CN115971086A - Double-turntable type intelligent screw defect full-detection equipment - Google Patents
Double-turntable type intelligent screw defect full-detection equipment Download PDFInfo
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- CN115971086A CN115971086A CN202211553857.7A CN202211553857A CN115971086A CN 115971086 A CN115971086 A CN 115971086A CN 202211553857 A CN202211553857 A CN 202211553857A CN 115971086 A CN115971086 A CN 115971086A
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Abstract
The invention discloses double-turntable type intelligent screw defect full-detection equipment, which comprises a detection machine, a vibration feeding machine and a screw hoisting machine, wherein the detection machine is connected with the vibration feeding machine; the detection machine is connected with the vibration feeding machine, and the vibration feeding machine is connected with the screw hoisting machine; the detection machine comprises an outer frame component and an inner component, the outer frame component is composed of a metal plate frame, the left side and the right side of the outer frame component are provided with brown acrylic plates, the front of the outer frame component is provided with a touch screen and a debugging window, the left side of the below of the debugging window is provided with a discharging pipeline, the below of the outer frame component is provided with an air source device, the top of the outer frame component is provided with an indicator lamp, an air source interface and an aerial plug, and the back of the outer frame component is provided with a control electronic box. The double-turntable type intelligent screw defect full-detection equipment can detect each key part of the screw, and improves the screw quality detection efficiency and the product yield.
Description
Technical Field
The invention relates to the field of intelligent detection, in particular to double-turntable type intelligent screw defect full-detection equipment.
Background
The screw fastener plays an important role in daily life and various industries of people, various screws are required to be used under the use scenes of different working conditions, and the screw strength in practical application is a key index reflecting the use performance of the screw. In the screw production process, certain damage can be generated on the surface of a part of screws inevitably, the performance of the screws can be influenced to a certain extent, and very large potential safety hazards can exist in special working conditions such as vehicles and medium-large engineering instruments, so that the screws need to be subjected to quality inspection and screening processes before leaving factories.
The main lesions affecting the performance of the screw are: the thread is dirty, the thread is damaged, the head or the spherical surface of the screw is concave, the depth of the inner hole of the screw is abnormal, the mark of the screw is not clear, the inner hole of the screw is dirty, the length of the thread does not reach the standard, and the pitch of the screw does not reach the standard. At present, some screw manufacturers adopt naked eyes of workers or use simple customized measuring tools to carry out quality inspection on screws, so that a large amount of human resources are wasted, long-time manual quality inspection work easily causes omission and false inspection, and on the other hand, the noise of the screw manufacturers is large, and the hearing and mental health of personnel are also damaged.
It is highly desirable to provide a dual-turntable type intelligent screw defect full-inspection apparatus capable of inspecting each key portion of the screw and improving the screw quality inspection efficiency and yield to solve the above technical problems.
Disclosure of Invention
In order to solve the problems, the invention provides double-rotary-disc type intelligent screw defect full-detection equipment which can detect all key parts of a screw and improve the screw quality detection efficiency and the product yield.
