CN1160279C - Industrial production of water-accumulating pollution-less biological organic fertilizer - Google Patents

Industrial production of water-accumulating pollution-less biological organic fertilizer Download PDF

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CN1160279C
CN1160279C CNB001375717A CN00137571A CN1160279C CN 1160279 C CN1160279 C CN 1160279C CN B001375717 A CNB001375717 A CN B001375717A CN 00137571 A CN00137571 A CN 00137571A CN 1160279 C CN1160279 C CN 1160279C
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fermentation
steam
fertilizer
water
cloth
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CN1310154A (en
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森 董
董森
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/40Bio-organic fraction processing; Production of fertilisers from the organic fraction of waste or refuse

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Abstract

The present invention relates to biological organic fertilizer from industrial production, which has the advantages of drought resistance, water storage and no public hazard generation. The present invention aims at providing the organic granule fertilizer which is characterized in that the fertilizer can be mixed with the seeds of cotton, corn, etc. for sowing, and the fertilizer is used for accumulating water and providing nutrient for the seeds, and the seeds can be helped in germinating, taking root and growing; the fertilizer can be mixed with inorganic fertilizer for fertilizing in cultivation for accumulating the nutrient for crops, and the water retention and the drought resistance of the crops can be enhanced; the fertilizer can enhance the gas-permeability of soil without changing the pH value of the soil, and enhance the water storing capability and the fertility of the soil; in addition, the fertilizer be produced in the industrial production. The present invention has the advantage that the purposes of the water retention and the drought resistance can be achieved when a wind break and sand fixation forest and the crops are fertilized.

Description

Industrial production of drought-resistant water-storage pollution-freebio-organic fertilizer
The invention relates to an industrial production of a drought-resistant water-storage pollution-free bio-organic fertilizer.
At present, domestic crops are mainly applied with chemical fertilizers and farmyard manure. The large-scale frequent use of the fertilizer can greatly increase the yield of crops, bring negative effects such as soil fertilizer reduction, hardening and hardening, underground water resource pollution and the like, and the manure of human and livestock is applied without being decomposed, so that the infectious source bacteria can easily pollute agricultural products to cause secondary pollution.
The invention aims to provide a granular organic fertilizer which can be mixed with seeds such as cotton, corn and the like for sowing, can accumulate moisture for the seeds, provide nutrition, help the seeds to germinate, prick roots, grow, and be mixed with chemical fertilizer for application during intertillage and fertilization, can accumulate nutrients for plants, improve the water retention and drought resistance of crops, improve the air permeability of soil without changing the pH value of the soil, enhance the water storage and fertility of the soil, and can be industrially produced, and the invention also aims to provide a fermentation device for industrially producing the drought-resistant water-storage pollution-free biological organic fertilizer. The fermentation equipment consists of a fermentation tank, a punching machine, a cloth distillation device and a main component of a fermentation steam guide pipe, and is described as follows.
The formula and the preparation method of the water storage organic fertilizer particles are as follows:
(one) preparing materials
Calcium phosphate gel powder of stalk powder, animal dung, sludge, etc
(II) adhesive
Chemical paste of herbaceous plant fibre powder-sodium carboxymethyl (plant) cellulose
(III) preparation method
1. The cotton stalk powder collecting and processing method of the crop (or weed, sugar making slag material and sawdust) stalk powder can be invented by the inventor, and the patent numbers are as follows: 00260047.5 recovering cotton film, separating, and collecting cotton stalk powder from the wind barrel while pulverizing cotton stalk and recovering cotton film.
The corn and sorghum stalks can be harvested by a corn harvester to collect corn and sorghum stalk powder.
Wheat and rice stems can be collected by a combine harvester (a conveying device is required to be additionally arranged at a discharge outlet).
All other crop straws, reeds, weeds, sunflower stems, wheat husks, rice husks, corn cobs and the like can be manually collected and then crushed.
Can also collect waste bagasse, beet pulp or sawdust in sugar industry.
