CN115986462A - Bending connector - Google Patents

Bending connector Download PDF

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Publication number
CN115986462A
CN115986462A CN202211494967.0A CN202211494967A CN115986462A CN 115986462 A CN115986462 A CN 115986462A CN 202211494967 A CN202211494967 A CN 202211494967A CN 115986462 A CN115986462 A CN 115986462A
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CN
China
Prior art keywords
terminal
wall
terminals
bending
routing
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Pending
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CN202211494967.0A
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Chinese (zh)
Inventor
范帅
周国奇
袁俊峰
韩玉
李俊
张芬芬
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China Aviation Optical Electrical Technology Co Ltd
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China Aviation Optical Electrical Technology Co Ltd
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Priority to CN202211494967.0A priority Critical patent/CN115986462A/en
Publication of CN115986462A publication Critical patent/CN115986462A/en
Pending legal-status Critical Current

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Abstract

The invention relates to a bending connector, comprising: a housing (1) having a plurality of accommodation holes (1); the terminal group (2) comprises a plurality of terminals (2), the terminals are arranged in the corresponding accommodating holes (11), each terminal comprises an inserting end (21), a crimping end (23) and a terminal routing part (22) for connecting the inserting ends with the crimping ends, the inserting ends of the terminals are arranged in a row along a first direction, and the crimping ends of the terminals are arranged in a row along a second direction perpendicular to the first direction; the terminal (2) is inserted into the corresponding accommodating hole (11) along the second direction, a protruding barb (223) is arranged on the terminal wiring part (22), and the barb (223) is in interference fit with the inner wall of the accommodating hole (11) to fix the terminal. According to the invention, the terminal is directly inserted into the corresponding accommodating hole of the shell, and the terminal is fixed through the interference fit of the barb and the shell plastic, so that the mounting efficiency is high, the terminal is prevented from moving in the shell, and the pin is prevented from being withdrawn.

