CN115971519A - Machine tool spindle - Google Patents

Machine tool spindle Download PDF

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Publication number
CN115971519A
CN115971519A CN202211527687.5A CN202211527687A CN115971519A CN 115971519 A CN115971519 A CN 115971519A CN 202211527687 A CN202211527687 A CN 202211527687A CN 115971519 A CN115971519 A CN 115971519A
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CN
China
Prior art keywords
channel
shaft core
bearing seat
pull rod
ring
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Pending
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CN202211527687.5A
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Chinese (zh)
Inventor
周清明
陈留杰
刘国强
蒋坤霖
唐平
黄燕
周帆
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Sichuan Xingwangda Precision Electromechanical Co ltd
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Sichuan Xingwangda Precision Electromechanical Co ltd
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Application filed by Sichuan Xingwangda Precision Electromechanical Co ltd filed Critical Sichuan Xingwangda Precision Electromechanical Co ltd
Priority to CN202211527687.5A priority Critical patent/CN115971519A/en
Publication of CN115971519A publication Critical patent/CN115971519A/en
Pending legal-status Critical Current

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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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Abstract

The invention discloses a machine tool spindle, comprising: the device comprises a main shaft body, a main shaft motor, a shaft core, a front bearing system, a rear bearing system and a handle locking and releasing mechanism, wherein the handle locking and releasing mechanism comprises a first tool changing dust blowing mechanism, a handle assembling structure comprises a front end face of the shaft core and a conical inner hole wall of the shaft core, the front end face of the shaft core and the conical inner hole wall of the shaft core are respectively and tightly matched with corresponding matching surfaces on the handle, a second tool changing dust blowing mechanism is arranged at the front end of the shaft core and comprises a blowing channel in the shaft core, an outlet of the blowing channel in the shaft core is arranged on the front end face of the shaft core which is tightly matched with the corresponding matching surfaces on the handle, the blowing side mechanism is also provided with an auxiliary blowing channel arranged in a pull rod, one end of the auxiliary blowing channel is communicated with the main blowing channel, the other end of the auxiliary blowing channel extends to the outer side wall of the pull rod, and when a pushing part moves forwards and pushes the pull rod to move forwards, the auxiliary blowing channel is communicated with the inlet of the blowing channel in the shaft core.

