CN116026884B - High-temperature high-pressure integral testing system for heat-insulating oil casing based on data analysis - Google Patents

High-temperature high-pressure integral testing system for heat-insulating oil casing based on data analysis Download PDF

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CN116026884B
CN116026884B CN202310319602.2A CN202310319602A CN116026884B CN 116026884 B CN116026884 B CN 116026884B CN 202310319602 A CN202310319602 A CN 202310319602A CN 116026884 B CN116026884 B CN 116026884B
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test
heat
value
oil sleeve
insulating oil
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CN116026884A (en
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宿行俊
王加德
周丽
王绪华
蒋龙
殷凤仕
杨杰
李重阳
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Shandong Meisheng Thermal Energy Technology Co ltd
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Shandong Meisheng Thermal Energy Technology Co ltd
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Abstract

The invention belongs to the field of heat-insulating oil pipes, in particular to a high-temperature high-pressure integral test system for a heat-insulating oil sleeve based on data analysis, which comprises an integral test platform, wherein the integral test platform is in communication connection with a test analysis module, a continuation analysis module, a divergence analysis module, a data management module and a storage module, and the test analysis module is used for carrying out heat-insulating test on the heat-insulating oil sleeve: the injection temperature at the inlet of the inner tube of the test object is L1 o C, the thick oil is used for dividing the test object into test pipe sections; the invention performs heat insulation test on the heat insulation oil sleeve, acquires the temperature value of each part of the heat insulation oil sleeve during working in a mode of data acquisition on the heat insulation oil sleeve section, and provides data support for continuous heat conduction analysis and divergent heat conduction analysis of the heat insulation oil sleeve.

Description

High-temperature high-pressure integral testing system for heat-insulating oil casing based on data analysis
Technical Field
The invention belongs to the field of heat-insulating oil pipes, and particularly relates to a heat-insulating oil casing high-temperature high-pressure integral test system based on data analysis.
Background
The heat-insulating oil pipe is a double-layer concentric pipe column, the annular space of the two layers of pipe is filled with heat-insulating materials, inert gas or vacuum, heat loss can be reduced by using the heat-insulating oil pipe when thick oil is extracted by injecting steam, the prestress heat-insulating oil pipe can overcome the expansion deformation caused by temperature change, the basic structure of the heat-insulating oil pipe is composed of an outer pipe and an inner pipe, the heat-insulating materials such as perlite powder, superfine glass wool, argon, krypton, xenon and the like are filled between the two pipes, the highest use temperature can reach 400 ℃, and the general heat-insulating service life can reach 30 throughput cycles;
the high-temperature high-pressure integral test system of the heat-insulating oil sleeve in the prior art can only test the heat-insulating effect of the heat-insulating oil sleeve, but cannot generate a working critical value for the heat-insulating oil sleeve according to the heat-insulating effect test result, so that the working time of the heat-insulating oil sleeve cannot be restrained according to the working critical value, the working time of the heat-insulating oil sleeve cannot be reasonably planned, and the service life of the heat-insulating oil sleeve and the heat-insulating effect during working are influenced;
aiming at the technical problems, the application provides a solution.
Disclosure of Invention
The invention aims to provide a high-temperature high-pressure integral testing system for a heat-insulating oil sleeve based on data analysis, which is used for solving the problem that the high-temperature high-pressure integral testing system for the heat-insulating oil sleeve in the prior art cannot restrict the working time of the heat-insulating oil sleeve according to a working critical value.
The technical problems to be solved by the invention are as follows: how to provide a high-temperature high-pressure integral testing system of a heat-insulating oil sleeve based on data analysis, which can restrict the working time of the heat-insulating oil sleeve according to a working critical value.