The collected crop (or weed, sugar making slag material and saw dust) straw powder is crushed (or ground) into fine powder with the particle size of 0.05-0.15cm (if the water storage particle organic fertilizer is used for preparing water storage particle organic fertilizer for fruit trees, wind prevention and sand fixation forests, the fine powder is crushed into coarse powder with the particle size of 0.5-1.5 cm), in the actual production, the crop mixed straw powder with mixed hardness and softness is used, and in addition, the used straw powder has the lowest standard and is semi-dry.
2. Calcium phosphate [ Ca]3(PO4)2]Method for producing gel
Grinding phosphate rock into phosphate rock powder, placing in reaction tank, adding 80% phosphoric acid (H)3Po4) Submerging the ground phosphate rock, fully stirring the ground phosphate rock once every 30 minutes to 1 hour until the reaction is complete, adding clean water into the reaction tank to submerge the reaction product calcium dihydrogen phosphate and impurities, and fully stirring the mixture until the calcium dihydrogen phosphate [ Ca (H) is formed2PO4)2]Completely dissolving, standing, filtering, and filtering to obtain filtrate. Slaked lime calcium hydroxide [ Ca (OH)]2]Adding water, soaking, stirring, standing, filtering to obtain filtrate (Ca (oH)2 solution commonly called lime water), and immediately adding the lime water into the calcium dihydrogen phosphate [ Ca (H)2Po4)2]Stirring the filtrate until calcium phosphate [ Ca]is not generated3(Po4)2]Standing, filtering to obtain precipitate which is relatively pure calcium phosphate [ Ca]3(PO4)2](the higher the purity of calcium phosphate, the better), then the calcium phosphate precipitate is coarsely pulverized and dried.
In the coke oven, the calcium phosphate dry powder is isolated from air and heated to over 1000 ℃ for high-temperature dry distillation, so that the calcium phosphate loses moisture and becomes a mesh porous substance-calcium phosphate [ Ca]3(PO4)2]And (4) gelling. Calcium phosphate [ Ca]obtained by dry distillation3(PO4)2]Grinding the gel into fine powder with particle size of 0.05-0.15cm (or into coarse powder with particle size of 0.5-1.5 cm), and keeping.
The chemical reaction generated above is described as follows
Powdered rock phosphate calcium hydrogen phosphate
Calcium hydrogen phosphate and calcium hydroxide calcium phosphate
3. Preparation of fermentation materials of human and animal manure (lake sludge, sewage sludge) and livestock internal organs, straw powder (saw dust) (1) construction of fermentation tank
Digging a plurality of underground large pits with the length and width being 2 times of the arm length of the excavator and the depth being 30 cm of the arm length of the excavator, then manually leveling the pits according to the size, building a fermentation tank by bricks according to the figure 1, reserving grooves with the depth of 10cm on four slope protection walls with the north side higher than the ground and the south side higher than the ground, reserving holes with the diameter of 8cm on the south wall with the south side lower than the north side, reserving iron rings on the south wall with the 10cm of the ground at intervals of 1 m so that black rubber pipes with the outer diameter of 8cm of the steam of a conveying boiler can freely pass through the black rubber pipes, fixing the iron rings on four corners close to the inner surface of the tank, nailing the iron rings on the wall with the four corners downward 20cm, reserving a temperature measurement on the north wall and 0.5 m away from the ground, taking materials, building small observation holes 1, a terrace with the middle height and the periphery low height to form a circular surrounding steam passage 2, installing steam nozzles at the circle center of the steam passage, and ensuring that the steam flow passage is more dense, fixingiron rings at four corners of a floor respectively, reserving sewage discharge holes 3 at the four corners, (plugging the opening by a conical filter rod), cleaning a fermentation tank or automatically pumping sewage generated in the fermentation process into a sewage accumulation tank 4 after filtering, pumping the sewage from the fermentation tank through the discharge holes 3 by a water pump, building a circular steam channel on the four walls of the fermentation tank in the same way, installing a steam nozzle at the center of the circle, building the whole fermentation tank, smearing the four walls, the floor and the steam channel smoothly by high-grade cement mortar, installing stainless steel bars 5, nuts and fixed stainless steel fences on the four walls at the positions 5cm away from the surface of the steam channel respectively as shown in figure 2, placing the steel bars 3cm thick after the whole fermentation tank is built, drilling ABS engineering plastic plates with a small hole of which the diameter is 1cm every 5cm, like building blocks, pressing spade into a slit between the steam channel and the steel fence one by one, directly placing the floor on the steam channel with the thickness of 10cm, drilling small holes (1 cm) of ABS engineering plastic plates every 5cm, and thus, the fermentation tank is built.