Description

Bending connector
Technical Field
The invention belongs to the technical field of connectors, and particularly relates to a bent connector.
Background
In the prior art, an elbow connector includes a connector housing and a terminal disposed in the connector housing. One end of the terminal is an insertion end, the other end of the terminal is a crimping end, a part extending between the insertion end and the crimping end is a terminal wiring part, and when the insertion end and the crimping end are bent at 90 degrees, the insertion surface and the crimping surface of the bent connector can be perpendicular to each other. The conventional terminal fixing mode is generally to form a terminal module by matching with an insulator, the terminal module is stacked in a shell in parallel, and the insulator and the shell are relatively fixed, so that the terminal is naturally fixed. Or another terminal fixing mode is to directly install the terminal in the corresponding accommodating hole of the insulating shell of the connector without arranging an insulator, but the mode causes low installation efficiency when the number of the terminals is large, and the stability of the terminals after being assembled in place is insufficient, so that the terminals are easily bent and pin is withdrawn.
Disclosure of Invention
In order to solve the problems in the prior art, the invention provides an elbow connector.
The purpose of the invention and the technical problem to be solved are realized by adopting the following technical scheme. According to the present invention, there is provided a bending connector comprising: a housing having a plurality of receiving holes; the terminal group comprises a plurality of terminals, the terminals are arranged in the corresponding accommodating holes, each terminal comprises an inserting end, a crimping end and a terminal routing part for connecting the inserting end with the crimping end, the inserting ends of the terminals are arranged in a row along a first direction, and the crimping ends of the terminals are arranged in a row along a second direction perpendicular to the first direction; the terminal is inserted into the corresponding accommodating hole along the second direction, the terminal wiring part is provided with a protruding barb, and the barb is in interference fit with the inner wall of the accommodating hole so as to fix the terminal. The beneficial effects are that: the correspondence of terminal disect insertion casing holds downtheholely, and the installation effectiveness is high, and is with low costs, fixes the terminal through barb and casing plastic interference fit, can prevent that the terminal from moving in the casing, prevents to move back pin.
Further, be at same height in the barb terminal cartridge direction of a plurality of terminals, the barb is close to the setting of inserting joint end department. Or in one terminal group, the barbs on the adjacent terminals are arranged in a step shape.
Furthermore, at least one side section of the terminal routing part is bent towards the plane direction separated from the terminal routing part to form a bent part, and the barb is arranged on the section of the bent part. The beneficial effects are that: the bending part is favorable for increasing the strength of the wiring part of the terminal.
Furthermore, a guide groove is formed in the inner wall of the accommodating hole, the guide groove extends along the terminal inserting direction, the guide groove and the terminal wiring portion are matched in a guiding mode in the terminal assembling direction, the groove bottom of the guide groove is matched with the corresponding barb in a stopping mode in the terminal inserting direction, and the guide groove is distributed in a step shape with the guide grooves matched with different terminals. The beneficial effects are that: the guide groove plays a role in guiding when the terminal is inserted, and can fix the terminal and prevent the terminal from deflecting in the accommodating hole; the position of the protruding barbs on the terminals can be avoided, excessive interference with the barbs in the assembling process is prevented, and the insertion limiting of the terminals is realized by the fact that the groove bottoms of the guide grooves are abutted with the barbs; the guide grooves distributed in a step shape can adapt to a plurality of terminals arranged in a layer shape in the terminal group.
Further, the guide grooves are oppositely arranged on two inner walls which are parallel to each other of the accommodating holes. The beneficial effects are that: the guide grooves which are distributed oppositely enable barbs on two sides to be stressed in a balanced manner in the terminal inserting process, deflection does not occur easily, the inserting process is facilitated, the barbs on two sides of the terminal are abutted to the bottoms of the corresponding guide grooves after the terminal is assembled in place, and the terminal is prevented from being in a deflected state after being installed; in addition, the guide grooves can limit the two sides of the terminal wiring part at the same time, and the deflection or torsion preventing capability of the terminal is improved.
Furthermore, the terminal wiring portion comprises a first wiring portion extending along the terminal inserting direction and a second wiring portion extending along the crimping direction, the bending portion is located on the first wiring portion, the second wiring portion is bent towards the thickness direction of the second wiring portion to form a platform portion, and the platform portion is provided with a platform surface matched with the shell in the crimping direction. The beneficial effects are that: the shell is matched with the platform part, so that the function of supporting and fixing the terminal can be realized in the crimping process, the terminal is prevented from moving in the shell, and the crimping end is prevented from withdrawing a pin; meanwhile, the platform part can also enhance the structural strength of the terminal routing part and prevent the terminal from deforming.
Furthermore, the accommodation hole is a rectangular hole and comprises a first inner wall, a second inner wall, a third inner wall and a fourth inner wall which are sequentially connected in the circumferential direction, the cross section of the bending part is matched with the first inner wall, and the base body of the terminal routing part is matched with the third inner wall. The beneficial effects are that: realize the terminal spacing in the thickness direction, and for the terminal provides antitorque commentaries on classics ability, prevent that the terminal installation in-process from twisting.
Furthermore, an opening is formed in the upper edge of the fourth inner wall, the opening can allow the second wiring part of the corresponding terminal to penetrate out towards the direction of the printed board, and the bottom surface of the opening can support the second wiring part of the corresponding terminal in the insertion direction of the terminal; the openings matched with different terminals in the terminal group are distributed in a step shape. The beneficial effects are that: the second routing portion can be clamped in the opening when the width of the opening is equal to the thickness of the second routing portion, namely the second routing portion is clamped between the fourth inner wall and the third inner wall, and improvement of the anti-torsion capacity and the structural strength of the second routing portion is facilitated.
Furthermore, the bending part is provided with an outer vertical surface matched with the accommodating hole; when only one side of the terminal routing part is provided with a bending part, the outer vertical surface of the bending part is used for being in limit fit with one of the second inner wall and the fourth inner wall in the first direction, and the other side of the terminal routing part is in limit fit with the other one of the second inner wall and the fourth inner wall in the first direction; when the two sides of the terminal wiring part are provided with the bending parts, the outer vertical surfaces of the bending parts on the two sides are respectively in limit fit with the corresponding second inner wall or fourth inner wall in the first direction. The beneficial effects are that: the stability of the terminal in the second direction is improved.
Further, the platform part can be matched with the shell in a limiting mode in the second direction. The beneficial effects are that: terminal cartridge is supplementary to be realized spacing.