The invention solves the technical problems through the following technical scheme:
the invention provides double-turntable type intelligent screw defect full-detection equipment, which comprises a detection machine, a vibration feeding machine and a screw hoisting machine, wherein the detection machine is connected with the vibration feeding machine; the detection machine is connected with the vibration feeding machine, and the vibration feeding machine is connected with the screw hoisting machine; the detection machine comprises an outer frame component and an inner component, wherein the outer frame component is composed of a sheet metal frame, brown acrylic plates are arranged on the left side and the right side of the outer frame component, a touch screen and a debugging window are arranged in front of the outer frame component, a blanking pipeline is arranged on the left side below the debugging window, an air source device is arranged below the outer frame component, an indicator lamp, an air source interface and an aerial plug are arranged at the top of the outer frame component, and a control electric box is arranged at the back of the outer frame component; the internal assembly comprises a first rotating platform, a second rotating platform, a screening manipulator, a first camera detection assembly, a second camera detection assembly, a rotary transplanting mechanism, a fixed platform and a blanking assembly; the first rotary platform, the second rotary platform, the screening manipulator, the first camera detection assembly, the second camera detection assembly, the rotary transplanting mechanism and the blanking assembly are respectively fixed on the fixed platform, and the fixed platform is positioned in an inner cavity of the detection machine; the vibration feeding machine is communicated with the first rotary platform; the first camera detection assembly corresponds to the first rotary platform; the rotary transplanting mechanism is positioned between the first rotating platform and the second rotating platform; the second camera detection assembly corresponds to the second rotary platform; the screening mechanical arm is positioned on one side of the second rotating platform, the screening mechanical arm is positioned above the blanking assembly, and the blanking assembly is communicated with the blanking pipeline; the control electronic box is communicated with the screw hoisting machine, the vibration feeding machine, the air source device, the indicating lamp, the touch screen and the internal assembly.
In the invention, the first rotary platform and the second rotary platform are used for realizing the transmission of materials in the internal components;
preferably, the first rotating platform and the second rotating platform have the same structure, the first rotating platform includes a rotating work platform, a high-speed rotating motor, a rotating support plate and a plurality of rotating columns, the rotating support plate is horizontally fixed above the rotating columns, the high-speed rotating motor is fixed on the rotating support plate, the rotating work platform is mounted on a flange of the high-speed rotating motor, and the rotating columns are fixed on the fixed platform.
In the invention, the screening manipulator is used for removing materials;
preferably, the screening manipulator comprises two screening stand columns, a fixing support, a screening lifting fixing plate, a lifting servo electric cylinder, a transverse moving servo electric cylinder, a screening air cylinder connecting plate and two clamping jaw air cylinders; the fixed support is fixed at the upper end of the screening stand column, the lifting servo electric cylinder is arranged above the fixed support, a driving shaft of the lifting servo electric cylinder is connected with the screening lifting fixed plate, the transverse moving servo electric cylinder is fixed below the screening lifting fixed plate, the lower part of a movable platform of the transverse moving servo electric cylinder is connected with the screening air cylinder connecting plate, the clamping jaw air cylinder is fixed below the screening air cylinder connecting plate, and the screening stand column is fixed on the fixed platform.
In the invention, the rotary transplanting mechanism is used for realizing the transportation of materials from a first rotary platform to a second rotary platform;
preferably, the rotary transplanting mechanism comprises a supporting plate, a jacking electric cylinder, four guide shafts, a rotary lifting fixing plate, a linear guide rail assembly, a rack, a gear, a rotary connecting plate, a rotary supporting plate, a rotary middle shaft, a rotary driving cylinder, two overturning cylinders, two rotary cylinder connecting plates and four screw clamping jaw cylinders; the jacking electric cylinder is fixed below the supporting plate, the guide shaft penetrates through the supporting plate through a linear bearing, the top end of the guide shaft and the driving shaft of the jacking electric cylinder are fixed below the rotary lifting fixing plate together, the rotary lifting fixing plate is positioned above the supporting plate, and the supporting plate is fixed on the fixing platform; the linear guide rail assemblies are fixed on two sides of the rotary lifting fixing plate; the rack is arranged on the linear guide rail assembly through the rotary connecting plate; the rotary supporting plate is arranged in the middle of the rotary lifting fixing plate, the gear is arranged in the rotary supporting plate through an upper bearing and a lower bearing, and the middle of the gear is fixedly connected with the rotary middle shaft; the rotary driving cylinder is arranged on one side of the rotary lifting fixing plate, a piston rod of the rotary driving cylinder is connected with the rotary connecting plate, and the rack is in meshed connection with the gear; the turning cylinders are respectively arranged on two sides above the rotary middle shaft, the driving surface of each turning cylinder is connected with a rotary cylinder connecting plate, and two screw clamping jaw cylinders are respectively arranged on the rotary cylinder connecting plates; and the two ends of the other side of the rotary lifting fixing plate are provided with hydraulic buffers, so that the kinetic energy of rotary motion can be fully absorbed, and a reliable positioning function is provided for the rotary transplanting mechanism.