The aim of the invention can be achieved by the following technical scheme:
the high-temperature high-pressure integral test system for the heat-insulating oil casing pipe based on data analysis comprises an integral test platform, wherein the integral test platform is in communication connection with a test analysis module, a continuation analysis module, a divergence analysis module, a data management module and a storage module;
the test analysis module is used for carrying out heat insulation test on the heat insulation oil sleeve: marking the heat-insulating oil sleeve as a test object, and injecting the heat-insulating oil sleeve into an inner pipe inlet of the test object at the temperature of L1 o C, the thick oil is used for dividing a test object into test pipe sections i, i=1, 2, …, n and n are positive integers, setting a test period, dividing the test period into a plurality of test periods, and acquiring continuous heat conduction data and sporadic heat conduction data of the test pipe section i in the test periods; continuous heat conduction data and sporadic property of test tube section iThe heat conduction data are respectively sent to the continuation analysis module and the divergence analysis module through the integral test platform;
the continuation analysis module is used for carrying out continuation heat conduction analysis on the heat insulation oil sleeve and obtaining a continuation coefficient YX of the test object in the test period, obtaining a continuation threshold YXmax through the storage module, comparing the continuation coefficient YX of the test object in the test period with the continuation threshold YXmax, and judging whether the continuation heat conduction state of the test object in the test period meets the requirement or not through a comparison result;
the divergence analysis module is used for carrying out divergence heat conduction analysis on the heat-insulating oil sleeve and obtaining divergence data FSi of a test pipe section i, marking the divergence data FSi with the smallest value in the test pipe section i as a divergence coefficient FS of a test object in a test period, acquiring a divergence threshold value FSmin through the storage module, comparing the divergence coefficient FS of the test object in the test period with the divergence threshold value FSmin, and judging whether the divergence heat conduction state of the test object in the test period meets the requirement or not through a comparison result;
the data management module is used for carrying out critical duration distribution before the heat-insulating oil sleeve works.
As a preferred embodiment of the present invention, the continuous heat conduction data of the test pipe section i includes thick oil temperature data CWi inside the test pipe section i, where the thick oil temperature data CWi is a minimum value of the thick oil temperature value inside the test pipe section i in a test period; the divergent heat conduction data of the test tube section i includes inner temperature data NWi and outer temperature data WWi of the test tube section i, the inner temperature data NWi is a minimum value of an inner tube outer wall temperature value of the test tube section i in a test period, and the outer temperature data WWi is a maximum value of an outer tube inner wall temperature value of the test tube section i in the test period.
As a preferred embodiment of the present invention, the specific process of comparing the continuation coefficient YX of the test subject in the test period with the continuation threshold value YXmax includes: if the continuation coefficient YX is smaller than the continuation threshold value YXmax, judging that the continuation heat conduction state of the test object in the test period meets the requirement, and carrying out continuation heat conduction analysis of the next test period until the heat insulation test is terminated; if the continuation coefficient YX is greater than or equal to the continuation threshold value YXmax, judging that the continuation heat conduction state of the test object in the test period does not meet the requirement, terminating the heat insulation test, marking the critical characteristic of the test object as length influence, marking the starting time of the current test period as a length critical value, and sending the length value and the length critical value of the test object to a storage module for storage through the integral test platform.
As a preferred embodiment of the present invention, the specific process of comparing the divergence coefficient FS of the test object with the divergence threshold FSmin in the test period includes: if the divergence coefficient FS is greater than the divergence threshold FSmin, judging that the divergence heat conduction state of the test object in the test period meets the requirement, and carrying out divergence heat conduction analysis of the next test period until the heat insulation test is terminated; if the divergence coefficient FS is smaller than or equal to the divergence threshold FSmin, judging that the divergence heat conduction state of the test object in the test period does not meet the requirement, terminating the heat insulation test, marking the critical characteristic of the test object as diameter influence, marking the difference value between the inner diameter value of the outer tube and the outer diameter value of the inner tube of the test object as diameter difference value, marking the difference value between the starting time of the current test period and the starting time of the heat insulation test as diameter critical value, and sending the diameter difference value and the diameter critical value of the test object to a storage module for storage through the integral test platform.