Furthermore, the inserting end comprises two elastic arms symmetrically arranged, the two elastic arms are located in a vertical plane, the movable end of each elastic arm bends to one side away from the vertical plane to form a contact part, the two contact parts are oppositely arranged to form a jack structure, a bending line is arranged at the joint of the contact part and the elastic arms, a first included angle is formed between the extending direction of the bending line and the inserting direction, and the bending part and the contact part are located on the same side in the thickness direction of the terminal wiring part. The beneficial effects are that: the bending line and the terminal inserting direction form a certain angle rather than parallel, so that the material consumption during terminal forming can be reduced, the terminal structure is simpler and easier to form, and the inserting end structure is more stable; the bending part and the contact part are positioned on the same side of the terminal wiring part in the thickness direction, so that the size of the terminal in the thickness direction can be effectively reduced, and the internal space of the shell occupied by the terminal group is further reduced.
The foregoing description is only an overview of the technical solutions of the present invention, and in order to make the technical means of the present invention more clearly understood, the present invention may be implemented in accordance with the content of the description, and in order to make the above and other objects, features, and advantages of the present invention more clearly understandable, the following preferred embodiments are described in detail with reference to the accompanying drawings.
Drawings
Fig. 1 is a schematic structural diagram of a first angled connector according to the present invention.
Fig. 2 is a schematic structural diagram of a second angled connector according to the present invention.
Fig. 3A and 3B are schematic diagrams of terminal sets in a first flex connector according to the present invention.
Fig. 4 is a schematic view of a housing of a first flex connector according to the invention.
Fig. 5A and 5B are schematic diagrams of terminal sets in a second type of flex connector according to the present invention.
Fig. 6 is a schematic view of a housing of a second type of elbow connector according to the invention.
Fig. 7 is a perspective view of the inventive angle connector.
Fig. 8A is a schematic diagram of a terminal group.
Fig. 8B is an enlarged view of the insertion end shown in fig. 8A.
Fig. 9 is a schematic view of the relationship between the bending line of the insertion end of the terminal and the insertion direction.
Fig. 10 is a schematic view of the structure of the insertion end of the terminal.
Fig. 11 is a schematic view of a mating end of a prior art terminal.
Fig. 12 is a schematic view of a male hull in a first type of elbow connector.
Fig. 13 is a schematic view of the bending part in the second bending type connector.
Fig. 14 is a schematic view of another arrangement of the bending part in the second bending connector.
Fig. 15 is a schematic view of the positions of the base body of the bent portions and the terminal wiring portions.
Fig. 16 and 17 are schematic views showing the positions of barbs in the first type of elbow connector.
Figure 18 is a schematic view of the position of the barbs in the second type of elbow connector.
Fig. 19-21 are schematic views of the engagement of barbs with a shell in a second type of elbow connector.
Fig. 22 to 24 are schematic views showing the fitting of the terminals to the guide grooves of the housing in the first type of elbow connector.
Fig. 25 is a schematic view showing a step-like arrangement of guide grooves in the first type of elbow connector.
Fig. 26 is an enlarged view showing a step-like arrangement of guide grooves in the first type of bending connector.
Fig. 27 is a schematic view showing positions of guide grooves for engaging with the first and second terminals in the first type of bent connector.
Fig. 28 to 32 are schematic views showing the fitting relationship of each terminal in the terminal group and the corresponding guide groove.
Fig. 33 is a schematic view of the mating of the platform portion on the terminal and the housing in the second type of elbow connector.
Fig. 34 is a schematic view of a land portion on a terminal in a second type of elbow connector.
Fig. 35 to 39 are schematic views before the first to fifth terminals are fitted into the corresponding accommodation holes.
Fig. 40 to 41 are schematic views after the first to fifth terminals are fitted into the corresponding accommodation holes.
Fig. 42 is a schematic view of the terminal set of the second type of bend connector with the crimp and the plug ends of the terminals coplanar.
Fig. 43 is a schematic view of the terminal group of the first angle connector with the press-fit ends and the mating ends of the terminals coplanar.
Fig. 44A is a schematic view of the bent portion and the receiving hole of the terminal in the second bending type connector.
Fig. 44B is an enlarged view of a bent portion between a terminal and an accommodation hole in the second type of elbow connector.
Fig. 45 is a schematic view showing the position of the bending portion on the terminal in the second bending type connector.
Fig. 46A is a schematic view of the third terminal of the second angle connector being mated with the receiving hole.
Fig. 46B is an enlarged schematic view of the third terminal and the receiving hole in the second angled connector.
Fig. 47 to 50 are schematic views of positional relationships between terminal wiring portions of the first terminals and terminal wiring portions of the second terminals.
Fig. 51 is a schematic view of the mounting faces on a plurality of terminals as they can be simultaneously seen at the tail portions of the terminals.
Fig. 52 is a schematic view of the terminal tail and terminal head portions of the terminal.
Fig. 53 to 54 are schematic views of a support table on the housing.
Fig. 55 is a schematic view of the shield plate before assembly with the housing.
Fig. 56 is an enlarged view of a portion i in fig. 55.
Fig. 57 is an enlarged view of a portion ii of fig. 55.
Fig. 58 is a schematic view of the shield blades inserted into slots on the housing.
Fig. 59 is a schematic view of the lugs on the shield blades in interference fit with the housing.
Fig. 60 is a side view of the shield blades assembled with the housing.
FIG. 61 is a schematic view of the buckle being attached to the housing.
FIG. 62 is a schematic view of the engagement of the latch with the terminal.
Fig. 63 is a schematic view of a terminal set in a third type of flex connector.
Fig. 64 is a schematic view of the terminal routing portion of the third type of elbow connector.
Fig. 65 is a schematic view showing a relationship between a pressure receiving direction of the terminal and a housing force receiving direction in the first and second bending connectors.
Fig. 66 is a schematic view showing a relationship between a press-contact force receiving direction of a terminal and a housing force receiving direction in the third type of bending connector.
Fig. 67 is a structural component view of a third flex connector.
Fig. 68 is a perspective view of a third type of elbow connector.
Detailed Description
The following describes the bending connector according to the present invention in detail with reference to the accompanying drawings and preferred embodiments. If there are several embodiments of the elbow connector, the features of these embodiments may be combined with each other without conflict. When the description refers to the accompanying drawings, like numbers in different drawings represent the same or similar elements unless otherwise indicated. It should be understood that the terms "first," "second," and the like, as used in the description and in the claims of the present invention, do not denote any order, quantity, or importance, but rather are used to distinguish one element from another. The use of the terms "top," "bottom," "front," "back," "up," "down," and the like in this disclosure with respect to orientation or position is for convenience of description and is not limited to a particular orientation or position.
The invention discloses a bending connector, which comprises a shell 1, a terminal group, a shielding sheet 3 and a pinch plate 4, wherein the terminal group comprises a plurality of terminals 2, the shell 1 is provided with a plurality of accommodating holes 11, the terminals 2 are arranged in the corresponding accommodating holes, the invention takes a terminal group comprising 5 terminals as an example for explanation, and each terminal 2 comprises an inserting end 21, a crimping end 23 and a terminal wiring part 22 for connecting the inserting end and the crimping end. In a terminal group, the insertion ends 21 of a plurality of terminals are arranged in a row in a first direction, the press-contact ends 23 of the plurality of terminals are arranged in a row in a second direction perpendicular to the first direction, the second direction is a direction of inserting and removing the bent connector, the receiving holes are arranged to penetrate in the second direction, and the terminals are inserted into the receiving holes in the second direction. The inserting end 21 is used for inserting and matching an adapting terminal in the adapting connector, the crimping end 23 is used for crimping and matching the printed board, and the bending in the bent connector means that 90-degree bending is formed between the inserting and matching surface of the bent connector and the adapting connector and the crimping surface of the bent connector and the printed board. When the terminal group is provided with a plurality of, a plurality of terminal groups are distributed in parallel in the shell along a third direction, and the third direction is perpendicular to the first direction and the second direction. In the case, the terminals are arranged in layers, and if the innermost terminal is a first terminal and the outermost terminal is a fifth terminal, the first terminal is positioned in the inner layer of the second terminal, the second terminal is positioned in the inner layer of the third terminal, and so on.
