CN116084113A - Cloth reciprocating washing mechanism and method based on three-way nozzle aerodynamic force transmission - Google Patents
Cloth reciprocating washing mechanism and method based on three-way nozzle aerodynamic force transmission Download PDFInfo
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- CN116084113A CN116084113A CN202310087442.3A CN202310087442A CN116084113A CN 116084113 A CN116084113 A CN 116084113A CN 202310087442 A CN202310087442 A CN 202310087442A CN 116084113 A CN116084113 A CN 116084113A
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- 239000004744 fabric Substances 0.000 title claims abstract description 173
- 238000005406 washing Methods 0.000 title claims abstract description 132
- 230000007246 mechanism Effects 0.000 title claims abstract description 34
- 230000005540 biological transmission Effects 0.000 title claims abstract description 24
- 238000000034 method Methods 0.000 title claims abstract description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 110
- 238000005303 weighing Methods 0.000 claims description 8
- 230000009471 action Effects 0.000 claims description 5
- 238000007599 discharging Methods 0.000 claims description 3
- 238000012544 monitoring process Methods 0.000 claims description 3
- 230000033001 locomotion Effects 0.000 abstract description 12
- 239000013043 chemical agent Substances 0.000 abstract description 9
- 230000000694 effects Effects 0.000 abstract description 5
- 230000008569 process Effects 0.000 abstract description 4
- 238000005299 abrasion Methods 0.000 abstract description 3
- 230000005611 electricity Effects 0.000 abstract description 3
- 239000000463 material Substances 0.000 abstract description 3
- 239000012466 permeate Substances 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 description 8
- 238000010586 diagram Methods 0.000 description 5
- 238000005265 energy consumption Methods 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 3
- 229920006395 saturated elastomer Polymers 0.000 description 3
- 238000007664 blowing Methods 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 238000004134 energy conservation Methods 0.000 description 2
- 238000011010 flushing procedure Methods 0.000 description 2
- 238000007373 indentation Methods 0.000 description 2
- 239000003595 mist Substances 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 239000013589 supplement Substances 0.000 description 2
- 239000004753 textile Substances 0.000 description 2
- 206010052428 Wound Diseases 0.000 description 1
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 230000008733 trauma Effects 0.000 description 1
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/24—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics in roped form
- D06B3/26—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics in roped form in superimposed, i.e. stack-packed, form
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/28—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics propelled by, or with the aid of, jets of the treating material
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B40/00—Technologies aiming at improving the efficiency of home appliances, e.g. induction cooking or efficient technologies for refrigerators, freezers or dish washers
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a cloth reciprocating washing mechanism and method based on three-way nozzle aerodynamic force transmission, and relates to the technical field of washing machines. According to the invention, the centrifugal blower is added as a power source of a gas medium, a high-temperature high-pressure high-speed medium is driven into the air guide pipe, enters the connecting transverse pipe through the three-way nozzle with the direction switching function, and is used as a transport tool to push cloth to move rightwards or leftwards from a pipeline, so that the mechanical crease, abrasion and glossiness of the washed cloth are prevented from being influenced by flexible pushing; the pressure and the flexible impact of the medium ensure that the fabric fully permeates water and chemical agents in the movement process so as to improve the washing effect and efficiency; the aerodynamic force used as the material of the transport means can ensure the sufficient permeation of water and chemical agents, improve the washing efficiency, prevent mechanical damage and not affect the glossiness; the aerodynamic transport cloth is washed back and forth, so that a large amount of water, electricity and steam energy sources and chemical agents can be saved, washing time is shortened, and cost is reduced.
Description
Technical Field
The invention belongs to the technical field of rinsing machines, and particularly relates to a cloth back and forth rinsing mechanism based on three-way nozzle gas power transmission and a method for back and forth rinsing by using the cloth back and forth rinsing mechanism based on three-way nozzle gas power transmission.