As a preferred embodiment of the present invention, the specific process of the data management module for critical duration allocation before the operation of the insulating oil casing comprises: obtaining a length value CD and a diameter value JC of the heat-insulating oil sleeve, and obtaining a length threshold CDmin and CDmax through formulas CDmin=t1×CD and CDmax=t2×CD, wherein t1 and t2 are proportionality coefficients, and t1 is more than or equal to 0.75 and less than or equal to 0.85,1.15 and t2 is more than or equal to 1.25; obtaining diameter difference threshold values JCmin and JCmax through formulas jcmin=t1×jc and jcmax=t2×jc; a length range is formed by length thresholds CDmin and CDmax, and a diameter difference range is formed by diameter difference thresholds JCmin and JCmax; the length value and the diameter difference value of the test object are called in the storage module, and the test object with the length value within the length range in the storage module is marked as a length marking object of the heat insulation oil sleeve; marking a test object with the diameter difference value in the storage module within the diameter difference range as a diameter difference marking object of the heat insulation oil sleeve; and analyzing the marking states of the length marking object and the diameter difference marking object of the heat insulation oil sleeve to obtain the critical duration of the heat insulation oil sleeve.
As a preferred embodiment of the present invention, the specific process of analyzing the marking states of the length marking object and the diameter difference marking object of the insulating oil sleeve includes: if the heat-insulating oil sleeve has the length mark object and the diameter difference mark object at the same time, marking the minimum value of the length critical value corresponding to the length mark object and the minimum value of the diameter critical value corresponding to the diameter difference mark object as the critical time length of the heat-insulating oil sleeve; if the heat insulation oil sleeve does not have the length mark object and the diameter difference mark object, marking the heat insulation oil sleeve as a test object and sending the test object to a test analysis module; otherwise, marking the minimum value of the length critical value corresponding to the length mark object or the minimum value of the diameter critical value corresponding to the diameter difference mark object as the critical duration of the heat insulation oil sleeve; and sending the critical time length of the heat-insulating oil sleeve to the integral test platform.
The working method of the high-temperature high-pressure integral testing system for the heat-insulating oil casing based on data analysis comprises the following steps:
step one: performing heat insulation test on the heat insulation oil sleeve: marking the heat-insulating oil sleeve as a test object, and injecting the heat-insulating oil sleeve into an inner pipe inlet of the test object at the temperature of L1 o C, the thickened oil is used for acquiring continuous heat conduction data and sporadic heat conduction data of the test pipe section i in a test period and sending the continuous heat conduction data and the sporadic heat conduction data to a continuous analysis module and a sporadic analysis module respectively;
step two: carrying out continuous heat conduction analysis on the heat-insulating oil sleeve, obtaining a continuous coefficient of the test object in the test period, and judging whether the continuous heat conduction state of the test object in the test period meets the requirement or not according to the numerical value of the continuous coefficient;
step three: carrying out divergent heat conduction analysis on the heat-insulating oil sleeve, obtaining a divergent coefficient of the test object in a test period, and judging whether the divergent heat conduction state of the test object in the test period meets the requirement or not according to the numerical value of the divergent coefficient;
step four: and (3) distributing critical time length before the heat-insulating oil sleeve works, obtaining the critical time length of the heat-insulating oil sleeve, and transmitting the critical time length of the heat-insulating oil sleeve to the integral test platform.
