CN115999872A - 一种uv固化加硬眼镜片的制备方法及其制备装置 - Google Patents

一种uv固化加硬眼镜片的制备方法及其制备装置 Download PDF

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CN115999872A
CN115999872A CN202210973425.5A CN202210973425A CN115999872A CN 115999872 A CN115999872 A CN 115999872A CN 202210973425 A CN202210973425 A CN 202210973425A CN 115999872 A CN115999872 A CN 115999872A
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江星
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Xiamen Jinde Optoelectronics Technology Co ltd
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Abstract

本发明公开了一种UV固化加硬眼镜片的制备方法及其制备装置，包括以下步骤：A：眼镜片超声波清洗：将眼镜片放入超声波清洗机内，注入纯水，对超声波清洗机内进行加热，然后对眼镜基片进行一次清洗，清洗完成后，将废水排出，再加入乙醇对眼镜片进行二次清洗；B：红外加热烘干：将二次清洗后的眼镜片取出，放入红外线加热烘干箱内，红外线辐射器所产生的电磁波，以光的速度直线传播到眼镜片上，对眼镜片进行烘干；C：浸涂加硬液。本发明的眼镜片制备装置节省人工物力，生产效率高，产品品质波动性小，操作方便，并且制备的眼镜片耐磨，镜片硬度可达到7H以上，防污防指纹。