In the invention, the blanking assembly is used for realizing screening and blanking of good and inferior materials;
preferably, the blanking assembly comprises a blanking hard tube, a material channel switching cylinder, a material channel fixing plate, a qualified material channel and a defective material channel; the material channel switching cylinder is fixed below the fixed platform, a piston rod of the material channel switching cylinder is connected with the material channel fixed plate, the qualified product material channel and the unqualified product material channel are arranged below the material channel fixed plate, and the blanking hard tube is fixed above the material channel fixed plate; the qualified product channel and the defective product channel are communicated with the blanking pipeline;
in the invention, the first camera detection component and the second camera detection component are used for realizing the detection of materials;
preferably, the first camera detection assembly comprises a camera column, a coaxial light source and an industrial camera, the camera column is fixed on the fixed platform, the coaxial light source and the industrial camera are fixed on the camera column, and the first camera detection assembly is arranged on one side of the first rotating platform; the second camera detection component comprises a bowl-shaped light source, three industrial cameras and three camera stand columns, the camera stand columns are fixed to the fixed platform, one of the camera stand columns is located at the center of the second rotating platform, the other two camera stand columns are located at the periphery of the second rotating platform, the camera stand columns are three, an included angle of 120 degrees is formed between every two camera stand columns, the bowl-shaped light source is fixed to be three at the top of each camera stand column, and the industrial cameras are fixed to be three on the camera stand columns respectively.
The working principle of the double-turntable type intelligent screw defect full-detection equipment is as follows: feeding the screw to be detected into the vibration feeder by the screw lifter, and conveying the screw to be detected into an internal component of the detection machine in a screw thread-down posture by the vibration feeder; the screw falls into the first rotating platform, rotates to the position below the first camera detection assembly, the industrial camera vertically shoots the end face of the screw downwards, detects whether the screw has defects of abnormal inner hole depth, unclear screw identification and dirty screw inner hole, and records the screw state to the database according to the result; the first rotary platform continues to transport the screws to the rotary transplanting mechanism and transfers the screws to the second rotary platform; the second rotating platform drives the screw to rotate to the position below the second camera detection assembly, the side face of the screw is subjected to detection of thread dirt, thread damage, screw head or spherical pit, substandard thread length and substandard screw pitch defects, and the result is stored in a database; the second camera rotary platform drives the screws to move to the screening mechanical arm, the screening mechanical arm is lifted and moved out of the second rotary platform by two-axis movement and is arranged above the blanking assembly, the screening mechanical arm puts down the screws after the corresponding material channels are switched to according to the state of the current blanking screws, the screws automatically fall into the corresponding material channels to be classified, and the screws are transmitted out through the blanking pipeline.
The invention has the positive improvement effects that: the double-turntable type intelligent screw defect full-detection equipment can detect all key parts of the screw, and improves screw quality detection efficiency and product yield.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
Fig. 1 is a schematic structural diagram of a double-turntable type intelligent screw defect full-inspection device in an embodiment of the invention;
FIG. 2 is a schematic structural diagram of a double-turntable type intelligent screw defect full-detection device according to an embodiment of the invention;
fig. 3 is a schematic structural diagram of internal components of a detector of the double-turntable type intelligent screw defect full-detection device in the embodiment of the invention;
fig. 4 is a schematic structural diagram of internal components of a detector of the double-turntable type intelligent screw defect full-detection device in the embodiment of the invention;
fig. 5 is a schematic structural diagram of internal components of a detector of the double-turntable type intelligent screw defect full-detection device in the embodiment of the invention;
fig. 6 is a schematic structural diagram of a first rotating platform of a detector of the double-turntable type intelligent screw defect full-inspection device according to the embodiment of the invention;
fig. 7 is a schematic structural view of a rotary transplanting mechanism of a detector of the double-turntable type intelligent screw defect full-inspection device according to the embodiment of the invention;
fig. 8 is a schematic structural view of a rotary transplanting mechanism of a detector of the double-turntable type intelligent screw defect full-inspection device according to the embodiment of the invention;
fig. 9 is a schematic structural view of a screening manipulator of a detector of the double-turntable type intelligent screw defect full-inspection device according to the embodiment of the invention;
fig. 10 is a schematic structural view of a screening manipulator of a detector of the double-turntable type intelligent screw defect full-inspection device according to the embodiment of the invention.