Description

Machine tool spindle
Technical Field
The embodiment of the application relates to a machine tool, in particular to a spindle of the machine tool. The machine tool can be a numerically controlled machine tool (CNC machine), in particular a machine tool (such as various machining centers, including engraving machines) in which the spindle is moved by a servo mechanism so as to be able to advance at least in the X, Y and Z coordinate axes of a three-dimensional space.
Background
The main shaft of the machine tool manufactured by the applicant before the application date of the application mainly comprises seven parts, namely a main shaft body, a main shaft motor, a shaft core, a front bearing system, a rear bearing system, a tool shank locking and releasing mechanism, a main shaft cooling system and the like. Specifically, the method comprises the following steps: 1) The main shaft body is a core supporting component of the machine tool main shaft and is used for being assembled with other parts of the machine tool main shaft to form the machine tool main shaft; 2) The spindle motor comprises a motor stator and a motor rotor, the motor stator is fixed in the spindle body, and the motor rotor is matched with the motor stator; 3) The shaft core is rotatably arranged in the main shaft body through a front bearing system and a rear bearing system and rotates along with the motor rotor, and a cutter handle assembly structure is arranged at the front end of the shaft core; 4) The front bearing system comprises a front bearing seat and a front bearing, the front bearing seat is arranged at the front end of the main shaft body, and the front bearing is arranged in the front bearing seat and rotatably supports the front part of the shaft core; 5) The rear bearing system comprises a rear bearing seat and a rear bearing, the rear bearing seat is arranged at the rear end of the main shaft body, and the rear bearing is arranged in the rear bearing seat and rotatably supports the rear part of the shaft core; 6) The tool holder locking and releasing mechanism comprises an actuating mechanism and a driving mechanism, when the driving mechanism operates in a first driving mode, the actuating mechanism can lock the tool holder to enable the tool holder to be tightly matched with the tool holder assembling structure (in this way, torque can be transmitted between the tool holder and the tool holder assembling structure, so that a spindle motor can drive the tool holder to rotate at a high speed through a motor rotor, a shaft core and the tool holder assembling structure), and when the driving mechanism operates in a second driving mode, the actuating mechanism releases the tool holder to enable the tool holder to be separated from the tool holder assembling structure; 7) The spindle cooling system comprises a cooling liquid channel network, wherein cooling liquid channels in the cooling liquid channel network are distributed in the shells of the spindle body, the front bearing seat and the rear bearing seat and are respectively connected with a machine tool cooling liquid input interface and a machine tool cooling liquid backflow interface.
Generally speaking, in the handle locking and releasing mechanism, the actuating mechanism includes a pull rod and a handle clamping opening and closing part, the handle clamping opening and closing part is installed at the front end of the pull rod to form a handle clamping mechanism, the handle clamping mechanism is sleeved in the shaft core and can be driven by the pull rod to move back and forth in an overall axial direction, a front end expansion part and a rear end contraction part are arranged in a channel for accommodating the handle clamping opening and closing part in the shaft core, when the handle clamping mechanism is driven by the pull rod to move back and forth in the overall axial direction so that the handle clamping opening and closing part moves from the front end expansion part to the rear end contraction part, the handle clamping opening and closing part is extruded by the rear end contraction part and closes back so as to clamp the handle head and drive the handle to be tightly matched with the handle assembling structure, and when the clamping mechanism is driven by the pull rod to move back and forth in the overall axial direction so that the handle clamping opening and closing part moves from the rear end contraction part to the front end expansion part, the handle clamping opening and closing part is released from the handle assembling structure so that the handle can be gradually separated from the handle assembling structure. The driving mechanism comprises a pull rod forward pushing mechanism and a pull rod backward pushing reset mechanism, the pull rod forward pushing mechanism is installed at the rear end (behind a rear bearing seat) of the main shaft body and is provided with a pushing component corresponding to the rear end of the pull rod and a pushing driving device (generally adopting an air cylinder) for driving the pushing component to move forward, the pull rod backward pushing reset mechanism is provided with an elastic component which is installed between the mandrel and the pull rod and continuously applies elastic force to the pull rod to move backward, when the driving mechanism runs in a second driving mode, the pushing component moves forward and pushes the pull rod to move forward, the pull rod overcomes the elastic force of the elastic component to enable the whole tool holder clamping mechanism to move backward and axially, when the driving mechanism runs in a first driving mode, the tool holder moves backward and is separated from the pull rod, and when the pull rod runs in the first driving mode, the whole tool holder moves backward and enables the whole clamping mechanism to move backward and axially through the elastic force of the elastic component.
Based on the structure, the technical problems of the machine tool spindle in various aspects are found by combining with practical application conditions. The applicant provides an improved machine tool spindle for solving the problems in a patent application document (hereinafter referred to as a prior application) of a prior application, namely a Chinese patent application No. 2021114486551. The present application will further improve/refine/adjust the related technical solution of the machine tool spindle on the basis of this prior application. In view of this, the contents of this prior application may be incorporated into the present application.
Disclosure of Invention
It is an object of embodiments of the present application to provide an improved machine tool spindle.
A machine tool spindle, comprising: a main shaft body; the spindle motor comprises a motor stator and a motor rotor, the motor stator is fixed in the spindle body, and the motor rotor is matched with the motor stator; the shaft core is rotatably arranged in the main shaft body through a front bearing system and a rear bearing system and rotates along with the motor rotor, and a cutter handle assembly structure is arranged at the front end of the shaft core; the front bearing system comprises a front bearing seat and a front bearing, the front bearing seat is arranged at the front end of the main shaft body, and the front bearing is arranged in the front bearing seat and rotatably supports the front part of the shaft core; the rear bearing system comprises a rear bearing seat and a rear bearing, the rear bearing seat is arranged at the rear end of the main shaft body, and the rear bearing is arranged in the rear bearing seat and rotatably supports the rear part of the shaft core; the tool holder locking and releasing mechanism comprises an actuating mechanism and a driving mechanism, when the driving mechanism operates in a first driving mode, the actuating mechanism can lock the tool holder to enable the tool holder to be tightly matched with the tool holder assembling structure, and when the driving mechanism operates in a second driving mode, the actuating mechanism releases the tool holder to enable the tool holder to be separated from the tool holder assembling structure; when the tool holder clamping mechanism is driven by the pull rod to move integrally in the front-back direction so that the tool holder clamping opening and closing component moves from the front end expansion part to the rear end contraction part, the tool holder clamping opening and closing component is extruded by the rear end contraction part and folded inwards to clamp the tool holder head and drive the tool holder to be tightly matched with the tool holder assembling structure, and when the tool holder clamping mechanism is driven by the pull rod to move integrally in the back-forth direction so that the tool holder clamping opening and closing component moves from the front end expansion part to the rear end contraction part, the tool holder clamping opening and closing component moves integrally in the back-forth direction so that the tool holder clamping opening and closing component moves from the rear end contraction part to the front end expansion part, the tool holder clamping opening and closing component gradually releases the tool holder opening and closing component from the rear end contraction part to the front end expansion part so that the tool holder clamping opening and closing component can be separated from the tool holder assembling structure; when the driving mechanism operates in a second driving mode, the pushing part moves forwards and pushes the pull rod to move forwards, the pull rod overcomes the elasticity of the elastic part to enable the whole tool holder clamping mechanism to move backwards and forwards axially, and when the driving mechanism operates in a first driving mode, the pushing part moves backwards and breaks away from the pull rod, the pull rod enables the whole tool holder clamping mechanism to move forwards and backwards axially through the elasticity of the elastic part; the tool shank locking and releasing mechanism further comprises a first tool changing and dust blowing mechanism, the first tool changing and dust blowing mechanism comprises a gas inlet side mechanism and a gas blowing side mechanism, the gas inlet side mechanism is installed at the rear end of the spindle body and is provided with a pushing part external gas inlet structure arranged outside the pushing part and a pushing part internal gas inlet structure arranged inside the pushing part, the pushing part external gas inlet structure is provided with a matching part matched with the pushing part in a guiding manner and an external gas inlet channel positioned in the matching part, the external gas inlet channel is connected with a tool changing and dust blowing gas inlet interface of a machine tool, the pushing part internal gas inlet structure is provided with an internal gas inlet channel, the gas blowing side mechanism is provided with a main gas blowing channel arranged in the pull rod, the front end of the main gas blowing channel extends to the external space of the front end of the tool shank clamping opening-closing part, the rear end of the main gas blowing channel extends to the rear end of the pull rod and forms a gas inlet, and when the pushing part moves forwards and pushes the pull rod to move forwards, the external gas blowing channel is communicated with the main gas inlet channel, and the external gas inlet channel is disconnected with the main gas inlet channel; in addition, the tool shank assembling structure comprises a front end surface of the shaft core and a conical inner hole wall of the shaft core, and when the tool shank assembling structure is tightly matched with the tool shank, the front end surface of the shaft core and the conical inner hole wall of the shaft core are respectively tightly matched with corresponding matching surfaces on the tool shank; in addition, a second tool changing and dust blowing mechanism is arranged at the front end of the shaft core, the second tool changing and dust blowing mechanism comprises a blowing channel in the shaft core, an outlet of the blowing channel in the shaft core is arranged on the front end face of the shaft core, the front end face of the shaft core is used for being tightly matched with the corresponding matching surface on the tool handle, and an inlet of the blowing channel in the shaft core is arranged on the inner wall of the shaft core; and the blowing side mechanism is also provided with an auxiliary blowing channel arranged in the pull rod, one end of the auxiliary blowing channel is communicated with the main blowing channel, the other end of the auxiliary blowing channel extends to the outer side wall of the pull rod, and when the pushing component moves forwards and pushes the pull rod to move forwards, the auxiliary blowing channel is communicated with an inlet of the blowing channel in the shaft core.
The embodiments of the present application will be further described with reference to the drawings and the detailed description. Additional aspects and advantages of embodiments of the present application will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this specification, are included to assist in understanding the embodiments of the application and, together with the description, serve to explain the embodiments of the application without undue limitation.
Fig. 1 is an overall external view of a machine tool spindle according to an embodiment of the prior application.
Fig. 2 is a position view of each cross section of the machine tool spindle shown in fig. 1.
Fig. 3 is a sectional view of section I in fig. 2.
Fig. 4 is a sectional view of section II in fig. 2.
Fig. 5 is a cross-sectional view of section III in fig. 2.
Fig. 6 is a sectional view of section IV in fig. 2.
Fig. 7 is a partially enlarged view of a portion a in fig. 3.
Fig. 8 is a partially enlarged view of fig. 3 at B.
Fig. 9 is a partially enlarged view of a portion a in fig. 4.
Fig. 10 is a partially enlarged view of fig. 4 at B.
Fig. 11 is a view showing the internal structure of the machine tool spindle shown in fig. 1 with the outer cover removed and the front bearing housing body exposed.
Fig. 12 is a front end surface structure view of a spindle body of the machine tool spindle shown in fig. 1.
Fig. 13 is a rear end face structural view of a front bearing block of the machine tool spindle shown in fig. 1.
Fig. 14 is a front end sectional view of a machine tool spindle according to embodiment 1 of the present application.
Fig. 15 is a front end sectional view of a machine tool spindle according to embodiment 1 of the present application.
Fig. 16 is a front end sectional view of a machine tool spindle according to embodiment 1 of the present application.
Fig. 17 is a front bearing block structure diagram of a machine tool spindle according to embodiment 1 of the present application.
Fig. 18 is a sectional view of the front end airtight structure of the machine tool spindle according to embodiment 1 of the present application.
Fig. 19 is a schematic structural view of a pressing ring of a machine tool spindle according to embodiment 1 of the present application.
Fig. 20 is a sectional view of a spindle of a machine tool according to embodiment 2 of the present application.
Fig. 21 is a partially enlarged view of a portion a in fig. 20.
Fig. 22 is a partially enlarged view of fig. 20 at B.
Fig. 23 is a front end sectional view of a machine tool spindle according to embodiment 2 of the present application.
Detailed Description
The embodiments of the present application will be described more fully hereinafter with reference to the accompanying drawings. Those of ordinary skill in the art will be able to implement the embodiments of the present application based on these descriptions. Before the embodiments of the present application are explained in conjunction with the drawings, it should be particularly pointed out that:
the technical solutions and features provided in the respective sections including the following description may be combined with each other without conflict. Furthermore, where possible, these technical solutions, technical features and related combinations may be given specific technical subject matter and are protected by the accompanying patent.
The embodiments of the present application referred to in the following description are generally only some embodiments, rather than all embodiments, and all other embodiments that can be derived by one of ordinary skill in the art without making creative efforts shall fall within the scope of patent protection based on the embodiments.
With respect to the terms and units in this specification: the terms "comprises," "comprising," "includes," "including," "has," "having" and any variations thereof in this specification and in the claims and the associated parts, are intended to cover non-exclusive inclusions. The terms "front" and "rear" in this specification and the corresponding claims and the related portions thereof refer to relative positions based on the accompanying drawings (as shown in fig. 1). In addition, other related terms and units can be reasonably construed based on the description to provide related contents.
Fig. 1 is an overall external view of a machine tool spindle according to an embodiment of the present prior application. Fig. 2 is a positional diagram of each cross section of the machine tool spindle shown in fig. 1. Fig. 3 is a cross-sectional view of section I in fig. 2. Fig. 4 is a sectional view of section II in fig. 2. Fig. 5 is a cross-sectional view of section III in fig. 2. Fig. 6 is a sectional view of section IV in fig. 2. Referring to fig. 1 to 6, the spindle of the machine tool of the embodiment of the prior application includes a spindle body 1, a spindle motor 2, a spindle core 3, a front bearing system 4, a rear bearing system 5, a shank lock and release mechanism 6, and a spindle cooling system 7. The main shaft body 1 is a core supporting component of the machine tool main shaft and is used for being assembled with other parts of the machine tool main shaft to form the machine tool main shaft. The spindle motor 2 comprises a motor stator 21 and a motor rotor 22, the motor stator 21 is fixed in the spindle body 1, and the motor rotor 22 is matched with the motor stator 21. The shaft core 3 is rotatably installed in the main shaft body 1 through a front bearing system 4 and a rear bearing system 5 and rotates along with the motor rotor 22, and a tool shank assembling structure 31 is arranged at the front end of the shaft core 3. The front bearing system 4 includes a front bearing seat 41 and a front bearing 42, the front bearing seat 41 is disposed at the front end of the main shaft body 1, and the front bearing 42 is installed in the front bearing seat 41 and rotatably supports the front portion of the shaft core 3. The rear bearing system 5 includes a rear bearing housing 51 and a rear bearing 52, the rear bearing housing 51 is disposed at the rear end of the main shaft body 1, and the rear bearing 52 is installed in the rear bearing housing 51 and rotatably supports the rear portion of the shaft core 3. The handle locking and releasing mechanism 6 comprises an actuating mechanism 61 and a driving mechanism 62, when the driving mechanism 62 operates in a first driving mode, the actuating mechanism 61 can lock the handle 8 to enable the handle 8 to be tightly matched with the handle assembling structure 31, and when the driving mechanism 62 operates in a second driving mode, the actuating mechanism 61 releases the handle 8 to enable the handle 8 to be disengaged from the handle assembling structure 31. The spindle cooling system 7 comprises a cooling liquid channel network, wherein cooling liquid channels in the cooling liquid channel network are distributed in the shells of the spindle body 1, the front bearing seat 41 and the rear bearing seat 51 and are respectively connected with a machine tool cooling liquid input interface and a machine tool cooling liquid backflow interface.
