CN116021248A - New energy vehicle differential gear production equipment - Google Patents
New energy vehicle differential gear production equipment Download PDFInfo
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- CN116021248A CN116021248A CN202310157973.5A CN202310157973A CN116021248A CN 116021248 A CN116021248 A CN 116021248A CN 202310157973 A CN202310157973 A CN 202310157973A CN 116021248 A CN116021248 A CN 116021248A
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Abstract
The invention discloses new energy vehicle differential production equipment, which relates to the technical field of differential production and comprises an assembly base, wherein the top of the assembly base is rotationally connected with a bearing turntable, the edge of the bearing turntable is rotationally connected with a plurality of equally distributed bearing plates, the bearing plates are connected with limiting pieces for limiting a differential in a clamping manner, the middle part of the assembly base is fixedly connected with a central upright post, and the middle part of the central upright post is provided with an assembly unit for assembling the differential; according to the invention, the plurality of differentials are mounted and limited through the plurality of limiting pieces, the assembly operation of the plurality of differentials is realized by matching with the assembly unit, and compared with single-station production equipment, the device can realize automatic continuous processing operation, has higher production efficiency, realizes automatic adjustment and control of the postures of the plurality of differentials through the matching rotation of the butt-joint fluted disc and the driven fluted disc, and ensures the accuracy of the assembly position of the differentials.
Description
Technical Field
The invention relates to the technical field of differential gear production, in particular to new energy vehicle differential gear production equipment.
Background
The automobile differential is a main part of an automobile driving axle, is a mechanism for realizing rotation of front and rear (or left and right) driving wheels at different rotation speeds, and along with the increasing heat of an automobile market, the demand of automobile manufacturers for the differential is also increased, and the assembly production of the differential is carried out by using an automobile differential production assembly line.
When the differential assembly line performs production work, each component of the differential needs to be respectively transferred and butted and positioned. Patent number CN108000399B discloses a positioning device for differential production, which comprises a positioning rotating seat, opposite laser sensors symmetrically arranged at two sides of the positioning rotating seat and positioning pins symmetrically arranged at two sides of the positioning rotating seat; coarse positioning is performed by using correlation laser detection, and assembly of the differential is assisted. However, the production equipment needs to frequently carry out the feeding and discharging operations of the components in the production and assembly process of the differential mechanism, has poor working continuity, and is difficult to meet the assembly and production requirements of mass differential mechanism components.
Disclosure of Invention
The invention aims to provide new energy vehicle differential production equipment so as to solve the problems in the background technology.
In order to achieve the above purpose, the present invention provides the following technical solutions:
the utility model provides a new energy vehicle differential mechanism production facility, includes the assembly base, the top of assembly base rotates and is connected with the bearing carousel, the border of bearing carousel rotates and is connected with the loading board that a plurality of equidistance distributes, the block is connected with the locating part that is used for carrying out spacing to the differential mechanism on the loading board, the middle part fixedly connected with center stand of assembly base, the middle part of center stand is provided with the assembly unit that is used for carrying out the assembly to the differential mechanism, the outer wall fixedly connected with butt joint fluted disc of center stand, the bottom fixedly connected with driven fluted disc of loading board, butt joint fluted disc is connected with driven fluted disc meshing, the inside of assembly base is provided with and is used for driving bearing carousel pivoted actuating mechanism.
As a further scheme of the invention: the limiting part comprises a limiting disc, a limiting groove is formed in the top of the limiting disc, a limiting column is fixedly connected to the middle of the limiting groove, a guide sleeve is fixedly connected to the outer wall of the limiting column, the top edge of the guide sleeve is set to be an inclined plane, and a plurality of pushing parts used for clamping the differential mechanism are arranged at the bottom of the inner wall of the limiting groove.
As a further scheme of the invention: the pushing part comprises a sliding groove, the inner wall of the sliding groove is slidably connected with a sliding block, the top of the sliding block is fixedly connected with a pushing arc plate, a traction spring is fixedly connected between one side of the sliding block and the inner wall of the sliding groove, an electromagnet is fixedly arranged at one end, close to the edge of the limiting disc, of the sliding groove, and the sliding block is made of magnetic materials.