Description of reference numerals:
1. a detector; 2. Vibrating the feeding machine;
3. a screw elevator; 110. An air supply device;
111. acrylic plates; 112. A touch screen;
113. a sheet metal frame; 114. Debugging a window;
115. a blanking pipeline; 116. An air source interface;
117. aerial plug; 118. An indicator light;
119. controlling an electric box; 12. A first rotating platform;
13. a first camera detection component; 14. A rotary transplanting mechanism;
15. a second rotary platform; 16. A second camera detection component;
17. a screening manipulator; 18. A blanking assembly;
121. rotating the working platform; 122. A high-speed rotation motor;
123. rotating the support plate; 124. Rotating the upright post;
131. a camera column; 132. A coaxial light source;
133. an industrial camera; 161. A bowl-shaped light source;
140. jacking an electric cylinder; 141. A guide shaft;
142. a support plate; 143. A rotary lifting fixing plate;
144. a linear guide assembly; 145. A gear;
146. a rotary middle shaft; 147. A rack;
148. a rotating connecting plate; 149. A rotary driving cylinder;
1401. a rotary cylinder connecting plate; 1402. A screw clamping jaw cylinder;
1403. a hydraulic buffer; 1404. A rotating support plate;
1405. turning over the air cylinder; 171. A lifting servo electric cylinder;
172. a transverse moving servo electric cylinder; 173. Screening the upright columns;
174. fixing a bracket; 175. Screening a lifting fixing plate;
176. screening cylinder connecting plates; 177. A clamping jaw cylinder;
181. blanking a hard tube; 182. A material channel switching cylinder;
183. a material channel fixing plate; 184. A qualified product channel;
185. and (5) defective product material channel.
Detailed Description
The following description of the embodiments of the present invention will be made with reference to the accompanying drawings. The following examples are only for illustrating the technical solutions of the present invention more clearly, and the protection scope of the present invention is not limited thereby.
As shown in fig. 1, fig. 2 and fig. 3, the present embodiment provides a double-turntable type intelligent screw defect full-detection apparatus, which includes a detector 1, a vibration feeder 2 and a screw elevator 3; the detection machine 1 is connected with the vibration feeding machine 2, and the vibration feeding machine 2 is connected with the screw hoisting machine 3; the detection machine 1 comprises an outer frame component and an inner component, wherein the outer frame component is composed of a sheet metal frame 113, brown acrylic plates 111 are arranged on the left side and the right side of the outer frame component, a touch screen 112 and a debugging window 114 are arranged in front of the outer frame component, a blanking pipeline 115 is arranged on the left side below the debugging window 114, an air source device 110 is arranged below the outer frame component, an indicator lamp 118, an air source interface 116 and an aerial plug 117 are arranged at the top of the outer frame component, and a control electric box 119 is arranged at the back of the outer frame component; the internal components include a first rotating platform 12, a second rotating platform 15, a screening manipulator 17, a first camera detection component 13, a second camera detection component 16, a rotary transplanting mechanism 14, a fixing platform (the fixing platform is a fixing plate of the internal components and is used for mounting other components, and is not shown in the figure for clarity, and other components are not shown in the figure, and are not shown in the figure), and a blanking component 18; the first rotary platform 12, the second rotary platform 15, the screening manipulator 17, the first camera detection assembly 13, the second camera detection assembly 16, the rotary transplanting mechanism 14 and the blanking assembly 18 are respectively fixed on a fixed platform, and the fixed platform is positioned in the inner cavity of the detector 1; the vibration feeding machine 2 is communicated with the first rotary platform 12; the first camera detection assembly 13 corresponds to the first rotary platform 12; the rotary transplanting mechanism 14 is positioned between the first rotating platform 12 and the second rotating platform 15; the second camera detection assembly 16 corresponds to the second rotary platform 15; the screening manipulator 17 is positioned at one side of the second rotary platform 15, the screening manipulator 17 is positioned above the blanking assembly 18, and the blanking assembly 18 is communicated with the blanking pipeline 115; the control electrical box 119 is communicated with the screw lifting machine 3, the vibration feeder 2, the air source device 110, the indicator lamp 118, the touch screen 112 and the internal components.