(2) Making and using of hole making machine and fermentation steam conduit
The structure of the hole drilling machine is as shown in fig. 3, an electric drill 7 is installed every 1 meter on a steel beam 6 which is 2 times the length of an arm of the excavator, a drill bit 8 is a concave-convex groove round rod, a drill rod 9 is a stainless steel threaded hollow rod which is 9.5cm long, 10cm in outer diameter and 9.5cm in inner diameter, a lower end cone tip of the stainless steel threaded hollow rod is welded and sealed, a hollow sleeve which is tightly meshed with the concave-convex groove of the drill bit 8 is arranged at theupper end of the drill rod, the drill rod is sleeved on the drill bit 8 during working, the bolt 10 is inserted, the hole drilling is finished, the bolt 10 is pulled down, the drill rod 9 is taken down, and the drill rod 9 is cleaned, dried in the sun and then accumulated in a warehouse for later use. A buckle plate 11 which can be locked on the neck of an excavator or a digging shovel is welded in the middle of the steel beam 6, the buckle plate can be opened or closed through a hinge 12, and concave-convex grooves 13 are distributed on the inner surface of the buckle plate. When the electric drill is in work, the row spacing is 1 meter, the hole making machine is pressed by an excavator arm, the power supply of the electric drill 7 is switched on, and holes can be made on the flattened fermented material surface by the excavator.
The structure principle of the fermentation steam guide pipe is shown in fig. 4, a hard plastic pipe main beam 14 which is 2 times as long as the arm length of the excavator, 8cm in outer diameter and 6cm in inner diameter and provided with a threaded opening at one end for connecting a boiler steam conveying black rubber pipe and sealed at the other end is welded with a hard plastic pipe main beam 15 which is 6cm in length, 5cm in outer diameter and 4cm in inner diameter through plastic welding at intervals of 1 m, a guide pipe 16 is a hard plastic short pipe 15 which is 4cm in length and 5cm in outer diameter and 4.5cm in inner diameter, a hard plastic hollow pipe with a small hole of 1cm in diameter is distributed on the pipe wall, the lower end of the hollow pipe is sealed, the upper end of the hollow pipe is a hollow sleeve tightly meshed with a thread groove of the plastic pipe 15, and the guide pipe 16 is sleeved on the threaded plastic short pipe 15 during operation. After fermentation, the duct 16 is unscrewed, cleaned, dried in the sun, and then stacked in a storehouse for later use. An iron hook plate 17 is fixedly arranged in the middle ofthe main beam 14 of the hard plastic pipe, when the device works, an iron hook is tied on the neck of the digging shovel of the excavator, the excavator lifts the fermentation steam guide pipe, the fermentation steam guide pipe is lifted into a drilled hole by a person, and after the fermentation steam guide pipe is placed stably, the iron hook is lifted away from the hook plate 17.
(3) Manufacture and use of distillation cloth and plastic cover cloth
The preparation method of the distilled cloth comprises the following steps: the length 2 times excavator arm length width excavator arm length two-layer thickening gauze, according to this size tiling in same length, wide thin mesh fishing net, every 50 centimetres with thin nylon rope, it is crisscross anyhow, make gauze and fishing net together, tied up four angles, tied up the knot, the cloth of cutting is made promptly, according to same preparation method, make 4 such cloth of cutting, make one block length again, the cloth of cutting of 2 times excavator arm length wide, with this cloth of cutting by artifical tiling on terrace ABS engineering plastic slab, four corners is tied on four iron rings of terrace with the rope, the cloth of cutting of four walls, then spread according to such method: firstly, tying tied ropes at two ends on iron rings at four corners of a slope protection wall with the height of south, low and north by 2 times of the length of an arm of the excavator, tying tied ropes at the other end together, tying tied ropes at the excavator shovel, putting the tied ropes at the bottom of a pool, manually unfolding the tied ropes, and tying tied necks at two ends into the iron rings on the floor respectively (the tied knots cannot be tied by the iron rings, and when the net is closed, the tied knots can be guaranteed to be smoothly pulled out of the iron rings, and the tied knots can be manually tested firstly and then tucked).
