CN116001411A - Automatic paving production line and production method for ceramic plate back net - Google Patents
Automatic paving production line and production method for ceramic plate back net Download PDFInfo
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- CN116001411A CN116001411A CN202310030970.5A CN202310030970A CN116001411A CN 116001411 A CN116001411 A CN 116001411A CN 202310030970 A CN202310030970 A CN 202310030970A CN 116001411 A CN116001411 A CN 116001411A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/0007—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding involving treatment or provisions in order to avoid deformation or air inclusion, e.g. to improve surface quality
- B32B37/003—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding involving treatment or provisions in order to avoid deformation or air inclusion, e.g. to improve surface quality to avoid air inclusion
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
- B32B37/1207—Heat-activated adhesive
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
- B32B37/1284—Application of adhesive
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/10—Removing layers, or parts of layers, mechanically or chemically
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/16—Drying; Softening; Cleaning
- B32B38/162—Cleaning
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/16—Drying; Softening; Cleaning
- B32B38/164—Drying
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Abstract
The invention belongs to the technical field of building material processing, and particularly relates to a ceramic plate back net, a paving method of the ceramic plate back net, an automatic paving production line of the ceramic plate back net and an automatic paving production method of the ceramic plate back net. The application provides a ceramic plate back net, which comprises a glass fiber net layer, an adhesive layer and a separation film layer; the adhesive layer is positioned between the glass fiber net layer and the isolating film layer and is a layer which is in direct contact with the back surface of the ceramic plate. Solves the technical problems that the existing automatic back net paving production line has higher requirement on glue spraying equipment, generates more harmful gas and pollutes the operation environment.
Description
The invention claims a prior Chinese application, application number: 202210081137.9, filing date: 2022, month 01, 24, entitled automatic paving line and method for ceramic board backwebs, was filed as part of the present application.
Technical Field
The invention belongs to the technical field of building material processing, and particularly relates to an automatic paving production line and a production method of a ceramic plate back net.
Background
The Ceramic large plate (Ceramic plate for short) is named as Ceramic Board, and is a plate-shaped Ceramic product which is made of various inorganic nonmetallic materials such as clay, ore and the like and is manufactured by the production processes of molding, high-temperature calcination at 1200 ℃ and the like, wherein the area of the plate-shaped Ceramic product is not less than 1.62m 2. Compared with other ceramic tile products, the ceramic large plate has the characteristics of large specification, large hardness, stable performance, safety, firmness, environmental protection, health, strong decoration and the like. The ceramic large plate is mainly used for decoration of building space walls and floors, decoration of furniture such as wardrobe veneer, cabinet panel and the like and door veneer.
The rock plate is named as Sintered compact Stone, has the main characteristics of large, light and thin, and is more fireproof, high-temperature resistant, pollution-resistant, corrosion-resistant and zero-penetration compared with the traditional large plate. The rock plate is produced at high temperature of above 1200 ℃, the Mohs hardness reaches 6 level, and the scratch resistance and the wear resistance are extremely excellent. The rock plate is produced with quartz, feldspar, color oxide, etc. and through high temperature calcination and pressing, and has excellent toughness and certain plasticity.
And (3) pasting a glass fiber reinforced net behind the ceramic large plate and the rock plate, namely paving the back net of the ceramic large plate and the rock plate, wherein the glass fiber reinforced net exists in a glass fiber mesh cloth form, and the glass fiber mesh cloth is a novel alkali-resistant product which is formed by weaving a glass fiber mesh cloth serving as a base material and then coating acrylic acid copolymer liquid and drying. Along with the improvement of the yield and the demand of ceramic large plates and rock plate products, the traditional manual back net paving method cannot meet the yield demand, consumes manpower and material resources and has low efficiency, and in recent years, a plurality of enterprises are beginning to develop the back net automatic paving production line. The existing automatic back net paving production line is mainly carried out in a mode of spraying glue on the back of a product and then pasting a net for drying, for example, chinese patent application No. CN212219577U discloses an automatic production line for paving a back net on a ceramic large plate, and the method has higher requirements on glue spraying equipment by adopting a mode of pasting a glass fiber net and then drying after spraying the glue on the back of the product, so that the spray head of the glue spraying equipment is easily blocked by long-time operation or sudden electrode breaking to influence production, and more harmful gas is generated by drying after spraying the glue, and the operation environment is polluted.
Disclosure of Invention
The application provides a ceramic plate back net, a paving method of the ceramic plate back net, an automatic paving production line of the ceramic plate back net and an automatic paving production method of the ceramic plate back net.
In a first aspect of the present application, a ceramic panel backing web is provided comprising a fiberglass mesh layer, an adhesive layer, and a barrier film layer; the adhesive layer is positioned between the glass fiber net layer and the isolating film layer and is a layer which is in direct contact with the back surface of the ceramic plate.