The first rotary platform 12 and the second rotary platform 15 are used for realizing the transmission of materials in the inner assembly;
as shown in fig. 6, the first rotary platform 12 and the second rotary platform 15 have the same structure, the first rotary platform 12 includes a rotary working platform 121, a high-speed rotary motor 122, a rotary support plate 123 and 4 rotary columns 124, the rotary support plate 123 is horizontally fixed above the rotary columns 124, the high-speed rotary motor 122 is fixed on the rotary support plate 123, the rotary working platform 121 is mounted on a flange of the high-speed rotary motor 122, and the rotary columns 124 are fixed on the fixed platform.
The screening manipulator 17 is used for moving out materials;
as shown in fig. 9 and 10, the screening robot 17 includes two screening columns 173, a fixing bracket 174, a screening lifting fixing plate 175, a lifting servo electric cylinder 171, a traverse servo electric cylinder 172, a screening air cylinder connecting plate 176, and two clamping jaw air cylinders 177; the fixed support 174 is fixed at the upper end of the screening upright column 173, the lifting servo electric cylinder 171 is arranged above the fixed support 174, the driving shaft of the lifting servo electric cylinder 171 is connected with the screening lifting fixed plate 175, the transverse moving servo electric cylinder 172 is fixed below the screening lifting fixed plate 175, the screening air cylinder connecting plate 176 is connected below the movable platform of the transverse moving servo electric cylinder 172, the clamping jaw air cylinder 177 is fixed below the screening air cylinder connecting plate 176, and the screening upright column 173 is fixed on the fixed platform.
The rotary transplanting mechanism 14 is used for realizing the transportation of materials from the first rotary platform 12 to the second rotary platform 15;
as shown in fig. 7 and 8, the rotary transplanting mechanism 14 includes a supporting plate 142, a jacking electric cylinder 140, four guide shafts 141, a rotary lifting fixing plate 143, a linear guide rail assembly 144, a rack 147, a gear 145, a rotary connecting plate 148, a rotary supporting plate 1404, a rotary central shaft 146, a rotary driving cylinder 149, two overturning cylinders 1405, two rotary cylinder connecting plates 1401 and four screw clamping jaw cylinders 1402; the jacking electric cylinder 140 is fixed below the supporting plate 142, the guide shaft 141 passes through the supporting plate 142 through a linear bearing, the top end of the guide shaft 141 and the driving shaft of the jacking electric cylinder 140 are fixed below the rotary lifting fixing plate 143, the rotary lifting fixing plate 143 is positioned above the supporting plate 142, and the supporting plate 142 is fixed on a fixed platform; the linear guide rail assemblies 144 are fixed on both sides of the rotary lifting fixing plate 143; the rack 147 is mounted on the linear guide assembly 144 by a rotary connection plate 148; the rotary supporting plate 1404 is arranged in the middle of the rotary lifting fixing plate 143, the gear 145 is arranged in the rotary supporting plate 1404 through upper and lower bearings, and the middle of the gear 145 is fixedly connected with the rotary middle shaft 146; a rotary driving cylinder 149 is arranged at one side of the rotary lifting fixing plate 143, a piston rod of the rotary driving cylinder 149 is connected with a rotary connecting plate 148, and a rack 147 is in meshed connection with the gear 145; the turning cylinders 1405 are respectively arranged at two sides above the rotary central shaft 146, the driving surfaces of the turning cylinders 1405 are connected with a rotary cylinder connecting plate 1401, and the rotary cylinder connecting plate 1401 is respectively provided with two screw clamping jaw cylinders 1402; the hydraulic buffers 1403 are installed at two ends of the other side of the rotary lifting fixing plate 143, so that kinetic energy of rotary motion can be fully absorbed, and a reliable positioning function is provided for the rotary transplanting mechanism 14.