Description

一种UV固化加硬眼镜片的制备方法及其制备装置
技术领域
本发明涉及眼镜片技术领域，具体为一种UV固化加硬眼镜片的制备方法及其制备装置。
背景技术
随着科技的发展，电子产品变得非常普及，大多数的电子产品都有各种各样的镜片，这些镜片很容易摔破，刮花等缺点，另外，在眼镜行业，使用的镜片由于天天佩戴，很容易磨损刮伤，导致眼镜视线变模糊，眼镜片常常需要加硬处理，目前常见眼镜片加硬处理方法通常为半机械半手工热固化的制作方法，每一步骤制作过程中都需要伴有人工操作，该眼镜片制作方法，步骤繁琐，耗时长，耗费大量的人力物力，产品品质波动性较大，生产效率低，不利于人们的使用。
发明内容
本发明的目的在于提供一种UV固化加硬眼镜片的制备方法及其制备装置，其节省人工物力，生产效率高，所制备的眼镜片耐磨、防污防指纹。
一方面为实现上述目的，本发明提供了一种UV固化加硬眼镜片的制备方法，包括以下步骤：
A：眼镜片超声波清洗：将眼镜片放入超声波清洗机内，注入纯水，对超声波清洗机内进行加热，然后对眼镜基片进行一次清洗，清洗完成后，将废水排出，再加入乙醇对眼镜片进行二次清洗；
B：红外加热烘干：将二次清洗后的眼镜片取出，放入红外线加热烘干箱内，红外线辐射器所产生的电磁波，以光的速度直线传播到眼镜片上，对眼镜片进行烘干；烘干温度均为70-80°，烘干时间均为3-10min；
C：浸涂加硬液：将烘干后的眼镜片浸入注有加硬液的浸涂设备内，待液面平整无气泡时，以浸涂设备设定的速率平稳地将基材提拉出液面，并转入红外线加热烘干箱内，再次进行烘干，烘干温度均为70-80°，烘干时间均为3-10min；所述加硬液由以下成分组成：聚氨酯丙烯酸树脂3-15份，醇溶性硅溶胶5-15份，铝盐0-1份，溶剂65-85份，光引发剂0.5-5份；
D：UV固化：将烘干后的眼镜片取出，放入UV固化机内，通过UV灯照射固化。
可选地，所述步骤D中UV固化波长为250-410nm，所述UV光辐射能量为500-1200毫焦耳/平方厘米。
为了实现上述目的，本发明还公开了一种UV固化加硬眼镜片的制备装置，包括超声波清洗机、红外线加热烘干箱、浸涂设备和UV固化机，所述超声波清洗机包括镜片架、内胆、加热器，所述镜片架固定连接在内胆的内部，所述超声波清洗器固定连接在内胆内腔的底部，所述加热器固定连接在内胆内腔的两侧；
所述红外线加热烘干箱包括红外线辐射器、箱体，所述红外线辐射器的数量为两个，所述红外线辐射器固定连接在箱体内腔的两侧；
所述浸涂设备包括底座、浸涂箱、机械手、第一电动伸缩杆、排液管和支架，所述底座的顶部与浸涂箱的底部固定连接，所述机械手的顶部与第一电动伸缩杆的底端固定连接，所述第一电动伸缩杆的顶部与支架内腔的顶部固定连接，所述支架的底部与底座的顶部固定连接，所述排液管与浸涂箱连通；
所述UV固化机包括机体、UV灯、亮度调节开关、控制器、UV灯支架、第二电动伸缩杆、真空泵和连接管，所述控制器和亮度调节开关均固定连接在机体的两侧，所述UV灯设置在机体的内部，所述UV灯支架与UV灯固定连接，所述第二电动伸缩杆的一端与UV灯支架固定连接，所述第二电动伸缩杆的另一端与机体的内腔固定连接，所述真空泵的右侧通过连接管与机体连通。
可选地，所述超声波清洗机还包括壳体、控制板、壳盖，所述壳体的内壁与内胆的表面固定连接，所述控制板的左侧与壳体的右侧固定连接，所述壳体的顶部通过铰链与壳盖活动连接。
可选地，所述红外线加热烘干箱还包括箱盖和控制面板，所述箱体的顶部通过铰链与箱盖活动连接，所述控制面板固定连接在箱体的右侧。
可选地，所述机体的正面通过铰链活动连接有门板，所述门板的正面固定连接有透视窗。
与现有技术相比，本发明的有益效果如下：本发明的眼镜片制备装置节省人工物力，生产效率高，产品品质波动性小，操作方便，并且制备的眼镜片耐磨，镜片硬度可达到7H以上，防污防指纹。
附图说明
图1为本发明结构超声波清洗机示意图；
图2为本发明结构红外线加热烘干箱图；
图3为本发明结构浸涂设备图；
图4为本发明结构UV固化机图；
图5为本发明结构UV固化机正视图。
图中：1、超声波清洗机；2、红外线加热烘干箱；3、浸涂设备；4、UV固化机；5、壳体；6、内胆；7、控制板；8、镜片架；9、加热器；10、超声波清洗器；11、箱体；12、红外线辐射器；13、箱盖；14、底座；15、浸涂箱；16、机械手；17、第一电动伸缩杆；18、排液管；19、支架；20、机体；21、UV灯；22、亮度调节开关；23、UV灯支架；24、第二电动伸缩杆；25、真空泵；26、连接管；27、控制器；28、门板；29、控制面板。
具体实施方式
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
实施例一
一种UV固化加硬眼镜片的制备方法，包括以下步骤：
A：眼镜片超声波清洗：将眼镜片放入超声波清洗机内，注入纯水，对超声波清洗机内进行加热，然后对眼镜基片进行一次清洗，清洗完成后，将废水排出，再加入乙醇对眼镜片进行二次清洗；
B：红外加热烘干：将二次清洗后的眼镜片取出，放入红外线加热烘干箱内，红外线辐射器所产生的电磁波，以光的速度直线传播到眼镜片上，对眼镜片进行烘干；烘干温度均为70-80°，烘干时间均为3-10min；
C：浸涂加硬液：将烘干后的眼镜片浸入注有加硬液的浸涂设备内，待液面平整无气泡时，以浸涂设备设定的速率平稳地将基材提拉出液面，并转入红外线加热烘干箱内，再次进行烘干，烘干温度均为70-80°，烘干时间均为3-10min；所述加硬液由以下成分组成：聚氨酯丙烯酸树脂3-15份，醇溶性硅溶胶5-15份，铝盐0-1份，溶剂65-85份，光引发剂0.5-5份；
D：UV固化：将烘干后的眼镜片取出，放入UV固化机内，通过UV灯照射固化。
实施例二
与实施例一不同的是，所述步骤D中UV固化波长为250-410nm，所述UV光辐射能量为500-1200毫焦耳/平方厘米。
实施例三
请参阅图1-5，一种UV固化加硬眼镜片的制备装置，包括超声波清洗机1、红外线加热烘干箱2、浸涂设备3和UV固化机4，所述超声波清洗机1包括镜片架8、内胆6、加热器9，所述镜片架8固定连接在内胆6的内部，所述超声波清洗器10固定连接在内胆6内腔的底部，所述加热器9固定连接在内胆6内腔的两侧；
所述红外线加热烘干箱2包括红外线辐射器12、箱体11，所述红外线辐射器12的数量为两个，所述红外线辐射器12固定连接在箱体11内腔的两侧；
所述浸涂设备3包括底座14、浸涂箱15、机械手16、第一电动伸缩杆17、排液管18和支架19，所述底座14的顶部与浸涂箱15的底部固定连接，所述机械手16的顶部与第一电动伸缩杆17的底端固定连接，所述第一电动伸缩杆17的顶部与支架19内腔的顶部固定连接，所述支架19的底部与底座14的顶部固定连接，所述排液管18与浸涂箱15连通；
所述UV固化机4包括机体20、UV灯21、亮度调节开关22、控制器27、UV灯支架23、第二电动伸缩杆24、真空泵25和连接管26，所述控制器27和亮度调节开关22均固定连接在机体20的两侧，所述UV灯21设置在机体20的内部，所述UV灯支架23与UV灯21固定连接，所述第二电动伸缩杆24的一端与UV灯支架23固定连接，所述第二电动伸缩杆24的另一端与机体20的内腔固定连接，所述真空泵25的右侧通过连接管26与机体20连通。
实施例四
与实施例三不同的是，所述超声波清洗机1还包括壳体5、控制板7、壳盖30，所述壳体5的内壁与内胆6的表面固定连接，所述控制板7的左侧与壳体5的右侧固定连接，所述壳体5的顶部通过铰链与壳盖30活动连接。
实施例五
与实施例四不同的是，所述红外线加热烘干箱2还包括箱盖13和控制面板29，所述箱体11的顶部通过铰链与箱盖13活动连接，所述控制面板29固定连接在箱体11的右侧。
实施例六
与实施例五不同的是，所述机体20的正面通过铰链活动连接有门板28，所述门板28的正面固定连接有透视窗。
尽管已经示出和描述了本发明的实施例，对于本领域的普通技术人员而言，可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型，本发明的范围由所附权利要求及其等同物限定。