Background
Cloth washing machines for continuously washing cloth are known, most of these machines using a single cloth tub for washing the cloth, in which tub the cloth is subjected to hydrodynamic and mechanical action, whereas the time in which the cloth of the cloth stays in these tub is very limited, because of the limited dimensions of the machine for washing and the tub capacity;
the prior art scheme is shown in figures 1-2, and is that the prior washing machine for washing knitted fabric is characterized in that general fabric enters a first water tank through a fabric inlet after passing through a fabric lifting wheel, is soaked in the first water tank for washing, is transferred to a next water tank through the fabric lifting wheel, and is led out from a fabric outlet after all processes are completed in the similar way; the cloth is brought into the first water tank from the cloth inlet Jing Dibu at an initial speed, once the accumulated washing of the cloth in the first water tank is finished, the cloth is conveyed from the first water tank to the second water tank by the cloth lifting wheel at a higher speed, so that the accumulation of the cloth is formed in the second water tank, a pump can supplement water to the first water tank and the second water tank, the pump respectively controls the flushing water inflow of the first water tank and the second water tank by four three ball valves, the equivalent accumulated washing is carried out in the second water tank, the third water tank and the fourth water tank, and in fact, the cloth moves from one water tank to the next water tank, so that the advancing movement along the whole machine is slower, the advancing movement corresponds to the processing speed of the machine, the advancing movement is very slow, the mode has proved to be low in production efficiency and mechanical wounds such as napping, indentation and the like are easy to be generated on the cloth; although such machines are still currently used in the textile industry, the effective washing performance has proven to be worse than other types of washing machines with simpler structures. Compared with the problems of the existing rope-shaped washing equipment, the technical scheme provides the cloth reciprocating washing mechanism based on three-way nozzle gas power transmission, which has a simpler structure to meet corresponding technical requirements, simplifies the existing rope-shaped washing equipment, improves washing quality and effect, improves production efficiency, saves energy consumption and realizes energy conservation and emission reduction.
Disclosure of Invention
Compared with the existing rope-shaped washing equipment, the three-way nozzle gas power transmission-based cloth reciprocating washing mechanism and the three-way nozzle gas power transmission-based cloth reciprocating washing method have the advantages that the corresponding technical requirements are met through a simpler structure, the existing rope-shaped washing equipment is simplified, the washing quality and effect are improved, the production efficiency is improved, the energy consumption is saved, and the energy conservation and emission reduction are realized.
In order to solve the technical problems, the invention is realized by the following technical scheme:
the cloth reciprocating washing mechanism based on three-way nozzle gas power transmission comprises at least two washing units, wherein each washing unit comprises two water tanks, a three-way nozzle positioned between the two water tanks and a cloth lifting wheel positioned above each water tank; each washing unit shares a centrifugal blower and an air outlet channel;
the three-way nozzle comprises two opposite horn mouth type nozzles, a middle connecting pipe transversely arranged between the two horn mouth type nozzles, a connecting transverse pipe which is respectively connected with the outer end parts of the two horn mouth type nozzles and communicated with the water tank, an air guide pipe which is communicated with the upper parts of the two horn mouth type nozzles, an air guide main pipe which is connected between the air guide pipe of each washing unit and the centrifugal blower, and an air guide plate which is rotatably arranged in the air guide pipe and is close to the horn mouth type nozzles;
the wind deflector is arranged on the outer part of the air deflector and is used for adjusting wind directions of wind inlets of the two bell mouth type nozzles by a push-pull mechanism;
the air outlet channel is communicated with the water tanks of the washing units to form a circulating air channel;
the water washing cloth is conveyed to the single washing unit sequentially through a cloth inlet, a cloth lifting wheel, a water tank, a connecting transverse pipe, a middle connecting pipe, another connecting transverse pipe, another water tank and another cloth lifting wheel, wherein the water tank is positioned below the cloth lifting wheel.
Further, the water washing cloth which is discharged from the cloth lifting wheel is conveyed again by the other washing unit, and finally is output from the cloth lifting wheel and the cloth outlet.