As a further scheme of the invention: the assembly unit comprises a feeding plate, a guide chute is arranged in the middle of the feeding plate, a plurality of locating pins are stacked in the guide chute along the vertical direction, a vertically arranged pushing conveying belt is arranged on two sides of the inner wall of the guide chute in a rotating mode, an assembly hole is formed in one side of the feeding plate, an assembly cylinder is fixedly arranged on the other side of the feeding plate, a pushing rod is fixedly connected to the output end of the assembly cylinder, one end of the pushing rod is correspondingly arranged with the assembly hole, and the diameter of the pushing rod is smaller than that of the locating pins.
As a further scheme of the invention: one side fixedly connected with assembly guiding tube of pilot hole, the inner wall fixed mounting of assembly guiding tube has stop collar, stop collar is close to the one end border of loading board and establishes to the inclined plane, the diameter of stop collar inner wall is unanimous with the diameter of locating pin.
As a further scheme of the invention: the driving mechanism comprises a servo motor, the output end of the servo motor is fixedly connected with a driving gear, the bottom of the bearing turntable is fixedly connected with a driving ring, a driving tooth slot is formed in the inner wall of the driving ring, and the inner wall of the driving tooth slot is connected with the driving gear in a meshed mode.
As a further scheme of the invention: the top of the central upright post is fixedly connected with a lifting cylinder, the output end of the lifting cylinder is fixedly connected with a feeding rack, the bottom of the feeding rack is fixedly provided with a feeding guide rail, the inner wall of the feeding guide rail is slidably provided with a mounting seat, the bottom of the mounting seat is fixedly provided with a direction-adjusting motor, the output end of the direction-adjusting motor is fixedly connected with a mounting plate, the bottom of the mounting plate is fixedly provided with an electric clamping jaw, and the inner wall of the electric clamping jaw is symmetrically provided with photoelectric switches; the feeding guide rail is arranged below the feeding guide rail, a discharging conveying table is arranged on one side of the assembly base, and conveying belts are rotatably arranged at the top of the feeding conveying table and the top of the discharging conveying table.
As a further scheme of the invention: the middle part fixedly connected with detects the frame of material loading delivery table, the top fixed mounting of detecting the frame inner wall has the detection camera, the both sides of detecting the frame inner wall all fixedly connected with guide plate.
Compared with the prior art, the invention has the beneficial effects that: according to the invention, the plurality of differentials are mounted and limited through the plurality of limiting pieces, the assembly operation of the plurality of differentials is realized by matching with the assembly unit, and compared with single-station production equipment, the device can realize automatic continuous processing operation, has higher production efficiency, realizes automatic adjustment and control of the postures of the plurality of differentials through the matching rotation of the butt-joint fluted disc and the driven fluted disc, and ensures the accuracy of the assembly position of the differentials;
the driving ring is driven to rotate by the servo motor, so that the bearing turntable and each limiting piece are driven to integrally rotate by taking the central upright post as the center, and the limiting pieces are driven to rotate by the engagement of the butt-joint fluted disc and the driven fluted disc, so that the differential mechanism on the limiting pieces is conveyed and shifted, and meanwhile, the adjustment of the gesture of the differential mechanism is synchronously completed;
in order to control the feeding gesture of the differential mechanism, photoelectric switches are symmetrically arranged on the inner walls of the electric clamping jaws; utilize accommodate motor to drive electronic clamping jaw and remove, cooperate photoelectric switch on the electronic clamping jaw to detect the discernment to differential mechanism's angle gesture, and then select suitable clamp angle of getting, make things convenient for subsequent assembly operation.
Drawings
FIG. 1 is a perspective view of the present invention;
FIG. 2 is a cross-sectional view of the present invention;
FIG. 3 is a perspective view of a stop member of the present invention;
FIG. 4 is a cross-sectional view of the assembled unit of the present invention;
fig. 5 is a schematic structural view of the motorized clasping jaw of the present invention.