In a second aspect of the present application, a method for laying a ceramic plate back mesh is provided, including the steps of:
tearing off the isolating film layer of the back net;
step (2), attaching the back net obtained in the step (1) to the back of the ceramic plate;
step (3), rolling a back net on the back of the ceramic plate;
and (4) performing heat treatment on the ceramic plate obtained in the step (3).
In a third aspect of the present application, an automated paving production line for a ceramic board back mesh is provided, comprising:
the ceramic plate automatic brick feeding robot is arranged in the brick feeding area and is used for sucking up the ceramic plate to be attached with the back net in the brick feeding area, turning over and conveying the ceramic plate to an operation platform for processing;
a workbench comprising the operation platform;
the back net discharging roller is provided with a film tearing device and is used for storing the back net, tearing off the isolation film layer of the back net, conveying the back net with the isolation film layer torn off to the back of the ceramic plate through rotation of the roller, and attaching the back net to the back of the ceramic plate;
the first roll screen machine is used for rolling the back screen on the back of the ceramic plate so as to firmly adhere the back screen to the back of the ceramic plate;
the first heating box is used for heating the ceramic plate adhered with the back net to soften the adhesive layer of the back net so as to improve the viscosity of the adhesive layer;
the second roll screen machine is used for discharging residual gas on the back surfaces of the glass fiber mesh layer and the ceramic plate;
the second heating box is used for reheating the ceramic plate adhered with the back net and is provided with an exhaust gas discharge channel;
the storage area is provided with a ceramic plate automatic brick-discharging robot, and is a storage area of the ceramic plate with the back net attached.
Optionally, in some embodiments of the present application, the ceramic plate automatic brick loading robot and the ceramic plate automatic brick unloading robot are both provided with six-axis manipulators.
Optionally, in some embodiments of the present application, the working table includes a blowing and drying device for cleaning and drying the back surface of the ceramic plate.
Optionally, in some embodiments of the present application, a separator recovery roller is further included, for recovering the separator torn off on the back-net exit roller.
Optionally, in some embodiments of the present application, the ceramic plate includes a ceramic large plate and a rock plate.
In a fourth aspect of the present application, a method for producing an automated placement of a ceramic plate back mesh is provided, comprising the steps of:
and 6, sucking up the ceramic plate obtained in the step 5 through an automatic ceramic plate discharging robot, and carrying the ceramic plate to a storage area for storage.
Alternatively, in some embodiments of the present application, the heating temperature of the heating treatment of step 4 is 60-80 ℃ and the heating time is 6-8 minutes.
Alternatively, in some embodiments of the present application, the heating temperature of the heating treatment of step 5 is 120-150 ℃ and the heating time is 60-90 minutes.
The automatic paving production line for the ceramic large plate and the rock plate back net provided by the invention is characterized in that the glass fiber net, the adhesive and the isolating film are compositely processed into the back net in advance, the processed back net and the product are only required to be reinforced in a heating box at an operation site, the heating box is provided with an exhaust gas discharge pipeline, the glue spraying operation is not required to be carried out on site, the problem that a spray nozzle is easy to be blocked by glue spraying is solved, the production efficiency is higher, the harmful gas generated in the glue drying process is reduced, and the environmental pollution of the production operation is reduced.
The beneficial effects are that:
1. the invention provides an automatic paving production line of a ceramic large plate and a rock plate back net, which is characterized in that the production efficiency is improved by more than 50% compared with that of manual paving of the ceramic large plate and the rock plate back net by a brick loading area, an automatic ceramic plate loading robot, an automatic ceramic plate unloading robot, a back net outlet roller, a first roller net machine, a first heating box, a second roller net machine, a second heating box and a storage area;
2. the invention provides an automatic paving production method of a ceramic large plate and a rock plate back net, which is characterized in that a glass fiber net, an adhesive and a separation film are compounded to form the back net, and then the back net is paved on the back of a product through reinforcement of a heating box.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings that are needed in the description of the embodiments will be briefly introduced below, it being obvious that the drawings in the following description are only some embodiments of the present application, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 is a schematic diagram of a back mesh structure of a ceramic plate according to the present invention;
FIG. 2 is a schematic structural view of an automated paving method production line for ceramic board backnets according to the present invention;
FIG. 3 is a schematic view of a structure of a back-web roll according to the present invention;
FIG. 4 is a schematic view of a separator recovery roller according to the present invention;
fig. 5 is a schematic working diagram of a back-net outlet roller, a separator recovery roller and a first roller net machine according to the present invention.
Reference numerals:
100, a ceramic plate back net; 101-a glass fiber web layer; 102-an adhesive layer; 103-isolating a film layer;
1-a brick loading area; 2-a workbench; 3-backing a net out-of-net roller; 31, a film tearing device; 311, supporting rods; 312, a film tearing roller; 4, a separation film recovery roller; 41, a clamping groove; 42, buckling; 5-a first roll screen machine; 6-a first heating box; 7-a second roll screen machine; 8-a second heating box; 9-a storage area; 10-ceramic plate automatic brick loading robot; 11-ceramic plate automatic brick-discharging robot.