Further, the push-pull mechanism comprises a fixed plate arranged on the outer side part of the connecting transverse tube, three push-pull devices hinged to the fixed plate through a hinge seat, a rotating shaft bearing seat structure arranged in the air guide tube and close to the bell mouth-shaped nozzle, an air deflector arranged between the rotating shaft bearing seat structures through a rotating shaft, and a connecting rod movably connected between the rotating shaft and a telescopic rod of the push-pull devices; the deflection of the air deflector at the right angle is realized through the push-pull action of the push-pull device.
Further, the push-pull device is any one of an oil cylinder, an air cylinder and an electric cylinder.
Further, a space is arranged between the end part of the connecting pipe and the edges of the two bell mouth type nozzles.
Further, a water leakage hole is formed in the bottom of the bell mouth-shaped nozzle.
Further, a weighing sensor for monitoring the cloth holding amount of the water washing cloth is arranged at the bottom in the water tank.
A cloth back and forth washing method based on three-way nozzle gas power transmission is realized by the cloth back and forth washing mechanism based on three-way nozzle gas power transmission, and comprises the following steps:
s1, finishing the assembly of the cloth reciprocating washing mechanism;
s2, installing water washing cloth, namely sequentially discharging the water washing cloth through a cloth inlet, a cloth lifting wheel, a water tank, a connecting transverse pipe, a middle connecting pipe, another connecting transverse pipe, another water tank and another cloth lifting wheel on a single washing unit, and completing conveying of the water washing cloth of the single washing unit;
then sequentially passing through a cloth lifting wheel of another washing unit, a water tank below the cloth lifting wheel, a connecting transverse pipe, a middle connecting pipe, another connecting transverse pipe, another water tank and another cloth lifting wheel, and finally outputting from a cloth outlet;
s3, starting a centrifugal blower and a push-pull mechanism according to the cloth holding amount of the washing cloth in the water tank sensed by the weighing sensor, and realizing the ejection of high-pressure medium of the two bell mouth nozzles and the adjustment of wind directions of corresponding wind mouths, so that the washing cloth is conveyed according to a conveying path; and the air outlet channel is communicated with the water tank to form air circulation.
Compared with the prior art, the invention has the following beneficial effects:
1. compared with the existing rope-shaped washing equipment, the rope-shaped washing equipment provided by the invention has the advantages that a centrifugal blower is added as a power source of an air medium, high-temperature high-pressure high-speed medium including air or saturated steam or mist is driven into the air guide pipe, enters the connecting transverse pipe through the three-way nozzle with the direction switching function, and the medium is used as a transport tool to push cloth to move rightwards or leftwards from a pipeline, so that mechanical crease, abrasion and glossiness of the washing cloth are prevented from being influenced by flexible pushing; the pressure and the flexible impact of the medium ensure that the fabric fully permeates water and chemical agents in the movement process so as to improve the washing effect and efficiency; the air reversing valve switches the air flow direction every 25-30 seconds to realize the reciprocating motion of the fabric, so that the production efficiency is improved and the energy consumption is saved by short-time repeated high-strength washing;
2. compared with the rope-shaped water washing equipment in the prior art, the rope-shaped water washing equipment in the technical scheme has the advantages that the structure is compact, the aerodynamic force is used as the material distribution of the transport means, so that the sufficient permeation of water and chemical agents can be ensured, the washing efficiency is improved, the mechanical damage is prevented, and the glossiness is not influenced; flexible program setting and control are beneficial to quantitative management of production and quality; the aerodynamic transport cloth is washed back and forth, so that a large amount of water, electricity and steam energy sources and chemical agents can be saved, washing time is shortened, and cost is reduced.