Claims (6)

1.一种UV固化加硬眼镜片的制备方法，其特征在于：包括以下步骤：
A：眼镜片超声波清洗：将眼镜片放入超声波清洗机内，注入纯水，对超声波清洗机内进行加热，然后对眼镜基片进行一次清洗，清洗完成后，将废水排出，再加入乙醇对眼镜片进行二次清洗；
B：红外加热烘干：将二次清洗后的眼镜片取出，放入红外线加热烘干箱内，红外线辐射器所产生的电磁波，以光的速度直线传播到眼镜片上，对眼镜片进行烘干；烘干温度均为70-80°，烘干时间均为3-10min；
C：浸涂加硬液：将烘干后的眼镜片浸入注有加硬液的浸涂设备内，待液面平整无气泡时，以浸涂设备设定的速率平稳地将基材提拉出液面，并转入红外线加热烘干箱内，再次进行烘干，烘干温度均为70-80°，烘干时间均为3-10min；所述加硬液由以下成分组成：聚氨酯丙烯酸树脂3-15份，醇溶性硅溶胶5-15份，铝盐0-1份，溶剂65-85份，光引发剂0.5-5份；
D：UV固化：将烘干后的眼镜片取出，放入UV固化机内，通过UV灯照射固化。
2.根据权利要求1所述的一种UV固化加硬眼镜片的制备方法，其特征在于：所述步骤D中UV固化波长为250-410nm，所述UV光辐射能量为500-1200毫焦耳/平方厘米。
3.一种UV固化加硬眼镜片的制备装置，包括超声波清洗机(1)、红外线加热烘干箱(2)、浸涂设备(3)和UV固化机(4)，其特征在于，所述超声波清洗机(1)包括镜片架(8)、内胆(6)、加热器(9)，所述镜片架(8)固定连接在内胆(6)的内部，所述超声波清洗器(10)固定连接在内胆(6)内腔的底部，所述加热器(9)固定连接在内胆(6)内腔的两侧；
所述红外线加热烘干箱(2)包括红外线辐射器(12)、箱体(11)，所述红外线辐射器(12)的数量为两个，所述红外线辐射器(12)固定连接在箱体(11)内腔的两侧；
所述浸涂设备(3)包括底座(14)、浸涂箱(15)、机械手(16)、第一电动伸缩杆(17)、排液管(18)和支架(19)，所述底座(14)的顶部与浸涂箱(15)的底部固定连接，所述机械手(16)的顶部与第一电动伸缩杆(17)的底端固定连接，所述第一电动伸缩杆(17)的顶部与支架(19)内腔的顶部固定连接，所述支架(19)的底部与底座(14)的顶部固定连接，所述排液管(18)与浸涂箱(15)连通；
所述UV固化机(4)包括机体(20)、UV灯(21)、亮度调节开关(22)、控制器(27)、UV灯支架(23)、第二电动伸缩杆(24)、真空泵(25)和连接管(26)，所述控制器(27)和亮度调节开关(22)均固定连接在机体(20)的两侧，所述UV灯(21)设置在机体(20)的内部，所述UV灯支架(23)与UV灯(21)固定连接，所述第二电动伸缩杆(24)的一端与UV灯支架(23)固定连接，所述第二电动伸缩杆(24)的另一端与机体(20)的内腔固定连接，所述真空泵(25)的右侧通过连接管(26)与机体(20)连通。
4.根据权利要求3所述的一种UV固化加硬眼镜片的制备装置，其特征在于，所述超声波清洗机(1)还包括壳体(5)、控制板(7)、壳盖(30)，所述壳体(5)的内壁与内胆(6)的表面固定连接，所述控制板(7)的左侧与壳体(5)的右侧固定连接，所述壳体(5)的顶部通过铰链与壳盖(30)活动连接。
5.根据权利要求3所述的一种UV固化加硬眼镜片的制备装置，其特征在于，所述红外线加热烘干箱(2)还包括箱盖(13)和控制面板(29)，所述箱体(11)的顶部通过铰链与箱盖(13)活动连接，所述控制面板(29)固定连接在箱体(11)的右侧。
6.根据权利要求3所述的一种UV固化加硬眼镜片的制备装置，其特征在于：所述机体(20)的正面通过铰链活动连接有门板(28)，所述门板(28)的正面固定连接有透视窗。
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