CN115958141B - Copper line flattens device convenient to dissolve copper jar and melt - Google Patents
Copper line flattens device convenient to dissolve copper jar and melt Download PDFInfo
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- CN115958141B CN115958141B CN202310017894.4A CN202310017894A CN115958141B CN 115958141 B CN115958141 B CN 115958141B CN 202310017894 A CN202310017894 A CN 202310017894A CN 115958141 B CN115958141 B CN 115958141B
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
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Abstract
The invention relates to a copper wire flattening device convenient for melting a copper dissolving tank, which comprises a flattening machine body, a material sleeving assembly and a finished product rolling assembly, wherein the material sleeving assembly is fixedly arranged at the left end of the flattening machine body, and the finished product rolling assembly is fixedly arranged at the right end of the flattening machine body; firstly, respectively sleeving a plurality of copper coils on a material sleeving assembly, pulling out the copper wire on the outermost ring of each coil to pass through a wire centering piece for centering adjustment, then pulling the copper wire on an object, starting a power supply of a hydraulic cylinder, flattening the copper wire on the primary section through a pressing module, closing the power supply of the hydraulic cylinder after flattening, centering adjustment of the flattened copper material passing through the surface centering piece, secondarily flattening the flattened copper material passing through a first round rolling piece and a compensation rolling piece, and finally fixing the copper material on a winding drum piece; after the operation is finished, all power supplies for providing power on the device are started, and the whole device can continuously flatten the copper wire, so that the flattening work can be continuously and efficiently carried out.
Description
Technical Field
The invention relates to the technical field of material flattening, in particular to a copper wire flattening device convenient for melting a copper dissolving tank.
Background
The copper dissolving process is to put the treated raw copper into a copper dissolving tank, the smaller the material block is, the better the material block is, then the specified amount of water and sulfuric acid are added into the tank, air is introduced and heating is carried out, and finally the raw copper, oxygen and sulfuric acid undergo a series of oxidation and chemical combination reactions to generate copper sulfate aqueous solution.
When the copper wire is used as a raw material, the contact area between the copper wire and the other two reactants can be increased by flattening the copper wire, so that the copper dissolution reaction is more sufficient. The existing device has the following problems when flattening copper wires: 1. the device has complex operation, low automation degree and low flattening speed, and the efficiency is low; 2. after flattening, the material has certain elasticity and is easy to shrink, and secondary flattening and shaping are needed. Therefore, a device with reasonable structural design and higher automation degree and capable of remarkably improving the flattening efficiency of the copper wire is required to be designed.
Disclosure of Invention
In order to solve the technical problems, the invention provides a copper wire flattening device convenient for melting a copper dissolving tank.
A copper wire flattening device convenient for melting a copper dissolving tank comprises a flattening machine body, a material sleeving assembly and a finished product rolling assembly, wherein the material sleeving assembly is fixedly arranged at the left end of the flattening machine body, and the finished product rolling assembly is fixedly arranged at the right end of the flattening machine body.
The flattening machine body comprises a workbench, positioning slide bars, a mounting top piece, a hydraulic cylinder, a sliding plate, a pressing module, an object placing piece, a line centering piece and a surface centering piece, wherein the positioning slide bars are fixedly installed at four corners of the upper end of the workbench, the mounting top pieces are fixedly connected with the upper ends of the four positioning slide bars together, the hydraulic cylinder is fixedly installed in the middle of the upper end of the mounting top piece, the extending end of the hydraulic cylinder penetrates through the mounting top piece to fixedly install the sliding plate, the sliding plate is connected with the positioning slide bars in a sliding fit mode, the pressing module is fixedly installed at the lower end of the sliding plate, the object placing piece is fixedly installed at the upper end of the workbench and positioned at the lower side of the pressing module, the line centering piece is arranged at the left side of the object placing piece, and the surface centering piece is arranged at the right side of the object placing piece at the upper end of the workbench.