Detailed Description
The following description of the embodiments of the present application will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all, of the embodiments of the present application. All other embodiments, based on the embodiments herein, which are within the scope of the protection of the present application, will be within the skill of the art without inventive effort. Furthermore, it should be understood that the detailed description is presented herein for purposes of illustration and explanation only and is not intended to limit the present application. In this application, unless otherwise indicated, terms of orientation such as "upper", "lower", "left", "right", "front", "rear" are generally used to refer to the upper, lower, left and right directions of the device in actual use or operation, and specifically to the directions of the drawings in the drawings.
It should be noted that the following description order of the embodiments is not intended to limit the preferred order of the embodiments of the present application. In the following embodiments, the descriptions of the embodiments are focused on, and for the part that is not described in detail in a certain embodiment, reference may be made to the related descriptions of other embodiments.
As shown in fig. 1, the invention discloses a ceramic plate back net, which comprises a glass fiber net layer 101, an adhesive layer 102 and a separation film layer 103; wherein the adhesive layer 102 is positioned between the glass fiber net layer 101 and the isolating film layer 103 and is a layer directly contacted with the back surface of the ceramic plate.
Specifically, the glass fiber mesh layer 101 preferably exists in the form of glass fiber mesh cloth, and the glass fiber mesh cloth is a novel alkali-resistant product which is formed by taking medium alkali or alkali-free glass fiber yarns as raw materials, weaving the glass fiber mesh cloth as a base material, and then coating acrylic acid copolymer liquid and drying.
The adhesive layer 102 is preferably made of epoxy resin glue, one side of the adhesive layer 102 is fixedly connected, preferably adhered, to the glass fiber mesh layer 101, and the other side is connected to the isolating film.
The release film 103 is mainly used for protecting the adhesive layer 102 before the adhesive layer 102 is bonded with the ceramic plate, so as to prevent the side of the adhesive layer 102 far away from the glass fiber mesh layer 101 from being polluted, and is preferably made of a fluoroplastic film.
In a specific use scenario, i.e. when the ceramic plate back net is adhered to the ceramic plate, the release film needs to be torn off first, and then the surface of the adhesive layer 102 away from the glass fiber mesh layer 101 is adhered to the ceramic plate back net, so as to fix the ceramic plate back net and the ceramic plate.
It should be noted that, for the adhesive layer 102 and the release film layer 103, there are various embodiments, and the adhesive layer 102 has a main function that one surface is fixed with the glass fiber net layer, and the other surface can be adhered to the ceramic plate, so long as the mode of being able to be fixed with the glass fiber net layer and adhered to the back net of the ceramic plate falls into the protection scope of the application. The main function of the release film layer 103 is to protect the adhesive layer 102, and the release film layer 103 needs to be torn off when the ceramic plate back mesh is stuck to the ceramic plate.
For example, the adhesive layer 102 may be a known adhesive such as a urethane adhesive, an acrylic adhesive, a rubber adhesive, a silicone adhesive, a polyester adhesive, a polyamide adhesive, an epoxy adhesive, a vinyl alkyl ether adhesive, or a fluorine adhesive, and the adhesives may be used alone or in combination of two or more. The adhesive layer 102 may be in any form, and is preferably a hot melt adhesive
For example, the separator layer 103 may be made of various sheet-like materials such as plastic films, papers, foams, and metal foils, or may be made of plastic materials such as polyesters such as polyethylene terephthalate, polyolefins such as polypropylene and ethylene-propylene copolymers, and thermoplastic resins such as polyvinyl chloride, and is preferably made of release papers or fluoroplastic films.
Similarly, there are various embodiments of the manufacturing method and the manufacturing material of the glass fiber web layer 101, which can be selected from various methods in the prior art, and the present application is not limited thereto.
It should be understood that the three-layer structure of the ceramic plate back mesh as the glass fiber mesh layer-the adhesive layer-the release film layer has a specific meaning: in the prior art, there are mainly two ways to fix the ceramic plate back net to the ceramic plate, one is manual fixation, which is eliminated due to the fact that the requirement of industrialized mass production is not met; the other is mainly to coat glue on the ceramic plate, then fix the glass fiber net on the glue, roll the flat glue removal treatment, however, when the large-scale industrialized production is carried out in this mode, the requirement on the glue spraying equipment is higher, the long-time operation or the sudden electrode breaking easily causes the blockage of the spray head of the glue spraying equipment to influence the production, and the drying after the glue spraying can generate more harmful gas, thus polluting the operation environment.
Through the scheme of this application, through setting up ceramic plate back of body net into glass fiber net layer-adhesive layer-barrier film layer, can reduce by a wide margin the workshop requirement when installing ceramic plate back of body net and ceramic plate, also can not produce harmful gas, need not worry the harm that specific conditions such as outage brought equipment and product, reduced the installation degree of difficulty. The glass fiber net, the adhesive and the isolating film are compositely processed into the back net in advance, the processed back net and the product are only required to be reinforced in the heating box at the operation site, and the production line does not need to carry out glue spraying operation on site, so that the problem that a spray nozzle is easy to be blocked by glue spraying is solved, the production efficiency is higher, the harmful gas generated in the glue drying process is reduced, and the environmental pollution of production operation is reduced.