The invention has the following beneficial effects:
1. the heat insulation test can be carried out on the heat insulation oil sleeve through the test analysis module, the temperature values of all parts of the heat insulation oil sleeve when in work are obtained through the mode of carrying out data acquisition on the heat insulation oil sleeve in sections, and meanwhile, the thickened oil temperature of an inlet and an outlet and the temperature values of the outer wall of the inner pipe and the inner wall of the outer pipe are synchronously acquired, so that data support is provided for the continuous heat conduction analysis and the divergent heat conduction analysis of the heat insulation oil sleeve;
2. the continuous heat conduction analysis module can be used for carrying out continuous heat conduction analysis on the heat insulation oil sleeve, and the continuous coefficient is obtained by analyzing and calculating the thick oil temperature value of each part of the heat insulation oil sleeve, so that the influence of the length of the heat insulation oil sleeve on the heat insulation effect is fed back through the continuous coefficient, and when the continuous heat conduction state does not meet the requirement, the heat insulation test is terminated and test data are generated;
3. the divergent heat conduction analysis module can be used for carrying out divergent heat conduction analysis on the heat-insulating oil sleeve to obtain a divergent coefficient of a test object, the divergent heat conduction state of the heat-insulating oil sleeve can be fed back through the numerical value of the divergent coefficient, and the data support is provided for generating critical duration while monitoring a heat-insulating effect of the filling state of the heat-insulating material;
4. the data management module can be used for carrying out critical time length distribution before the heat insulation oil sleeve works, and the critical time length is generated for the heat insulation oil sleeve according to the test data, so that the working time of the heat insulation oil sleeve is planned according to the critical time length, and meanwhile, the heat insulation effect of the heat insulation oil sleeve in the critical time length is ensured to meet the requirement.
Drawings
In order to more clearly illustrate the embodiments of the invention or the technical solutions in the prior art, the following description will briefly explain the drawings used in the embodiments or the description of the prior art, and it is obvious that the drawings in the following description are only some embodiments of the invention, and that other drawings can be obtained according to these drawings without inventive effort to a person skilled in the art.
FIG. 1 is a system block diagram of a first embodiment of the present invention;
fig. 2 is a flowchart of a method according to a second embodiment of the invention.
Detailed Description
The technical solutions of the present invention will be clearly and completely described in connection with the embodiments, and it is obvious that the described embodiments are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Embodiment one: as shown in FIG. 1, the high-temperature and high-pressure integral testing system for the heat-insulating oil sleeve based on data analysis comprises an integral testing platform, wherein the integral testing platform is in communication connection with a test analysis module, a continuation analysis module, a divergence analysis module, a data management module and a storage module.
The test analysis module is used for carrying out heat insulation test on the heat insulation oil sleeve: marking the heat-insulating oil sleeve as a test object, and injecting the heat-insulating oil sleeve into an inner pipe inlet of the test object at the temperature of L1 o The thick oil of C, L1 is a constant value, and the specific value of L1 is set by a manager; dividing a test object into a test pipe section i, i=1, 2, …, n and n are positive integers, setting a test period, dividing the test period into a plurality of test periods, and acquiring continuous heat conduction data and sporadic heat conduction data of the test pipe section i in the test period, wherein the continuous heat conduction data of the test pipe section i comprises thick oil temperature data CWi in the test pipe section i, and the thick oil temperature data CWi is the minimum value of thick oil temperature values in the test pipe section i in the test period; the divergent heat conduction data of the test pipe section i comprises inner temperature data NWi and outer temperature data WWi of the test pipe section i, wherein the inner temperature data NWi is a minimum value of an inner pipe outer wall temperature value of the test pipe section i in a test period, and the outer temperature data WWi is a maximum value of an outer pipe inner wall temperature value of the test pipe section i in the test period; test tubeThe continuous heat conduction data and the sporadic heat conduction data of the section i are respectively sent to a continuous analysis module and a sporadic analysis module through the integral test platform; the heat insulation test is carried out on the heat insulation oil sleeve, the temperature value of each part of the heat insulation oil sleeve in the working process is obtained in a data acquisition mode by sectioning the heat insulation oil sleeve, and meanwhile, the thickened oil temperature of an inlet and an outlet and the temperature value of the outer wall of the inner pipe and the inner wall of the outer pipe are synchronously acquired, so that data support is provided for continuous heat conduction analysis and divergent heat conduction analysis of the heat insulation oil sleeve.