The blanking assembly 18 is used for realizing screening and falling of good and secondary materials;
as shown in fig. 4, the blanking assembly 18 includes a blanking hard tube 181, a material channel switching cylinder 182, a material channel fixing plate 183, a qualified material channel 184 and a defective material channel 185; the material channel switching cylinder 182 is fixed below the fixed platform, a piston rod of the material channel switching cylinder 182 is connected with a material channel fixing plate 183, a qualified product material channel 184 and a defective product material channel 185 are arranged below the material channel fixing plate 183, and a blanking hard pipe 181 is fixed above the material channel fixing plate 183; the qualified product channel 184 and the defective product channel 185 are communicated with the blanking pipeline 115;
in this embodiment, the first camera detection component 13 and the second camera detection component 16 are used for realizing the detection of the material;
as shown in fig. 3 and 5, the first camera inspection assembly 13 includes a camera post 131, a coaxial light source 132 and an industrial camera 133, the camera post 131 is fixed on the fixed platform, the coaxial light source 132 and the industrial camera 133 are fixed on the camera post 131, and the first camera inspection assembly 13 is disposed on one side of the first rotating platform 12; the second camera detection assembly 16 comprises a bowl-shaped light source 161, three industrial cameras 133 and three camera columns 131, the camera columns 131 are fixed on the fixed platform, one camera column 131 is located at the center of the second rotating platform 15, the other two camera columns 131 are located at the periphery of the second rotating platform 15, the three camera columns 131 form an included angle of 120 degrees with each other, the bowl-shaped light source 161 is fixed at the tops of the three camera columns 131, and the three industrial cameras 133 are respectively fixed on the three camera columns 131.
The operating principle of the double-turntable type intelligent screw defect full-detection equipment of the embodiment is as follows: feeding the screw to be detected into the vibration feeder by the screw lifter, and conveying the screw to be detected into an internal component of the detection machine in a screw thread-down posture by the vibration feeder; the screw falls into the first rotating platform, rotates to the position below the first camera detection assembly, the industrial camera vertically shoots the end face of the screw downwards, detects whether the screw has defects of abnormal inner hole depth, unclear screw identification and dirty screw inner hole, and records the screw state to the database according to the result; the first rotary platform continues to convey the screws to the rotary transplanting mechanism and transfers the screws to the second rotary platform; the second rotating platform drives the screw to rotate to the position below the second camera detection assembly, the side face of the screw is subjected to detection of thread dirt, thread damage, screw head or spherical pit, substandard thread length and substandard screw pitch defects, and the result is stored in a database; the second camera rotary platform drives the screws to move to the screening mechanical arm, the screening mechanical arm is lifted and moved out of the second rotary platform by two-axis movement and is arranged above the blanking assembly, the screening mechanical arm puts down the screws after the corresponding material channels are switched to according to the state of the current blanking screws, the screws automatically fall into the corresponding material channels to be classified, and the screws are transmitted out through the blanking pipeline.