The line centering piece comprises a first bidirectional threaded rod, a driven bevel gear piece, a driving bevel gear piece, a rotating disc and a centering matching piece, a sliding bearing groove is uniformly formed in the upper end of the workbench and located on the left side of an object, the first bidirectional threaded rod is rotationally connected to the workbench and located on the sliding bearing groove, the driven bevel gear piece is fixedly arranged at the front end of the first bidirectional threaded rod, the driving bevel gear piece is rotationally connected to the front side of the driven bevel gear piece on the workbench, the rotating disc is fixedly arranged at the upper end of the driving bevel gear piece, meshing transmission is conducted between the driving bevel gear piece and the driven bevel gear piece, a centering matching piece is connected to the sliding bearing groove in a sliding fit mode, and the centering matching piece is in threaded connection with the first bidirectional threaded rod.
The first preferred technical scheme is as follows: the finished product winding assembly comprises a mounting plate, a fixing support rod, a fixing plate II, a motor II, a rotating connecting shaft, a winding drum piece, a fixing plate III, a fixing shaft II, a round rolling piece I and a compensation rolling piece, wherein the mounting plate is fixedly arranged at the right end of the workbench, the lower end of the mounting plate is fixedly connected with the right end of the workbench through the fixing support rod which is symmetrical around, the fixing plate II is uniformly and fixedly arranged at the upper end of the mounting plate, the motor II is fixedly arranged at the rear end of the fixing plate II at the rearmost side, the front end of the motor II is fixedly connected with the rotating connecting shaft through a motor seat, the rotating connecting shaft is connected with the fixing plate II in a rotating manner, the winding drum piece is arranged on the rotating connecting shaft and between the adjacent fixing plate II, the fixing plate III is uniformly and fixedly connected with the fixing shaft II on the fixing plate III, the round rolling piece I is rotationally connected between the adjacent fixing plate III, the compensating grooves are formed in the opposite end faces of the adjacent fixing plate III, and the compensation rolling piece is arranged in the compensating grooves.
And the second preferred technical scheme is as follows: the material suit subassembly includes mount table, band pulley spare, the drive belt, motor one, coil suit spare, fixed plate one, fixed axle one, leading wheel one, location support piece and leading wheel two, workstation left end fixed mounting has the mount table, the band pulley mounting groove has been seted up near the left side in the mount table, evenly rotate in the mount groove and be connected with the band pulley spare, pass through the drive belt transmission and connect between the band pulley spare, just be located band pulley spare downside fixed mounting of front side in the mount table, motor one output shaft and the band pulley spare fixed connection of front side, the equal fixedly connected with coil suit spare of band pulley spare upper end, the fixed plate one of symmetrical fixed mounting is located around the coil suit spare upper end, fixed axle one of fixed plate one is fixed mounting, evenly rotate on the fixed axle one is connected with leading wheel one, workstation left end just be located the even fixed mounting of mount table upside and have location support piece, rotationally be connected with leading wheel two on the location support piece.
And the preferred technical scheme is as follows: the centering matching piece comprises a sliding connecting piece, a first positioning cylinder, a cylindrical sleeve, a square positioning piece and a plugging positioning rod, wherein the sliding connecting piece is connected in a sliding fit mode in a sliding bearing groove in a front-back symmetrical mode, the first positioning cylinder is fixedly installed at the middle of the upper end of the sliding connecting piece, the first positioning cylinder is rotationally connected with the cylindrical sleeve, the square positioning piece is fixedly installed at the upper end of the first positioning cylinder, the plugging positioning rod is fixedly installed at the middle of the front end of the square positioning piece at the rear side, a cylindrical through hole is formed in the square positioning piece at the front side, the plugging positioning rod is connected with the cylindrical through hole in a sliding fit mode, and the sliding connecting piece is in threaded connection with the first bidirectional threaded rod.
The preferable technical scheme is as follows: the surface centering piece comprises a fixed slide way, a two-way threaded rod II, a rotation adjusting piece, a sliding block, an arc-shaped positioning piece and a first connecting spring, wherein the fixed slide way is uniformly and fixedly arranged at the upper end of the workbench and positioned on the right side of an object, the two-way threaded rod II is rotationally connected to the fixed slide way, the front end of the two-way threaded rod II is fixedly connected with the rotation adjusting piece, the two-way threaded rod II is connected with the sliding block in a threaded connection mode, the sliding block is connected with the fixed slide way in a sliding fit mode, the arc-shaped positioning piece is fixedly arranged at the upper end of the sliding block, and the opposite end faces of the arc-shaped positioning piece which are symmetrical front and back are connected through the first connecting spring.