The structure of the first type of bending connector is shown in fig. 1, 3A, 3B, 4, and the structure of the second type of bending connector is shown in fig. 2, 5A, 5B, 6; the two types of bent connectors are different in the shapes of the terminal routing portions of the terminals and the accommodating holes 11 for accommodating the terminals in the housing 1, and the fisheye structures of the insertion ends and the crimping ends are the same. The accommodating holes in the invention are rectangular holes, and the buckle plates and the shielding plates are buckled, so that the final assembly is completed, and the state shown in figure 7 is formed.
Referring to fig. 8A and 8B, in any of the embodiments of the angle connector, the insertion end 21 of the terminal is formed by bending; the inserting end 21 comprises two elastic arms 211 which are symmetrically arranged, one end of the terminal wiring part is forked to form a pair of the elastic arms, and the elastic arms 211 provide deformation capacity for the inserting end 21 and realize elastic contact conduction when the terminal wiring part is inserted. Elastic arm 211 is the piece formula structure, and two elastic arms in the same terminal are located a vertical plane, and the expansion end of elastic arm is to breaking away from this vertical plane lateral buckling in order to form a contact part 212, and two contact parts 212 of same terminal set up relatively in order to form one with the jack structure 213 that closes of inserting mutually of adaptation terminal, and the end of inserting of adaptation terminal closes can be the piece formula contact pin. A first angle is formed between the extending direction (direction a in fig. 9) of the bending line 214 at the connection portion of the contact portion 212 and the elastic arm 211 and the inserting direction, that is, the bending line 214 is not parallel to the inserting direction. The contact portion 212 includes a first sub-contact portion 2121 connected to the elastic arm and a second sub-contact portion 2122 formed by bending and extending a distal end of the first sub-contact portion, and a contact portion 2123 at a connection point of the first sub-contact portion and the second sub-contact portion is in contact with the mating terminal. A second included angle is formed between the first sub-contact part and the second sub-contact part belonging to one contact part, and the second included angle can be an acute angle, a right angle or an obtuse angle, so that the directions of notches formed by the two contact parts in the same terminal are opposite; the contact portion 212 may be generally V-shaped, C-shaped, etc. In the same terminal, the two first sub-contact portions 2121 are bent toward the direction close to each other, the two second sub-contact portions 2122 are bent toward the direction away from each other, and a third included angle is formed between the second sub-contact portions and the plugging direction, so that the insertion of the adaptive terminal is guided. In the invention, the contact part and the elastic arm are arranged perpendicular to each other, namely the thickness direction of the contact part 212 is perpendicular to the thickness direction of the elastic arm 211, so that a linear contact part is formed in the thickness direction of the elastic arm, the contact area of the contact part and the adaptive terminal is increased, and the clamping force to the adaptive terminal is stronger.
Referring to fig. 11, the U-shaped bending base 210 is provided at the insertion end, the extending direction of the bending line 2101 of the U-shaped bending base is shown as direction B in fig. 11, it can be seen that direction B is parallel to the insertion direction, and the two front ends of the U-shaped bending base are bent toward the other end and then away from the other end during the process of extending forward, so as to form two opposite elastic arms. Compared with the insertion end structure shown in fig. 11, the insertion end structure of the invention does not need to be provided with a U-shaped bending base body with relatively large material consumption, thereby being beneficial to shortening the length size of the insertion end, having simpler structure and saving more materials. In addition, the bending times of the U-shaped bending base body and the elastic arm at the front end of the U-shaped bending base body in the forming process are relatively large, and the structure is unstable and easy to deform due to the large bending times; therefore, the insertion end designed by the invention has relatively less bending and forming times, and has the advantages of stable structure and difficult deformation.
In this embodiment, the two contact portions 212 in the terminal are bent toward the same side of the elastic arm, and at this time, the two contact portions are opposite; in another possible embodiment, however, the two contact portions of the same terminal may be bent toward opposite directions, which also enables to form a receptacle structure with elastic deformation capability, where the two contact portions are staggered, and the two contacts distributed in staggered arrangement can be adapted to an adaptive terminal with a wider dimension in a third direction (i.e., the thickness direction of the elastic arm), where the width dimension of the insertion surface of the terminal set in the third direction is larger; on the contrary, the two opposite contact parts can be matched with the narrower adaptive terminal, thereby being beneficial to reducing the size of the insertion surface of the terminal group.
The terminal routing portion 22 is easily bent and deformed when it is long, and in order to improve the structural strength of the terminal routing portion, a reinforcing structure is provided on the terminal routing portion, the reinforcing structure may be a convex hull or a bent portion, and the extending direction of the reinforcing structure is the same as the routing direction of the terminal routing portion. As shown in fig. 12, the terminal routing portion of the first bending connector is provided with a convex hull 221, the convex surface of the convex hull is a plane, the convex hull 221 extends along the routing direction of the terminal routing portion, the terminal routing portion is a sheet structure cut from a metal material strip, the convex hull 221 can be formed by punching towards the thickness direction of the terminal routing portion, and the back surface of the convex hull 221 forms a concave portion, so that the convex hull forming efficiency is high. In other embodiments, the convex hull can be directly added on the terminal routing part in a welding mode, and the structural strength of the terminal routing part can also be improved. The convex hull 221 is suitable for being arranged on a long section of the terminal routing portion, in the terminal group, the terminal routing portion 22 of the terminal is L-shaped, the L-shaped terminal routing portion comprises a first routing portion 2201 and a second routing portion 2202 which are perpendicular to each other, the first routing portion 2201 extends along the installation direction of the terminal, the second routing portion 2202 extends along the crimping direction of the terminal, the convex hull is arranged on the long section (the first routing portion) of the terminal routing portion, and the convex hull is not arranged on the short section (the second routing portion) of the terminal routing portion.
As shown in fig. 13, in the second bending connector, at least one side of the terminal wire portion 22 is bent to form a bent portion 222, and the bent portion 222 extends along the wire direction of the terminal wire portion. The cross section (i.e., the cutting plane) of the terminal trace portion is bent in a direction away from the plane of the terminal trace portion to form the bent portion 222. As shown in fig. 14, the bent portions of one terminal may be arranged in segments, i.e., one at a distance. The bending parts can also be distributed on two sides of the terminal routing part; when the two sides of the terminal routing part are both bent with the bending parts, the bending parts on different sides can be distributed in a staggered manner in the routing direction. In order to prevent interference when the material is spread, a notch 2203 is provided in the terminal routing portion to avoid a bent portion of an adjacent terminal and to avoid interference with the adjacent terminal when the bent portion is spread. Referring to fig. 15, the angle at which the bent portion is bent when formed is α, and in the present embodiment, α is preferably 90 °.