In the figure: 1. assembling a base; 2. a supporting turntable; 3. a carrying plate; 4. a central upright; 5. a loading plate; 6. a pushing conveyer belt; 7. assembling a guide tube; 8. a lifting cylinder; 9. a feeding frame; 10. a traction spring; 11. an electric clamping jaw; 12. a feeding conveying table; 13. a blanking conveying table; 14. a limiting disc; 15. pushing the arc plate; 16. a limit column; 17. an electromagnet; 18. a driven fluted disc; 19. a drive ring; 20. a drive gear; 21. butting fluted discs; 22. a limit sleeve; 23. assembling a cylinder; 24. a direction-adjusting motor; 25. a mounting plate; 26. an optoelectronic switch; 27. a conveyor belt; 28. and (5) a detection frame.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-5, in the embodiment of the invention, a new energy vehicle differential production device comprises an assembly base 1, wherein the top of the assembly base 1 is rotationally connected with a bearing turntable 2, the edge of the bearing turntable 2 is rotationally connected with a plurality of equally distributed bearing plates 3, the bearing plates 3 are in clamping connection with limiting pieces for limiting the differential, the middle part of the assembly base 1 is fixedly connected with a central upright post 4, the middle part of the central upright post 4 is provided with an assembly unit for assembling the differential, the assembly limiting of the differential is realized through the plurality of limiting pieces, and the assembly operation of the differential is realized through the assembly unit, so that compared with the single-station production device, the device can realize automatic continuous processing operation and has higher production efficiency;
the outer wall of the central upright post 4 is fixedly connected with a butt joint fluted disc 21, the bottom of the bearing plate 3 is fixedly connected with a driven fluted disc 18, the butt joint fluted disc 21 is in meshed connection with the driven fluted disc 18, the tooth ratio of the butt joint fluted disc 21 and the driven fluted disc 18 is met, and when the limiting piece moves to the position where the assembly unit is located, the position to be assembled of the differential mechanism on the limiting piece is aligned with the assembly hole; through the matched rotation of the butt-joint fluted disc 21 and the driven fluted disc 18, the automatic adjustment and control of the postures of a plurality of differentials are synchronously realized, and the accuracy of the assembly positions of the differentials is ensured;
the inside of assembly base 1 is provided with the actuating mechanism who is used for driving bearing carousel 2 pivoted, actuating mechanism includes servo motor, servo motor's output fixedly connected with drive gear 20, bearing carousel 2's bottom fixedly connected with actuating ring 19, actuating ring 19's outer wall and assembly base 1's inner wall rotate and are connected, actuating tooth's socket has been seted up to actuating ring 19's inner wall, actuating tooth's socket's inner wall and drive gear 20 meshing are connected, drive actuating ring 19 through servo motor and rotate, and then drive bearing carousel 2 and each locating part and use center stand 4 as the whole rotation of center, utilize the meshing of butt joint fluted disc 21 and driven fluted disc 18 to drive each locating part and rotate, accomplish the adjustment to differential mechanism gesture in step when realizing the transportation displacement to differential mechanism on the locating part.
In order to realize stable limiting clamping of the differential mechanism, the limiting piece comprises a limiting disc 14, a limiting groove is formed in the top of the limiting disc 14, a limiting column 16 is fixedly connected to the middle of the limiting groove, a shaft hole at the bottom of the differential mechanism is subjected to butt joint limiting through the limiting column 16, the shaft hole is in butt joint with the limiting column 16 for convenience, the friction resistance between the limiting column 16 and the differential mechanism is improved, a guide sleeve is fixedly connected to the outer wall of the limiting column 16, and the edge of the top of the guide sleeve is an inclined plane;
the bottom of spacing inslot wall is provided with a plurality of and is used for carrying out the differential mechanism and presss from both sides tight piece that pushes against, push against the piece and include the sliding tray, sliding tray inner wall sliding connection has the sliding block, the top fixedly connected with of sliding block pushes against arc board 15, fixedly connected with traction spring 10 between one side of sliding block and the sliding tray inner wall, traction spring 10 pulls the sliding block to the direction removal of keeping away from spacing dish 14 border, the one end fixed mounting that the sliding tray is close to spacing dish 14 border has electro-magnet 17, the sliding block is magnetic material, adsorb the removal of pulling the sliding block through electro-magnet 17, drive to push against arc board 15 and remove, the cooperation is spacing to the centre gripping at differential mechanism border, realize the locking spacing to differential mechanism.