The preferable technical scheme is as follows: the compensation rolling piece comprises a connecting spring II, a sliding positioning piece, a movable positioning shaft and a round rolling piece II, wherein the connecting spring II is fixedly connected to the top end in the compensation groove in a bilateral symmetry manner, the lower end of the connecting spring II is jointly connected with the sliding positioning piece, the sliding positioning piece is in sliding fit with the compensation groove, the movable positioning shaft is fixedly connected to the lower end of the opposite sliding positioning piece, the movable positioning shaft is connected with the compensation groove in a sliding fit manner, and the round rolling piece II is rotationally connected to the movable positioning shaft.
The preferable technical scheme is as follows: the coil sleeve piece comprises a connecting rotating disc, a clamping sleeve, a clamping column, a matching disc and a second positioning cylinder, wherein the upper end of the pulley piece is fixedly connected with the connecting rotating disc, the middle part of the upper end of the connecting rotating disc is fixedly provided with the clamping sleeve, the clamping column is clamped in the clamping sleeve, the matching disc is fixedly arranged on the upper end of the clamping column, the second positioning cylinder is fixedly arranged on the front side of the lower end of the matching disc, and the second positioning cylinder is matched with the connecting rotating disc in a clamping manner.
The preferred technical scheme is as follows: the lower end of the pressing module is uniformly provided with a pressing module, the upper end of the object is uniformly provided with an object placing groove, and the pressing module is arranged opposite to the object placing groove.
The invention has the following beneficial effects: 1. the invention provides a copper wire flattening device convenient for melting a copper dissolving tank, which comprises a flattening machine body, a material sleeving assembly and a finished product rolling assembly, wherein the material sleeving assembly is fixedly arranged at the left end of the flattening machine body, and the finished product rolling assembly is fixedly arranged at the right end of the flattening machine body; firstly, a plurality of copper coils are sleeved on a material sleeving assembly by workers, copper wires on the outermost ring of each coil are pulled out to pass through a wire centering piece to be centered and adjusted, then the copper wires are pulled to an object, a power supply of a hydraulic cylinder is started, a primary section of copper wires are flattened through a pressing module, the power supply of the hydraulic cylinder is closed after the copper wires are flattened, the flattened copper wires are pulled up to pass through the wire centering piece to be centered and adjusted, then the flattened copper wires pass through a first round rolling piece and a compensation rolling piece, the copper wires after the primary flattening are secondarily flattened through the first round rolling piece and the compensation rolling piece, and finally the copper wires are fixed on a winding drum piece; after the operation is finished, the power supply of the motor I, the motor II, the hydraulic cylinder and the like is started, and the whole device can continuously flatten the copper wire, so that the flattening work can be continuously and efficiently carried out.
2. According to the compensation rolling piece provided by the invention, the copper material can pass through the space between the first round rolling piece and the second round rolling piece by pushing upwards and lifting the positioning shaft, and in the subsequent continuous working process, the copper material subjected to one-to-one secondary flattening is subjected to secondary flattening through the second round rolling piece and the second round rolling piece.
3. According to the wire centering piece, the centering matching pieces are attached to two sides of a copper wire to perform centering calibration on the copper wire by rotating the rotating disc according to the diameter of the copper wire, and each group of centering matching pieces can perform corresponding interval adjustment according to the diameter of the copper wire passing through the centering matching pieces.
4. According to the surface centering piece provided by the invention, when the copper material to be primarily flattened passes through the space between the two opposite arc-shaped positioning pieces, the flattened copper material is centered and calibrated by rotating the rotation adjusting piece, and a certain gap is reserved between the arc-shaped positioning pieces and the copper material.
Drawings
Fig. 1 is a schematic perspective view of the present invention.