In a possible embodiment, the convex hull and the bending portion can be combined and appear on the terminal, for example, on the terminal routing portion in an L shape, the convex hull is disposed on the first routing portion 2201, the bending portion is disposed on the second routing portion 2202, or the convex hull and the bending portion are disposed on the first routing portion/the second routing portion. When the extending length of a certain bent portion is long, a process groove 2204 may be formed at the boundary between the bent portion and the base 220 of the terminal routing portion to facilitate bending, as shown in fig. 14. Set up convex closure and bend the portion homoenergetic and improve resistant plug and the fatigue resistance of terminal, make terminal life longer, and can effectively improve the current-carrying capacity of terminal.
As shown in fig. 16 and 17, in the first bending connector, protruding barbs 223 are respectively disposed on two side cross sections of the terminal routing portion 22 of the terminal, and the barbs 223 are used for interference fit with the inner wall of the accommodating hole 11 of the housing to limit the position of the terminal in the insertion direction, so as to fix the terminal and prevent pin withdrawal. Barb 223 can set up and walk line portion near the position of inserting joint end department at the terminal, and the barb of line portion both sides is walked to the terminal is in same height in terminal cartridge direction, and the barb of a plurality of terminals is also in same height in terminal cartridge direction. In other embodiments, the barbs on the two sides can be arranged in a staggered mode in the terminal inserting direction.
As shown in fig. 18, in the second type of the bent connector, the terminal routing portions 22 are provided with protruding barbs 223, and in the same terminal group, the barbs on different terminals are arranged in a step shape in the same plane. As shown in fig. 19 to 21, the barb is disposed on the bending portion 222 corresponding to the terminal routing portion, and the barb 223 and the inner wall of the accommodating hole 11 are in interference fit to limit the position of the terminal in the inserting and closing direction, so as to fix the terminal and prevent the pin from being withdrawn. In each terminal group, the barbs arranged in a step shape and the barbs at the same height can exist at the same time, and the barbs which play a fixing role on the first terminal and the second terminal are at the same height in the inserting and combining direction and are arranged close to the inserting and combining end.
As shown in fig. 22 to 24, in the first bending connector embodiment, a guide groove 111 is formed in the receiving hole 11 of the housing, the guide groove 111 is located at a mating position of the receiving hole and the terminal, the guide groove 111 extends along an insertion direction of the terminal, and the guide groove 111 guides and mates with the terminal routing portion during the insertion of the terminal to perform an assembly guiding function. Since the barbs of the terminals in the same terminal group are at the same height in the inserting direction, in the accommodating holes corresponding to the terminals one by one, the groove bottoms of all the guide grooves are at the same height, but the lengths of the terminal routing parts in the terminal inserting direction are changed in a step manner (the lengths of the terminal routing parts of the fifth terminal, the fourth terminal and the third terminal in the terminal installing direction are decreased progressively), so that the corresponding guide grooves are correspondingly arranged in a step manner in space, as shown in fig. 25 and 26. As shown in fig. 27, a first guide groove 1111 for fitting with the first terminal and a second guide groove 1112 for fitting with the second terminal in the present embodiment are provided. Specifically, as shown in fig. 28 to 32, the fifth guide groove 1115 engaged with the fifth terminal, the fourth guide groove 1114 engaged with the fourth terminal, and the third guide groove 1113 engaged with the third terminal are distributed in a step shape. Each terminal is inserted into the corresponding accommodating hole 11 from top to bottom, and the width of the guide groove 111 is equivalent to the thickness of the terminal routing part 22, so that the guide groove 111 can limit the terminal in the thickness direction of the terminal routing part 22 and prevent the terminal from deflecting in the shell; guide way 111 can also dodge barb 223, prevents in the assembling process and excessively interferes with the barb, influences terminal cartridge. After the terminals are inserted in place, the barbs 223 on the terminals are in limited fit with the groove bottoms of the guide grooves 111 in the inserting direction, so that the inserting ends of the terminals are positioned on the inserting surface at the same height. Preferably, the guide grooves 111 in each accommodating hole 11 are symmetrically distributed, that is, two inner walls which are relatively parallel to each other in each accommodating hole are respectively provided with a guide groove, so that barbs on two sides are stressed in a balanced manner and are not easy to deflect in the terminal insertion process, the terminal insertion process is facilitated, and further, the barbs on two sides of the terminal are abutted to the bottoms of the corresponding guide grooves after the terminal is assembled in place, and the terminal is prevented from being in a deflected state after being installed; and the guide grooves arranged oppositely can fix two sides of the terminal wiring part, so that the deflection or torsion preventing capability is improved.
As shown in fig. 33 and 34, in the second bending connector, the second wire portion 2202, which extends along the crimping direction, of the terminal wire portions of the third terminal, the fourth terminal and the fifth terminal is bent towards the thickness direction thereof to form a platform portion 224, the surface of the platform portion 224, which is in stop fit with the housing in the crimping direction, is a platform surface 2241, and after the terminal is assembled in place, the platform surface 2241 is in stop fit with the housing in the crimping direction, which plays a role in supporting and fixing the terminal during the crimping process, prevents the terminal from moving in the housing, and prevents the pin from moving back in the crimping direction; and the bending to form the platform part 224 can also enhance the structural strength of the terminal routing part. As shown in fig. 35 to 39, before the first to fifth terminals are fitted into the corresponding accommodation holes, the housing does not provide support to the terminals in the crimping direction; as shown in fig. 40 and 41, after the first to fifth terminals are mounted in place, the platform surfaces 2241 of the third, fourth and fifth terminals abut against the surface of the housing parallel to the printed board, and the housing provides a supporting force for the platform portion in the direction facing the printed board; if the platform part of the third terminal abuts against the first supporting surface 101, the platform part of the fourth terminal abuts against the second supporting surface 102, and the platform part of the fifth terminal abuts against the third supporting surface 103, the first supporting surface, the second supporting surface, and the third supporting surface are distributed in a step shape. And the terminal wire traces of the first and second terminals may be provided with a force facing the direction of the printed board by the first supporting surface 101. In addition, the platform parts 224 of the fourth and fifth terminals are also in stop fit with the housing 1 in the insertion direction of the terminals, so that the assembly limit of the terminals can be realized. The platform 224 may also be disposed on the second routing portions of the third to fifth terminals in the first bending connector, which is not described in detail.
As shown in fig. 42, the terminal routing portion 22 is provided with a bending structure 225, the bending structure 225 is formed by bending the terminal routing portion in the thickness direction (third direction), and the purpose of the bending structure is to: the fisheye structure centers of the crimping ends 23 of all the terminals in the same terminal group are coplanar with the jack structure centers of the inserting ends, so that the bent connector is favorable for opposite insertion with the adaptive connector, the stress is balanced during opposite insertion, and the stress direction of each inserting end is coplanar with the force bearing direction provided by the printed board for each crimping end; "coplanar" refers to a "plane" that is a plane in which both the first direction and the second direction lie. The bending direction performed when forming the bending structure 225 is the same as the bending direction in which the contact portion 212 is formed in the terminal thickness direction, which is advantageous for reducing the size of the terminal group in the third direction and achieving the purpose of saving space. Similarly, the terminal in the first connector also has a bending structure 225, as shown in fig. 43, and is not described again.