The assembly unit includes loading board 5, the baffle box has been seted up at the middle part of loading board 5, a plurality of locating pin has been put things in good order along vertical direction to the inside of baffle box, the pilot hole has been seted up to one side of loading board 5, the opposite side fixed mounting of loading board 5 has assembly cylinder 23, assembly cylinder 23's output fixedly connected with push rod, the one end and the pilot hole of push rod correspond the setting, the diameter of push rod is less than the diameter of locating pin, through setting up assembly cylinder 23, promote the push rod and remove, and then it is ejecting by the pilot hole to be equipped with differential mechanism combination.
In order to ensure that the postures of all positioning pins in the guide chute are stable, the two sides of the inner wall of the guide chute are respectively provided with a vertically arranged pushing conveyer belt 6 in a rotating way, and all positioning pins entering the guide chute are driven to move downwards by friction force by utilizing the rotation of the pushing conveyer belt 6 so as to ensure that the postures of all positioning pins are stably attached to each other;
in order to ensure accurate and stable posture of the positioning pin during butt joint, one side of the assembly hole is fixedly connected with an assembly guide pipe 7, the inner wall of the assembly guide pipe 7 is fixedly provided with a limit sleeve 22, the edge of one end of the limit sleeve 22, which is close to the feeding plate 5, is provided with an inclined plane, and the diameter of the inner wall of the limit sleeve 22 is consistent with that of the positioning pin.
In order to realize stable feeding of the differential mechanism, the top of the central upright post 4 is fixedly connected with a lifting cylinder 8, the output end of the lifting cylinder 8 is fixedly connected with a feeding frame 9, the bottom of the feeding frame 9 is fixedly provided with a feeding guide rail, the inner wall of the feeding guide rail is slidably provided with a mounting seat, the bottom of the mounting seat is fixedly provided with a direction-adjusting motor 24, the output end of the direction-adjusting motor 24 is fixedly connected with a mounting plate 25, the bottom of the mounting plate 25 is fixedly provided with an electric clamping jaw 11,
in order to control the feeding gesture of the differential mechanism, photoelectric switches 26 are symmetrically arranged on the inner wall of the electric clamping jaw 11; the electric clamping jaw 11 is driven to move by the adjusting motor, and the angle posture of the differential mechanism is detected and identified by matching with the photoelectric switch 26 on the electric clamping jaw 11, so that a proper clamping angle is selected, and the subsequent assembly operation is convenient; the lower part of the feeding guide rail is provided with a feeding conveying table 12, one side of the assembly base 1 is provided with a discharging conveying table 13, the top of the feeding conveying table 12 and the top of the discharging conveying table 13 are rotatably provided with a conveying belt 27, a discharging detection station is arranged at the joint position of the discharging conveying table 13 and the assembly base 1, an operator takes down the differential mechanism, the state of the differential mechanism is detected, and the differential mechanism is respectively sent into a qualified position and a disqualified position according to the assembly state.
The middle part of the feeding conveying table 12 is fixedly connected with a detection frame 28, the top of the inner wall of the detection frame 28 is fixedly provided with a detection camera, and the state of the fed differential mechanism is detected by arranging the detection camera, so that the differential mechanism which does not need to carry out the assembly process is prevented from being sent out; in order to ensure that the position of the differential mechanism is centered and stable, the electric clamping jaw 11 is convenient to take a piece, and guide plates are fixedly connected to two sides of the inner wall of the detection frame 28.