The double-turntable type intelligent screw defect full-detection equipment can detect each key part of the screw, and improves screw quality detection efficiency and product yield.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and should not be taken as limiting the scope of the present invention, which is intended to cover any modifications, equivalents, improvements, etc. within the spirit and scope of the present invention.
Claims (6)
1. The double-turntable type intelligent screw defect full-detection equipment is characterized by comprising a detection machine, a vibration feeding machine and a screw hoisting machine; the detection machine is connected with the vibration feeding machine, and the vibration feeding machine is connected with the screw hoisting machine; the detection machine comprises an outer frame component and an inner component, wherein the outer frame component is composed of a metal plate frame, brown acrylic plates are arranged on the left side and the right side of the outer frame component, a touch screen and a debugging window are arranged in front of the outer frame component, a blanking pipeline is arranged on the left side below the debugging window, an air source device is arranged below the outer frame component, an indicator light, an air source interface and an aerial plug are arranged at the top of the outer frame component, and a control electric box is arranged at the back of the outer frame component; the internal assembly comprises a first rotating platform, a second rotating platform, a screening manipulator, a first camera detection assembly, a second camera detection assembly, a rotary transplanting mechanism, a fixed platform and a blanking assembly; the first rotary platform, the second rotary platform, the screening manipulator, the first camera detection assembly, the second camera detection assembly, the rotary transplanting mechanism and the blanking assembly are respectively fixed on the fixed platform, and the fixed platform is positioned in an inner cavity of the detection machine; the vibration feeding machine is communicated with the first rotary platform; the first camera detection assembly corresponds to the first rotary platform; the rotary transplanting mechanism is positioned between the first rotating platform and the second rotating platform; the second camera detection assembly corresponds to the second rotary platform; the screening mechanical arm is positioned on one side of the second rotating platform, the screening mechanical arm is positioned above the blanking assembly, and the blanking assembly is communicated with the blanking pipeline; the control electronic box is communicated with the screw hoisting machine, the vibration feeding machine, the air source device, the indicating lamp, the touch screen and the internal assembly.
2. The double-turntable type intelligent screw defect full-inspection device as claimed in claim 1, wherein the first rotating platform and the second rotating platform are identical in structure, the first rotating platform comprises a rotating work platform, a high-speed rotating motor, a rotating support plate and a plurality of rotating columns, the rotating support plate is horizontally fixed above the rotating columns, the high-speed rotating motor is fixed on the rotating support plate, the rotating work platform is mounted on a flange of the high-speed rotating motor, and the rotating columns are fixed on the fixed platform.
3. The double-turntable type intelligent screw defect full-detection equipment as claimed in claim 1, wherein the screening manipulator comprises two screening stand columns, a fixing bracket, a screening lifting fixing plate, a lifting servo electric cylinder, a transverse moving servo electric cylinder, a screening air cylinder connecting plate and two clamping jaw air cylinders; the screening device comprises a screening vertical column, a fixed support, a lifting servo electric cylinder, a driving shaft of the lifting servo electric cylinder, a screening lifting fixed plate, a transverse moving servo electric cylinder, a screening cylinder connecting plate, a clamping jaw air cylinder and a screening vertical column, wherein the fixed support is fixed at the upper end of the screening vertical column, the lifting servo electric cylinder is arranged above the fixed support, the driving shaft of the lifting servo electric cylinder is connected with the screening lifting fixed plate, the transverse moving servo electric cylinder is fixed below the screening lifting fixed plate, the lower side of a movable platform of the transverse moving servo electric cylinder is connected with the screening cylinder connecting plate, the clamping jaw air cylinder is fixed below the screening cylinder connecting plate, and the screening vertical column is fixed on the fixed platform.