In general, in the handle locking and releasing mechanism 6, the actuator 61 includes a pull rod 611 (in the related drawings, the portion of the pull rod 611 is not shown, and the length of the pull rod 611 can be understood in combination with the text of the present specification for the convenience of viewing), and a handle clamping opening and closing member 612, the handle clamping opening and closing member 612 is mounted at the front end of the pull rod 611 to form a handle clamping mechanism, the handle clamping mechanism is sleeved in the shaft core 3 and can be integrally moved axially forward and backward by the drive of the pull rod 611, a front end expanding portion and a rear end contracting portion are provided in a channel for accommodating the handle clamping opening and closing member in the shaft core 3, when the handle clamping mechanism is driven by the pull rod 611 to move axially from front to back integrally to move the handle clamping opening and closing part 612 from the front end expanding part to the rear end contracting part, the handle clamping opening and closing part 612 is pressed by the rear end contracting part to close inwards so as to clamp the head of the handle 8 and drive the handle 8 to be tightly matched with the handle assembling structure 31 (i.e. the state shown in fig. 1 to 6), and when the handle clamping mechanism is driven by the pull rod 611 to move axially from back to front integrally to move the handle clamping opening and closing part 612 from the rear end contracting part to the front end expanding part, the handle clamping opening and closing part 612 gradually releases the head of the handle 8 to enable the handle 8 to be separated from the handle assembling structure 31. The driving mechanism 62 includes a pull rod forward moving pushing mechanism and a pull rod backward moving resetting mechanism, the pull rod forward moving pushing mechanism is installed at the rear end (behind the rear bearing seat 51) of the main shaft body 1 and has a pushing component 6211 corresponding to the rear end of the pull rod 611 and a pushing driving device (usually adopting a cylinder 621) for driving the pushing component 6211 to move forward, the pull rod backward moving resetting mechanism has an elastic component 622 (which may be a rectangular spring sleeved on the rear section of the pull rod 611) installed between the mandrel 3 and the pull rod 611 and continuously applying elastic force to the pull rod 611 to move backward, when the driving mechanism 62 operates in the second driving mode, the pushing component 6211 moves forward and pushes the pull rod 611 to move forward, the pull rod 611 overcomes the elastic force of the elastic tool shank component 622 to make the whole clamping mechanism move backward and forward axially, when the driving mechanism 62 operates in the first driving mode, the pushing component 6211 moves backward and disengages from the pull rod 611, the elastic force of the elastic tool shank component 622 makes the whole clamping mechanism move backward and move axially through the elastic force of the elastic tool shank component 611.
In the machine tool spindle of the embodiment of the prior application, a step matched with the shape of the outer surface of the opening and closing part 612 for holding the tool holder is arranged at the transition part of the front end expanding part to the rear end contracting part in a channel for accommodating the opening and closing part 612 for holding the tool holder in the spindle core 3, an inward clamping jaw is arranged at the front end of the opening and closing part 612 for holding the tool holder, the rear end of the opening and closing part 612 for holding the tool holder is hinged to the pull rod 611, and meanwhile, a torsion spring used for driving the opening and closing part 612 for holding the tool holder to open outwards is installed at a hinge between the opening and closing part 612 for holding the tool holder and the pull rod 611. When the handle clamping mechanism is driven by the pull rod 611 to move axially from back to front integrally so that the handle clamping opening and closing part 612 moves from the rear end contraction part to the front end expansion part, the step presses the handle clamping opening and closing part 612 inwards to enable the handle clamping opening and closing part 612 to rotate, and therefore the clamping jaws at the front end of the handle clamping opening and closing part 612 are clamped into the front end of the head of the handle 8. When the handle clamping mechanism is driven by the pull rod 611 to move axially from back to front integrally so that the handle clamping opening and closing part 612 moves from the rear end contraction part to the front end expansion part, the torsion spring drives the handle clamping opening and closing part 612 to open outwards, and the handle clamping opening and closing part 612 gradually releases the head of the handle 8.
In the spindle of the machine tool of the embodiment of the previous application, the pushing driving device adopts a plurality of cylinders 621, the pistons of the cylinders 621 are connected together and move synchronously and in the same direction, the pushing member 6211 is located at the front end of the foremost cylinder 621, and when the pistons of the cylinders 621 move synchronously and in the forward direction, the pushing member 6211 can have a larger pushing force.
The conventional machine tool spindle has the following problems: 1. the front bearing 42 and the rear bearing 52 are highly dependent on the cooling liquid (e.g. cooling water) flowing in the spindle cooling system 7 for cooling, when the shaft core 3 rotates at a high speed (e.g. at a speed of 15000rpm or more), the heat generation of the front bearing 42 and the rear bearing 52 is large, and the cooling effect of the cooling liquid is often limited, which affects the service life of the front bearing 42 and the rear bearing 52. Secondly, due to the influence of factors such as the machining accuracy of parts, the center of gravity of the shaft core 3 when rotating is stabilized on the central axis of the rotation support of the shaft core 3 by the front bearing system 4 and the rear bearing system 5, and the rotational vibration of the shaft core 3 is reduced, so that the rotating part of the machine tool spindle can be balanced. The dynamic balancing method adopted by the applicant before the filing date of the previous application is as follows: before the machine tool spindle is assembled, a special dynamic balance device is used for dynamically balancing a rotating part (a spindle core 3) of the machine tool spindle independently, the dynamic balance device can detect the deviation condition of the gravity center of the spindle core relative to the rotating support central axis of the spindle core 3 by the dynamic balance device in the process of rotating the spindle core 3, and an operator can increase the weight of the corresponding part on the surface of the spindle core 3 according to the detection result. Because the above mode can only be implemented before the machine tool spindle is assembled, the assembled machine tool spindle cannot be dynamically balanced, and therefore, delivery detection and maintenance and overhaul of the machine tool spindle are inconvenient. Thirdly, the specific working principle of the shank locking and releasing mechanism 6 is in fact the case: when the pushing member 6211 moves forward and pushes the pull rod 611 to move forward, the knife holder holding opening and closing member 612 also moves from the rear end contracting portion to the front end expanding portion rapidly, so that the shaft core 3 has a tendency of instantaneous forward movement, and further, the front bearing 42 can bear an obvious axial impact, and the service life of the front bearing 42 can be affected over time. Fourthly, the arrangement of the cooling liquid channels in the cooling liquid channel network is not very reasonable, and particularly, the cooling effect of the front bearing system is improved to a certain extent. Fifthly, in order to realize the installation of the machine tool spindle on the machine tool, a flange ring 9 is arranged on the outer side surface of the machine tool spindle, and the machine tool spindle can be installed on the machine tool through the flange ring 9. Conventionally, the flange ring 9 is designed to be integrated with the main shaft body 1, and since the main shaft body 1 is manufactured by machine cutting, the presence of the flange ring 9 greatly increases the waste of cutting materials and the machine cutting time in the manufacturing process of the main shaft body 1, thereby increasing the overall manufacturing cost of the main shaft of the machine tool.
In view of the above problems, the machine tool spindle of the prior application embodiment is improved in the following respects. It should be noted that these improvements can be applied both to the machine spindle (i.e. see the machine spindle shown with reference to fig. 1-6) and also to the machine spindle individually or in combination as required.
1. Increase the lubricated function of oil-gas in the lathe main shaft to the oil-gas lubrication structure has been creatively designed, in order to improve the cooling and the lubricated effect to front bearing and rear bearing greatly through oil-gas lubrication, is showing the life who promotes front bearing and rear bearing.
Fig. 7 is a partially enlarged view of a portion a in fig. 3. Fig. 8 is a partially enlarged view of fig. 3 at B. Fig. 9 is a partially enlarged view of a portion a in fig. 4. Fig. 10 is a partial enlarged view of fig. 4 at B. As shown in fig. 3, 4, 7, 8, 9 and 10, the front bearing 42 and the rear bearing 52 have an oil-air lubrication bearing-side structure having the following features:
a1 The air-lubricated bearing-side structure has an intermediate oil-feed type oil-air lubricated bearing group 10, and the intermediate oil-feed type oil-air lubricated bearing group 10 has a first bearing 101 and a second bearing 102 arranged in tandem and an oil-feed ring 103 installed between the first bearing 101 and the second bearing 102.
A2 The oil inlet ring 103 comprises an inner ring member 1031 and an outer ring member 1032, the inner ring member 1031 is sleeved on the shaft core 3, the front end and the rear end of the inner ring member 1031 are respectively axially matched with the rear end surface of the inner ring of the first bearing 101 and the front end surface of the inner ring of the second bearing 102, the outer ring member 1032 is installed on a corresponding bearing seat, the front end and the rear end of the outer ring member 1032 are respectively axially matched with the rear end surface of the outer ring of the first bearing 101 and the front end surface of the outer ring of the second bearing 102, the outer ring member 1032 is sleeved with the inner ring member 1031 in a non-contact manner, and a flat annular channel is formed between the outer ring member 1032 and the inner ring member 1031.
A3 The inner oil and gas conveying channel 1032T of the lubricating oil and gas outer ring member is arranged in the outer ring member 1032, an oil inlet hole of the inner oil and gas conveying channel 1032T of the lubricating oil and gas outer ring member is arranged on an outer ring surface, which is used for being matched with a corresponding bearing seat, of the outer ring member 1032, the inner oil and gas conveying channel 1032T of the lubricating oil and gas outer ring member is provided with a first oil outlet hole and a second oil outlet hole which are communicated with the oil inlet hole of the inner oil and gas conveying channel 1032T of the lubricating oil and gas outer ring member at the same time, the first oil outlet hole is arranged on the front end surface of the outer ring member 1032 and is communicated with the inner ring and the outer ring at the rear end of the first bearing in a clearance mode, and the second oil outlet hole is arranged on the rear end surface of the outer ring member 1032 and is communicated with the inner ring and the outer ring at the front end of the second bearing in a clearance mode.
Further, as shown in fig. 3, 4, 7, 8, 9 and 10, the front bearing housing 41 and the rear bearing housing 51 have an oil-air lubrication bearing housing side structure having the following features:
b1 Oil-gas lubricating bearing seat side structure is provided with a lubricating oil-gas bearing seat inner oil inlet passage 111T and a lubricating oil-gas bearing seat inner oil return passage 112T.
B2 An oil inlet hole of the lubricating oil-gas bearing seat inner oil inlet channel 111T is communicated with the lubricating oil-gas main oil inlet channel 12, an oil outlet hole of the lubricating oil-gas bearing seat inner oil inlet channel 111T is communicated with an oil inlet hole of the lubricating oil-gas outer ring piece inner conveying channel 1032T, and the lubricating oil-gas main oil inlet channel 12 is positioned in the main shaft body 1 and is connected with a machine tool lubricating oil-gas input interface.
B3 Oil outlet of the oil return channel 112T in the lubricating oil-gas bearing seat is communicated with a main oil return channel of lubricating oil-gas 13, the oil return channel 112T in the lubricating oil-gas bearing seat has a first oil inlet and a second oil inlet which are communicated with the oil outlet of the oil return channel 112T in the lubricating oil-gas bearing seat at the same time, the first oil inlet is arranged at the front side of the middle oil-taking oil-gas lubricating bearing group 10 and communicated with the gap between the inner ring and the outer ring at the front end of the first bearing, the second oil inlet is arranged at the rear side of the middle oil-taking oil-gas lubricating bearing group 10 and communicated with the gap between the inner ring and the outer ring at the rear end of the second bearing, and the main oil return channel of lubricating oil-gas 13 is located in the main shaft body 1 and is connected with a lubricating oil-gas return interface of a machine tool.
The machine tool lubricating oil-gas input interface and the machine tool lubricating oil-gas oil-return interface are respectively arranged on a machine tool spindle, and are respectively connected with corresponding interfaces on the machine tool after the machine tool spindle is installed on the machine tool.
The machine tool here should be equipped with an oil-air lubrication system. Generally, an oil-gas lubrication system has functions of lubricating oil supply and distribution, compressed air treatment, oil-gas mixing and oil-gas flow (lubricating oil-gas) output, PLC electrical control and the like, and a pneumatic pump is connected according to the oil demand of a machine tool spindle and a preset working program. When the machine tool lubricating oil injection device works, compressed air is processed by the compressed air processing device, lubricating oil is distributed by the oil-gas distributor and then is conveyed to the oil-gas mixing block connected with a compressed air network, and is mixed with the compressed air in the oil-gas mixing block to form oil-gas flow (lubricating oil-gas), and then the oil-gas flow enters the machine tool spindle from a corresponding interface on the machine tool through the lubricating oil-gas input interface of the machine tool. And oil-gas flow (lubricating oil-gas) after oil-gas lubrication work is finished in the main shaft of the machine tool returns to an oil-gas lubrication system from a corresponding interface on the machine tool through the lubricating oil-gas oil return interface of the machine tool, and the lubricating oil is recycled after certain treatment (such as oil-gas separation).
The machine tool spindle can input lubricating oil gas into the machine tool spindle through the machine tool lubricating oil gas input interface. The lubricating oil gas usually consists of two phases of compressed air and lubricating oil, and the compressed air is used as a conveying carrier of the lubricating oil. The lubricating oil gas respectively cools and lubricates the first bearing 101 and the second bearing 102 after passing through a series of channels (including a lubricating oil gas main oil inlet channel 12 and a lubricating oil gas bearing seat inner oil inlet channel 111T), in the process, due to the action of compressed air, the lubricating oil is firstly adhered to the periphery of the channel walls in an oil film mode and moves forwards at a slow speed, when the lubricating oil reaches the outlet of the first oil outlet and the outlet of the second oil outlet, the oil films become thinner and connected into a whole, and finally the lubricating oil is sprayed out in an extremely fine continuous oil drop flow to reach lubricating points (namely the first bearing 101 and the second bearing 102), and the lubricating parts can be efficiently cooled by matching with the rapid flow of the compressed air while lubricating the oil drops. Then, the lubricating oil gas flows out of the machine tool spindle from the lubricating oil gas oil return port of the machine tool through a series of channels (including the main lubricating oil gas return channel 13 and the internal lubricating oil gas bearing seat oil return channel 112T). Therefore, good cooling and lubricating effects on the first bearing 101 and the second bearing 102 can be ensured, and the service lives of the first bearing 101 and the second bearing 102 are greatly prolonged.
The oil-gas lubrication bearing side structure and the oil-gas lubrication bearing seat side structure have the following characteristics and advantages: first, the oil-gas lubrication system in which the intermediate oil-feeding type oil-gas lubrication bearing set 10 feeds oil from between the first bearing 101 and the second bearing 102 and discharges the oil to both ends can be realized. This has the advantage that the lubricating oil is sprayed from the outlet of the first oil outlet and the outlet of the second oil outlet, respectively, after passing substantially the same or similar distance on the channel wall, so that the size, velocity, flow rate of the compressed air, etc. of the oil droplets sprayed from the outlet of the first oil outlet and the outlet of the second oil outlet, respectively, are substantially equal, thereby ensuring that the first bearing 101 and the second bearing 102 are cooled and lubricated uniformly before. Secondly, a flat annular passage is formed between the outer ring member 1032 and the inner ring member 1031 in the oil inlet ring 103 of the middle oil inlet type oil-gas lubricating bearing group 10, and lubricating oil gas is uniformly distributed in the flat annular passage, so that radial pressure generated on the shaft core 3 when the lubricating oil gas enters the gap between the inner ring member and the outer ring member at the rear end of the first bearing and the gap between the inner ring member and the outer ring member at the front end of the second bearing from the lubricating oil-gas outer ring member inner conveying passage 1032T on the section I can be balanced.