Fig. 2 is a schematic view of a front view plane structure of the present invention.
Fig. 3 is a schematic top plan view of the present invention.
FIG. 4 is a cross-sectional view taken at A-A in FIG. 2 in accordance with the present invention.
Fig. 5 is a cross-sectional view taken at B-B of fig. 2 in accordance with the present invention.
FIG. 6 is a cross-sectional view taken at C-C of FIG. 2 in accordance with the present invention.
Fig. 7 is a cross-sectional view taken at D-D in fig. 2 in accordance with the present invention.
Fig. 8 is an enlarged view of fig. 2 at M in accordance with the present invention.
Fig. 9 is an enlarged view of fig. 5 at N in accordance with the present invention.
Fig. 10 is an enlarged view of the invention at R in fig. 6.
In the figure: 1. flattening the machine body; 10. a work table; 11. positioning a slide bar; 12. installing a top piece; 13. a hydraulic cylinder; 14. a sliding plate; 15. a press module; 16. placing an object; 17. a wire centering member; 170. a bidirectional threaded rod I; 171. a driven helical gear member; 172. a driving helical gear; 173. rotating the disc; 174. centering the mating member; 1740. a sliding connection; 1741. positioning a first cylinder; 1742. a cylindrical sleeve; 1743. square positioning piece; 1744. inserting a positioning rod; 18. a face centering member; 180. fixing the slideway; 181. a two-way threaded rod II; 182. rotating the adjusting member; 183. a sliding block; 184. an arc-shaped positioning piece; 185. a first connecting spring; 2. a material suit assembly; 20. a mounting table; 21. a pulley member; 22. a transmission belt; 23. a first motor; 24. a coil sleeve; 240. the rotating disc is connected; 241. a clamping sleeve; 242. a clamping column; 243. a matching disc; 244. positioning a second cylinder; 25. fixing the first plate; 26. a first fixed shaft; 27. a first guide wheel; 28. positioning the support; 29. a second guide wheel; 3. a finished product winding assembly; 30. a mounting plate; 31. fixing the support rod; 32. fixing the second plate; 33. a second motor; 34. rotating the connecting shaft; 35. winding a roll member; 36. fixing a plate III; 37. a second fixed shaft; 38. a first round rolling piece; 39. compensating the rolling piece; 390. a second connecting spring; 391. sliding the positioning piece; 392. moving the positioning shaft; 393. and a second round rolling piece.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1, a copper wire flattening device convenient for melting a copper dissolving tank comprises a flattening machine body 1, a material sleeving component 2 and a finished product rolling component 3, wherein the material sleeving component 2 is fixedly arranged at the left end of the flattening machine body 1, and the finished product rolling component 3 is fixedly arranged at the right end of the flattening machine body 1.
Referring to fig. 1, the flattening machine body 1 includes a workbench 10, positioning slide bars 11, a mounting top 12, a hydraulic cylinder 13, a sliding plate 14, a pressing module 15, an object placing piece 16, a line centering piece 17 and a surface centering piece 18, wherein the four corners of the upper end of the workbench 10 are fixedly provided with the positioning slide bars 11, the upper ends of the four positioning slide bars 11 are fixedly connected with the mounting top 12 together, the middle part of the upper end of the mounting top 12 is fixedly provided with the hydraulic cylinder 13, the extending end of the hydraulic cylinder 13 penetrates through the mounting top 12 and is fixedly provided with the sliding plate 14, the sliding plate 14 is connected with the positioning slide bars 11 in a sliding fit manner, the lower end of the sliding plate 14 is fixedly provided with the pressing module 15, the upper end of the workbench 10 is fixedly provided with the object placing piece 16, the upper end of the workbench 10 is positioned on the left side of the object placing piece 16, and the right side of the object placing piece 16 is provided with the surface centering piece 17; after a plurality of copper coils are correspondingly sleeved on the material sleeving assembly 2, copper wires on the outermost ring of each coil are pulled out to pass through the wire centering piece 17, the copper wires are centered and calibrated through the wire centering piece 17, then the copper wires passing through the wire centering piece 17 are pulled onto the object 16, a power supply of the hydraulic cylinder 13 is started, the first-pulled copper wires are flattened through the press module 15, then the power supply of the hydraulic cylinder 13 is turned off, the flattened copper wires are pulled out again by the worker and pass through the surface centering piece 18, the flattened copper wires are centered and calibrated through the surface centering piece 18, finally the first-flattened copper wires are fixedly installed on the finished product winding assembly 3, the power supplies of the hydraulic cylinder 13, the material sleeving assembly 2 and the finished product winding assembly 3 are turned on after the above operation is completed, and the constituent assemblies of the whole flattening device are mutually matched, so that efficient flattening of a plurality of groups of coils is realized.