The invention also discloses a paving method for the ceramic plate back net, which comprises the following steps:
tearing off the isolating film layer of the back net;
step (2), attaching the back net obtained in the step (1) to the back of the ceramic plate;
step (3), rolling a back net on the back of the ceramic plate;
and (4) performing heat treatment on the ceramic plate obtained in the step (3).
As shown in fig. 2, the present invention discloses an automated paving production line for a ceramic plate back net as described above, the automated paving production line for a ceramic plate back net comprising:
the automatic brick feeding machine comprises a brick feeding area 1, a workbench 2, a back net outlet roller 3, an isolating film recovery roller 4, a first roller net machine 5, a first heating box 6, a second roller net machine 7, a second heating box 8, a storage area 9, an automatic ceramic plate brick feeding robot 10 and an automatic ceramic plate brick discharging robot 11.
The various components of the automated placement line for ceramic board backwebs are further described below.
The tile loading area 1 is a storage area of ceramic plates to be attached with back nets, and is provided with an automatic ceramic plate loading robot 10 for sucking up the ceramic plates to be attached with back nets in the tile loading area, turning over and conveying the ceramic plates to an operation platform for processing;
the brick loading area 1 can be connected with the workbench 2, and can also be independently arranged relative to the workbench 2, and is mainly used as a storage area 1 for ceramic plates to be attached with back nets, and an automatic brick loading robot arranged in the brick loading area 1 can convey the ceramic plates to be attached with back nets stored in the storage area 1 to an operation platform of the workbench 2 to realize assembly line operation.
It should be noted that, for the automatic brick loading robot, there are various embodiments in the prior art, for example, a truss type brick loading and unloading robot, a brick loading device, a brick paving robot, and a robot applying a grabbing mechanism on a ceramic tile handling robot, as long as the robot can realize that the ceramic plate to be backed with a net, which is going to load the bricks, is transported to a workbench, and the application is not limited to this.
Further, the automatic brick loading robot can suck up and turn over the back net ceramic plate, and it should be understood that, for the function that the automatic brick loading robot can suck up and turn over the back net ceramic plate, there are numerous ways to implement in the prior art, in a specific embodiment, the automatic brick loading robot is an aston ER170-2650 robot manufactured by aston automation limited company, south kyphosis, which has a six-axis manipulator, and can well realize the function of sucking up and turning over the back net ceramic plate to be attached in the brick loading area and conveying the back net ceramic plate to an operation platform for processing.
A workbench 2 comprising the operation platform;
the operation platform is mainly used as a platform for connecting the ceramic plate to be attached with the back net and the back net of the ceramic plate, and is preferably a production line workbench in order to better meet the industrial large-scale production requirement, so that each production unit can concentrate on the work of processing a certain production segment, and the production and manufacturing efficiency is improved. It can be appreciated that various embodiments of the assembly line work table exist in the prior art, such as a belt assembly line, a plate chain line, a double-speed chain, a plug-in line, a mesh belt line, a suspension line, a roller assembly line, and the like, and the application is not limited thereto, as long as the ceramic plate to be attached with the back mesh can be placed thereon and connected with the back mesh of the ceramic plate continuously.
Further, optional drying device that bloies that is provided with on the operation platform, drying device that bloies exists multiple embodiment among the prior art, specifically does not describe again, for example the hair-dryer, and drying device that bloies sets up in operation platform's initial part for clean the dirt such as the dust on ceramic plate surface after turning over for the one side that ceramic plate and ceramic plate back of the body net contacted is clean state, improves the bonding effect of ceramic plate and ceramic plate back of the body net.
The back net outlet roller 3 is provided with a film tearing device 31 for storing the back net, tearing off the isolation film layer of the back net, conveying the back net with the isolation film layer torn off to the back of the ceramic plate through the rotation of the roller, and attaching the back net to the back of the ceramic plate;
referring to fig. 3, there is shown a back-web outfeed roll 3, the back-web outfeed roll 3 being capable of being fixed to a table or to the ground.
The back net outlet roller 3 is of a roller type structure, the back net outlet roller 3 can be used for placing the ceramic plate back net 100, the ceramic plate back net 100 is preferably arranged as a coil, a hole capable of accommodating the back net outlet roller 3 is formed in the center of the coil, the back net outlet roller 3 can penetrate through the hole to be connected with the ceramic plate back net, meanwhile, when the back net outlet roller 3 is sleeved with the ceramic plate back net 100, the back net outlet roller 3 can be considered to store the ceramic plate back net 100, and the back net outlet roller 3 has a storage function.