When the invention is used, the differential mechanism assembly to be assembled is placed on the conveying belt 27 of the feeding conveying table 12, the conveying belt 27 is started to drive the differential mechanism assembly on the conveying belt to move towards the direction of the bearing tray, when the differential mechanism assembly passes through the detection frame 28, an internal detection camera is used for photographing and shooting, the obtained image is transmitted to external display equipment in real time, an operator monitors the image in real time, if the state of the differential mechanism assembly is not the state corresponding to the assembly process, the conveying belt 27 is stopped immediately, and the differential mechanism assembly is taken down;
when the differential mechanism assembly is in a normal state, the differential mechanism assembly is driven by the conveying belt 27 to move to the end close to the supporting turntable 2, the loading guide rail drives the mounting seat and the loading motor to move, the electric clamping jaw 11 moves to the periphery of the differential mechanism assembly in cooperation with the lifting action of the lifting cylinder 8, the electric clamping jaw 11 adjusts the unfolding angle, two photoelectric doors are opposite, the electric clamping jaw 11 is driven by the direction-adjusting motor 24 to rotate, the placing angle of the differential mechanism assembly is judged according to the conducting state of the photoelectric doors, the electric clamping jaw 11 is started at a proper angle, the differential mechanism assembly is clamped, and then the differential mechanism assembly is moved to the limiting piece, so that the limiting column 16 is in butt joint with the differential mechanism assembly;
then the servo motor is started to drive the driving gear 20 to rotate so as to drive the driving ring 19 and the supporting turntable 2 to rotate, and the butt joint fluted disc 21 and the driven fluted disc 18 are meshed to drive a plurality of limiting parts to rotate while the supporting turntable 2 rotates so as to drive the differential mechanism assembly on the supporting turntable to rotate, and when the limiting parts move to the position where the assembly unit is located, the position to be assembled of the differential mechanism assembly on the supporting turntable is aligned with the position of the assembly hole; the assembly cylinder 23 is started to drive the pushing rod to move, so that the positioning pin is ejected out of the assembly hole and assembled with the differential mechanism;
when the bearing tray drives the differential mechanism assembly to move to the position of the blanking conveying table 13, an operator takes down the differential mechanism, detects the state of the differential mechanism and sends the differential mechanism to the qualified position and the unqualified position respectively according to the assembly state.
The present invention is not limited to the above embodiments, but is capable of modification and variation in all aspects, including those of ordinary skill in the art, without departing from the spirit and scope of the present invention.
Claims (8)
1. The utility model provides a new energy vehicle differential mechanism production facility, its characterized in that, including assembly base (1), the top of assembly base (1) is rotated and is connected with bearing carousel (2), the border of bearing carousel (2) rotates and is connected with loading board (3) that a plurality of equidistance distributes, the block is connected with on loading board (3) and is used for carrying out spacing locating part to differential mechanism, the middle part fixedly connected with center post (4) of assembly base (1), the middle part of center post (4) is provided with the assembly unit that is used for carrying out the assembly to differential mechanism, the outer wall fixedly connected with butt joint fluted disc (21) of center post (4), the bottom fixedly connected with driven fluted disc (18) of loading board (3), butt joint fluted disc (21) are connected with driven fluted disc (18) meshing, the inside of assembly base (1) is provided with and is used for driving bearing carousel (2) pivoted actuating mechanism.
2. The new energy vehicle differential mechanism production equipment according to claim 1, wherein the assembly unit comprises a feeding plate (5), a guide groove is formed in the middle of the feeding plate (5), a plurality of locating pins are stacked in the guide groove along the vertical direction, a vertically arranged pushing conveying belt (6) is rotatably arranged on two sides of the inner wall of the guide groove, an assembly hole is formed in one side of the feeding plate (5), an assembly cylinder (23) is fixedly arranged on the other side of the feeding plate (5), and a pushing rod is fixedly connected to the output end of the assembly cylinder (23).