The lower end of the pressing module 15 is uniformly provided with a pressing module, the upper end of the object 16 is uniformly provided with an object placing groove, and the pressing module is arranged opposite to the object placing groove.
Referring to fig. 3, 5 and 9, the wire centering member 17 includes a first bidirectional threaded rod 170, a second driven helical gear 171, a driving helical gear 172, a rotating disc 173 and a centering matching member 174, a sliding receiving groove is uniformly formed at the upper end of the worktable 10 and located at the left side of the object 16, the first bidirectional threaded rod 170 is rotationally connected to the worktable 10 and located at the sliding receiving groove, the driven helical gear 171 is fixedly mounted at the front end of the first bidirectional threaded rod 170, the driving helical gear 172 is rotationally connected to the front side of the driven helical gear 171 on the worktable 10, the rotating disc 173 is fixedly mounted at the upper end of the driving helical gear 172, the driving helical gear 172 and the driven helical gear 171 are in meshed transmission, a centering matching member 174 is connected in a sliding fit manner in the sliding receiving groove, and the centering matching member 174 is in threaded connection with the first bidirectional threaded rod 170; according to the diameter of the copper wire, centering fittings 174 are attached to both sides of the copper wire by rotating the rotating disc 173 to center the copper wire, and each set of centering fittings 174 can perform corresponding pitch adjustment according to the diameter of the copper wire passing through itself.
Referring to fig. 9, the centering matching member 174 includes a sliding connection member 1740, a positioning cylinder one 1741, a cylindrical sleeve 1742, a square positioning member 1743 and a plugging positioning rod 1744, the sliding connection member 1740 is symmetrically connected in a sliding fit manner in the sliding receiving groove from front to back, the positioning cylinder one 1741 is fixedly mounted in the middle of the upper end of the sliding connection member 1740, the cylindrical sleeve 1742 is rotatably connected to the positioning cylinder one 1741, the square positioning member 1743 is fixedly mounted in the upper end of the positioning cylinder one 1741, the plugging positioning rod 1744 is fixedly mounted in the middle of the front end of the square positioning member 1743 on the rear side, a cylindrical through hole is formed in the square positioning member 1743 on the front side, the plugging positioning rod 1744 is connected with the cylindrical through hole in a sliding fit manner, and the sliding connection member 1740 is in threaded connection with the bidirectional threaded rod one 170; the two sliding connectors 1740 are moved close to or away from each other through the rotation of the first bidirectional threaded rod 170, the cylindrical sleeves 1742 are attached to two sides of the copper wires according to the diameter of the copper wires by correspondingly adjusting the distance, centering calibration is performed on the cylindrical sleeves 1742, and free pulling and releasing of the copper wires can be facilitated through the rotation of the first positioning cylinder 1741.
Referring to fig. 3, 6 and 10, the surface centering member 18 includes a fixed slideway 180, a bi-directional threaded rod 181, a rotation adjusting member 182, a sliding block 183, an arc positioning member 184 and a first connecting spring 185, the upper end of the workbench 10 is uniformly and fixedly mounted with the fixed slideway 180 on the right side of the object 16, the bi-directional threaded rod 181 is rotationally connected with the fixed slideway 180, the front end of the bi-directional threaded rod 181 is fixedly connected with the rotation adjusting member 182, the bi-directional threaded rod 181 is symmetrically connected with the sliding block 183 in a threaded manner in front and back, the sliding block 183 is connected with the fixed slideway 180 in a sliding fit manner, the upper ends of the sliding blocks 183 are fixedly mounted with the arc positioning members 184, and opposite end surfaces of the arc positioning members 184 which are symmetrically arranged in front and back are connected with each other through the first connecting spring 185; when the copper material to be flattened for the first time passes through between two opposite arc-shaped positioning pieces 184, the flattened copper material is centered and calibrated by rotating the rotation adjusting piece 182, and a certain gap is reserved between the arc-shaped positioning pieces 184 and the copper material.