It should be noted that, the back-net outlet roller may have other structures, and in an alternative embodiment, the back-net outlet roller 3 includes a box structure, and the ceramic plate back net 100 is accommodated in the box structure, so that the storage function of the back-net outlet roller may still be realized.
With continued reference to fig. 3, the film tearing device 31 can separate the separation film layer 103 of the ceramic board back net 100 from the ceramic board back net 100, namely, tear off the separation film layer 103 of the ceramic board back net 100, so that one surface of the adhesive layer 102 is fixed with the glass fiber net layer 101, and the other surface is exposed to the air, so that the film tearing can be considered to be completed.
It should be noted that, there are various ways in the structure of the film tearing device 31, this application does not limit it, in a specific embodiment, please refer to fig. 3, the film tearing device 31 is fixed on the back net outlet roller 3, the film tearing device 31 includes a supporting rod 311 and a film tearing roller 312, one end of the supporting rod 311 is fixedly connected with the back net outlet roller 3, the other end is fixedly connected with the film tearing roller 312, when the automatic paving production line of the ceramic plate back net starts to operate, an operator only needs to tear off the isolation film layer 103 of the initial part of the ceramic plate back net 100 and connect with the isolation film recovery roller from one side of the film tearing roller 312 far away from the back net outlet roller 3, and the ceramic plate back net 100 from which the isolation film layer 103 is torn off is adhered to the ceramic plate after passing between the film tearing roller 312 and the back net outlet roller 3, and thereafter, the automatic film tearing can be realized in the production operation of the automatic paving production line of the ceramic plate back net.
In another alternative embodiment, the supporting rod 311 is a pneumatic telescopic rod, the pneumatic telescopic rod can stretch out and draw back up and down to adjust the interval between the dyestripping roller 312 and the back net outlet roller 3, the dyestripping roller 312 can rotate relative to the pneumatic telescopic rod, the surface of the dyestripping roller 312 is provided with glue capable of adhering to the barrier film layer 103, when the automatic paving production line of the ceramic plate back net starts to run, the pneumatic telescopic rod stretches out and draws back to enable the dyestripping roller 312 to adhere to the barrier film layer of the ceramic plate back net 100 sleeved on the back net outlet roller, then the distance between the dyestripping roller 312 and the back net outlet roller is increased by stretching out and drawing back of the pneumatic telescopic rod, when the dyestripping roller starts to rotate, the barrier film layer 103 is driven to wind on the dyestripping roller, the collection of the barrier film layer 103 is realized when the dyestripping of the ceramic plate back net is realized, the dyestripping device 31 can realize the film function at the moment, and also can realize the recovery function of the barrier film.
The isolating film recovery roller 4 is used for recovering the isolating film torn off from the back net outlet roller;
it is to be understood that, as for the separator recovery roller 4, as long as the recovery of the separator layer 103 torn off from the back web exit roller 3 can be achieved, the separator recovery roller 4 may be considered as a variety of specific embodiments thereof, and the present application is not limited thereto.
In a specific embodiment, the isolating film recovery roller 4 and the film tearing device 31 are the same device, the supporting rod 311 is a pneumatic telescopic rod, the pneumatic telescopic rod can be stretched up and down to adjust the distance between the film tearing roller 312 and the back net outlet roller 3, the film tearing roller 312 can rotate relative to the pneumatic telescopic rod, the surface of the film tearing roller 312 is provided with glue capable of adhering to the isolating film layer 103, at the moment, the film tearing device 31 can realize the film tearing function, and also can realize the recovery function of the isolating film, and the film tearing device 31 at the moment can also be regarded as the isolating film recovery roller 4.
In another alternative embodiment, referring to fig. 4, the isolating film recovery roller 4 is independently disposed relative to the back net outlet roller 3, the isolating film recovery roller 4 is disposed above the workbench in a roller structure, a clamping device is disposed on the isolating film recovery roller, and the clamping device can be clamped with the isolating film layer 103 and the isolating film recovery roller 4, so that the isolating film layer 103 can be fixed on the isolating film recovery roller 4, specifically, the clamping device includes a clamping groove 41 and a clamping buckle 42, the clamping buckle 42 can be clamped on the clamping groove 41, the clamping groove 41 is fixedly connected with the isolating film recovery roller 4, and the isolating film layer 103 can be accommodated between the clamping buckle 42 and the clamping groove 41, so that the isolating film layer 103 and the isolating film recovery roller 4 are fixed.
Referring to fig. 5, in a specific usage scenario, the isolation film layer 103 of the back net of the ceramic plate is separated at the back net outlet roller, an operator pulls the isolation film layer 103 into the clamping groove of the isolation film recovery roller 4, and then the clamping buckle is clamped with the clamping groove to fix the isolation film layer 103 and the isolation film recovery roller 4, and the isolation film layer 103 is wound on the isolation film recovery roller along with the rotation of the isolation film recovery roller to realize the recovery of the isolation film layer; the adhesive layer 102 in the ceramic plate back net from which the release film layer 103 is peeled is stuck to the ceramic plate and is fastened by rolling at the first roll net machine.