The continuation analysis module is used for carrying out continuation heat conduction analysis on the heat insulation oil sleeve: by the formulaObtaining a continuation coefficient YX of the test object in the test period, obtaining a continuation threshold value YXmax through a storage module, and comparing the continuation coefficient YX of the test object in the test period with the continuation threshold value YXmax: if the continuation coefficient YX is smaller than the continuation threshold value YXmax, judging that the continuation heat conduction state of the test object in the test period meets the requirement, and carrying out continuation heat conduction analysis of the next test period until the heat insulation test is terminated; if the continuation coefficient YX is greater than or equal to a continuation threshold value YXmax, judging that the continuation heat conduction state of the test object in the test period does not meet the requirement, terminating the heat insulation test, marking the critical characteristic of the test object as length influence, marking the starting time of the current test period as a length critical value, and sending the length value and the length critical value of the test object to a storage module for storage through an integral test platform; and (3) carrying out continuous heat conduction analysis on the heat-insulating oil sleeve, and analyzing and calculating the thick oil temperature value of each part of the heat-insulating oil sleeve to obtain a continuous coefficient, so that the influence of the length of the heat-insulating oil sleeve on the heat-insulating effect is fed back through the continuous coefficient, and when the continuous heat conduction state does not meet the requirement, the heat-insulating test is terminated and test data are generated.
The divergence analysis module is used for carrying out divergence heat conduction analysis on the heat insulation oil sleeve: by the formulaObtaining divergence data FSi of the test pipe section i, marking the divergence data FSi with the smallest numerical value in the test pipe section i as a divergence coefficient FS of the test object in a test period, acquiring a divergence threshold value FSmin through a storage module, and comparing the divergence coefficient FS of the test object in the test period with the divergence threshold value FSmin: if the divergence coefficient FS is greater than the divergence threshold FSmin, judging that the divergence heat conduction state of the test object in the test period meets the requirement, and carrying out divergence heat conduction analysis of the next test period until the heat insulation test is terminated; if the divergence coefficient FS is smaller than or equal to a divergence threshold FSmin, judging that the divergence heat conduction state of the test object in the test period does not meet the requirement, terminating the heat insulation test, marking the critical characteristic of the test object as diameter influence, marking the difference value between the inner diameter value of the outer tube and the outer diameter value of the inner tube of the test object as diameter difference value, marking the difference value between the starting time of the current test period and the starting time of the heat insulation test as diameter critical value, and transmitting the diameter difference value and the diameter critical value of the test object to a storage module for storage through the integral test platform; the divergent heat conduction analysis is carried out on the heat insulation oil sleeve to obtain the divergent coefficient of the test object, the divergent heat conduction state of the heat insulation oil sleeve can be fed back through the numerical value of the divergent coefficient, and the data support is provided for generating critical duration while monitoring the heat insulation effect of the filling state of the heat insulation material.
The data management module is used for carrying out critical time length distribution before the operation of the heat-insulating oil sleeve: obtaining a length value CD and a diameter value JC of the heat-insulating oil sleeve, and obtaining a length threshold CDmin and CDmax through formulas CDmin=t1×CD and CDmax=t2×CD, wherein t1 and t2 are proportionality coefficients, and t1 is more than or equal to 0.75 and less than or equal to 0.85,1.15 and t2 is more than or equal to 1.25; obtaining diameter difference threshold values JCmin and JCmax through formulas jcmin=t1×jc and jcmax=t2×jc; a length range is formed by length thresholds CDmin and CDmax, and a diameter difference range is formed by diameter difference thresholds JCmin and JCmax; the length value and the diameter difference value of the test object are called in the storage module, and the test object with the length value within the length range in the storage module is marked as a length marking object of the heat insulation oil sleeve; marking a test object with the diameter difference value in the storage module within the diameter difference range as a diameter difference marking object of the heat insulation oil sleeve; if the heat-insulating oil sleeve has the length mark object and the diameter difference mark object at the same time, marking the minimum value of the length critical value corresponding to the length mark object and the minimum value of the diameter critical value corresponding to the diameter difference mark object as the critical time length of the heat-insulating oil sleeve; if the heat insulation oil sleeve does not have the length mark object and the diameter difference mark object, marking the heat insulation oil sleeve as a test object and sending the test object to a test analysis module; otherwise, marking the minimum value of the length critical value corresponding to the length mark object or the minimum value of the diameter critical value corresponding to the diameter difference mark object as the critical duration of the heat insulation oil sleeve; the critical time length of the heat-insulating oil sleeve is sent to the integral test platform; and (3) carrying out critical time length distribution before working of the heat-insulating oil sleeve, and generating critical time length for the heat-insulating oil sleeve according to the test data so as to plan the working time of the heat-insulating oil sleeve according to the critical time length, and simultaneously ensuring that the heat-insulating effect of the heat-insulating oil sleeve in the critical time length can meet the requirement.