In a preferred embodiment, as shown in fig. 7-8, an annular groove 10321 is formed on an outer annular surface of the outer ring member 1032 for fitting with a corresponding bearing seat, and an oil inlet of the internal lubricant and air conveying channel 1032T is disposed on a groove bottom surface of the annular groove 10321 and extends to an inner annular surface of the outer ring member 1032 for a certain distance to branch off a front branch and a rear branch as the first oil outlet and the second oil outlet, respectively. The purpose of forming the annular groove 10321 on the outer annular surface of the outer annular member 1032, which is used for being matched with a corresponding bearing seat, and arranging the oil inlet hole of the lubricating oil gas outer annular member inner conveying channel 1032T on the groove bottom surface of the annular groove 10321 is to ensure that the annular groove 10321 can be communicated with the oil outlet hole of the lubricating oil gas bearing seat inner oil inlet channel 111T no matter the outer annular member 1032 is at any rotation angle, so that the outer annular member 1032 can be conveniently assembled in the front bearing seat 41.
In a preferred embodiment, as shown in fig. 7 to 8, an annular step structure 10322 is provided on the front end surface of the outer ring member 1032 and/or the rear end surface of the outer ring member 1032, a convex portion of the annular step structure 10322 is provided around an outer edge of the outer ring member 1032 to serve as a bearing outer ring axial positioning structure, and a concave portion of the annular step structure 10322 forms a lubricating oil and gas storage tank to be in gap conduction with the corresponding bearing inner and outer rings. Generally, the front end surface of the outer ring member 1032 and the rear end surface of the outer ring member 1032 are both provided with an annular step structure 10322, so that the bearing outer ring axial positioning structure of the front end surface of the outer ring member 1032 can axially cooperate with the outer ring rear end surface of the first bearing 101, and the bearing outer ring axial positioning structure of the rear end surface of the outer ring member 1032 can axially cooperate with the outer ring front end surface of the second bearing 102.
In a general specific embodiment, as shown in fig. 7-10, the central axis of the whole oil-gas inlet passage 111T in the lubrication oil-gas bearing seat, the central axis of the whole lubrication oil-gas main oil-inlet passage 12 and the central axis of rotation of the shaft core 3 are all located on a first plane (as can be seen in fig. 2, the first plane is actually a section I), the central axis of the whole lubrication oil-gas return passage 112T in the lubrication oil-gas bearing seat, the central axis of the whole lubrication oil-gas main oil-return passage 13 and the central axis of rotation of the shaft core 3 are all located on a second plane (as can be seen in fig. 2, the second plane is actually a section II), the first plane and the second plane intersect with each other at the central axis of rotation of the shaft core 3 and form a first included angle (as can be seen in fig. 2, the first included angle is actually an included angle between the section I and the section II), and the central axis of the whole lubrication oil-gas main oil-gas inlet passage 111T and the central axis of lubrication oil-gas main oil-return passage 112T are all straight lines. The purpose of adopting the above design lies in that the processing of oil inlet channel 111T in the lubricated oil-gas bearing seat, main oil inlet channel 12 of lubricated oil-gas, oil return channel 112T in the lubricated oil-gas bearing seat and main oil return channel 13 of lubricated oil-gas can be conveniently realized, the number of holes in front bearing seat 41 and rear bearing seat 51 is reduced, and simultaneously, the assembly of the machine tool spindle is also convenient. Specifically, the main lubricating oil and gas oil inlet passage 12 and the main lubricating oil and gas oil return passage 13 may be mainly manufactured by axially boring holes in the main shaft body 1. As shown in fig. 7-8, the lubricating oil-gas bearing housing inner oil inlet passage 111T in the front bearing housing 41 is actually formed by connecting a slightly inclined axial hole and a radial hole, that is, the lubricating oil-gas bearing housing inner oil inlet passage 111T can be opened in the front bearing housing 41 by only opening two holes; and the oil inlet channel 111T in the lubricating oil-gas bearing seat in the rear bearing seat 51 is formed by only one radial hole, namely the oil inlet channel 111T in the lubricating oil-gas bearing seat can be formed in the rear bearing seat 51 by only one hole. Similarly, as shown in fig. 9 to 10, the oil return passage 112T in the oil-gas bearing housing in the front bearing housing 41 and the oil return passage 112T in the oil-gas bearing housing in the rear bearing housing 51 are both composed of an axial hole and a radial hole, and the number of holes is small and the machining and manufacturing are simple.
In a general embodiment, as shown in fig. 3-4, the driving mechanism 62 is mounted at the rear end of the main shaft body 1 and constitutes the rear end portion of the main shaft of the machine tool, and the machine tool lubrication oil-gas input interface and the machine tool lubrication oil-gas return interface are respectively arranged on the rear end face of the driving mechanism 62; the lubricating oil gas main oil inlet channel 12 is connected with a lubricating oil gas input interface of the machine tool through a lubricating oil gas main oil inlet driving mechanism inner channel arranged in a shell of the driving mechanism 62, the integral central axis of the lubricating oil gas main oil inlet driving mechanism inner channel is a straight line and is positioned on a third plane together with the rotating central axis of the shaft core 3, the first plane and the third plane are superposed or intersected with the rotating central axis of the shaft core to form a second included angle with an angle larger than 0 degree, and the size of the second included angle ensures that the lubricating oil gas main oil inlet driving mechanism inner channel is communicated with the lubricating oil gas main oil inlet channel 12 under the condition of no turning; the main oil return passageway 13 of lubricated oil gas is through seting up passageway and the lubricated oil gas oil return interface connection of lathe in the main oil return actuating mechanism of lubricated oil gas in the casing of actuating mechanism 62, the main whole the central axis of passageway in the main oil return actuating mechanism of lubricated oil gas be the straight line and with the central axis of rotation of axle core all is located the fourth plane, the second plane with the coincidence of fourth plane or intersect in the central axis of rotation of axle core 3 forms the third contained angle that the angle is greater than 0 degree, the size of third contained angle is ensured the main oil return actuating mechanism of lubricated oil gas in the passageway under the condition that does not turn with the main oil return passageway intercommunication of lubricated oil gas. Since the internal channel of the main oil feeding driving mechanism and the internal channel of the main oil returning driving mechanism for lubricating oil and gas cannot be seen in fig. 3-4, it is illustrated that in the embodiment shown in fig. 3-4, the first plane and the third plane intersect with the central rotation axis of the shaft core and form a second included angle with an angle greater than 0 degree, and the second plane and the fourth plane intersect with the central rotation axis of the shaft core 3 and form a third included angle with an angle greater than 0 degree. Obviously the first plane with the coincidence of third plane or intersect in the rotation central axis of axle core and formation angle are greater than 0 degree second contained angle, the size of second contained angle is ensured the main oil inlet actuating mechanism inner channel of lubricated oil gas under the condition of not turning with under the condition of the main oil inlet passageway 12 intercommunication of lubricated oil gas, can save the trompil quantity and the convenient manufacturing of the main oil inlet actuating mechanism inner channel of lubricated oil gas. In a similar way, the second plane with the coincidence of fourth plane or intersect in the rotation central axis of axle core 3 and formation angle are greater than the third contained angle of 0 degree, the size of third contained angle is ensured the main return oil actuating mechanism inner channel of lubricated oil gas under the condition of not turning with under the condition of the main return oil passageway intercommunication of lubricated oil gas, can save the trompil quantity and the convenient manufacturing of the main return oil actuating mechanism inner channel of lubricated oil gas.
In an alternative embodiment, as shown in fig. 7 and 9, a front bearing inner ring pressing ring 411, a front bearing outer ring pressing ring 412 and a front bearing seat end cover 413 are provided at the front end of the first bearing 101 of the front bearing 42, the front bearing inner ring pressing ring 411 is screwed on the shaft core 3 through threads and presses the inner ring front end face of the first bearing 101 of the front bearing 42 backwards, the front bearing seat end cover 413 is sleeved on the front bearing inner ring pressing ring 411 and is fastened on the front end face of the front bearing seat 41 through bolts and presses the outer ring front end face of the first bearing 101 of the front bearing 42 and a shoulder 4111 on the front bearing inner ring pressing ring 411 backwards respectively through the front bearing outer ring pressing ring 412 installed in the front bearing seat 41, and a dynamic sealing structure 4112 is provided between the front bearing seat end cover 413 and the front bearing inner ring pressing ring 411; front bearing seat 41 first inlet port is through seting up respectively front bearing outer ring clamping ring 412 and inlet port in the front bearing end cover 413 with front bearing 42 the inner and outer lane clearance switches on in the first bearing front end, front bearing outer ring clamping ring 412 with between the front bearing end cover 413 and front bearing seat 41 with install the sealing washer that prevents the leakage of lubricating oil gas between the front bearing end cover 413 respectively. In the structure, because the suit of front bearing seat end cover 413 is in on the front bearing inner ring clamping ring 411 and through the bolt-up on the preceding terminal surface of front bearing seat 41 and through installing in front bearing seat 41 front bearing outer ring clamping ring 412 compresses tightly backward respectively front bearing 42 the terminal surface before the outer ring of first bearing 101 with shoulder 4111 on the front bearing inner ring clamping ring 411, like this, just can ensure right the inner and outer ring compresses tightly to the rear axial in first bearing 101, and prevents effectively that front bearing inner ring clamping ring 411 is not hard up. In addition, because the first inlet port of front bearing seat 41 is through seting up respectively front bearing outer ring clamping ring 412 and inlet port in the front bearing seat end cover 413 with front bearing 42 the outer lane clearance switches on in the first bearing front end, front bearing outer ring clamping ring 412 with between the front bearing seat end cover 413 and front bearing seat 41 with install the sealing washer of preventing the lubricating oil gas leakage between the front bearing seat end cover 413 respectively, these sealing washers just through with front bearing seat end cover 413 passes through the bolt-up and is in mode axial compresses tightly on the preceding terminal surface of front bearing seat 41 in the front bearing seat end cover 413, ensures the sealed effect of sealing washer.
In an alternative embodiment, as shown in fig. 7, 9 and 5, an annular air passage 4131 is formed in the front bearing seat end cover 413, and the annular air passage 4131 is communicated with the dynamic seal structure 4112 through an axial fit gap between the front bearing seat end cover 413 and the front bearing outer ring pressing ring 412 and a radial fit gap between the front bearing outer ring pressing ring 412 and the front bearing inner ring pressing ring 411 to form an air seal structure for preventing leakage of lubricant air; a bearing seat inner air inlet channel 113T is formed in the front bearing seat 41, an air inlet of the bearing seat inner air inlet channel 113T is communicated with a main air inlet channel 14, an air outlet of the bearing seat inner air inlet channel 113T is communicated with the annular air channel 4131 through an air inlet formed in the front bearing seat end cover 413, sealing rings for preventing air leakage are respectively installed between the front bearing seat 41 and the front bearing seat end cover 413, and the main air inlet channel 14 is located in the main shaft body 1 and connected with a compressed air input interface of a machine tool. Specifically, as can be seen by comparing fig. 3 to 5, the center axis of the entire bearing housing inner intake passage 113T, the center axis of the entire main intake passage 14, and the rotation center axis of the shaft core 3 are all located on the fifth plane (i.e., section III). Furthermore, as can be seen from fig. 5, the main air intake channel 14 is connected to a compressed air input interface of the machine tool through a main air intake driving mechanism inner channel opened in the housing of the driving mechanism 62, the compressed air input interface of the machine tool is also arranged on the rear end surface of the driving mechanism 62, the central axis of the whole main air intake driving mechanism inner channel is a straight line and is located on a sixth plane with the rotation central axis of the shaft core 3, and the fifth plane is coincident with the sixth plane (from fig. 5, it is seen that the main air intake channel 14 directly extends backwards to the compressed air input interface of the machine tool on the rear end surface of the driving mechanism 62). When the machine tool spindle is mounted on the machine tool, the machine tool compressed gas input interface is in butt joint with a compressed gas output interface on the machine tool, and when the machine tool spindle works, compressed gas (usually compressed air) enters the machine tool spindle through the machine tool compressed gas input interface and keeps a certain gas pressure in the annular gas passage 4131 and the gas sealing structure communicated with the annular gas passage 4131, so that lubricating oil gas can be further prevented from leaking from the dynamic sealing structure 4112.
In an alternative specific embodiment, as shown in fig. 7 and 9, a front bearing inner ring axial positioning boss 32 and a front bearing outer ring axial positioning boss 414 are provided at a rear end of the second bearing 102 of the front bearing 41, the front bearing inner ring axial positioning boss 32 is located on the shaft core 3 and presses forward an inner ring rear end surface of the second bearing 102 of the front bearing 42, the front bearing outer ring axial positioning boss 414 is located on the front bearing seat 41 and presses forward an outer ring rear end surface of the second bearing 102 of the front bearing 42, and a front radial gap 415 is reserved between the front bearing inner ring axial positioning boss 32 and the front bearing outer ring axial positioning boss 414; the second oil inlet hole of the front bearing seat 41 communicates with the inner and outer races of the rear end of the second bearing 102 of the front bearing 42 through the front radial clearance 415. Specifically, as shown in fig. 9, a radial hole in the oil return passage 112T in the lubricated oil and gas bearing housing in the front bearing 41 passes directly through to the front radial gap 415.
In an alternative embodiment, as shown in fig. 8 and 10, a rear bearing inner ring axial positioning boss 33 and a rear bearing outer ring axial positioning boss 511 are provided at a front end of the first bearing 101 of the rear bearing 52, the rear bearing inner ring axial positioning boss 33 is located on the shaft core 3 and presses a front inner ring end surface of the first bearing 101 of the rear bearing 52 backward, the rear bearing outer ring axial positioning boss 511 is located on the rear bearing seat 51 and presses a front outer ring end surface of the first bearing 101 of the rear bearing 52 backward through a pressing ring 513 with an axial precompression spring 512, and a rear radial gap 514 is reserved between the rear bearing inner ring axial positioning boss 33 and the pressing ring 513; the first oil inlet hole of the rear bearing seat 51 is communicated with the clearance between the inner and outer races at the front end of the first bearing of the rear bearing 52 through the rear radial clearance 514. Since the rear bearing outer ring axial positioning boss 511 is located on the rear bearing seat 51 and presses the outer ring front end surface of the first bearing 101 of the rear bearing 52 backwards through the pressing ring 513 with the axial precompression spring 512, the pressing ring 513 can axially pre-press the rear bearing 52, which helps to better eliminate the axial clearance in the first bearing 101 and the second bearing 102 in the rear bearing 52, improve the machining precision of the machine tool spindle and reduce the vibration during cutting.
In an optional specific embodiment, as shown in fig. 8 and 10, a rear bearing inner ring pressing ring 515 and a rear bearing seat end cover 516 are arranged at the rear end of the second bearing 102 of the rear bearing 52, the rear bearing inner ring pressing ring 515 is screwed on the shaft core 3 through threads and presses the inner ring rear end face of the second bearing 102 of the rear bearing 52 forward, the rear bearing seat end cover 516 is sleeved on the rear bearing inner ring pressing ring 515 and is fastened on the rear end face of the rear bearing seat 51 through bolts, a fit gap is arranged between the rear bearing seat end cover 516 and the rear bearing inner ring pressing ring 515, and a shaft core rotational displacement detection mechanism 8 is installed on the rear end face of the rear bearing seat end cover 516; the second oil inlet of the rear bearing seat 51 is communicated with the clearance between the inner ring and the outer ring at the rear end of the second bearing of the rear bearing 52 through the fit clearance (i.e. the fit clearance between the rear bearing seat end cover 516 and the rear bearing inner ring pressing ring 515) and the oil inlet (shown in fig. 10) formed in the rear bearing seat end cover 516.