The first roll screen machine 5 is used for rolling the back screen on the back of the ceramic plate so as to firmly adhere the back screen to the back of the ceramic plate;
the first roll screen machine 5 is of a roll-shaped structure, and is preferably arranged on a workbench, or is arranged on the corresponding ground, so that the first roll screen machine 5 is positioned above the workbench and can roll the back screen on the back of the ceramic plate to firmly adhere the back screen to the back of the ceramic plate.
Further, the first roll screen machine 5 is preferably capable of moving up and down relative to the table so as to better realize fastening of the ceramic plate back screen 100 and the ceramic plate back screen, and of course, the first roll screen machine 5 cannot move up and down relative to the table, and at this time, the height of the first roll screen machine on the table is required to be slightly smaller than the sum of the thicknesses of the ceramic plate and the ceramic plate back screen so as to realize pressing of the ceramic plate and the ceramic plate back screen.
A first heating box 6 for heating the ceramic plate to which the back net is adhered to soften the adhesive layer of the back net to improve its adhesiveness;
the first heating box 6 is arranged on the workbench 2, specifically, the first heating box 6 is erected on the workbench 2, the first heating box is a box body with a jiong -shaped cross section, when the ceramic plate stuck with the back net of the ceramic plate passes through the first heating box 6 under the drive of the assembly line, the first heating box 6 heats the ceramic plate stuck with the back net, so that the adhesive layer of the back net is softened, and the viscosity of the adhesive layer is improved.
Further, an exhaust gas treatment device is provided in the first heating box 6, the exhaust gas treatment device is used for collecting and intensively treating exhaust gas generated when the ceramic plate with the back mesh attached is heated, in a specific implementation scenario, the exhaust gas treatment device is an exhaust fan and a discharge pipeline, the exhaust fan is communicated with the discharge pipeline and the first heating box 6, and the exhaust fan is used for extracting the exhaust gas generated in the first heating box 6 to the discharge pipeline and then discharging the exhaust gas through the discharge pipeline. Furthermore, the exhaust pipeline is connected with an exhaust gas treatment device, the exhaust gas treatment device is used for treating waste generated by the first heating box, so that polluted air is prevented, more embodiments exist in the exhaust gas treatment device and the exhaust fan in the prior art, and detailed description is omitted. It will be appreciated that there are numerous embodiments of exhaust treatment devices in the prior art, and the present application is not limited thereto.
Further, a cutting device (not shown in the figure) is further arranged on the automatic paving production line, the cutting device is arranged between the first roller net machine 5 and the first heating box 6 or in the first heating box 6, the cutting device is used for cutting the ceramic plate back net so as to cut off the redundant ceramic plate back net on the ceramic plate, and various embodiments of the cutting device exist in the prior art and are not described in detail.
A second roll screen machine 7 for discharging residual gas on the back surfaces of the glass fiber mesh layer and the ceramic plate;
the second roll screen machine 7 has the same structure as the first roll screen machine 5 and is located above the working table, but unlike the first roll screen machine, the first roll screen machine is used for fastening the ceramic plate back screen 100 with the ceramic plate, and the second roll screen machine is used for exhausting residual gas of the glass fiber mesh layer and the back surface of the ceramic plate so as to further increase the adhesion degree of the ceramic plate back screen and the ceramic plate.
A second heating box 8 for reheating the ceramic plate adhered with the back net, provided with an exhaust gas discharge channel;
it should be noted that, the main function of the second heating box 8 is to accelerate the adhesion speed between the ceramic plate and the back net of the ceramic plate, so as to improve the production efficiency: in actual manufacturing, after the ceramic plate is heated by the first heating box and rolled by the second roller net machine, the adhesive layer on the ceramic plate back net 100 is not completely cooled and solidified at this time, and is required to be placed at the ventilating and drying place for cooling for a long time, that is, after the ceramic plate back net is completely cooled, the ceramic plate back net and the ceramic plate are bonded, and by setting the second heating box, the fixing time of the ceramic plate back net and the ceramic plate can be greatly improved by setting a proper temperature, and the production and manufacturing efficiency of a production line is improved.
It will be appreciated that the second heating cabinet 8 may be disposed on a workbench or may be disposed on an independent workbench, and when the second heating cabinet 8 is disposed on the workbench 2, the second heating cabinet 8 has the same structure as the first heating cabinet 6, and when the second heating cabinet is disposed on the independent workbench, the second heating cabinet is a large-sized cabinet or a chamber having a temperature adjusting function, such as a drying room, capable of storing a large number of ceramic plates provided with a ceramic plate back net.