As shown in fig. 44 to 46, in the second bending type connector, the bent portion 222 can not only increase the structural strength of the terminal and prevent the terminal from deforming, but also prevent the terminal from twisting during the assembly process. Specifically, the accommodating hole 11 includes a first inner wall 1101, a second inner wall 1102, a third inner wall 1103, and a fourth inner wall 1104 that are sequentially connected in the circumferential direction, where the first inner wall is disposed opposite to the third inner wall, and the second inner wall is disposed opposite to the fourth inner wall. Taking the fifth terminal as an example, the section 2221 of the bent part 222 of the fifth terminal is pressed against the first inner wall 1101, and the base 220 of the terminal wire part 22 is matched with the third inner wall, so that the position of the terminal is limited in the third direction, and the terminal is prevented from being twisted in the assembling process; the fourth terminal and the third terminal are similar in torsion-resistant mode, and are not described in detail. In addition, taking the third terminal as an example, with reference to fig. 46a and 46b, when the two sides of the terminal routing portion have the bent portions 222, the cross sections of the two bent portions are abutted to the first inner wall, and the base body of the terminal routing portion is in contact with the third inner wall, so that the terminal is pressed into the receiving hole in an interference manner, which is stronger in torsion resistance; the above-described surface on which the direction of torsion is located is perpendicular to the mounting direction of the terminal. Furthermore, an opening 1105 penetrating along the crimping direction is formed at a position where the upper edge of the fourth inner wall is connected with the third inner wall, the opening allows the second wire trace portion to penetrate out in the direction of the printed circuit board, and when the width of the opening in the third direction is equal to the thickness of the terminal wire trace portion, the second wire trace portion is clamped in the opening, so that the torsion resistance of the second wire trace portion is improved to a certain extent. Openings corresponding to the third to fifth terminals are distributed in a step shape in space, and the bottom surface 11051 of the opening 1105 can also support a corresponding second routing part, so that terminal assembly limiting is realized; the openings are also applicable to the first angled connector embodiment. Further, as shown in fig. 46B, in the third terminal, the outer vertical surfaces 2222 of the bent portions 222 on two sides of the third terminal are respectively in limit fit with the second inner wall and the fourth inner wall in the first direction, and the accommodation hole guides the terminal to be mounted and improves the mounting stability of the terminal in the first direction; in the fourth terminal and the fifth terminal, the outer vertical surface of the bent part at one side can be attached to the second inner wall, the boss 226 is arranged on the section at the other side of the terminal routing part 22, the boss 226 can be matched with the fourth inner wall 1104 in a guiding way, and the current terminal moves in the first direction; when the fourth inner wall of the accommodating hole for accommodating the fourth terminal and the fifth terminal is provided with the guide groove matched with the boss, the guide groove is matched with the boss to realize terminal installation guide, press mounting limit and torsion prevention, and the structure and the function of the guide groove can be the same as those of the guide groove in the first bent connector.
As shown in fig. 47 to 49, the terminal wiring portions of the first terminals and the terminal wiring portions of the second terminals are at the same height in the first direction, but are offset in the thickness direction (third direction) of the terminal wiring portions to increase the air insulation gap of the terminal wiring portions between the adjacent terminals. Specifically, the terminal trace portions of the second terminals are bent in the third direction, and the bent portions are as shown in fig. 50, so that the terminal trace portions of the second terminals are away from the terminal trace portions of the first terminals in the third direction, and the air insulation gap between the two terminal trace portions in the third direction is D. Next, the terminal trace portions of the first terminals are bent in the third direction toward and away from the terminal trace portions of the second terminals to form the bent structures 225 on the first terminals, and thus, the bent structures can also make the terminal trace portions of the first terminals further away from the terminal trace portions of the second terminals, thereby further increasing the air insulation gap. In summary, the terminal routing parts of the first terminal and the second terminal are bent towards the direction away from each other in the thickness direction, so that the space occupied by the terminal group in the third direction can be saved under the condition of having a large enough air insulation gap, and the requirement of the space size of the crimping surface relative to the insertion end is met.
As shown in fig. 51 and 52, the bending structures 225 formed by bending the third, fourth and fifth terminals in the third direction are located on the second routing portion, and the bending structures on the third to fifth terminals are distributed at intervals in the first direction, so that the planes of the terminal tails of the third to fifth terminals can be seen when the terminals are mounted; the bending structure can provide a mounting surface 2251 which facilitates the mounting of the terminal into the receiving hole, the mounting surface is a top surface of the bending structure, and the arrangement of the mounting surface 2251 increases the area of the terminal tail part for fitting with a mounting tool (such as a thimble). The direction that the terminal afterbody points to the terminal head is the terminal installation direction, because designed the bending structure of ladder distribution in the space, then look from the installation direction of terminal, can see the installation face 2251 of a plurality of terminals simultaneously at the terminal afterbody, do benefit to terminal batch assembly. During assembly, the thimble abuts against the mounting surface 2251 of the plurality of terminals, and the plurality of terminals can be assembled at the same time, thereby improving the assembly efficiency.
In the second type of bent connector, the fourth and fifth terminals can be assembled and limited in the mounting direction by the following structural design: as shown in fig. 53 and 54, the cross section (cut surface) of the second routing portion 2202 facing the plugging end direction is engaged with the corresponding support table 12 on the housing 1; due to the presence of the bent structure, the support base 12 supporting the second routing portion of the same terminal and the bottom surface 11051 of the opening are displaced in the third direction. The two support stands 12 supporting the fourth terminal and the fifth terminal are also arranged in a step shape. The first terminal and the second terminal can be limited in the installation direction through barbs, guide grooves are formed in accommodating holes corresponding to the first terminal and the second terminal, the barbs are considered to be installed in place when contacting with the bottoms of the guide grooves, and the fixing mode of the first terminal and the fixing mode of the second terminal are the same as that of the first bent connector. The support 12 is also suitable for use in the first angled connector and will not be described in detail.
As shown in fig. 53, the housing 1 is provided with a rib 13 extending along the mounting direction of the terminal, and after the first terminal and the second terminal are mounted in place, the rib is located at one side of the terminal routing portion, and the rib can guide the mounting process of the first terminal and the second terminal, and can support the corresponding terminal routing portion to a certain extent in the third direction.