It can be seen that, according to the above embodiment, the rear end face of the outer ring of the second bearing 102 of the rear bearing 52 is not provided with an axial positioning part, and a rear bearing seat cover 516 is directly installed on the rear end face of the rear bearing seat 51, and a shaft core rotational displacement detection mechanism 15 is installed on the rear end face of the rear bearing seat cover 516. The shaft core rotary displacement detection mechanism 15 is used for detecting the rotation angle of the shaft core 3, and specifically comprises a measurement gear, a sensor and a shell, wherein the measurement gear is installed on the shaft core 3 and synchronously rotates along with the shaft core 3, the shell is installed on the rear end face of the rear bearing seat end cover 516, and the sensor is installed on the shell and obtains information such as the rotation angle of the shaft core 3 through detecting the gear teeth of the measurement gear. Although the detection principle of the above-mentioned shaft core rotational displacement detection mechanism 15 is present, the above-mentioned embodiment of the present application skillfully omits the axial positioning part of the rear end surface of the outer ring of the second bearing 102 of the rear bearing 52 and depends on the axial positioning boss 33, the pressing ring 513 and the inner ring pressing ring 515 of the rear bearing to realize the axial positioning of the rear bearing 52 (since the machine tool spindle is usually installed on the machine tool with the front end facing downward and the rear end facing upward, it is feasible and reasonable to adopt this way to axially position the rear bearing 52), and the shaft core rotational displacement detection mechanism 15 is disposed on the rear end surface of the rear bearing seat end cover 516, so that the shaft core rotational displacement detection mechanism 15 is disposed by using the saved axial installation space of the axial positioning part of the rear end surface of the outer ring of the second bearing 102 of the rear bearing 52, thereby improving the structural compactness of the machine tool spindle.
In a general embodiment, the first bearing 101 and the second bearing 102 of the front bearing and the rear bearing may be both angular contact ball bearings, and the installation directions of the angular contact ball bearings are referred to the related figures.
2. Aiming at the problem that the existing dynamic balance method can only be implemented before the assembly of the machine tool spindle is finished and the assembled machine tool spindle cannot be dynamically balanced, so that the factory detection and maintenance and repair of the machine tool spindle are inconvenient, the related structure of the machine tool spindle is redesigned, so that the dynamic balance of the spindle core 3 can be realized when the machine tool spindle is assembled into a relatively complete state, and the factory detection and maintenance and repair of the machine tool spindle are greatly facilitated.
Fig. 6 is a sectional view of section IV in fig. 2. As shown in fig. 6, a front weight ring 131 fixed on the outer circumferential surface of the shaft core 3 is disposed on a portion of the shaft core 3 close to the front bearing system 4, a circumference of an outer circumferential surface of the front weight ring 131 is uniformly provided with front weight holes 1311 at intervals in a circumferential direction, a front weight material mounting operation channel 132 is disposed in the front bearing seat 41 or/and the main shaft body 1 (here, the front bearing seat 41), the front weight material mounting operation channel 132 extends inward from an outer side surface of the front bearing seat 41 or/and the main shaft body 1 (here, the front bearing seat 41) to the front weight ring 131 and can be aligned and communicated with each front weight hole 1311 by rotating the shaft core 3, and a front sealing cover 133 for selectively opening and closing the front weight material mounting operation channel 132 is disposed on a surface of the front bearing seat 41 or/and the main shaft body 3 (here, the front bearing seat 41); a rear weight ring 134 fixed on the outer circumferential surface of the shaft core 3 is disposed on the shaft core 3 near the rear bearing system 5, rear weight holes 1341 are uniformly arranged at intervals along the circumferential direction on one circumference of the outer circumferential surface of the rear weight ring 134, rear weight material installation operation passages 135 are opened in the rear bearing seat 51 or/and the main shaft body 1 (here, the rear bearing seat 51 and the main shaft body 1), the rear weight material installation operation passages 135 extend inward from the outer side surface of the rear bearing seat 51 or/and the main shaft body (here, the rear bearing seat 51 and the main shaft body 1) to the rear weight ring 134 and can be aligned and communicated with the rear weight holes 1341 respectively by rotating the shaft core 3, and a rear sealing cover 136 for selectively opening and closing the rear weight material installation operation passages 135 is disposed on the surface of the rear bearing seat 51 or/and the main shaft body 1 (here, the main shaft body 1). In this way, the front counterweight material installation operation channel 132 and the rear counterweight material installation operation channel 135 can be used for installing counterweight materials (for example, the counterweight materials are installed in the installation modes such as bonding, interference fit and the like) from the surface of the machine tool spindle to the target front counterweight hole on the front counterweight ring 131 and the target rear counterweight hole on the rear counterweight ring 134, so that the dynamic balance of the spindle core 3 can be realized when the machine tool spindle is assembled into a relatively complete state, and the factory detection and the maintenance of the machine tool spindle are greatly facilitated.
In a general embodiment, as shown in fig. 6, each of the front weight ports 1311 and the front weight material mounting operation passage 132 extends in a radial direction of the shaft core 3, and a central axis of each of the front weight ports 1311 and a central axis of the front weight material mounting operation passage 132 are located on a first cross section which is a plane perpendicular to a rotational central axis of the shaft core 3; also, each of the rear weight ports 1341 and the rear weight material mounting operation passage 135 extends in the radial direction of the shaft core 3, and the central axis of each of the rear weight ports 1341 and the central axis of the rear weight material mounting operation passage 135 are located on a second cross section which is a plane perpendicular to the rotational central axis of the shaft core 3. Generally, as shown in FIG. 6, the first cross-section may be located rearward of the front bearing 42 and cut into the front bearing seat 41, and the second cross-section may be located forward of the rear axle, 52 and cut into the rear bearing seat 51.
In an alternative embodiment, the front weight port 1311 and the rear weight port 1341 are threaded. In this way, the weight material may be machined with corresponding threaded cylinders to facilitate screwing the weight material into the corresponding front and rear weight ports 1311, 1341. When dynamic balance is needed, weight materials with different weights and threaded cylindrical surfaces can be prepared in advance, and then the weight materials with different weights can be selected to be installed in the corresponding front weight hole 1311 and the corresponding rear weight hole 1341 through threads according to needs. Torsion-driving structures (e.g., hex socket) may also be provided on the weight material to allow the weight material to be rotated and secured in the front and rear weight ports 1311, 1341, respectively, using a tool.
In an alternative embodiment, as shown in fig. 6, the rear counterweight ring 134 is sleeve-shaped, and the rear bearing 52 (here, the entire middle oil-feeding type oil-gas lubrication bearing set 10 of the rear bearing 52) is integrally sleeved outside the rear counterweight ring 134. The advantage of this design is that the rear counterweight ring 134 can actually be used as a part matched with the inner ring of the rear bearing 52, which simplifies the structure and facilitates the processing and manufacturing of the machine tool spindle.
3. Aiming at the problem that the service life of the front bearing 42 is influenced in time when the front bearing 42 is subjected to obvious axial impact when the pushing component 6211 moves forwards and pushes the pull rod 611 to move forwards, a structure capable of axially relieving pressure of the front bearing 42 when the pushing component 6211 moves forwards and pushes the pull rod 611 to move forwards is arranged in the main shaft of the machine tool.
As shown in fig. 6, the front counterweight ring 131 is used as a shoulder-shaped structure, and the shoulder-shaped structure is axially matched with the front bearing seat 41 through an axial variable clearance fit structure arranged between the front end surface of the shoulder-shaped structure and the rear end surface of the front bearing seat 41; when the driving mechanism 62 operates in the first driving mode, the clearance of the axial variable clearance fit structure is generated so that the front end surface of the shoulder-shaped structure is not in contact with the rear end surface of the front bearing seat 41, and when the driving mechanism 62 operates in the second driving mode, the clearance of the axial variable clearance fit structure is eliminated so that the front end surface of the shoulder-shaped structure is in contact with the rear end surface of the front bearing seat and is axially pressed. Specifically, when the driving mechanism 62 operates in the first driving mode, the clearance of the axially variable clearance fit structure is 0.05mm (the clearance is mainly determined by factors such as the type selection of the front bearing and the like and based on experiments, the clearance designed for machine tool spindles of different specifications may be different), that is, the axial clearance between the front counterweight ring 131 and the front bearing seat 41 is 0.05mm, and at this time, the front counterweight ring 131 and the front bearing seat 41 are not in contact with each other, so that the high-speed rotation of the shaft core 3 is not affected; when the driving mechanism 62 operates in the second driving mode, the front end surface of the front counterweight ring 131 contacts with the rear end surface of the front bearing seat 41 and bears pressure axially, and at this time, the axial impact originally borne by the front bearing is borne by the shoulder-shaped structure, so that the axial dynamic load of the front bearing 42 is greatly reduced, and the service life of the front bearing 42 is prolonged.
It can be seen that, in the spindle of the machine tool according to the embodiment of the present application, in addition to being used for dynamic balancing, the front counterweight ring 131 can axially relieve the pressure of the front bearing 42 when the pushing member 6211 moves forward and pushes the pull rod 611 forward, thereby simplifying the structure of the spindle of the machine tool. In addition, as can be seen from fig. 9, the front radial gap 415 and the second oil inlet hole are communicated with the front end surface of the front counterweight ring 131, so that the front counterweight ring 131 is closer to the front bearing 42, which helps to shorten the overall length of the machine tool spindle. Of course, the shoulder-like structure need not be doubled by the front counterweight ring 131, and it is also possible to provide a shoulder-like structure that is separate from the front counterweight ring 131.
4. Aiming at the main shaft cooling system 7, a cooling liquid channel in the front bearing seat 41 is improved, and the cooling effect on the front bearing system 4 is improved.
Fig. 11 is a view showing the structure of the machine tool spindle shown in fig. 1 with the outer cover removed and the front bearing housing body exposed. As shown in fig. 7, 9 and 11, the coolant channel distributed in the casing of the front bearing block 41 in the coolant channel network has an annular channel 416 arranged along the circumferential direction of the front bearing block 41, and a coolant front bearing block inner input channel 417 and a coolant front bearing block inner output channel 418 respectively communicating with the annular channel 416; the front bearing block 41 has a front bearing block body 41a and an outer cover 41b mounted on an outer side surface of the front bearing block body 41a, and the annular passage 416 is formed by the front bearing block body 41a and the outer cover 41b in a fitting manner; a blocking member 419 is disposed between the front bearing housing body 41a and the outer cover 41b, the blocking member 419 being positioned in the annular passage 416 such that the annular passage 416 is blocked by the blocking member 419; the coolant inlet port 417 and the coolant outlet port 418 are respectively in communication with portions of the annular channel 416 located on both sides of the blocking member 419. By improving the cooling liquid channel distributed in the shell of the front bearing seat 41, the annular channel 416 arranged along the circumferential direction of the front bearing seat 41 is formed in a simpler and reasonable mode, the contact area between the cooling liquid (usually water) and the front bearing seat 41 is increased, and meanwhile, the cooling liquid flowing along the circumferential direction of the whole annular channel 416 can more uniformly cool the front bearing seat 41 because the cooling liquid can flow along the circumferential direction of the whole annular channel 416.
In a general embodiment, as shown in fig. 7, 9 and 11, the outer side surface of the front bearing seat body 41a has a tapered structure with a diameter gradually increasing from the front end of the front bearing seat 41 to the rear end of the front bearing seat 41, the outer cover 41b is a tapered sleeve with a shape adapted to the tapered structure, the tapered sleeve is sleeved on the front bearing seat body 41a from front to back and axially fixed with the front bearing seat body 41a, and a seal ring is respectively installed between the inner wall of the front end and the inner wall of the rear end of the tapered sleeve and the front bearing seat body 41 a. Therefore, the diameter of the front end of the machine tool spindle (specifically, the diameter of the front end of the front bearing seat 41) can be made smaller, which is beneficial to reducing the possibility of collision between the front end of the machine tool spindle and parts in the cutting process of the machine tool spindle.
As shown in fig. 7, 9 and 11, the inlets of the mounting holes of the bolts for connecting the front bearing seat 41 and the main shaft body 1 can be arranged on the surface of the conical structure of the front bearing seat body 41a (as shown in fig. 11, holes are arranged beside the input channel 417 in the cooling liquid front bearing seat and the output channel 418 in the cooling liquid front bearing seat, which are the mounting holes of the bolts for connecting the front bearing seat 41 and the main shaft body 1), so that the conical structure is used for the arrangement of the annular channel 416 and the assembly of the front bearing seat 41 and the main shaft body 1, and the compactness of the main shaft of the machine tool is further improved. Obviously, in order to avoid leakage of the coolant, a sealing member should be installed between the bolt for connecting the front bearing housing 41 and the main shaft body 1 and the corresponding mounting hole.
Further, as shown in fig. 7, 9 and 11, a conical sleeve axial positioning step 420 is arranged at the rear end of the conical sleeve on the front bearing seat body 41a, a front bearing seat end cover 413 is installed at the front end of the conical sleeve on the front bearing seat body 41a, when the conical sleeve is sleeved on the front bearing seat body 41a from front to back, the conical sleeve axial positioning step 420 is axially matched with the rear end face of the conical sleeve, and the front bearing seat end cover 413 is installed at the front end of the front bearing seat body 41a through a bolt and presses the front end face of the conical sleeve backwards. And a sealing ring is arranged between the axial positioning step 420 of the conical sleeve and the rear end surface of the conical sleeve. Thereby, the fitting between the front bearing housing body 41a and the outer cover 41b is simple, and the sealing effect to the annular passage 416 is better.
In an alternative embodiment, as shown in fig. 7, 9 and 11, an annular groove is formed on an outer side surface of the front bearing seat body 41a, and forms the annular passage 416 when the front bearing seat body 41a is fitted with the outer cover, and a protruding portion is reserved in the annular groove to serve as a blocking member 419.
As mentioned previously: the spindle cooling system 7 comprises a cooling liquid channel network, wherein cooling liquid channels in the cooling liquid channel network are distributed in the shells of the spindle body 1, the front bearing seat 41 and the rear bearing seat 51 and are respectively connected with a machine tool cooling liquid input interface and a machine tool cooling liquid reflux interface. The cooling fluid inlet passage 417 and the cooling fluid outlet passage 418 of the front bearing housing may be connected to the machine tool cooling fluid inlet port and the machine tool cooling fluid return port by means of the oil inlet passage 111T and the oil return passage 112T of the lubricating oil-gas bearing housing.
Fig. 12 is a front end surface structure view of a spindle body of the machine tool spindle shown in fig. 1. Fig. 13 is a rear end face structural view of a front bearing block of the machine tool spindle shown in fig. 1. In an alternative embodiment, as shown in fig. 12 and 13, the in-shell cooling fluid channel distributed in the coolant channel network in the main shaft body 1 includes a plurality of axial channels 71 opened along the axial direction of the main shaft body 1, the axial channels 71 are arranged at intervals along the circumference of the main shaft body 1, the front ends of the axial channels 71 are conducted in pairs (the front ends of the axial channels 71 can be conducted in pairs by respectively opening elliptical grooves 72, which can be simultaneously communicated with two corresponding adjacent axial channels 71, on the front end surface of the main shaft body 1 and/or the rear end surface of the front bearing seat 41), and the rear ends of the axial channels 71 are conducted in pairs (the rear ends of the axial channels 71 can be conducted in pairs by respectively opening elliptical grooves 72, which can be simultaneously communicated with two corresponding adjacent axial channels 71, on the front end surface of the rear bearing seat 51), so that the axial channels 71 are sequentially connected in series, the rear end of one of the axial channels 71 is connected to the machine tool coolant input port and the front end of the front channel 71 is connected to one of the axial channel 418, and the axial channels 71 are connected to one of the front end of the axial channels 418, and the axial channels 71 are connected to one of the axial channels 418. The spindle cooling system 7 of the machine spindle will thus operate in the following manner: the cooling liquid flows from back to front from one axial channel 71 and enters the annular channel 416 through the cooling liquid front bearing seat input channel 417, then flows for one circle in the annular channel 416 to fully cool the front bearing seat 41, then flows into the other axial channel 71 from the cooling liquid front bearing seat output channel 418, then flows through the axial channels 71 which are connected in series in sequence, so that the whole main shaft body 1 and the rear bearing seat 51 are cooled, and finally flows out of the machine tool main shaft from one axial channel 71 and the machine tool cooling liquid backflow interface.