Of course, it is not necessary for any one product to practice the invention to achieve all of the advantages set forth above at the same time.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are needed for the description of the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of a conventional washing machine for washing knitted fabric;
FIG. 2 is a top plan view of the structure of FIG. 1;
FIG. 3 is a schematic structural diagram of a cloth reciprocating washing mechanism based on three-way nozzle aerodynamic force transmission in the technical scheme;
FIG. 4 is a top plan view of the structure of FIG. 3;
FIG. 5 is a schematic diagram of a push-pull mechanism;
FIG. 6 is a schematic diagram of the air deflector blowing to the right side in the three-way nozzle;
FIG. 7 is a schematic diagram of the air deflector blowing to the left side in the three-way nozzle;
in the drawings, the list of components represented by the various numbers is as follows:
1-air guide pipes, 101-centrifugal blowers, 1011-air guide main pipes, 102-air outlet channels, 103-horn-shaped nozzles, 1031-middle connecting pipes, 104-water leakage holes, 105-push-pull mechanisms, 1051-fixed plates, 1052-hinged seats, 1053-push-pull devices, 1054-telescopic rods, 1055-connecting rods, 1056-rotary bearing seat structures, 106-air guide plates, 107-cloth lifting wheels, 1071-cloth inlet, 1072-cloth outlet, 108-water tanks, 109-connecting transverse pipes, 110-weighing sensors and 2-water washing cloth.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In the description of the present invention, it should be understood that the terms "above," "transverse," "intermediate," "below," "edge," "bottom," and the like indicate an orientation or positional relationship, and are merely for convenience of describing the present invention and simplifying the description, and do not indicate or imply that the components or elements being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting the present invention.
Existing cloth washers are, as shown in fig. 1-2, existing continuous washing cloth machines, most of which wash fabrics by passing the cloth through a sump in a single pass, in which sump the liquid power and mechanical action experienced, the residence time of the cloth in these sumps is very limited, to be of limited size and sump capacity for the machine used for washing. In the technical scheme, cloth is brought into a water tank from a cloth inlet through a cloth lifting wheel at an initial speed (the same as the speed of a machine leaving), once accumulated washing of the cloth in the water tank is finished, the cloth is conveyed to another water tank from the cloth lifting wheel at a larger speed (relative to the speed of the machine entering and leaving) from the water tank, so that accumulated cloth is formed in the other water tank, a pump can supplement water to the water tank and the other water tank, the pump controls flushing water inflow of the water tank and the other water tank respectively through three ball valves, and equivalent accumulated washing is carried out in the other three water tanks. In fact the movement of the cloth from one tank to the next results in a slower advancing movement along the whole machine, which corresponds to the processing speed of the machine;
as shown in fig. 1-2, such machines were designed many years ago, with cloth entering from a cloth entry port moving from one sink to another; this movement makes the advancing movement along the whole machine slow, which corresponds to the processing speed of the machine. Since effective washing performance has proven to be inefficient in production and is prone to mechanical trauma to the fabric, such as napping, indentation. Although such machines are currently also applied in the textile industry, the effective washing performance has proved to be worse than other types of washing machines with simpler construction.
Referring to fig. 3-7, the cloth reciprocating washing mechanism based on three-way nozzle aerodynamic force transmission of the invention comprises two washing units, wherein each washing unit comprises two water tanks 108, three-way nozzles positioned between the two water tanks 108, and a cloth lifting wheel 107 positioned above each water tank 108; each washing unit shares a centrifugal blower 101 and an air outlet channel 102;
the three-way nozzle comprises two opposite horn-shaped nozzles 103, a middle connecting pipe 1031 transversely arranged between the two horn-shaped nozzles 103, a connecting transverse pipe 109 respectively connected with the outer ends of the two horn-shaped nozzles 103 and communicated with a water tank 108, an air guide pipe 1 communicated with the upper parts of the two horn-shaped nozzles 103, an air guide main pipe 1011 connected between the air guide pipe 1 of each washing unit and the centrifugal blower 101, and an air guide plate 106 rotatably arranged in the air guide pipe 1 and close to the horn-shaped nozzles 103;
the wind deflector 106 is arranged on the outside of the air inlet and the wind direction of the two bell mouth nozzles 103 are adjusted by a push-pull mechanism 105;
the air outlet channel 102 is communicated with the water tank 108 of each washing unit to form a circulating air channel;
the water washing cloth 2 sequentially goes out of the cloth through a cloth inlet 1071, a cloth lifting wheel 107, a water tank 108 positioned below the cloth lifting wheel 107, a connecting transverse pipe 109, an intermediate connecting pipe 1031, another connecting transverse pipe 109, another water tank 108 and another cloth lifting wheel 107 on a single washing unit to finish the transportation of the water washing cloth 2 of the single washing unit.