Further, the exhaust gas discharge channel is arranged in the second heating box 8, so that harmful gas generated in the glue drying process is reduced, and the environmental pollution of production operation is reduced. In one embodiment, the waste discharge channel may be an exhaust gas treatment device in the first heating box 6, that is, the exhaust gas that can be generated by the second heating box 8 is collected and concentrated, and the specific structure of the waste discharge channel is the same as that of the waste treatment device, and is not described in detail; in another alternative embodiment, the exhaust gas discharge passage is simply a discharge pipe for communicating the second heating tank 8 with the first heating tank 6, and the exhaust gas generated in the first heating tank 6 and the second heating tank 8 is intensively treated by the exhaust gas treatment device in the first heating tank 6. The production cost is reduced, the harmful gas generated in the glue drying process is reduced, and the environmental pollution of production operation is reduced.
The storage area 9 is provided with a ceramic plate automatic brick-discharging robot 11, which is a storage area of the ceramic plate with the back net attached.
It can be appreciated that the automatic brick feeding robot 11 has the same structure as the automatic brick feeding robot 10, and detailed description thereof will be omitted.
In a preferred embodiment, the ceramic plate automatic brick loading robot 4 and the ceramic plate automatic brick unloading robot 7 are provided with six-axis manipulators. The robot provided with the six-axis mechanical arm is beneficial in that the robot can realize more stable ceramic plate grabbing and placing and reduce the breakage rate of the ceramic plate.
In a preferred embodiment, the workbench comprises a blowing and drying device for cleaning and drying the back surface of the ceramic plate.
Wherein the ceramic plate comprises a ceramic large plate and a rock plate, or any other applicable stone.
The invention also discloses a production method for automatic paving of the ceramic plate back net, which comprises the following steps:
and 6, sucking up the ceramic plate obtained in the step 5 through the ceramic plate automatic brick discharging robot 10, and carrying the ceramic plate to the storage area 9 for storage.
In a preferred embodiment, the heating temperature of the heating treatment of step 4 is 60-80 ℃ and the heating time is 6-8 minutes.
In a preferred embodiment, the heating temperature of the heating treatment of step 5 is 120-150 ℃ and the heating time is 60-90 minutes.
In one embodiment, the first heating tank 6 and the second heating tank 8 may be any type of heating tank, for example, the first heating tank may be an electric heating tank, and the second heating tank 8 may be a thermal circulation tank.
The invention provides an automatic paving production line for ceramic large plates and rock plate backnets, which is characterized in that a plate taking area, a ceramic plate automatic brick loading robot, an automatic net taking and net attaching robot, a thermal circulation box, a ceramic plate automatic brick discharging robot and a storage area are combined into a full-automatic production line, and the production efficiency is improved by more than 50% compared with that of manual paving of the ceramic large plates and the rock plate backnets.
Meanwhile, it should be noted that, compared with the scheme of on-site gluing, the scheme of the application can greatly reduce the manufacturing cost: in actual production manufacturing, the manufacture of the ceramic plate back net and the lamination of the ceramic plate back net and the ceramic plate are completed by different manufacturers, the ceramic plate back net is generally manufactured by special suppliers, the lamination of the ceramic plate back net and the ceramic plate is generally completed by the ceramic manufacturers, if a scheme of on-site glue spraying in the prior art is selected, the material supply of the ceramic plate back net is required, the production environment and the like have severe requirements, the manufacturing cost is greatly increased, and once special conditions such as power supply and the like occur, the whole production cannot be continued, and the loss is large.
The invention provides an automatic paving production method of a ceramic large plate and a rock plate back net, which is characterized in that a glass fiber net, an adhesive and a separation film are compounded to form the back net, and then the back net is paved on the back of a product through reinforcement of a thermal circulation box.
The foregoing has outlined rather broadly the more detailed description of the present application, and the detailed description of the principles and embodiments herein has been given using specific examples, which are included to provide an additional understanding of the method and concepts of the present application; meanwhile, as those skilled in the art will have modifications in the specific embodiments and application scope in accordance with the ideas of the present application, the present description should not be construed as limiting the present application in view of the above.
Reference throughout this specification to "one embodiment," "an embodiment," or "a particular embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment, and not necessarily all embodiments, of the present application. Thus, the appearances of the phrases "in one embodiment," "in an embodiment," or "in a specific embodiment" in various places throughout this specification are not necessarily all referring to the same embodiment. Furthermore, the particular features, structures, or characteristics of any specific embodiment of the present application may be combined in any suitable manner with one or more other embodiments. It will be appreciated that other variations and modifications of the embodiments of the application described and illustrated herein are possible in light of the teachings herein and are to be considered as part of the spirit and scope of the application.
It will also be appreciated that one or more of the elements shown in the figures may also be implemented in a more separated or integrated manner, or even removed because of inoperability in certain circumstances or provided because it may be useful depending on the particular application.
In addition, any labeled arrows in the drawings/figures should be considered only as exemplary, and not limiting, unless otherwise specifically indicated. Furthermore, the term "or" as used herein is generally intended to mean "and/or" unless specified otherwise. Combinations of parts or steps will also be considered as being noted where terminology is foreseen as rendering the ability to separate or combine is unclear.