The manufacturing method of the plastic cover cloth comprises the following steps: the length and width of the excavator arm are 2.2 times of the length of the excavator arm, three layers of thickened plastic cloth are folded together in order according to the size, four sides of the bicycle tire are wrapped by the bicycle tire (firstly, a thin layer of gasoline is sprayed on the surface of the rubber tire, then, the tire is clamped and baked by two flat iron plates), then, a hole is drilled at intervals of 6cm, the rubber tire is threaded by a nylon rope (one nylon rope is threaded on each side, two ends of the rubber tire are tied tightly), and then, an iron ring (which can be made by self nesting of thick iron wires) is threaded in the hole at intervals of 12cm, so that the plastic cover cloth is made. When the fermentation material is loaded into a fast overflow fermentation tank, the plastic covering cloth is covered, a thick straight iron rod penetrates through an iron ring on one side of the plastic covering cloth, the iron rod is placed into a groove with the depth of 10cm in the middle of a slope wall with the height of south, low and north, two ends of the iron rod are fastened on the iron ring below a corner by ropes, the other three sides of the plastic covering cloth are fastened by the same method, then a bicycle inner tube with the width of 3cm is used as a rubber band and is fastened on the iron rod in a shape of Chinese character 'mi' to tighten the plastic covering cloth, and four corners of the plastic covering cloth are loosened as much as possible to be beneficial to steam to arch the covering cloth.
(4) Collection of human and animal manure (lake and river sludge, urban sewer sludge)
Enterprises can regularly purchase human and animal manure which is manually picked up by a rake, screened, loaded and unloaded for spot inspection to reach the acceptance standard from livestock farms or rural farmers and scattered households. The acceptance standard is that the excrement is solidified and semi-dried, has no sundries such as bricks, stones, iron bars, branches, long straws of crops and the like, the excrement pile only contains a small amount of sandy soil, and the ice content is small in winter.
If enterprises want to reduce the cost by one step, the method can firstly select the impurity-free urban sewer to drain sludge, the secondary selection of the impurity-free lake and river to drain sludge, the impurity-free lake and river to drain sludge and the secondary selection of the impurity-free urban sewer to drain sludge, the impurity-free urban sewer to drain sludge and the secondary selection of the impurity-free urban sewer to drain sludge are mixed into human and animal manure according to the proportion of 10-20%.
The key of collecting human and animal manure is strict acceptance, otherwise, the trouble is brought to the impurity removal process, and the quality of the water storage organic fertilizer finished product is directly influenced.
(5) Collection and processing of livestock viscera (offal)
The fermented material is added with 5% of livestock viscera to obtain the purpose 1, so that the water-storage organic fertilizer particles contain various amino acids necessary for plants and active matters with physiological effects, the formation of auxin in crops is promoted, the plant function is activated, and the nutritional growth of the crops is accelerated. 2. The method provides enough nutrients for saprophytic bacteria living at the roots of crops, creates a small environment suitable for mass propagation of saprophytic bacteria, and decomposes animal and plant remains, excrement and fertilizer into carbon dioxide and inorganic salt serving as raw materials for manufacturing organic matters to be absorbed by green plants so as to accelerate the circulation of nutrients in the plants.