The water-washed cloth 2 discharged from the other cloth lifting wheel 107 is carried again by the other washing unit, and finally is discharged from the cloth lifting wheel 107 and the cloth outlet 1072.
The push-pull mechanism 105 comprises a fixed plate 1051 arranged on the outer side of the connecting transverse tube 109, three push-pull devices 1053 hinged to the fixed plate 1051 through hinge seats 1052, a rotary bearing seat structure 1056 arranged in the air guide tube 1 and close to the bell mouth-shaped nozzle 103, an air deflector 106 arranged between the rotary bearing seat structures 1056 through a rotary shaft, and a connecting rod 1055 movably connected between the rotary shaft and a telescopic rod 1054 of the push-pull devices 1053; the push-pull action of the push-pull device 1053 achieves the full-centered angular deflection of the air deflector 106.
Wherein the push-pull device 1053 is any one of an oil cylinder, an air cylinder and an electric cylinder.
Wherein, a space is provided between the end of the connection pipe 1031 and the edges of the two bell mouth type nozzles 103.
Wherein, the bottom of the bell mouth type nozzle 103 is provided with a water leakage hole 104.
Wherein a load cell 110 for monitoring the cloth holding amount of the washing cloth 2 is provided at the bottom of the water tank 108.
A cloth back and forth washing method based on three-way nozzle gas power transmission is realized by the cloth back and forth washing mechanism based on three-way nozzle gas power transmission, and comprises the following steps:
s1, finishing the assembly of the cloth reciprocating washing mechanism;
s2, installing a washing cloth 2, namely sequentially discharging the washing cloth 2 from a cloth inlet 1071, a cloth lifting wheel 107, a water tank 108 positioned below the cloth lifting wheel 107, a connecting transverse pipe 109, an intermediate connecting pipe 1031, another connecting transverse pipe 109, another water tank 108 and another cloth lifting wheel 107 on a single washing unit, and completing the transportation of the washing cloth 2 of the single washing unit;
then sequentially passing through a cloth lifting wheel 107 of another washing unit, a water tank 108 positioned below the cloth lifting wheel 107, a connecting transverse pipe 109, a middle connecting pipe 1031, another connecting transverse pipe 109, another water tank 108 and another cloth lifting wheel 107, and finally outputting by a cloth outlet 1072;
s3, according to the cloth holding amount of the water washing cloth 2 in the water tank 108 sensed by the weighing sensor 110, starting the centrifugal blower 101 and the push-pull mechanism 105 to realize the ejection of high-pressure medium of the two bell mouth nozzles 103 and the adjustment of wind directions of corresponding wind mouths, so that the water washing cloth 2 is conveyed according to a conveying path; and is communicated with the water tank 108 by the air outlet passage 102 to form an air circulation.
One of the main components of the invention is that a centrifugal blower 101 is an aerodynamic source, a three-way nozzle is a key component for improving the technology of the whole washing equipment, an air deflector 106 is arranged inside the three-way nozzle, and the air deflector 106 is controlled to change direction by an external push-pull device 1053, in particular a cylinder in the specific embodiment. The three-way nozzle is connected to a pipe between the centrifugal blower 101 and the front and rear 2 water tanks 108. Air or saturated steam or mist (high temperature) is used as a medium and is pushed into the air guide main pipe 1011 and the air guide pipe 1 by the centrifugal blower, the telescopic rod 1054 and the connecting rod 1055 drive the air guide plate 106 to rotate and switch the direction so that the pipeline is opened to the right air passage (shown in fig. 6) or opened to the left air passage (shown in fig. 7), and the medium is used as a transport tool to push the cloth to be transported towards the right or the left;
the cloth lifting wheel 107 is a tool for longitudinally and transversely conveying water washing cloth, the bell mouth-shaped nozzle 103 is a passage for spraying and washing the cloth, the water tank 108 is an important place for accumulating, soaking and washing the cloth, the weighing sensor 110 monitors the cloth holding amount of the water tank 108 and gives a control signal to the three-way nozzle, the centrifugal blower 101 is a source of aerodynamic force for conveying the cloth, the three-way nozzle receives the signal of the weighing sensor 110 and then switches the wind direction to achieve the purpose of reciprocating movement of the cloth, and the centrifugal blower 101 pushes high-pressure high-speed medium into the aerodynamic force conveying pipe and then enters the water tank 108 to be discharged through the air outlet channel 102 to form circulation.