Claims (10)
1. The ceramic plate back net is characterized by comprising a glass fiber net layer, an adhesive layer and a separation film layer; the adhesive layer is positioned between the glass fiber net layer and the isolating film layer and is a layer which is in direct contact with the back surface of the ceramic plate.
2. The method for paving the back net of the ceramic plate is characterized by comprising the following steps of:
tearing off the isolating film layer of the back net;
step (2), attaching the back net obtained in the step (1) to the back of the ceramic plate;
step (3), rolling a back net on the back of the ceramic plate;
and (4) performing heat treatment on the ceramic plate obtained in the step (3).
3. An automated paving production line for a ceramic plate back net, which is characterized by comprising:
the ceramic plate automatic brick feeding robot is arranged in the brick feeding area and is used for sucking up the ceramic plate to be attached with the back net in the brick feeding area, turning over and conveying the ceramic plate to an operation platform for processing;
a workbench comprising the operation platform;
the back net discharging roller is provided with a film tearing device and is used for storing the back net, tearing off the isolation film layer of the back net, conveying the back net with the isolation film layer torn off to the back of the ceramic plate through rotation of the roller, and attaching the back net to the back of the ceramic plate;
the first roll screen machine is used for rolling the back screen on the back of the ceramic plate so as to firmly adhere the back screen to the back of the ceramic plate;
the first heating box is used for heating the ceramic plate adhered with the back net to soften the adhesive layer of the back net so as to improve the viscosity of the adhesive layer;
the second roll screen machine is used for discharging residual gas on the back surfaces of the glass fiber mesh layer and the ceramic plate;
the second heating box is used for reheating the ceramic plate adhered with the back net and is provided with an exhaust gas discharge channel;
the storage area is provided with a ceramic plate automatic brick-discharging robot, and is a storage area of the ceramic plate with the back net attached.
4. The automated placement production line of ceramic plate backnets of claim 3, wherein the ceramic plate automatic tile loading robot and the ceramic plate automatic tile unloading robot are each provided with a six-axis manipulator.
5. An automated placement production line for ceramic board backnets according to claim 3, wherein the work table comprises a blowing and drying device for cleaning and drying the back of the ceramic board.
6. The automated placement production line for ceramic panel backwebs of claim 3, further comprising a release film recovery roll for recovering release film torn off of the backweb exit roll.
7. An automated placement production line for ceramic board backnets according to claim 3, wherein the ceramic boards comprise ceramic large boards and rock boards.
8. A production method applied to the automatic paving production line of the ceramic plate back net according to any one of claims 3 to 7, characterized by comprising the following steps:
step 1, sucking up a ceramic plate to be attached with a back net in a brick loading area through an automatic ceramic plate loading robot, turning over and conveying the ceramic plate to a workbench for processing;
step 2, cleaning and drying the back of the ceramic plate in the step 1 by using a blowing and drying device on a workbench;
step 3, tearing off a back net isolation film on a back net outlet roller, conveying to a workbench, uniformly paving a back net on the back of the ceramic plate obtained in the step 2, compacting the back net through a first roller net machine, and recycling the torn isolation film through an isolation film recycling roller;
step 4, conveying the ceramic plate obtained in the step 3 into a first heating box through a transmission device for heating, carrying out rolling and glue removal treatment through a second roll screen machine after heating, discharging residual gas between the glass fiber mesh layer and the back surface of the ceramic plate, and removing residual glue;
step 5, sucking up the ceramic plate obtained in the step 4 through an automatic ceramic plate brick discharging robot, and conveying the ceramic plate to a second heating box for heating treatment;
and 6, sucking up the ceramic plate obtained in the step 5 through an automatic ceramic plate discharging robot, and carrying the ceramic plate to a storage area for storage.
9. The production method according to claim 8, wherein the heating temperature of the heating treatment of step 4 is 60 to 80 ℃ and the heating time is 6 to 8 minutes.
10. The production method according to claim 8, wherein the heating temperature of the heating treatment of step 5 is 120 to 150 ℃ and the heating time is 60 to 90 minutes.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210081137.9A CN114454588A (en) | 2022-01-24 | 2022-01-24 | Automatic paving and pasting production line and production method for ceramic plate back net |
| CN2022100811379 | 2022-01-24 |
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| CN116001411A true CN116001411A (en) | 2023-04-25 |
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| CN202210081137.9A Pending CN114454588A (en) | 2022-01-24 | 2022-01-24 | Automatic paving and pasting production line and production method for ceramic plate back net |
| CN202310030970.5A Pending CN116001411A (en) | 2022-01-24 | 2023-01-10 | Automatic paving production line and production method for ceramic plate back net |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202210081137.9A Pending CN114454588A (en) | 2022-01-24 | 2022-01-24 | Automatic paving and pasting production line and production method for ceramic plate back net |
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| CN115338960B (en) * | 2022-08-01 | 2023-12-19 | 广东家美陶瓷有限公司 | Ceramic rock plate reinforcing and toughening method, back net laying method and hot melting equipment |
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