through bolted connection, the transmission shaft of third motor (25) has gear (26) through bolted connection, gear (26) and ring gear (23) meshing, the top of swivel (22) inner chamber has installation piece (27) through bolted connection, all there is electric telescopic handle (28) in the both sides of installation piece (27) bottom through bolted connection, the bottom of electric telescopic handle (28) has connecting plate (29) through bolted connection, the bottom of connecting plate (29) has fourth motor (30) through bolted connection, the transmission shaft of fourth motor (30) has burring (31) through bolted connection, the output of controller (33) respectively with third motor (25) and electric telescopic handle (28).
7. The deburring device for high-precision electric ball valve production according to claim 1, wherein: the front side and the rear side at the top of the base station (1) are both connected with a vertical plate (2) through bolts, the top of the vertical plate (2) is connected with a mounting plate (3) through bolts, the top of the baffle cover (14) is welded with a supporting ring, the output end of the controller (33) is electrically connected with the first motor (4), one side opposite to the mounting plate (3) is connected with a limiting rod (32) through bolts, the rear side of the limiting rod (32) penetrates through the movable block (6) and is in sliding connection with the movable block (6), one side opposite to the mounting plate (3) is rotationally connected with the first screw rod (5), and the rear side of the first motor (4) is connected with the mounting plate (3) through bolts.
8. The use method of the deburring device for the production of the high-precision electric ball valve according to any one of claims 1 to 7, characterized by comprising the following steps:
a: placing an electric ball valve needing deburring at the top of a rotary table (16), driving a second screw rod (18) to rotate through a rotating handle, driving a clamping plate (19) to transversely move through rotating the second screw rod (18), clamping the electric ball valve through the clamping plate (19), adjusting the electric ball valve to a proper placement position before clamping, starting a first motor (4) through a controller (33), driving a first screw rod (5) to rotate through a transmission shaft of the first motor (4), driving a movable block (6), a shell (13), a blocking cover (14), a second motor (15) and the rotary table (16) to move back and forth through the first screw rod (5), driving a positioning plate (17), the second screw rod (18), the clamping plate (19) and the electric ball valve to move back and forth through the rotary table (16), and moving the electric ball valve to the lower part of a deburring head (31);
b: the electric telescopic rod (28) is started to do telescopic motion through the controller (33), the connecting plate (29), the fourth motor (30) and the deburring head (31) are driven to do up-and-down motion through the electric telescopic rod (28), the deburring head (31) is enabled to be in contact with the surface of the electric ball valve, the fourth motor (30) is started through the controller (33), the deburring head (31) is driven to rotate through the fourth motor (30), the electric ball valve surface is subjected to deburring through the deburring head (31), after deburring at one position is completed, the electric telescopic rod (28) is controlled to shrink through the controller (33), the connecting plate (29), the fourth motor (30) and the deburring head (31) are driven to retract through the electric telescopic rod (28), the third motor (25) is started through the controller (33), the gear (26) is driven to rotate through the transmission shaft of the third motor (25), the rotary ring (22) and the toothed ring (23) are driven to rotate through the gear (26), the mounting block (27), the electric telescopic rod (28), the connecting plate (29), the fourth motor (30) and the deburring head (31) are driven to rotate through the rotary ring (22), the position of the electric telescopic rod (31) is adjusted after the deburring head (31) is adjusted, the electric ball valve is characterized in that a connecting plate (29), a fourth motor (30) and a deburring head (31) are driven by an electric telescopic rod (28) to move close to an electric ball valve, the deburring head (31) is in contact with the electric ball valve, the fourth motor (30) is started by a controller (33) to drive the deburring head (31) to rotate, the deburring treatment is carried out on the surface of the electric ball valve through the deburring head (31), the deburring can be carried out on different positions of the electric ball valve by repeating the operation, if the orientation of the electric ball valve needs to be adjusted, a second motor (15) is started by the controller (33), a rotary table (16) is driven by a transmission shaft of the second motor (15) to rotate, and a positioning plate (17), a second screw (18), a clamping plate (19) and the electric ball valve are driven by the rotary table (16) to rotate, so that the orientation of the electric ball valve is adjusted;
c: in the deburring process, the air compressor (8) is started through the controller (33), the air compressor (8) is used for exhausting air from the storage box (7), negative pressure is formed in the storage box (7), and chips which are not scattered are sucked into the storage box (7) for storage under the action of the negative pressure and the dust exhausting cover (12).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211097580.1A CN116100402A (en) | 2022-09-08 | 2022-09-08 | High-precision deburring device and method for production of electric ball valve |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211097580.1A CN116100402A (en) | 2022-09-08 | 2022-09-08 | High-precision deburring device and method for production of electric ball valve |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN116100402A true CN116100402A (en) | 2023-05-12 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211097580.1A Pending CN116100402A (en) | 2022-09-08 | 2022-09-08 | High-precision deburring device and method for production of electric ball valve |
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| CN (1) | CN116100402A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117047481A (en) * | 2023-10-12 | 2023-11-14 | 自贡长盈精密技术有限公司 | Aluminum profile cutting device for battery |
-
2022
- 2022-09-08 CN CN202211097580.1A patent/CN116100402A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117047481A (en) * | 2023-10-12 | 2023-11-14 | 自贡长盈精密技术有限公司 | Aluminum profile cutting device for battery |
| CN117047481B (en) * | 2023-10-12 | 2024-01-02 | 自贡长盈精密技术有限公司 | Aluminum profile cutting device for battery |
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