5. The appearance structure and the connection mode of the front bearing seat and the main shaft body are redesigned, so that cutting materials in the manufacturing process of the main shaft body are wasted, and the cutting processing time of a machine tool is shortened.
As shown in fig. 1, 3-7, 9, 11-13, the front bearing seat 41 has a flange ring 9 disposed on the outer side surface of the front bearing seat 41 and a radial positioning ring 4110 on the rear end surface of the flange ring 9, and the flange ring 9 and the radial positioning ring 4110 are integrated with the front bearing seat 41; the front bearing seat 41 is installed at the front end of the main shaft body 1 through a bolt, wherein the front end face of the main shaft body 1 is axially matched with the rear end face of the flange ring 9, and the inner wall of the front end of the main shaft body 1 is radially matched with the outer wall of the radial positioning ring 4110.
The flange ring 9 which is originally integrated with the main shaft body 1 is arranged on the outer side surface of the front bearing seat 41, the front-back length of the front bearing seat 41 is far smaller than that of the main shaft body 1, so that the problem of cutting material waste caused by the existence of the flange ring 9 can not be caused when the front bearing seat 41 is manufactured by machine tool cutting, meanwhile, the flange ring 9 is eliminated from the main shaft body 1, the cutting material waste and the machine tool cutting time in the manufacturing process of the main shaft body 1 can be greatly reduced, and the whole manufacturing cost of the main shaft 1 of the machine tool is reduced. Because the front end face of the main shaft body 1 is axially matched with the rear end face of the flange ring 9, the inner wall of the front end of the main shaft body 1 is radially matched with the outer wall of the radial positioning ring 4110, and the assembly between the front bearing seat 41 and the main shaft body 1 is facilitated.
The related technical solution of the machine tool spindle will be further improved/refined/adjusted based on the above-mentioned content of the prior application. It should be noted that in the following embodiments, the difference between the machine tool spindle of the embodiment and the machine tool spindle of the previous application embodiment is mainly described and explained; parts not mentioned in the following embodiments may be of a design related or similar to those of the machine spindle of the previous application embodiment described above, and possibly also of the prior art.
Example 1
The machine tool spindle of embodiment 1 is a newly developed type of machine tool spindle. The main difference between the machine spindle of embodiment 1 and the machine spindle of the previously applied embodiment is that: firstly, in order to reduce the manufacturing cost of the machine tool spindle, an oil-air lubrication structure is eliminated (of course, the oil-air lubrication structure in the embodiment of the prior application can be used in embodiment 1). Secondly, a cooling liquid channel in the front bearing seat 41 is redesigned aiming at the main shaft cooling system 7, so that the cooling effect on the front bearing system 4 is further improved, and the main shaft of the machine tool can still run at a high rotating speed on the basis of canceling an oil-gas lubricating structure. Thirdly, an air sealing structure is refined, an air sealing effect is guaranteed, and cutting scraps are effectively prevented from entering. Fourthly, the structure of the pressing ring 513 is refined, and the pressing ring 513 is ensured to apply uniform and stable pressing force to the rear bearing 52.
Fig. 14 is a front end sectional view of a machine tool spindle according to embodiment 1 of the present application. Fig. 15 is a front end sectional view of a machine tool spindle according to embodiment 1 of the present application. Fig. 16 is a front end sectional view of a machine tool spindle according to embodiment 1 of the present application. Fig. 17 is a front bearing block structure diagram of a machine tool spindle according to embodiment 1 of the present application. In which figures 14-16 are cross-sectional views in three different sections, each through the central axis of the machine spindle (similar to the sections shown in figure 2).
As shown in fig. 14 to 17, the coolant passage distributed in the casing of the front bearing housing 41 in the coolant passage network of the machine tool spindle of embodiment 1 has an annular passage 416 provided along the circumferential direction of the front bearing housing 41, and a coolant front bearing housing inner inlet passage 417 and a coolant front bearing housing inner outlet passage 418 that communicate with the annular passage 416, respectively. The front bearing housing 41 has a front bearing housing body 41a and a ring member 41c mounted on an outer side or an inner side of the front bearing housing body 41a, the annular passage 416 is formed by the front bearing housing body 41a and the ring member 41c in a fitting manner, the front bearing 42 is mounted in the front bearing housing body 41a when the ring member 41c is mounted on the outer side of the front bearing housing body 41a, and the front bearing 42 is mounted in the ring member 41c when the ring member 41c is mounted on the inner side of the front bearing housing body 41 a. A channel separation structure 41d is arranged between the front bearing seat body 41a and the ring-shaped member 41c, and the channel separation structure 41d is located in the annular channel 416 so that the annular channel 416 is separated to form at least two annular cavities 416a arranged at intervals in the front-back direction. The coolant front housing inner inlet passage 417 and the coolant front housing inner outlet passage 418 are in communication with different ones 416a of the at least two annular cavities 416a. Because the annular channel 416 is divided to form at least two annular cavities 416a which are arranged at intervals in the front-back direction, the cooling effect is better.
In a preferred embodiment, the front bearing 42 has a first bearing 101 and a second bearing 102 arranged in a front-to-back manner, and different annular cavities 416a of the at least two annular cavities 416a are respectively distributed outside the first bearing 101 and outside the second bearing 102. Further, the central axes of different annular cavities 416a of the at least two annular cavities 416a coincide with the central axes of the first bearing 101 and the second bearing 102, respectively. This allows the first bearing 101 and the second bearing 102 to be cooled more specifically.
In a preferred embodiment, the coolant front housing inner inlet passage 417 and the coolant front housing inner outlet passage 418 communicate with the rearmost annular cavity 416a and the frontmost annular cavity 416a of the at least two annular cavities 416a, respectively; the passage partition structure 41d is provided therein with a communication port 41e for communicating the at least two annular cavities 416a front and rear.
Further, assuming that a connection portion between the coolant front bearing housing inner input passage 417 and the annular cavity 416a connected to the coolant front bearing housing inner input passage 417 is an annular passage coolant inlet (i.e., a passage between the coolant front bearing housing inner input passage 417 and the rearmost annular cavity 416a in fig. 15), and a connection portion between the coolant front bearing housing inner output passage 418 and the annular cavity 416a connected to the coolant front bearing housing inner output passage 418 is an annular passage coolant outlet (i.e., a passage between the coolant front bearing housing inner output passage 418 and the frontmost annular cavity 416a in fig. 16), an orientation of the annular passage coolant inlet and an orientation of the annular passage coolant outlet are close to each other, and an orientation of the communication port 41e and an orientation of the annular passage coolant inlet or the annular passage coolant outlet are opposite to each other, as viewed from the axial direction of the machine spindle with the central axis of the machine spindle as a central point. In this way, the coolant flowing from the annular passage coolant inlet is divided into two paths in the rearmost annular cavity 416a, flows through the communication port 41e for a half turn, joins, flows into the front annular cavity 416a, is divided into two paths, flows through the half turn, joins, and flows out from the annular passage coolant outlet.
In a preferred embodiment, an annular groove is formed on an inner side surface of the front bearing seat body 41a, and forms the annular channel when the front bearing seat body 41a is engaged with the ring-shaped member 41c, and an annular protrusion is reserved in the annular groove to serve as the channel separation structure 41d. This makes the coolant passage in the front bearing housing 41 simple in structure and easy to manufacture.
In a preferred embodiment, the outer side surface of the front bearing seat body 41a has a tapered structure with a diameter gradually increasing from the front end of the front bearing seat 41 to the rear end of the front bearing seat, the inner side surface of the front bearing seat body 41a has a ring assembly assembling hole, the ring assembly 41c is a thin-walled sleeve matched with the ring assembly assembling hole, the inner hole of the thin-walled sleeve is a bearing assembling hole, and the thin-walled sleeve is nested in the ring assembly assembling hole from front to back. The thin-wall sleeve has good heat conduction effect, and can also be made of materials with good heat conduction such as copper and the like, so that the cooling effect is further improved.
Typically, a front seal ring is mounted between the front bearing housing body 41a and the ring member 41c at the front end of the annular passage 416, and a rear seal ring is mounted between the front bearing housing body and the ring member at the rear end of the annular passage.
Fig. 18 is a sectional view of the front end airtight structure of the machine tool spindle according to embodiment 1 of the present application. As shown in fig. 18, the front bearing 42 of the machine tool spindle of embodiment 1 is provided with a front bearing inner ring pressing ring 411, a front bearing outer ring pressing ring 412 and a front bearing seat end cover 413 at the front end, the front bearing inner ring pressing ring 411 is screwed on the spindle core 3 and is pressed backwards the inner ring front end face of the front bearing 42, the front bearing seat end cover 413 is sleeved on the front bearing inner ring pressing ring 411 and is fastened on the front end face of the front bearing seat 41 through bolts, the front bearing seat end cover 413 is installed in the front bearing seat 41, the front bearing outer ring pressing ring 412 is pressed backwards the outer ring front end face of the front bearing 42, and a dynamic sealing structure 4112 is arranged between the front bearing seat end cover 413 and the front bearing inner ring pressing ring 411. An annular air passage 4131 is formed in the front bearing seat end cover 413, and the annular air passage 4131 is communicated with the dynamic sealing structure 4112 through an air vent formed on the inner peripheral wall of the front bearing seat end cover 413 to form an air-tight sealing structure. A bearing seat inner air inlet channel 113T is formed in the front bearing seat 41, an air inlet of the bearing seat inner air inlet channel 113T is communicated with a main air inlet channel, an air outlet of the bearing seat inner air inlet channel 113T is communicated with the annular air channel 4131 through an air inlet formed in the front bearing seat end cover 413, a sealing ring for preventing air leakage is respectively installed between the front bearing seat 41 and the front bearing seat end cover 413, and the main air inlet channel is located in the main shaft body 1 and is connected with a compressed air input interface of a machine tool. Therefore, sufficient airflow can be ensured to be maintained on the dynamic sealing structure 4112, an air sealing effect is ensured, and cutting scraps are effectively prevented from entering.
Generally, for the convenience of processing, the front bearing cover 413 comprises a front bearing cover body 413a and a vent ring 413b fittingly mounted on the inner peripheral wall of the front bearing cover body 413a, and the vent hole is opened in the radial direction of the vent ring 413 b; the annular air passage 4131 is opened on the inner peripheral wall of the front bearing housing end cover body 413a and/or the outer peripheral wall of the vent ring 413 b. The annular air passage 4131 is typically open on the inner peripheral wall of the front bearing housing end cover body 413 a. In addition, the vent ring 413b is generally provided with a plurality of vent holes circumferentially spaced apart from each other.
Generally, the dynamic sealing structure is a non-contact dynamic sealing structure. For example, as shown in fig. 18, the non-contact dynamic seal structure includes a labyrinth structure having teeth or grooves provided on an inner circumferential wall of the front bearing housing end cover 413 and/or an outer circumferential wall of the front bearing inner ring pressing ring 411.
In addition, the front bearing seat cover 413 can press the front end face of the outer ring of the front bearing 42 backwards by pressing the front bearing outer ring pressing ring 412 backwards by an axially pre-tightening nut fastened in the front bearing seat cover 413. This reduces structural interference and further ensures that the front bearing outer ring press ring 412 presses the outer ring front end face of the front bearing 42 rearwardly.
Fig. 19 is a schematic structural view of a pressing ring of a machine tool spindle according to embodiment 1 of the present application. As shown in FIG. 19, a plurality of (here ≧ 3) axial precompression spring mounting holes 513a are uniformly spaced along a circumference of the pressing ring 513 on the front end surface of the pressing ring 513, and the axial precompression springs 512 are mounted in one-to-one correspondence in each of the axial precompression spring mounting holes 513 a. Thus, when the pressing ring shown in fig. 19 is used instead of the pressing ring 513 shown in fig. 8, in the spindle of the machine tool, with an axial gap between the rear bearing seat end cover 516 and the outer ring rear end surface of the rear bearing 52, the rear bearing outer ring axial positioning boss 511 is pressed backward against the outer ring front end surface of the rear bearing 52 by the pressing ring 513 with the axial precompression springs 512, and a plurality of the axial precompression springs 512 are arranged on the front end surface of the pressing ring 513 at regular intervals along a circumference of the pressing ring 513. In this way, it is better to ensure that the pressing ring 513 applies a uniform and stable pressing force to the rear bearing 52.
Example 2
The machine tool spindle of example 2 is a newly developed type of machine tool spindle. The machine tool spindle of example 2 is designed for use in applications where the rotational speed is low but the cutting force requirements are high. The main difference between the machine spindle of embodiment 2 and the machine spindle of the previously applied embodiment is that: firstly, the oil-air lubrication structure is eliminated because the requirement on the rotating speed is not high (of course, the oil-air lubrication structure in the embodiment of the prior application can be used in the embodiment 2). Secondly, the cooling liquid channel in the front bearing seat 41 is redesigned aiming at the main shaft cooling system 7, the cooling liquid channel in the front bearing seat 41 is simplified, and the manufacturing cost of the machine tool main shaft can be further reduced. Thirdly, adjust airtight structure, further reduce the processing degree of difficulty. Fourthly, the structure of the pressing ring 513 is refined, and the pressing ring 513 is ensured to apply uniform and stable pressing force to the rear bearing 52. Fifth, the handle lock and release mechanism 6 is refined and improved.
Fig. 20 is a sectional view of a spindle of a machine tool according to embodiment 2 of the present application. Fig. 21 is a partially enlarged view of a portion a in fig. 20. Fig. 22 is a partially enlarged view of fig. 20 at B. As shown in fig. 20 to 22, the in-shell cooling liquid channel distributed in the coolant channel network of the machine tool spindle of embodiment 2 in the spindle body 1 includes a plurality of axial channels 71 opened along the axial direction of the spindle body 1, the axial channels 71 are circumferentially spaced along a circumference of the spindle body 1, the front ends of the axial channels 71 are all or most of the axial channels are conducted in pairs, and the rear ends of the axial channels 71 are most of the axial channels are conducted in pairs, so that the axial channels are sequentially connected in series, the rear end of one of the axial channels 71 is connected to the machine tool coolant input interface, and the rear end of one of the axial channels 71 is connected to the machine tool coolant return interface. The front bearing seat 41 is installed at the front end of the main shaft body 1 through bolts, wherein the front end surface of the main shaft body 1 is matched with the rear end surface of the front bearing seat 41, the rear end surface of the front bearing seat 41 is respectively provided with an elliptical groove 72 which can be simultaneously communicated with two corresponding adjacent axial channels 71, so that the front ends of the axial channels 71 are communicated in pairs or in most cases, and the elliptical grooves 72 in the front bearing seat 41 are circumferentially distributed at intervals in the radial outer side area of the front bearing 42 and are also used as cooling liquid channels distributed in the shell of the front bearing seat 41 in the cooling liquid channel network. The coolant passage in the front bearing housing 41 has the advantages of simple structure and convenient manufacture.
In a preferred embodiment, a groove is formed on the edge of the rear end surface of the front bearing seat 41 to form a radial positioning ring 4110, the front end surface of the spindle body 1 is axially matched with the bottom end surface of the radial positioning ring 4110, the inner wall of the front end of the spindle body 1 is radially matched with the outer wall of the radial positioning ring 4110, and the radial positioning ring 4110 is located in the radially outer region of the front bearing 42. On the basis, a flange ring 9 is arranged on the outer side surface of the main shaft body 1.