Referring to fig. 1, 2, 3 and 4, the material sleeving assembly 2 includes a mounting table 20, a belt pulley 21, a driving belt 22, a first motor 23, a coil sleeving piece 24, a first fixing plate 25, a first fixing shaft 26, a first guide wheel 27, a positioning support 28 and a second guide wheel 29, the mounting table 20 is fixedly mounted at the left end of the workbench 10, a belt pulley mounting groove is formed in the mounting table 20 near the left side, the belt pulley 21 is uniformly and rotatably connected in the mounting groove, the belt pulley 21 is in transmission connection with the driving belt 22, the first motor 23 is fixedly mounted at the lower side of the belt pulley 21 at the forefront side in the mounting table 20, the output shaft of the first motor 23 is fixedly connected with the belt pulley 21 at the forefront side, the upper end of the belt pulley 21 is fixedly connected with the coil sleeving piece 24, the first fixing plate 25 is fixedly mounted at the upper end of the front and rear symmetrically located at the right side of the coil sleeving piece 24, the first fixing shaft 26 is uniformly and rotatably connected with the first fixing shaft 26, the guide wheel 27 is uniformly and rotatably mounted at the left end of the workbench 10, the positioning support 28 is uniformly and rotatably connected with the second guide wheel 29 located at the upper side of the mounting table 20; after a worker winds the copper wire on the coil sleeve member 24, the copper wire on the outer ring is pulled out to pass through the flattening machine body 1 after bypassing the lower end of the first guide wheel 27 and bypassing the upper end of the second guide wheel 29, after flattening and fixing the copper wire on the finished product winding assembly 3, a first motor 23 power supply is started, the rotation of the forefront belt wheel member 21 is realized through the rotation of the first motor 23, the synchronous rotation of all belt wheel members 21 is realized through the transmission of the rotation force of the transmission belt 22, and finally, the regular discharge of the copper wire is realized through the coil sleeve member 24, so that the flattening machine body 1 can flatten the copper wire.
Referring to fig. 4, the coil assembly 24 includes a connection rotating disc 240, a clamping sleeve 241, a clamping column 242, a matching disc 243 and a positioning cylinder two 244, the upper ends of the pulley members 21 are fixedly connected with the connection rotating disc 240, the middle part of the upper end of the connection rotating disc 240 is fixedly provided with the clamping sleeve 241, the clamping column 242 is clamped in the clamping sleeve 241, the matching disc 243 is fixedly arranged at the upper end of the clamping column 242, the positioning cylinder two 244 is fixedly arranged at the front side of the lower end of the matching disc 243, and the positioning cylinder two 244 is matched with the connection rotating disc 240 in a clamping manner; the workman first overlaps a plurality of copper coils respectively on joint sleeve 241, then in the joint sleeve 241 is gone into to joint post 242 card, finally carries out regular protection to copper coil through cooperation disc 243 and positioning cylinder two 244 for copper coil is more regular orderly when rotating the copper line of paying out, guarantees that whole flattening work can go on with high efficiency.