4. The double-turntable type intelligent screw defect full-inspection equipment as claimed in claim 1, wherein the rotary transplanting mechanism comprises a support plate, a jacking electric cylinder, four guide shafts, a rotary lifting fixing plate, a linear guide rail assembly, a rack, a gear, a rotary connecting plate, a rotary support plate, a rotary middle shaft, a rotary driving cylinder, two overturning cylinders, two rotary cylinder connecting plates and four screw clamping jaw cylinders; the jacking electric cylinder is fixed below the supporting plate, the guide shaft penetrates through the supporting plate through a linear bearing, the top end of the guide shaft and a driving shaft of the jacking electric cylinder are fixed below the rotary lifting fixing plate together, the rotary lifting fixing plate is positioned above the supporting plate, and the supporting plate is fixed on the fixing platform; the linear guide rail assemblies are fixed on two sides of the rotary lifting fixing plate; the rack is arranged on the linear guide rail assembly through the rotary connecting plate; the rotary supporting plate is arranged in the middle of the rotary lifting fixing plate, the gear is arranged in the rotary supporting plate through an upper bearing and a lower bearing, and the middle of the gear is fixedly connected with the rotary middle shaft; the rotary driving cylinder is arranged on one side of the rotary lifting fixing plate, a piston rod of the rotary driving cylinder is connected with the rotary connecting plate, and the rack is in meshed connection with the gear; the turning cylinders are respectively arranged on two sides above the rotary middle shaft, the driving surface of each turning cylinder is connected with a rotary cylinder connecting plate, and two screw clamping jaw cylinders are respectively arranged on the rotary cylinder connecting plates; and oil buffers are arranged at two ends of the other side of the rotary lifting fixing plate.
5. The double-turntable type intelligent screw defect full-detection equipment as claimed in claim 1, wherein the blanking assembly comprises a blanking hard tube, a material channel switching cylinder, a material channel fixing plate, a qualified material channel and a defective material channel; the material channel switching cylinder is fixed below the fixed platform, a piston rod of the material channel switching cylinder is connected with the material channel fixed plate, the qualified product material channel and the unqualified product material channel are arranged below the material channel fixed plate, and the blanking hard tube is fixed above the material channel fixed plate; the qualified material channel and the defective material channel are communicated with the blanking pipeline.
6. The double-turntable intelligent screw defect full inspection device of claim 1, wherein the first camera detection assembly comprises a camera stand, a coaxial light source and an industrial camera, the camera stand is fixed on the fixed platform, the coaxial light source and the industrial camera are fixed on the camera stand, and the first camera detection assembly is arranged on one side of the first rotating platform; the second camera detection component comprises a bowl-shaped light source, three industrial cameras and three camera stand columns, the camera stand columns are fixed to the fixed platform, one of the camera stand columns is located at the center of the second rotating platform, the other two camera stand columns are located at the periphery of the second rotating platform, the camera stand columns are three, an included angle of 120 degrees is formed between every two camera stand columns, the bowl-shaped light source is fixed to be three at the top of each camera stand column, and the industrial cameras are fixed to be three on the camera stand columns respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211553857.7A CN115971086A (en) | 2022-12-06 | 2022-12-06 | Double-turntable type intelligent screw defect full-detection equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211553857.7A CN115971086A (en) | 2022-12-06 | 2022-12-06 | Double-turntable type intelligent screw defect full-detection equipment |
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| Publication Number | Publication Date |
|---|---|
| CN115971086A true CN115971086A (en) | 2023-04-18 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211553857.7A Pending CN115971086A (en) | 2022-12-06 | 2022-12-06 | Double-turntable type intelligent screw defect full-detection equipment |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116443504A (en) * | 2023-05-23 | 2023-07-18 | 深圳市博视科技有限公司 | Feeding machine with flexible vibration disc |
-
2022
- 2022-12-06 CN CN202211553857.7A patent/CN115971086A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116443504A (en) * | 2023-05-23 | 2023-07-18 | 深圳市博视科技有限公司 | Feeding machine with flexible vibration disc |
| CN116443504B (en) * | 2023-05-23 | 2024-02-23 | 深圳市博视科技有限公司 | Feeding machine with flexible vibration disc |
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