Enterprises can regularly purchase livestock viscera from slaughter houses or intestine mucosa offal from a sausage casing factory (when sausage casings are made, the mucosa scraped from the intestines of pigs and horses is intestine mucosa offal, and the enterprises can purchase drained intestine mucosa), or the enterprises can daily or regularly purchase the livestock viscera from individual slaughter houses in rural areas, each area is provided with a purchasing point with conditions, so that the purchasing point can store a large amount of livestock viscera in summer, and the enterprises can guide the slaughter houses to build a 'earth cold storage'. The method comprises the following steps of digging a vegetable cellar, carrying out brick penetration, using high-grade cement to polish, carrying out brick penetration on a plurality of round ponds with the diameter of 1.5 m and the height of 1.1 m on a terrace, and using cement to polish. Freezing a plurality of basins of ice by using a freezer, pouring the ice into a round pool, smashing the ice by using an iron hammer, wherein the smashing is better, when the ice thickness reaches 10-20 cm, according to the proportion of ice to salt which is 3: 1, scattering edible (industrial) salt, fully and uniformly mixing the edible (industrial) salt by using a shovel, putting livestock viscera held by a molten iron barrel, tightly covering the mouth of the pool by using thick plastic cloth after the barrel is pressed and placed, tightly hooping the mouth of the pool by using a bicycle inner tube rubber ring with the width of 5cm, and covering a thick cotton quilt, so that the temperature in the pool can be reduced to more than twenty ℃ below zero in hot summer, and the harvesting point can store a large number of livestock viscera for a long time.
The enterprise stacks the collected livestock viscera in a refrigeration house, and when preparing the fermentation material, the livestock viscera are ground by a meat grinder, and are ground at present,
(6) preparation of fermentation material
The fermentation material is prepared by mixing 70% of human and animal manure (or 50% -60% of human and animal manure and 10% -20% of sewer sludge, and a mixture) with 25% of the above-mentioned 1 crop straw powder (sawdust) and 5% of animal internal organ meat paste. The method comprises digging human and animal feces with an excavator, slowly pouring into a hopper 4 of a running firewood type pulverizer (in the invention, an automatic water and residue removing port 14 must be additionally arranged), gradually pulverizing human and animal feces by impact and splitting force with a hammer 3, blowing the pulverized human and animal feces with a fan 2, feeding into a separator 6 from a powder outlet pipe 13, and rotating a turbine blade 7 in the separator at a certain speed to separate coarse powder from fine powder. The coarse powder returns to the feeding hopper through the return pipe 5 to be crushed again, and the fine powder escapes from the fine powder discharging device 9 and is conveyed to the feeding port of the double-screw mixer by the conveyor belt. Once the digging shovel is crushed, the material slag is discharged once so as to prevent sundries such as stones, iron blocks and the like doped in the material slag from damaging the hammer. The discharged material slag can be conveyed to a manual material selecting field by a conveyor belt, and sundries such as bricks, stones, iron blocks and the like are removed by tools such as rakes and the like manually and then are concentrated and recharged for crushing. The pulverizing fineness of the firewood-field pulverizer (also called universal pulverizer) is adjusted by the wind speed of the fan, and the powder is coarse when the wind speed is high, and the powder is fine when the wind speed is not high. In actual production operation, the wind speed of the fan should be adjusted to the standard that stones and bricks doped in excrement cannot be blown into the wind pipe 13. The machine is characterized in that the grinding granularity is adjustable, micro-manure grains with the grain diameter of 0.1-0.2cm and macro-manure grains with the grain diameter of 1-2cm can be produced, the fermented material which is agglomerated into sticky blocks in the preparation of the rear water-storage organic fertilizer grains can be dehydrated and then ground, the purposes of removing impurities and dehydrating the animal manure can be achieved in the grinding process, the machine can not only grind the animal manure, but also grind crop straws, and the machine is multipurpose. The 25% of the crop straw powder (or sawdust) and 5% of the livestock internal organ minced meat of the 1 are sequentially added into a double-helix mixer, then the double helix lifts the manure particles, the crop straw powder and the livestock internal organ minced meat from bottom to top to form two symmetrical rotating column material flows which rise along an arm, the rotating arm drives the screw to revolve, so that the material outside the screw is correspondingly mixed into the screw column material body, and the material in the cone body is continuously mixed and dislocated. The materials are converged by the center of the conical body and flow downwards, so that the materials can be uniformly mixed in a short time, the uniformly mixed manure particles, crop straw powder and livestock viscera meat paste mixture are discharged into a dump truck below through a discharge port, the dump truck is pulled to the side of a fermentation tank and poured into the fermentation tank, and the mixture has a little moisture. The double-helix mixer has the characteristics of uniform mixing, continuous production, and mixing of fermentation materials and water storage organic fertilizer ingredients by using the double-helix mixer.