Compared with the existing rope-shaped washing equipment, the rope-shaped washing equipment used by the invention is added with a centrifugal blower 101 as a power source of air medium, high-pressure high-speed medium (air or saturated steam or fog (high temperature)) is pumped into the air guide pipe 1, enters the connecting transverse pipe 109 through the three-way nozzle (switching direction), the medium is used as a transport tool to push cloth to move rightwards or leftwards from a pipeline, the flexible pushing ensures that the mechanical crease, abrasion and glossiness of the washed cloth 2 are not influenced, the pressure and flexible impact of the medium ensure that the fabric is fully permeated with water and chemical agents in the movement process, the washing effect and efficiency are improved, the air reversing valve is used for switching the air flow direction every 25-30 seconds, the fabric is reciprocated, the production efficiency is improved by short-time repeated high-strength washing, and the energy consumption is saved.
Compared with the rope-shaped water washing equipment in the prior art, the rope-shaped water washing equipment has compact structure, aerodynamic force is used as the material distribution of the transport means, so that the sufficient permeation of water and chemical agents can be ensured, the washing efficiency is improved, the mechanical damage is prevented, and the glossiness is not influenced; flexible program setting and control are beneficial to quantitative management of production and quality; the aerodynamic transport cloth is washed back and forth, so that a large amount of water, electricity and steam energy sources and chemical agents can be saved, washing time is shortened, and cost is reduced.
The preferred embodiments of the invention disclosed above are intended only to assist in the explanation of the invention. The preferred embodiments are not exhaustive or to limit the invention to the precise form disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best understand and utilize the invention. The invention is limited only by the claims and the full scope and equivalents thereof.
Claims (8)
1. The cloth reciprocating washing mechanism based on three-way nozzle gas power transmission is characterized by comprising at least two washing units, wherein each washing unit comprises two water tanks (108), a three-way nozzle positioned between the two water tanks (108) and a cloth lifting wheel (107) positioned above each water tank (108); each washing unit shares a centrifugal blower (101) and an air outlet channel (102);
the three-way nozzle comprises two opposite horn-shaped nozzles (103), an intermediate connecting pipe (1031) transversely arranged between the two horn-shaped nozzles (103), a connecting transverse pipe (109) which is respectively connected with the outer end parts of the two horn-shaped nozzles (103) and is communicated with a water tank (108), an air guide pipe (1) which is communicated with the upper parts of the two horn-shaped nozzles (103), an air guide main pipe (1011) which is connected between the air guide pipe (1) of each washing unit and the centrifugal blower (101), and an air guide plate (106) which is rotatably arranged in the air guide pipe (1) and is close to the position of the horn-shaped nozzles (103);
the wind deflector (106) is used for adjusting wind directions of wind openings of the two bell-mouth nozzles (103) by a push-pull mechanism (105) arranged outside;
the air outlet channel (102) is communicated with the water tank (108) of each washing unit to form a circulating air channel;
the water washing cloth (2) sequentially passes through a cloth inlet (1071) on a single washing unit, a cloth lifting wheel (107), a water tank (108) positioned below the cloth lifting wheel (107), a connecting transverse pipe (109), an intermediate connecting pipe (1031), another connecting transverse pipe (109), another water tank (108) and cloth outlet of another cloth lifting wheel (107) to finish the transportation of the water washing cloth (2) of the single washing unit.