As shown in fig. 55 to 57, the shielding plate 3 is an L-shaped plate structure, and has a top wall 301 extending along the pressing direction and a side wall 302 extending from one end of the top wall to the insertion surface (or insertion end), the terminal is located inside the shielding plate, one end of the shielding plate 3 close to the insertion surface is divided into a plurality of insertion pieces 32 by a splitting groove 31, the splitting groove 31 extends along a second direction, which is also the insertion direction of the shielding plate, the plurality of insertion pieces 32 are arranged at intervals along a third direction, the side portions (cutting surface or cross section) of the insertion pieces 32 are provided with convex points 321, and the insertion pieces are provided with elastic pins 322 protruding towards the shielding structure on the adaptive connector, so that the shielding structures of the two insertion ends are connected when the connector is inserted. Correspondingly, the outer wall of the shell 1 is convexly provided with a plurality of columns 14, the columns 14 are arranged close to the inserting end of the bent connector, the columns extend along the mounting direction of the shielding sheet, the columns are distributed at intervals along the third direction, the splitting groove 31 is used for avoiding the corresponding columns 14, a slot 141 for inserting the corresponding inserting sheet is formed between the adjacent columns, the columns are provided with limiting parts 142, the limiting parts are used for guiding the mounting of the shielding sheet and limiting the movement of the shielding sheet along the first direction to prevent the shielding sheet from separating from the slot, and the cross section of the column with the limiting parts is in a T shape; the bottom end face of the slot 141 is a limiting face 1411 connected with the housing 1, and the limiting face 1411 and the insertion sheet 32 are in stop fit in the mounting direction of the shielding sheet to realize mounting and limiting of the shielding sheet. As shown in fig. 58 and 59, the protruding point 321 is in interference fit with the pillar 14, and plays a role in fixing the shielding plate. The salient points can be arranged on only one side of the inserting sheet or on two sides of the inserting sheet, and a plurality of the salient points can be distributed in the mounting direction of the shielding sheet; the bumps may be provided on each of the blades or on a portion of the blades.
The roof other end of shielding piece is equipped with the ground connection foot 33 that extends to the printing board direction, and the ground connection foot is used for being connected with the ground structure on the printing board, and ground connection foot 33 can be fisheye crimping structure, and then the ground structure on the printing board is the ground connection hole that corresponds, and the ground connection foot is impressed in the ground connection hole and is switched on with the fixed connection and the ground connection of realizing shielding piece and printing board, and the ground connection foot is arranged in the third direction and is provided with a plurality ofly. In this embodiment, the grounding pin is located on the same crimping surface as the crimping end of the terminal, as shown in fig. 60. After the shielding plate is installed, the tail part of the terminal is covered by the top wall 301, and the terminal is surrounded and shielded after the shielding plate is in compression joint with the printed board.
As shown in fig. 61 and 62, the crimping end 23 is a fisheye structure, one end of the fisheye structure connected with the terminal routing part is a fisheye root 231, through holes 41 for the corresponding crimping ends to penetrate out are arranged on the buckle 4, the crimping ends are arranged on the crimping surface of the bending connector in a matrix form, correspondingly, the through holes are also arranged on the buckle in a matrix form, the fisheye structure penetrates out from the corresponding through hole 41 and is crimped with the printed board, the fisheye root 231 is in interference fit with the through hole 41 on the buckle to realize the fixation of the fisheye structure, and pin withdrawal is prevented when the fisheye structure is crimped with the printed board; the buckle plate increases the structural strength of the root part of the fisheye and prevents kneeling needles during crimping. The buckle 4 can realize the relative positioning between the crimping ends of a plurality of terminal groups, improves the stability and the uniformity of the crimping surface, and is beneficial to the crimping matching with the printed board. After the buckle plates are buckled in place, the buckle plates 4 are in limit fit with the shell 1 in the crimping direction. In the invention, the pinch plate and the shell are not conductive, and both the pinch plate and the shell can be integrally formed by non-conductive materials in an injection molding mode. Furthermore, the buckle plate can be further relatively fixed with the shell through a limiting structure after being fastened in place, and the limiting structure can be a structure which can realize quick connection by being forcibly provided with a protrusion, an adaptive pit, a buckle groove and the like. In addition, the entrance to the through-hole 41 is provided with a chamfer 411 to facilitate entry of the fisheye root 231 into the interior of the through-hole.
The present invention also proposes a third embodiment of the bending connector, in which the terminal sets disposed inside are as shown in fig. 63 and 64, and the difference between the terminal sets of the first and second bending connectors is that: the terminal routing portion does not need to be provided with the bending structure 225 to enable the fisheye structure and the jack structure to be coplanar, but the whole second routing portion 2202 is bent by 90 degrees relative to the first routing portion 2201, and the thickness direction of the second routing portion is perpendicular to the thickness direction of the first routing portion. Specifically, in the former two kinds of bent connectors, as shown in fig. 65 and 66, since the second routing portions of the third to fifth terminals have the bending structures 225 formed by bending in the thickness direction, the thickness directions of the bases of the first routing portion and the second routing portion are not changed, and both are in the third direction, the pressure-bonding force direction of the fisheye structure and the housing force-bearing direction (the housing provides the force to the terminal in the direction of the printed board) are not aligned, that is, the fisheye structure is staggered in the thickness direction of the metal material strip, which easily causes the fisheye structure to withdraw the pin and kneel pin during pressure bonding. In this embodiment, the whole second routing portion of the three long terminals (the third, fourth, and fifth terminals) is bent at 90 ° with respect to the first routing portion, the end surface 22021 of the second routing portion 2202 away from the crimping end abuts against the inner wall of the receiving hole of the housing (the inner wall is the second inner wall facing the printed board), and the inner wall of the receiving hole provides a supporting force facing the printed board direction for the terminal assembled in the receiving hole, as shown in fig. 66, at this time, the force bearing direction of the housing and the crimping force bearing direction of the fisheye structure are on the same straight line, which is beneficial to ensuring the crimping strength, and preventing the fisheye structure from withdrawing the pin and kneeling the pin when crimping. In this embodiment, the second routing portion is bent by 90 degrees to make the fisheye structures connected with the second routing portion in a horizontal state, but the centers of all the fisheye structures in the same terminal group are still on the same straight line extending along the second direction; and the fish eye structures on the third to fifth terminals of the first two curved connectors are in a vertical state. The structure of the third bending connector is shown in figures 67 and 68, the shape of the pinch plate 4 is Z-shaped, two parallel plate parts in the pinch plate are matched with the shell in a guiding mode, the pinch plate assembly is facilitated, and the stability of the pinch plate after installation is improved. The convex hull can be arranged on the second wiring part of the fifth terminal when the length of the second wiring part is longer, and other structural designs can adopt the scheme of the first/second bending type connector to realize corresponding functions, which is not described again.
In the above embodiments of the angle connector, the angle connector includes 1 housing, 1 shielding plate, 2 locking plates and 110 terminals, the housing is provided with 110 receiving holes corresponding to the number of the terminals, the 110 terminals are divided into 22 terminal groups, each terminal group includes 5 terminals with different sizes, and each locking plate is responsible for fixing the crimping ends of 11 terminal groups, but the invention does not limit the number of the parts. The angle connector can be an angle plug or an angle socket. The foregoing is only a preferred embodiment of the present invention and is not detailed in the prior art; any simple modification, equivalent change and modification of the above embodiments according to the technical essence of the present invention will still fall within the scope of the technical solution of the present invention by those skilled in the art without departing from the technical solution of the present invention.