When the fermentation tankis filled up, spreading the fermentation material by using an excavator shovel, beating the fermentation material at the side of the slope protection wall with the north and the south, using a shovel, using the excavator shovel to flatten the fermentation material in the middle (a special iron plate with a flat surface can be tied on the shovel, and the fermentation material is slightly pressed down), locking a punching machine buckle plate 11 on the back neck of the excavator shovel, hanging the punching machine on the material surface, punching a row of holes every other meter from east to west, after dismounting the punching machine, using an iron hook on the back neck of the excavator shovel, hooking an iron hook plate 17 of the fermentation steam conduit, hanging the fermentation steam conduit into the punched holes, screwing one end of a black rubber pipe for conveying the boiler steam on a threaded port of a main beam pipe 14, connecting the other end of the black rubber pipe with a boiler steam valve, finally covering a plastic cover cloth, covering the plastic cover, not allowing a little steam to leak from the whole fermentation tank, opening the boiler steam valve, and enabling the steam to flow from the wall and the floor steam passage, dispersing the fermentation steam conduit into the material pile, starting timing when the plastic cover cloth is swelled by steam and the temperature of the discharge material measured from the observation hole 1 reaches 60-70 ℃, keeping for 24 hours, and then closing the steam valve. Naturally piling for 3-7 days, in the piling process, when the temperature of the material is reduced to 50 ℃, immediately introducing steam to raise the temperature, keeping the fermented material within the range of 50-70 ℃, and after sampling inspection, proving that the fermented material is completely decomposed (the conventional inspection standard is that straw powder is fully softened and is completely rotten by twisting with fingers, and minced meat of internal organs of livestock is completely rotten), removing the plastic cover cloth, hanging out the fermented steam conduit, feeding the fermented material into a feed hopper of a firewood field type pulverizer by an excavator, dehydrating and pulverizing, and conveying the dehydrated fermented material into a wet mixing granulator by a conveyer belt. When the digger has dug out the fermented material and only the residue attached to the cloth, the cloth is pulled together and tied to a strong spring of 0.5-1 m length. The other three pieces of distillation cloth are respectively tied on respective springs according to the method, then an iron hook on the neck is shoveled by an excavator, four strong springs are hooked, the four strong springs are slowly lifted, the springs are straightened and then quickly fall down, the distillation cloth is repeatedly shaken, slag materials attached to the distillation cloth are gradually shaken to the bottom of the tank, the four pieces of distillation cloth are finally lifted from the fermentation tank, the lifted distillation cloth is manually spread on a cement floor of the stock yard and dried in the sun, after that, the distillation cloth is carefully swept by a large broom, four corners of the distillation cloth are tied on the strong springs, the distillation cloth is lifted by the excavator, the distillation cloth is manually knocked by a smooth wood stick, finally the distillation cloth is lifted into the water tank, shaken and rinsed, and then the distillation cloth is spread on the cement floor which is dried in the sun, and thus the phenomenon that steam dispersion is blocked due to the gauze meshes are blocked and the fermentation quality is influenced can be avoided. The working personnel holds a shovel and a broom, rides on the neck behind the digging shovel of the excavator, goes down to the bottom of the fermentation tank, loads slag materials into the digging shovel by the shovel, cleans up the distilled cloth, separates the distilled cloth from the hoop at the corner of thewall, hangs the distilled cloth out of the fermentation tank, and also cleans and dries the distilled cloth. A worker can ride on the back neck of the digging shovel of the excavator and can hold a high-pressure water gun by hand to firstly flush the four-wall ABS engineering plastic plate and then flush the ABS engineering plastic plate from the south, the low and the north until the eyelet, the steam channel and the steam nozzle of the ABS engineering plastic plate are flushed completely, and can clear silts from a conical filter rod (a conical plastic pipe is internally provided with a large-mesh filter sieve, a middle-mesh filter sieve and a fine-mesh filter sieve in sequence and the conical filter rod is arranged at a sewage discharge hole 3) at any time so that filtered sewage can smoothly flow into a sewage accumulation tank 4, and after the fermentation tank is flushed completely, the sewage is pumped out of the fermentation tank through the discharge hole 3 by a water pump, then the sewage accumulation tank is flushed by the water gun, and then the sewage is pumped out by a water pump, so that the whole fermentation tank is flushed completely. Before the fermentation tank is reused, the fermentation tank must be disinfected, and the specific method comprises the following steps: covering the plastic cover cloth, opening a steam valve of the boiler, and discharging steam into the empty fermentation tank. Sterilizing at 80 deg.C for 1 hr, maintaining at 20-25 deg.C for 24 hr, heating at 80 deg.C for one hr, continuously operating for more than 3 times to kill all reproductive bacteria in the fermentation tank, and loading for next batch of fermentation.