Embodiment two: as shown in fig. 2, a high-temperature high-pressure integral testing method for a thermal insulation oil sleeve based on data analysis comprises the following steps:
step one: performing heat insulation test on the heat insulation oil sleeve: marking the heat-insulating oil sleeve as a test object, and injecting the heat-insulating oil sleeve into an inner pipe inlet of the test object at the temperature of L1 o C, the thickened oil is used for acquiring continuous heat conduction data and sporadic heat conduction data of the test pipe section i in a test period and sending the continuous heat conduction data and the sporadic heat conduction data to a continuous analysis module and a sporadic analysis module respectively;
step two: carrying out continuous heat conduction analysis on the heat-insulating oil sleeve, obtaining a continuous coefficient of the test object in the test period, and judging whether the continuous heat conduction state of the test object in the test period meets the requirement or not according to the numerical value of the continuous coefficient;
step three: carrying out divergent heat conduction analysis on the heat-insulating oil sleeve, obtaining a divergent coefficient of the test object in a test period, and judging whether the divergent heat conduction state of the test object in the test period meets the requirement or not according to the numerical value of the divergent coefficient;
step four: and (3) distributing critical time length before the heat-insulating oil sleeve works, obtaining the critical time length of the heat-insulating oil sleeve, and transmitting the critical time length of the heat-insulating oil sleeve to the integral test platform.
The high-temperature high-pressure integral test system for the heat-insulating oil sleeve based on data analysis is characterized in that the heat-insulating oil sleeve is marked as a test object when in operation, and the injection temperature of an inner pipe inlet of the test object is L1 o C, the thickened oil is used for acquiring continuous heat conduction data and sporadic heat conduction data of the test pipe section i in a test period and sending the continuous heat conduction data and the sporadic heat conduction data to a continuous analysis module and a sporadic analysis module respectively; carrying out continuous heat conduction analysis on the heat-insulating oil sleeve, obtaining a continuous coefficient of the test object in the test period, and judging whether the continuous heat conduction state of the test object in the test period meets the requirement or not according to the numerical value of the continuous coefficient; carrying out divergent heat conduction analysis on the heat-insulating oil sleeve, obtaining a divergent coefficient of the test object in a test period, and judging whether the divergent heat conduction state of the test object in the test period meets the requirement or not according to the numerical value of the divergent coefficient; and (3) distributing critical time length before the heat-insulating oil sleeve works, obtaining the critical time length of the heat-insulating oil sleeve, and transmitting the critical time length of the heat-insulating oil sleeve to the integral test platform.
The foregoing is merely illustrative of the structures of this invention and various modifications, additions and substitutions for those skilled in the art can be made to the described embodiments without departing from the scope of the invention or from the scope of the invention as defined in the accompanying claims.
In the description of the present specification, the descriptions of the terms "one embodiment," "example," "specific example," and the like, mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiments or examples. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The preferred embodiments of the invention disclosed above are intended only to assist in the explanation of the invention. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise form disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best understand and utilize the invention. The invention is limited only by the claims and the full scope and equivalents thereof.