2. The cloth reciprocating washing mechanism based on three-way nozzle aerodynamic force transmission according to claim 1, characterized in that the washed cloth (2) which is discharged from the cloth lifting wheel (107) through the other cloth lifting wheel is conveyed again by the other washing unit and finally is discharged from the cloth lifting wheel (107) and the cloth outlet (1072).
3. The cloth back and forth washing mechanism based on three-way nozzle aerodynamic force transmission according to claim 1, wherein the push-pull mechanism (105) comprises a fixed plate (1051) arranged on the outer side part of the connecting transverse tube (109), three push-pull devices (1053) hinged on the fixed plate (1051) through a hinge seat (1052), a rotating bearing seat structure (1056) arranged in the air guide tube (1) and close to the position of the bell mouth-shaped nozzle (103), an air deflector (106) arranged between the rotating bearing seat structures (1056) through a rotating shaft, and a connecting rod (1055) movably connected between the rotating shaft and a telescopic rod (1054) of the push-pull device (1053); the air deflector (106) is deflected by the pushing and pulling action of the pushing and pulling device (1053) at the right angle.
4. A cloth back and forth washing mechanism based on three-way nozzle aerodynamic force transmission according to claim 3, characterized in that said push-pull device (1053) is any one of an oil cylinder, an air cylinder, an electric cylinder.
5. The cloth back and forth washing mechanism based on three-way nozzle aerodynamic force transmission according to claim 1, characterized in that a space is provided between the end of the connecting pipe (1031) and the edges of the two bell mouth type nozzles (103).
6. The cloth back and forth washing mechanism based on three-way nozzle aerodynamic force transmission according to claim 5, characterized in that the bottom of the bell mouth-shaped nozzle (103) is provided with a water leakage hole (104).
7. The cloth reciprocating washing mechanism based on three-way nozzle aerodynamic force transmission according to claim 1, characterized in that a weighing sensor (110) for monitoring the cloth holding amount of the washed cloth (2) is arranged at the bottom of the water tank (108).
8. A cloth back and forth washing method based on three-way nozzle gas power transmission, characterized in that the cloth back and forth washing mechanism based on three-way nozzle gas power transmission as claimed in any one of claims 1-7 is utilized, comprising the following steps:
s1, finishing the assembly of the cloth reciprocating washing mechanism;
s2, installing a washing cloth (2), and sequentially discharging the washing cloth (2) from a cloth inlet (1071) on a single washing unit, a cloth lifting wheel (107), a water tank (108) positioned below the cloth lifting wheel (107), a connecting transverse pipe (109), an intermediate connecting pipe (1031), another connecting transverse pipe (109), another water tank (108) and another cloth lifting wheel (107), so as to finish the transportation of the washing cloth (2) of the single washing unit;
then sequentially passing through a cloth lifting wheel (107) of another washing unit, a water tank (108) positioned below the cloth lifting wheel (107), a connecting transverse pipe (109), an intermediate connecting pipe (1031), another connecting transverse pipe (109), another water tank (108) and another cloth lifting wheel (107), and finally outputting by a cloth outlet (1072);
s3, according to the cloth containing amount of the washing cloth (2) in the water tank (108) sensed by the weighing sensor (110), starting the centrifugal blower (101) and the push-pull mechanism (105), and realizing the ejection of high-pressure medium of the two bell mouth nozzles (103) and the adjustment of wind directions of corresponding wind mouths, so that the washing cloth (2) is conveyed according to a conveying path; and the air outlet channel (102) is communicated with the water tank (108) to form air circulation.
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| CN202310087442.3A CN116084113A (en) | 2023-02-09 | 2023-02-09 | Cloth reciprocating washing mechanism and method based on three-way nozzle aerodynamic force transmission |
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| CN202310087442.3A CN116084113A (en) | 2023-02-09 | 2023-02-09 | Cloth reciprocating washing mechanism and method based on three-way nozzle aerodynamic force transmission |
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