4. Preparation of the adhesive
(1) Preparation method of herbaceous plant fiber powder
Coarsely crushed herbs: the stalk powder of wheat, rice, millet, wheat husk, rice husk, reed, barnyard grass, bagasse and the like is prepared by adding 10 kg of water and 2 kg of sodium hydroxide (NaoH dissolves water firstly) into 50 kg of stalk powder, fully stirring until the non-fiber components in the stalk powder are dissolved by the NaoH, then washing away NaoH alkali liquor by clear water, draining, adding into a charging hopper 4 of a firewood field type pulverizer, dehydrating and pulverizing, and collecting fiber powder with the length of 0.08-0.25cm (or the length of 0.8-2.5cm) for later use.
(2) Preparation of chemical paste-carboxymethyl (plant) cellulose sodium
Mixing the herbaceous plant cellulose powder obtained in the step (1) with chloroacetic acid (clcH) in sodium hydroxide solution2cooH), the hydrogen in the hydroxyl group can be replaced by carboxymethyl group, and the sodium salt of carboxymethyl (plant) cellulose, namely chemical paste, is produced. In actual production, the preparation is ready for use.
(3) Preparation of the adhesive
Adding 1 part of herbaceous plant fiber powder into 3 parts of chemical paste, mixing, and diluting with clear water if the binder is too thick to obtain paste with appropriate viscosity.
Preparation of drought-resistant water-storage pollution-free biological organic fertilizer particles
3 parts of dehydrated fermentation powder, 1 part of crop straw powder and 2 parts of calcium phosphate gel powder are sequentially added into a wet mixing granulator, after uniform mixing, adhesive is added to prepare soft materials, the soft materials are cut by a chopping knife which runs at a high speed to prepare round particles with the particle size of 0.8-1.3cm (or the particle size of 3-5cm), and the round particles are dried by a drying boiling bed, so that the round particles can be filled into a plastic woven bag lined with plastic cloth. A bag has a net weight of 40 kg.
The drawings are described below
FIG. 1 is a front view of a fermentation tank.
Fig. 2 is an oblique view of a stainless steel fence.
FIG. 3 is a front view of the hole punch
FIG. 4 is a front view of a fermentation steam guide
The designations in the above figures are as follows:
1-observation hole 2-steam passage 3-sewage discharge hole 4-sewage accumulation pool 5-stainless steel strip 6-steel beam 7-electric drill 8-drill bit 9-drill rod 10-bolt 11-buckle disk 12-hinge 13-concave-convex groove 14-hard plastic pipe main beam 15-threaded plastic short pipe 16-steam conduit 17-iron hook disk
FIG. 5 is a schematic view of a firewood mill, a twin screw mixer
The numbers in the figures illustrate the following:
1-casing 2-fan blade 3-cast iron hammer 4-charging hopper 5-coarse powder return pipe 6-separator casing 7-turbine blade 8-impeller 9, 10-fine powder discharge port 11-V-belt pulley 12-motor 13-air pipe 14-water removal and slag discharge port 15-speed reducer 16 cone 17-charging port 18-barrel 19-spiral rod 20-pull rod 21-discharge port
The invention has the advantages that:
1. the water storage organic fertilizer particles can not only draw moisture from the soil around the roots of crops, but also store the drawn moisture.