Claims (13)

1. An elbow connector comprising:
a housing (1) having a plurality of accommodation holes (11);
the terminal group (2) comprises a plurality of terminals (2), the terminals are arranged in the corresponding accommodating holes (11), each terminal comprises an inserting end (21), a crimping end (23) and a terminal routing part (22) for connecting the inserting ends with the crimping ends, the inserting ends of the terminals are arranged in a row along a first direction, and the crimping ends of the terminals are arranged in a row along a second direction perpendicular to the first direction;
the method is characterized in that: the terminal (2) is inserted into the corresponding accommodating hole (11) along the second direction, a protruding barb (223) is arranged on the terminal wiring part (22), and the barb (223) is in interference fit with the inner wall of the accommodating hole (11) to fix the terminal.
2. The elbow connector according to claim 1, wherein: barb (223) of a plurality of terminals are in same height on the terminal cartridge direction, and the barb is close to the setting of inserting end department.
3. The elbow connector according to claim 1, wherein: in one terminal set, barbs (223) on adjacent terminals are arranged in a step-like manner.
4. The elbow connector according to claim 3, wherein: at least one side section of the terminal routing part (22) is bent towards the plane direction separated from the terminal routing part to form a bent part (222), and the barb (223) is arranged on the section (2221) of the corresponding bent part (222).
5. The elbow connector according to claim 2, wherein: the inner wall of the accommodating hole (11) is provided with a guide groove (111), the guide groove (111) extends along the terminal inserting direction, the guide groove (111) is matched with the terminal wiring part (22) in a guiding mode in the terminal assembling direction, the groove bottom of the guide groove (111) is matched with a corresponding barb (223) in a stopping mode in the terminal inserting direction, and the guide groove is distributed in a step shape and matched with different terminals.
6. The elbow connector according to claim 5, wherein: the guide grooves (111) are oppositely arranged on two inner walls which are parallel to each other of the accommodating hole.
7. The elbow connector according to claim 4, wherein: the terminal routing part (22) comprises a first routing part (2201) extending along the terminal inserting direction and a second routing part (2202) extending along the crimping direction, the bending part (222) is arranged on the first routing part, the second routing part is bent towards the thickness direction of the second routing part to form a platform part (224), and the platform part (224) is provided with a platform surface (2241) matched with the shell in the crimping direction.
8. The elbow connector according to claim 7, wherein: the accommodating hole (11) is a rectangular hole and comprises a first inner wall (1101), a second inner wall (1102), a third inner wall (1103) and a fourth inner wall (1104) which are sequentially connected in the circumferential direction, the section (2221) of the bending part is matched with the first inner wall, and the base body (220) of the terminal routing part is matched with the third inner wall.
9. The elbow connector according to claim 8, wherein: an opening (1105) is formed in the upper edge of the fourth inner wall, the opening (1105) can allow the second routing part (2202) of the corresponding terminal to penetrate out in the direction of the printed board, and the bottom surface (11051) of the opening (1105) can support the second routing part (2202) of the corresponding terminal in the direction of inserting the terminal; openings (1105) that mate with different terminals in the terminal set are distributed in a step-like manner.
10. The elbow connector according to claim 9, wherein: the width of the opening (1105) is equivalent to the thickness of the second routing portion (22).
11. The elbow connector according to claim 8, wherein: the bending part (222) is provided with an outer vertical surface (2222) matched with the inner wall of the accommodating hole; when one side of the terminal routing part is provided with a bending part, an outer vertical surface (2222) of the bending part is used for being in limit fit with one of the second inner wall (1102) and the fourth inner wall (1104) in the first direction, and the other side of the terminal routing part is in limit fit with the other of the second inner wall (1102) and the fourth inner wall (1104) in the first direction; when the two sides of the terminal routing part are provided with the bending parts, the outer vertical surfaces (2222) of the bending parts at the two sides are respectively in limit fit with the corresponding second inner wall (1102) or fourth inner wall (1104) in the first direction.
12. The elbow connector according to claim 7, wherein: the platform part (224) can also be in limited fit with the shell (1) in the second direction.
13. The elbow connector according to claim 4, wherein: the inserting end (21) comprises two elastic arms (211) which are symmetrically arranged, the two elastic arms (211) are located in a vertical plane, the movable end of each elastic arm (211) is bent towards one side separated from the vertical plane to form a contact part (212), the two contact parts (212) are oppositely arranged to form an inserting hole structure (213), a bending line (214) is arranged at the joint of each contact part (212) and the corresponding elastic arm (211), a first included angle is formed between the extending direction of the bending line (214) and the inserting direction, and the bending part (222) and the contact parts (212) are located on the same side in the thickness direction of a terminal wiring part.
CN202211494967.0A 2022-11-26 2022-11-26 Bending connector Pending CN115986462A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202211494967.0A CN115986462A (en) 2022-11-26 2022-11-26 Bending connector

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202211494967.0A CN115986462A (en) 2022-11-26 2022-11-26 Bending connector

Publications (1)

Publication Number Publication Date
CN115986462A true CN115986462A (en) 2023-04-18

Family

ID=85965529

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202211494967.0A Pending CN115986462A (en) 2022-11-26 2022-11-26 Bending connector

Country Status (1)

Country Link
CN (1) CN115986462A (en)

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