3. The new energy vehicle differential production device according to claim 1, wherein the limiting piece comprises a limiting disc (14), a limiting groove is formed in the top of the limiting disc (14), a limiting column (16) is fixedly connected to the middle of the limiting groove, a guide sleeve is fixedly connected to the outer wall of the limiting column (16), the top edge of the guide sleeve is set to be an inclined plane, and a plurality of pushing pieces for clamping the differential are arranged at the bottom of the inner wall of the limiting groove.
4. The new energy vehicle differential production device according to claim 3, wherein the pushing member comprises a sliding groove, a sliding block is slidably connected to the inner wall of the sliding groove, an arc pushing plate (15) is fixedly connected to the top of the sliding block, a traction spring (10) is fixedly connected between one side of the sliding block and the inner wall of the sliding groove, and an electromagnet (17) is fixedly installed at one end of the sliding groove.
5. The novel energy vehicle differential production device according to claim 1, wherein the top of the center upright post (4) is fixedly connected with a lifting cylinder (8), the output end of the lifting cylinder (8) is fixedly connected with a feeding frame (9), the bottom of the feeding frame (9) is fixedly provided with a feeding guide rail, the inner wall of the feeding guide rail is slidably provided with a mounting seat, the bottom of the mounting seat is fixedly provided with a direction-adjusting motor (24), the output end of the direction-adjusting motor (24) is fixedly connected with a mounting plate (25), the bottom of the mounting plate (25) is fixedly provided with an electric clamping jaw (11), and the inner wall of the electric clamping jaw (11) is symmetrically provided with photoelectric switches (26); the automatic feeding and conveying device is characterized in that a feeding conveying table (12) is arranged below the feeding guide rail, a discharging conveying table (13) is arranged on one side of the assembly base (1), and conveying belts are rotatably installed at the top of the feeding conveying table (12) and the top of the discharging conveying table (13).
6. The new energy vehicle differential production device according to claim 1, wherein the driving mechanism comprises a servo motor, the output end of the servo motor is fixedly connected with a driving gear (20), the bottom of the bearing turntable (2) is fixedly connected with a driving ring (19), a driving tooth socket is formed in the inner wall of the driving ring (19), and the inner wall of the driving tooth socket is in meshed connection with the driving gear (20).
7. The new energy vehicle differential production device according to claim 2, wherein one side of the assembly hole is fixedly connected with an assembly guide tube (7), and a limit sleeve (22) is fixedly arranged on the inner wall of the assembly guide tube (7).
8. The new energy vehicle differential production device according to claim 5, wherein the middle part of the feeding conveying table (12) is fixedly connected with a detection frame (28), a detection camera is fixedly arranged at the top of the inner wall of the detection frame (28), and guide plates are fixedly connected to two sides of the inner wall of the detection frame (28).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310157973.5A CN116021248A (en) | 2023-02-23 | 2023-02-23 | New energy vehicle differential gear production equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310157973.5A CN116021248A (en) | 2023-02-23 | 2023-02-23 | New energy vehicle differential gear production equipment |
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| Publication Number | Publication Date |
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| CN116021248A true CN116021248A (en) | 2023-04-28 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310157973.5A Pending CN116021248A (en) | 2023-02-23 | 2023-02-23 | New energy vehicle differential gear production equipment |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117359286A (en) * | 2023-10-26 | 2024-01-09 | 池州莫新机电科技有限公司 | Automatic assembly production line for automobile rear axle housing and differential mechanism |
-
2023
- 2023-02-23 CN CN202310157973.5A patent/CN116021248A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117359286A (en) * | 2023-10-26 | 2024-01-09 | 池州莫新机电科技有限公司 | Automatic assembly production line for automobile rear axle housing and differential mechanism |
| CN117359286B (en) * | 2023-10-26 | 2024-04-02 | 池州莫新机电科技有限公司 | Automatic assembly production line for automobile rear axle housing and differential mechanism |
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