Generally, a seal ring surrounding each elliptical groove 72 is provided between the front bearing housing 41 and the main shaft body 1. Generally, the front bearing 42 includes a first bearing 101 and a second bearing 102 arranged in tandem, and the elliptical grooves 72 in the front bearing housing 41 are located in a radially outer region between the first bearing 101 and the second bearing 102.
The front bearing 42 front end of the machine tool spindle of embodiment 2 is equipped with front bearing inner ring pressure ring 411, front bearing outer ring pressure ring 412 and front bearing seat end cover 413, front bearing inner ring pressure ring 411 is adorned soon through the screw thread on the axle core 3 and compress tightly backward the terminal surface before the inner ring of front bearing 42, front bearing seat end cover 413 suit is in on the front bearing inner ring pressure ring 411 and through the bolt-up on the preceding terminal surface of front bearing seat 41, front bearing seat end cover 413 is through installing in front bearing seat 41 front bearing outer ring pressure ring 412 compresses tightly backward the terminal surface before the outer ring of front bearing 42, front bearing seat end cover 413 with be equipped with between the front bearing inner ring pressure ring 411 and move seal structure 4112. An annular air passage 4131 is formed in the front bearing seat end cover 413, and the annular air passage 4131 is communicated with the dynamic sealing structure 4112 through an air vent formed in the inner peripheral wall of the front bearing seat end cover 413 so as to form an air sealing structure. A bearing seat inner air inlet channel 113T is formed in the front bearing seat 41, an air inlet of the bearing seat inner air inlet channel 113T is communicated with a main air inlet channel, an air outlet of the bearing seat inner air inlet channel 113T is communicated with the annular air channel 4131 through an air inlet formed in the front bearing seat end cover 413, a sealing ring for preventing air leakage is respectively installed between the front bearing seat 41 and the front bearing seat end cover 413, and the main air inlet channel is located in the main shaft body 1 and is connected with a compressed air input interface of a machine tool. Therefore, sufficient airflow can be ensured to be maintained on the dynamic sealing structure 4112, an air sealing effect is ensured, and cutting scraps are effectively prevented from entering.
For convenience of processing, the front bearing seat cover 413 includes a front bearing seat cover body 413a and a vent ring 413b fittingly installed on an inner peripheral wall of the front bearing seat cover body 413a, and the vent hole is opened in a radial direction of the vent ring 413 b; the annular air passage 4131 is opened in the inner peripheral wall of the front bearing housing end cover body 413 a. In addition, a plurality of vent holes are circumferentially distributed on the vent ring 413b at intervals.
And the dynamic seal structure 4112 is a non-contact dynamic seal structure. Here, as shown in fig. 21, the non-contact type dynamic seal structure includes a clearance type seal structure having a side clearance formed by clearance fit between the inner peripheral wall of the front bearing housing end cover 413 and the outer peripheral wall of the front bearing inner ring pressing ring 411 and an end clearance formed by clearance fit between the front end portion of the front bearing housing end cover 413 and the front end flange 4113 of the front bearing inner ring pressing ring 411, and the side clearance and the end clearance are connected with each other in a zigzag manner. Preferably, the front end face of the front bearing seat end cover 413 and the rear end face of the front end flange 4113 of the front bearing inner ring pressing ring 411 are in clearance fit through an annular protrusion and an annular groove which are meshed with each other, so that the end part clearance which is communicated to the outside of the front bearing seat end cover 413 through more than two turns is formed.
In the case of the machine tool spindle of embodiment 2, with an axial gap between the rear bearing housing end cover 516 and the outer race rear end surface of the rear bearing 52, the rear bearing outer race axial positioning boss 511 presses the outer race front end surface of the rear bearing 52 rearward by means of a pressing ring 513 with axial precompression springs 512, and a plurality (here, 3 or more) of the axial precompression springs 512 are arranged on the front end surface of the pressing ring 513 at regular intervals along a circumference of the pressing ring 513. Specifically, a plurality of axial precompression spring mounting holes are uniformly arranged on the rear end face of the rear bearing outer ring axial positioning boss 511 at intervals along a circumference of the rear bearing outer ring axial positioning boss 511, and the axial precompression springs 512 are correspondingly mounted in each axial precompression spring mounting hole one by one.
On this basis, when the rear weight ring 134 fixed on the outer circumferential surface of the shaft core 3 is disposed at a position on the shaft core 3 close to the rear bearing system 5, a circumference of the outer circumferential surface of the rear weight ring 134 is uniformly provided with rear weight holes at intervals along the circumferential direction, a rear weight material installation operation channel is disposed in the rear bearing seat 51, the rear weight material installation operation channel extends inward from the outer side surface of the rear bearing seat 51 to the rear weight ring 134 and can be aligned and conducted with each rear weight hole by rotating the shaft core 3, and the rear weight material installation operation channel passes through the rear bearing outer ring axial positioning boss 511 from the adjacent axial precompression spring installation hole.
In a preferred embodiment, to facilitate the machining of the axial precompression spring mounting hole, the rear bearing outer race axial positioning boss 511 is bolted to the front end of the rear bearing seat 51.
In the machine tool spindle according to embodiment 2, a rotation stopping structure for preventing the relative rotation between the pull rod 611 and the spindle core 3 is provided between the tool holder locking and releasing mechanism 6 and the spindle core 3, the rotation stopping structure includes a spindle core rear end cover 34 installed at the rear end of the spindle core 3 and a rotation stopping head 6111 provided on the rear section of the pull rod 611 and penetrating and sleeving the spindle core rear end cover 34, and the shape of the outer peripheral wall of the rotation stopping head 6111 is adapted to the shape of the inner peripheral wall of the spindle core rear end cover 34 and is circumferentially fixed therebetween.
In the machine tool spindle of the embodiment of the previous application, in order to prevent the spindle core 3 from rotating together with the pull rod 611 when rotating, a rotation-stopping screw is arranged between the spindle core 3 and the pull rod 611, and the rotation-stopping screw radially extends into a sliding slot in the pull rod 611 from the spindle core 3 and is in sliding fit with the sliding slot, so that the axial sliding between the pull rod 611 and the spindle core 3 is allowed, but the circumferential rotation between the pull rod 611 and the spindle core 3 is not allowed. The anti-rotation screw is specifically located behind the elastic component 622 where the pull rod 611 is radially engaged with the shaft core 3 (i.e., the position circled by the chain line in fig. 8). The torque when the shaft core 3 of the machine tool spindle of the embodiment of the prior application rotates is large, and the rotation-stopping screw may be broken.
Therefore, the machine tool spindle of embodiment 2 adopts the above-described rotation stop structure. The rotation stopping structure achieves the purpose of preventing the pull rod 611 and the shaft core 3 from rotating circumferentially by means of the matching between the rotation stopping head 6111 and the rear end cover 34 of the shaft core. Generally speaking, be equipped with the first periphery wall of splining on the periphery wall of splining 6111 and spline the plane, be equipped with the end cover internal perisporium on the internal perisporium of axle core rear end cover 34 and spline the plane, the first periphery wall of splining splines the plane and corresponds the plane cooperation is splited to the internal perisporium of end cover. For example, the detent planes of the detent head peripheral wall may form the detent head 6111 into a hexagonal structure similar to a bolt head. Thus, the rotation stopping structure has the capacity of bearing larger torque.
In a preferred embodiment, a shaft core rotational displacement detection mechanism for detecting a rotation angle of the shaft core 3 is installed at the rear end of the shaft core 3, and the shaft core rotational displacement detection mechanism includes a measurement gear installed on the shaft core and rotating synchronously with the shaft core, and a sensor for detecting gear teeth of the measurement gear to obtain rotational displacement information of the shaft core; the shaft core rear end cap 34 doubles as the measuring gear. In addition, a housing of the shaft core rotational displacement detection mechanism is mounted on the rear end surface of the rear bearing seat end cover 516, and the sensor is mounted on the housing. The arrangement mode of the shaft core rotary displacement detection mechanism is compact in structure, and the rotation stopping structure does not occupy more space due to the fact that the end cover 34 at the rear end of the shaft core is used as the measuring gear.
Fig. 23 is a front end sectional view of a machine tool spindle according to embodiment 2 of the present application. As shown in fig. 22 to 23, in the machine tool spindle according to embodiment 2, the shank locking and releasing mechanism 6 further includes a first tool changing and dust blowing mechanism 16, the first tool changing and dust blowing mechanism 16 includes an air inlet side mechanism and an air blowing side mechanism, the air inlet side mechanism is installed at the rear end of the spindle body 1 and has an external air inlet structure of a pushing member disposed outside the pushing member 6211 and an internal air inlet structure of the pushing member disposed inside the pushing member 6211, the external air inlet structure of the pushing member has a fitting portion (specifically, an air cylinder seat installed at the front end of an air cylinder 621) in guiding fit with the pushing member 6211 and an external air inlet channel 161 located in the fitting portion, the external air inlet channel 161 is connected to a tool changing and dust blowing air inlet interface of the machine tool, the internal air inlet structure of the pushing member has an internal air inlet channel 162, the air inlet side mechanism has a main air blowing channel 163 disposed in the pulling rod 611, the front end of the main air blowing channel 163 extends to the clamping member for clamping, the front end 163 extends to the external air inlet channel 163 and the pushing member 611, and the external air inlet channel 163 extends to the rear pushing member 6211 and the external air inlet channel 163611 when the pushing member is moved forward, the external air inlet channel 163 and the pushing member 163 and the external air inlet channel 16311 is disconnected, the pushing member 163 is disconnected from the pushing member 611, and the external air inlet channel 163and the external air inlet channel 163 is disconnected from the pushing member 611, the pushing member 163 and the pushing member 611, the external air inlet channel 163and the external air channel 163. The first tool changing dust blowing mechanism 16 can blow air from the front end of the main air blowing channel 163 in the tool changing process, so that cuttings on the tool shank assembling structure 31 are cleaned through air flow, and the mounting and positioning accuracy of the tool shank is guaranteed.
In a preferred embodiment, when the pushing member 6211 moves forward and pushes the pull rod 611 forward, the outer air inlet channel 161 communicates with the rear end of the inner air inlet channel 162 and the front end of the inner air inlet channel 162 communicates with the air inlet 1631; when the pushing member 6211 moves backward and disengages from the pull rod 611, the outer air inlet channel 161 is separated from the rear end of the inner air inlet channel 162 and the rear end of the inner air inlet channel 162 is blocked and cut off by the inner peripheral wall of the fitting portion, and at the same time, the front end of the inner air inlet channel 162 is separated from the air inlet 1631. Since the outer air intake passage 161 is separated from the rear end of the inner air intake passage 162 and the rear end of the inner air intake passage 162 is blocked and cut off by the inner peripheral wall of the fitting portion when the pushing member 6211 moves rearward and disengages from the pull rod 611, the continuous output of the air flow from the outer air intake passage 161 is avoided.
In a preferred embodiment, the outer air inlet path 161 has an annular air path 1611 surrounding the outer circumferential wall of the pushing member 6211, and the outer air inlet path 161 is communicated with the inner air inlet path 162 through the annular air path 1611. The annular air passage 1611 functions here as: the high-pressure gas (generally, compressed air) can be uniformly applied to one circle of the pushing member 6211 from the outer air inlet passage 161, so that the radial force of the pushing member 6211 is uniform. Experiments have shown that without the annular air passage 1611, the sealing ring between the ejector 6211 and the mating portion would wear rapidly; with the annular air passage 1611, the radial force of the pushing member 6211 is uniform, so that the life of the seal ring between the pushing member 6211 and the fitting portion is greatly prolonged.
Generally speaking, the outer air inlet channel 161 has an outer air inlet channel radial air passage connected with the annular air passage 1611 and an outer air inlet channel axial air passage connected with the outer air inlet channel radial air passage, the outer air inlet channel axial air passage is connected with the machine tool changing and dust blowing air inlet interface, and the machine tool changing and dust blowing air inlet interface is arranged on the rear end face of the driving mechanism.
Generally, the inner air inlet passage 162 has an inner air inlet passage radial air passage and an inner air inlet passage axial air passage connected to the inner air inlet passage radial air passage, the front end of the inner air inlet passage radial air passage is located on the front end surface of the pushing member, and the rear end of the inner air inlet passage radial air passage is located on the outer peripheral wall of the pushing member 6211.
In a preferred embodiment, the blowing-side mechanism further includes an auxiliary blowing channel 164 disposed in the pull rod, one end of the auxiliary blowing channel 164 is connected to the main blowing channel 163, and the other end extends to a position on the outer side wall of the pull rod 611 near the rear end of the handle-holding opening/closing member 612, so that a dust blowing airflow blown from the auxiliary blowing channel 164 flows out from the outer side surface of the handle-holding opening/closing member 612 along the fit gap between the pull rod 611 and the shaft core 3 from the rear direction. The benefit of adding the auxiliary blow channel 164 is that the outer surface of the shank-holding clench member 612 and the area between the shank-holding clench member 612 and the shank-mounting structure 31 can be purged, thereby providing a more thorough chip removal.
In a preferred embodiment, the tool holder assembly structure 31 includes a front end surface 311 of a shaft core and a conical inner hole wall 312 of the shaft core, and when the tool holder assembly structure 31 is tightly fitted with the tool holder 8, the front end surface 311 of the shaft core and the conical inner hole wall 312 of the shaft core are respectively tightly fitted with corresponding fitting surfaces on the tool holder 8; in addition, a second tool changing and dust blowing mechanism 17 is arranged at the front end of the shaft core, the second tool changing and dust blowing mechanism 17 comprises a blowing channel 171 in the shaft core, the outlet of the blowing channel 171 in the shaft core is arranged on the front end surface 311 of the shaft core, which is used for being tightly matched with the corresponding matching surface on the tool holder 8, and the inlet of the blowing channel 171 in the shaft core is arranged on the inner wall 3 of the shaft core; and, the said blowing side organization also has auxiliary blowing channel 164 set in said tie rod 3, one end of said auxiliary blowing channel 164 is conducted with said main blowing channel 163 and another end extends to the outside wall of said tie rod 611, when the said pushing member 6211 moves forward and pushes the said tie rod 611 to move forward, the said auxiliary blowing channel 164 is conducted with the inlet of the blowing channel 171 in the said axle core. Because the machine tool spindle of embodiment 2 is designed for the situation with lower rotating speed but higher cutting force requirement, the above embodiment adopts a double-sided positioning mode through the front end surface 311 of the shaft core and the conical inner hole wall 312 of the shaft core, so that the tool holder 8 is more stable in operation and can bear higher cutting force. The second tool changing and dust blowing mechanism 17 can clean the surface of the front end surface 311 of the shaft core, so that the installation and positioning accuracy of the tool shank 8 is guaranteed.
Thus, the auxiliary insufflation passage 164 will have a dual purpose: when the pushing member 6211 moves forward and pushes the pull rod 611 to move forward, and when the auxiliary blowing channel 164 is not communicated with the inlet of the blowing channel 171 in the shaft core, the dust blowing airflow blown out from the auxiliary blowing channel 164 flows out from the outer side surface of the holder clamping opening and closing member 612 along the fit gap between the pull rod 611 and the shaft core 3 from the rear front edge, so as to purge the outer surface of the holder clamping opening and closing member 612 and the part between the holder clamping opening and closing member 612 and the holder assembling structure 31; when the auxiliary air blowing channel 164 is communicated with the inlet of the air blowing channel 171 in the shaft core, the air flow is guided into the air blowing channel 171 in the shaft core of the second tool changing and dust blowing mechanism 17, so that the surface of the front end surface 311 of the shaft core is cleaned.
The contents of the embodiments of the present application are explained above. Those of ordinary skill in the art will be able to implement the embodiments of the present application based on these descriptions. All other embodiments, which can be derived by a person skilled in the art from the description above without inventive step, shall fall within the scope of patent protection.