Claims (5)

1. The high-temperature high-pressure integral test system for the heat-insulating oil casing pipe based on data analysis is characterized by comprising an integral test platform, wherein the integral test platform is in communication connection with a test analysis module, a continuation analysis module, a divergence analysis module, a data management module and a storage module;
the test analysis module is used for carrying out heat insulation test on the heat insulation oil sleeve: marking the heat-insulating oil sleeve as a test object, and injecting the heat-insulating oil sleeve into an inner pipe inlet of the test object at the temperature of L1 o C, the thick oil is used for dividing a test object into test pipe sections i, i=1, 2, …, n and n are positive integers, setting a test period, dividing the test period into a plurality of test periods, and acquiring continuous heat conduction data and sporadic heat conduction data of the test pipe section i in the test periods; the continuous heat conduction data and the sporadic heat conduction data of the test tube section i are respectively sent to a continuous analysis module and a sporadic analysis module through the integral test platform;
the continuation analysis module is used for carrying out continuation heat conduction analysis on the heat insulation oil sleeve and obtaining a continuation coefficient YX of the test object in the test period, obtaining a continuation threshold YXmax through the storage module, comparing the continuation coefficient YX of the test object in the test period with the continuation threshold YXmax, and judging whether the continuation heat conduction state of the test object in the test period meets the requirement or not through a comparison result;
the divergence analysis module is used for carrying out divergence heat conduction analysis on the heat-insulating oil sleeve and obtaining divergence data FSi of a test pipe section i, marking the divergence data FSi with the smallest value in the test pipe section i as a divergence coefficient FS of a test object in a test period, acquiring a divergence threshold value FSmin through the storage module, comparing the divergence coefficient FS of the test object in the test period with the divergence threshold value FSmin, and judging whether the divergence heat conduction state of the test object in the test period meets the requirement or not through a comparison result;
the data management module is used for carrying out critical duration distribution before the heat-insulating oil sleeve works;
the specific process of comparing the continuation coefficient YX of the test subject in the test period with the continuation threshold value YXmax includes: if the continuation coefficient YX is smaller than the continuation threshold value YXmax, judging that the continuation heat conduction state of the test object in the test period meets the requirement, and carrying out continuation heat conduction analysis of the next test period until the heat insulation test is terminated; if the continuation coefficient YX is greater than or equal to a continuation threshold value YXmax, judging that the continuation heat conduction state of the test object in the test period does not meet the requirement, terminating the heat insulation test, marking the critical characteristic of the test object as length influence, marking the starting time of the current test period as a length critical value, and sending the length value and the length critical value of the test object to a storage module for storage through an integral test platform;
the specific process of comparing the divergence coefficient FS of the test object with the divergence threshold FSmin during the test period includes: if the divergence coefficient FS is greater than the divergence threshold FSmin, judging that the divergence heat conduction state of the test object in the test period meets the requirement, and carrying out divergence heat conduction analysis of the next test period until the heat insulation test is terminated; if the divergence coefficient FS is smaller than or equal to the divergence threshold FSmin, judging that the divergence heat conduction state of the test object in the test period does not meet the requirement, terminating the heat insulation test, marking the critical characteristic of the test object as diameter influence, marking the difference value between the inner diameter value of the outer tube and the outer diameter value of the inner tube of the test object as diameter difference value, marking the difference value between the starting time of the current test period and the starting time of the heat insulation test as diameter critical value, and sending the diameter difference value and the diameter critical value of the test object to a storage module for storage through the integral test platform.
2. The high-temperature and high-pressure integrated test system for the heat-insulating oil casing pipe based on data analysis according to claim 1, wherein the continuous heat conduction data of the test pipe section i comprises thick oil temperature data CWi in the test pipe section i, and the thick oil temperature data CWi is the minimum value of the thick oil temperature value in the test pipe section i in a test period; the divergent heat conduction data of the test tube section i includes inner temperature data NWi and outer temperature data WWi of the test tube section i, the inner temperature data NWi is a minimum value of an inner tube outer wall temperature value of the test tube section i in a test period, and the outer temperature data WWi is a maximum value of an outer tube inner wall temperature value of the test tube section i in the test period.