2. The water-storing organic particle can be mixed with seeds of cotton, corn and the like for sowing, and can also be mixed with chemical fertilizer for application.
3. The water-storage organic fertilizer particles can play a role in preserving water and resisting drought while fertilizing, and can be widely applied to drought resistance of crops, fruit trees and windbreak and sand fixation forests.

Claims (4)

1. A forced fermentation device for producing drought-resistant water-storage organic granular fertilizer is a fermentation tank device for fermenting human and animal manure, crop straw powder and livestock internal organ minced meat composite biological fertilizer, and is characterized in that a steam channel is built on the bottom and four walls of the fermentation tank, a steam nozzle is installed, sewage discharge holes are reserved at four corners of the bottom of the fermentation tank, stainless steel fences are installed on the four walls, a high-strength ABS engineering plastic plate with holes is inserted into a slit between the steel fence and the steam channel, the same ABS engineering plastic plate is laid on the bottom of the fermentation tank, all the ABS engineering plastic plates are covered by using ' cloth distillation ', a slope protection wall with a low south height and a high north height is built on the ground, a measuring and sampling observation hole is reserved on the north wall, a hole for conveying boiler steam is reserved on the south wall every 1 meter, a black rubber pipe freely passes through, the black rubber pipe is connected with a fermentation steam guide pipe which is laid by using a ' holing machine ' drilling hole ' in a fermentation material pile, the fermentation tank device is characterized in that crop straw powder mixed in the fermentation material is utilized to manufacture a steam dispersion channel, the temperature of the material in the whole tank is increased, and anaerobic thermophilic actinomycetes contained in human and animal manure are propagated in large quantities under the growth promotion of the meat paste in the internal organs of livestock, decompose the material, and perform forced and rapid fermentation to form the bio-organic fertilizer.
2. The fermentation device of claim 1, which is a "hole-making machine" used in fermentation operations, wherein an electric drill is installed every 1 m on a steel beam, a stainless steel threaded hollow drill rod can be sleeved on a drill bit, and an iron buckle plate capable of being hung on a shovel back neck or a bucket device of an excavator is welded in the middle of the steel beam.
3. The fermentation device of claim 1, which is a fermentation steam conduit in a fermentation material pile, and is characterized in that a threaded plastic short pipe is welded on a main beam of a hard plastic pipe in a plastic welding mode every 1 m, the steam conduit can be sleeved and screwed on the threaded plastic short pipe, and an iron hook plate is arranged in the middle of the main beam.
4. The fermentation apparatus according to claim 1, wherein two layers of thickened gauze or cotton cloth are laid on a fine mesh fishing net having the same length and width, the gauze or cotton cloth and the fishing net are sewn together at intervals of 50 cm by nylon ropes while being staggered in the horizontal and vertical directions, and the four corners are tied.
CNB001375717A 2000-12-23 2000-12-23 Industrial production of water-accumulating pollution-less biological organic fertilizer Expired - Fee Related CN1160279C (en)

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CNB001375717A CN1160279C (en) 2000-12-23 2000-12-23 Industrial production of water-accumulating pollution-less biological organic fertilizer

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Application Number Priority Date Filing Date Title
CNB001375717A CN1160279C (en) 2000-12-23 2000-12-23 Industrial production of water-accumulating pollution-less biological organic fertilizer

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Publication number Priority date Publication date Assignee Title
CN100355990C (en) * 2005-06-24 2007-12-19 长安大学 Water-retaining sand-stabilizing material for desert treatment and its preparing process
CN102351603B (en) * 2011-07-22 2013-07-31 华南农业大学 Watering-fertilizing integration water retention agent, preparation method thereof and application thereof
CN104513076B (en) * 2014-12-29 2017-07-07 重庆宝禾复合肥有限公司 A kind of odorless organic fertilizer and its preparation technology
CN105519295A (en) * 2015-12-24 2016-04-27 重庆晋玮农业发展有限公司 Fertilizing method of bonsai trees

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