Claims (10)

1. A machine tool spindle, comprising:
a main shaft body;
the spindle motor comprises a motor stator and a motor rotor, the motor stator is fixed in the spindle body, and the motor rotor is matched with the motor stator;
the shaft core is rotatably arranged in the main shaft body through a front bearing system and a rear bearing system and rotates along with the motor rotor, and a cutter handle assembly structure is arranged at the front end of the shaft core;
the front bearing system comprises a front bearing seat and a front bearing, the front bearing seat is arranged at the front end of the main shaft body, and the front bearing is arranged in the front bearing seat and rotatably supports the front part of the shaft core;
the rear bearing system comprises a rear bearing seat and a rear bearing, the rear bearing seat is arranged at the rear end of the main shaft body, and the rear bearing is arranged in the rear bearing seat and rotatably supports the rear part of the shaft core;
the tool handle locking and releasing mechanism comprises an executing mechanism and a driving mechanism, when the driving mechanism operates in a first driving mode, the executing mechanism can lock the tool handle to enable the tool handle to be tightly matched with the tool handle assembling structure, and when the driving mechanism operates in a second driving mode, the executing mechanism releases the tool handle to enable the tool handle to be separated from the tool handle assembling structure;
when the tool holder clamping mechanism is driven by the pull rod to move integrally in the front-back direction so that the tool holder clamping opening and closing component moves from the front end expansion part to the rear end contraction part, the tool holder clamping opening and closing component is extruded by the rear end contraction part and folded inwards to clamp the tool holder head and drive the tool holder to be tightly matched with the tool holder assembling structure, and when the tool holder clamping mechanism is driven by the pull rod to move integrally in the back-forth direction so that the tool holder clamping opening and closing component moves from the front end expansion part to the rear end contraction part, the tool holder clamping opening and closing component moves integrally in the back-forth direction so that the tool holder clamping opening and closing component moves from the rear end contraction part to the front end expansion part, the tool holder clamping opening and closing component gradually releases the tool holder opening and closing component from the rear end contraction part to the front end expansion part so that the tool holder clamping opening and closing component can be separated from the tool holder assembling structure;
the tool holder locking and releasing mechanism comprises a tool holder locking and releasing mechanism, a driving mechanism and a tool holder returning mechanism, wherein the tool holder locking and releasing mechanism comprises a pull rod advancing pushing mechanism and a pull rod returning resetting mechanism, the pull rod advancing pushing mechanism is installed at the rear end of a main shaft body and is provided with a pushing part corresponding to the rear end of the pull rod and a pushing driving device used for driving the pushing part to move forwards, the pull rod returning resetting mechanism is provided with an elastic part which is installed between a core shaft and the pull rod and continuously applies elastic force to the pull rod to move backwards, when the driving mechanism operates in a second driving mode, the pushing part moves forwards and pushes the pull rod to move forwards, the pull rod overcomes the elastic force of the elastic part to enable the whole tool holder clamping mechanism to move backwards and forwards along the axial direction, and when the driving mechanism operates in a first driving mode, the pushing part moves backwards and the tool holder is separated from the pull rod, the pull rod enables the whole tool holder to move backwards along the axial direction through the elastic force of the elastic part;
the method is characterized in that:
the tool shank locking and releasing mechanism further comprises a first tool changing and dust blowing mechanism, the first tool changing and dust blowing mechanism comprises a gas inlet side mechanism and a gas blowing side mechanism, the gas inlet side mechanism is installed at the rear end of the spindle body and is provided with a pushing part external gas inlet structure arranged outside the pushing part and a pushing part internal gas inlet structure arranged inside the pushing part, the pushing part external gas inlet structure is provided with a matching part matched with the pushing part in a guiding manner and an external gas inlet channel positioned in the matching part, the external gas inlet channel is connected with a tool changing and dust blowing gas inlet interface of a machine tool, the pushing part internal gas inlet structure is provided with an internal gas inlet channel, the gas blowing side mechanism is provided with a main gas blowing channel arranged in the pull rod, the front end of the main gas blowing channel extends to the external space of the front end of the tool shank clamping opening-closing part, the rear end of the main gas blowing channel extends to the rear end of the pull rod and forms a gas inlet, and when the pushing part moves forwards and pushes the pull rod to move forwards, the external gas blowing channel is communicated with the main gas inlet channel, and the external gas inlet channel is disconnected with the main gas inlet channel;
in addition, the tool shank assembling structure comprises a front end surface of the shaft core and a conical inner hole wall of the shaft core, and when the tool shank assembling structure is tightly matched with the tool shank, the front end surface of the shaft core and the conical inner hole wall of the shaft core are respectively tightly matched with corresponding matching surfaces on the tool shank;
in addition, a second tool changing and dust blowing mechanism is arranged at the front end of the shaft core and comprises a blowing channel in the shaft core, an outlet of the blowing channel in the shaft core is arranged on the front end face of the shaft core, which is used for being tightly matched with the corresponding matching surface on the tool handle, and an inlet of the blowing channel in the shaft core is arranged on the inner wall of the shaft core;
and the blowing side mechanism is also provided with an auxiliary blowing channel arranged in the pull rod, one end of the auxiliary blowing channel is communicated with the main blowing channel, the other end of the auxiliary blowing channel extends to the outer side wall of the pull rod, and when the pushing component moves forwards and pushes the pull rod to move forwards, the auxiliary blowing channel is communicated with an inlet of the blowing channel in the shaft core.
2. A machine tool spindle according to claim 1, wherein: when the pushing component moves forwards and pushes the pull rod to move forwards, the outer air inlet channel is communicated with the rear end of the inner air inlet channel, and the front end of the inner air inlet channel is communicated with the air receiving port; when the pushing component moves backwards and is separated from the pull rod, the outer air inlet channel is separated from the rear end of the inner air inlet channel, the rear end of the inner air inlet channel is blocked and cut off by the inner peripheral wall of the matching part, and meanwhile, the front end of the inner air inlet channel is separated from the air receiving port.
3. A machine tool spindle according to claim 2, wherein: the outer air inlet channel is provided with an outer air inlet channel radial air channel connected with the annular air channel and an outer air inlet channel axial air channel connected with the outer air inlet channel radial air channel, the outer air inlet channel axial air channel is connected with the machine tool changing and dust blowing air inlet interface, and the machine tool changing and dust blowing air inlet interface is arranged on the rear end face of the driving mechanism; and/or the inner air inlet channel is provided with an inner air inlet channel radial air channel and an inner air inlet channel axial air channel connected with the inner air inlet channel radial air channel, the front end of the inner air inlet channel radial air channel is positioned on the front end surface of the pushing component, and the rear end of the inner air inlet channel radial air channel is positioned on the peripheral wall of the pushing component.
4. A machine tool spindle according to claim 1, wherein: handle of a knife locking and release mechanism with be provided with between the axle core and be used for preventing the pull rod with relative pivoted splines structure between the axle core, splines the structure including installing axle core rear end cover and setting of axle core rear end are in on the pull rod back end and wear the cover and establish the head that splines in the end cover of axle core rear end, the shape of the periphery wall of the head that splines with the internal perisporium shape looks adaptation of axle core rear end cover makes between them circumference fixed.
5. A spindle for a machine tool according to claim 4, wherein: the rear end of the shaft core is provided with a shaft core rotary displacement detection mechanism for detecting the rotation angle of the shaft core, and the shaft core rotary displacement detection mechanism comprises a measurement gear which is arranged on the shaft core and synchronously rotates along with the shaft core and a sensor for detecting the gear teeth of the measurement gear to obtain the rotary displacement information of the shaft core; the rear end cover of the shaft core also serves as the measuring gear.
6. A spindle for a machine tool according to claim 5, wherein: the front end of the rear bearing is provided with a rear bearing inner ring axial positioning boss and a rear bearing outer ring axial positioning boss, the rear bearing inner ring axial positioning boss is positioned on the shaft core and presses the front end face of the inner ring of the rear bearing backwards, and the rear bearing outer ring axial positioning boss is positioned on the rear bearing seat and presses the front end face of the outer ring of the rear bearing backwards; the rear end of the rear bearing is provided with a rear bearing inner ring pressing ring and a rear bearing seat end cover, the rear bearing inner ring pressing ring is rotatably installed on the shaft core through threads and is pressed forwards on the inner ring rear end face of the rear bearing, the rear bearing seat end cover is installed on the rear bearing inner ring pressing ring and is fastened on the rear end face of the rear bearing seat through bolts, the rear end face of the rear bearing seat end cover is provided with a shell of the shaft core rotary displacement detection mechanism, and the sensor is installed on the shell.
7. The machine tool spindle of claim 6, wherein: the rear bearing outer ring axial positioning boss presses the outer ring front end face of the rear bearing backwards through a pressing ring with axial precompression springs, a plurality of axial precompression springs are evenly arranged on the front end face of the pressing ring at intervals along the circumferential direction of the pressing ring, and an axial gap is formed between the rear bearing seat end cover and the outer ring rear end face of the rear bearing.
8. The machine tool spindle of claim 7, wherein: a plurality of axial precompression spring mounting holes are uniformly arranged on the front end surface of the pressing ring at intervals along the circumferential direction of the pressing ring, and the axial precompression springs are correspondingly mounted in the axial precompression spring mounting holes one by one; or a plurality of axial precompression spring mounting holes are uniformly arranged on the rear end face of the rear bearing outer ring axial positioning boss at intervals along the circumferential direction of the rear bearing outer ring axial positioning boss, and the axial precompression springs are correspondingly mounted in the axial precompression spring mounting holes one by one.
9. The machine tool spindle of claim 7, wherein: the rear counterweight ring is fixed on the outer circular surface of the shaft core and is arranged at a position, close to the rear bearing system, on the shaft core, rear counterweight holes are uniformly arranged at intervals along the circumferential direction on the circumference of the outer circular surface of the rear counterweight ring, a rear counterweight material installation operation channel is arranged in the rear bearing seat, the rear counterweight material installation operation channel extends inwards from the outer side surface of the rear bearing seat to the rear counterweight ring and can be aligned and communicated with the rear counterweight holes respectively by rotating the shaft core, and the rear counterweight material installation operation channel penetrates through the rear bearing outer ring axial positioning boss.
10. A machine spindle according to claim 9 wherein: each rear weight port and the rear weight material installation operation channel extend along the radial direction of the shaft core, the central axis of each rear weight port and the central axis of the rear weight material installation operation channel are located on a second cross section, the second cross section is a plane perpendicular to the rotating central axis of the shaft core, and the second cross section is located in front of the rear bearing and cut into the rear bearing seat.
CN202211527687.5A 2022-11-30 2022-11-30 Machine tool spindle Pending CN115971519A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202211527687.5A CN115971519A (en) 2022-11-30 2022-11-30 Machine tool spindle

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202211527687.5A CN115971519A (en) 2022-11-30 2022-11-30 Machine tool spindle

Publications (1)

Publication Number Publication Date
CN115971519A true CN115971519A (en) 2023-04-18

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ID=85956992

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202211527687.5A Pending CN115971519A (en) 2022-11-30 2022-11-30 Machine tool spindle

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Country Link
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117259799A (en) * 2023-11-20 2023-12-22 四川省兴旺达精密机电有限公司 Machine tool spindle
CN117840467A (en) * 2024-02-27 2024-04-09 安徽台信科技有限公司 Numerical control machine tool machining power main shaft

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117259799A (en) * 2023-11-20 2023-12-22 四川省兴旺达精密机电有限公司 Machine tool spindle
CN117259799B (en) * 2023-11-20 2024-01-30 四川省兴旺达精密机电有限公司 Machine tool spindle
CN117840467A (en) * 2024-02-27 2024-04-09 安徽台信科技有限公司 Numerical control machine tool machining power main shaft

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