3. The high-temperature and high-pressure integrated test system for the heat-insulating oil sleeve based on data analysis according to claim 2, wherein the specific process of the data management module for critical duration distribution before the heat-insulating oil sleeve works comprises the following steps: obtaining a length value CD and a diameter value JC of the heat-insulating oil sleeve, and obtaining a length threshold CDmin and CDmax through formulas CDmin=t1×CD and CDmax=t2×CD, wherein t1 and t2 are proportionality coefficients, and t1 is more than or equal to 0.75 and less than or equal to 0.85,1.15 and t2 is more than or equal to 1.25; obtaining diameter difference threshold values JCmin and JCmax through formulas jcmin=t1×jc and jcmax=t2×jc; a length range is formed by length thresholds CDmin and CDmax, and a diameter difference range is formed by diameter difference thresholds JCmin and JCmax; the length value and the diameter difference value of the test object are called in the storage module, and the test object with the length value within the length range in the storage module is marked as a length marking object of the heat insulation oil sleeve; marking a test object with the diameter difference value in the storage module within the diameter difference range as a diameter difference marking object of the heat insulation oil sleeve; and analyzing the marking states of the length marking object and the diameter difference marking object of the heat insulation oil sleeve to obtain the critical duration of the heat insulation oil sleeve.
4. The high-temperature and high-pressure integrated test system for the heat-insulating oil sleeve based on data analysis according to claim 3, wherein the specific process of analyzing the marking states of the length marking object and the diameter difference marking object of the heat-insulating oil sleeve comprises the following steps: if the heat-insulating oil sleeve has the length mark object and the diameter difference mark object at the same time, marking the minimum value of the length critical value corresponding to the length mark object and the minimum value of the diameter critical value corresponding to the diameter difference mark object as the critical time length of the heat-insulating oil sleeve; if the heat insulation oil sleeve does not have the length mark object and the diameter difference mark object, marking the heat insulation oil sleeve as a test object and sending the test object to a test analysis module; otherwise, marking the minimum value of the length critical value corresponding to the length mark object or the minimum value of the diameter critical value corresponding to the diameter difference mark object as the critical duration of the heat insulation oil sleeve; and sending the critical time length of the heat-insulating oil sleeve to the integral test platform.
5. The method for operating a high temperature high pressure integrated test system for thermally insulating oil jackets based on data analysis according to any one of claims 1 to 4, comprising the steps of:
step one: performing heat insulation test on the heat insulation oil sleeve: marking the heat-insulating oil sleeve as a test object, and injecting the heat-insulating oil sleeve into an inner pipe inlet of the test object at the temperature of L1 o C, the thickened oil is used for acquiring continuous heat conduction data and sporadic heat conduction data of the test pipe section i in a test period and sending the continuous heat conduction data and the sporadic heat conduction data to a continuous analysis module and a sporadic analysis module respectively;
step two: carrying out continuous heat conduction analysis on the heat-insulating oil sleeve, obtaining a continuous coefficient of the test object in the test period, and judging whether the continuous heat conduction state of the test object in the test period meets the requirement or not according to the numerical value of the continuous coefficient;
step three: carrying out divergent heat conduction analysis on the heat-insulating oil sleeve, obtaining a divergent coefficient of the test object in a test period, and judging whether the divergent heat conduction state of the test object in the test period meets the requirement or not according to the numerical value of the divergent coefficient;
step four: and (3) distributing critical time length before the heat-insulating oil sleeve works, obtaining the critical time length of the heat-insulating oil sleeve, and transmitting the critical time length of the heat-insulating oil sleeve to the integral test platform.
CN202310319602.2A 2023-03-29 2023-03-29 High-temperature high-pressure integral testing system for heat-insulating oil casing based on data analysis Active CN116026884B (en)

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