Referring to fig. 1, 2 and 3, the finished product winding assembly 3 includes a mounting plate 30, a fixing strut 31, a second fixing plate 32, a second motor 33, a rotating connecting shaft 34, a winding drum 35, a third fixing plate 36, a second fixing shaft 37, a first round roller 38 and a compensating roller 39, wherein the mounting plate 30 is fixedly mounted at the right end of the workbench 10, the lower end of the mounting plate 30 is fixedly connected with the right end of the workbench 10 through the fixing strut 31 which is symmetrical front and back, the second fixing plate 32 is uniformly and fixedly mounted at the upper end of the mounting plate 30, the second motor 33 is fixedly mounted at the rear end of the second fixing plate 32, the front end of the output shaft of the second motor 33 is fixedly connected with the rotating connecting shaft 34, the rotating connecting shaft 34 is connected with the second fixing plate 32 in a rotating manner, the winding drum 35 is arranged between the second fixing plates 32 which are adjacent to each other, the upper end of the mounting plate 30 is uniformly and fixedly mounted with the third fixing plate 36 which is positioned at the left side of the second fixing plate 32, the second fixing shaft 37 is fixedly connected with the fixing plate 36 together, the first round roller 38 is rotatably connected with the fixing plate 36 which is positioned between the third fixing plates 36 which is adjacent to each other, and the compensating roller 39 is arranged in the opposite compensating groove which is formed in the compensating roller; the worker passes the copper material flattened at the first section between the round rolling piece I38 and the compensation rolling piece 39, and finally pulls the copper material to the rolling barrel piece 35 for fixing, when the flattening device integrally works, the motor II 33 is matched with the motor II to perform regular intermittent rotation, and the rolling barrel piece 35 is driven to rotate by the rotation connecting shaft 34 to roll the flattened copper material for subsequent use; the flattened copper material can easily pass through the space between the compensation rolling piece 39 and the round rolling piece 38 only by moving the compensation rolling piece 39 upwards by a certain distance, and the flattened copper material of the flattening machine body 1 is flattened by rolling again through the compensation rolling piece 39 and the round rolling piece 38, and meanwhile, the winding drum piece 35 is convenient to wind.
Referring to fig. 1, 2, 3, 7 and 8, the compensating rolling member 39 includes a second connecting spring 390, a sliding positioning member 391, a moving positioning shaft 392 and a second round rolling member 393, the top end in the compensating groove is symmetrically and laterally connected with the second connecting spring 390, the lower ends of the second connecting spring 390 are connected with the sliding positioning member 391 together, the sliding positioning member 391 is in sliding fit with the compensating groove, the lower ends of the opposite sliding positioning members 391 are fixedly connected with the moving positioning shaft 392 together, the moving positioning shaft 392 is connected with the compensating groove in a sliding fit manner, and the moving positioning shaft 392 is rotationally connected with the second round rolling member 393; the copper material can pass through the space between the first round rolling piece 38 and the second round rolling piece 393 by pushing and lifting the movable positioning shaft 392 upwards, and in the subsequent continuous working process, the flattened copper material is flattened for the second time through the second round rolling piece 393 and the first round rolling piece 38.
The concrete work is as follows: firstly, a plurality of copper coils are respectively sleeved on a coil sleeving piece 24 by workers, copper wires of an outer ring are pulled out, pass through a wire centering piece 17 to be centered and adjusted after bypassing a guide wheel I27 and a guide wheel II 29, then are pulled onto a storage piece 16, a power supply of a hydraulic cylinder 13 is started, a primary copper wire is flattened through a press module 15, the power supply of the hydraulic cylinder 13 is turned off after flattening, flattened copper materials are pulled up to pass through a surface centering piece 18 to be centered and adjusted, then flattened copper materials pass through a space between a round rolling piece I38 and a compensation rolling piece 39, the flattened copper materials can be secondarily flattened through the round rolling piece I38 and the compensation rolling piece 39, and finally the copper materials are fixed on a winding drum piece 35; after the operation is finished, the power supplies of the motor I23, the motor II 33, the hydraulic cylinder 13 and the like are started, the whole device can continuously flatten the copper wire, and when the flattening machine body 1 completes one-time flattening operation, the finished product rolling assembly 3 and the material sleeving assembly 2 synchronously perform one-time intermittent rotation operation, continuous flattening and folding of the copper wire are realized, and the whole flattening device can continuously and efficiently flatten the copper wire.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. Copper line flattening device convenient to dissolve copper jar melts, including flattening organism (1), material suit subassembly (2) and finished product rolling subassembly (3), its characterized in that: the material sleeve assembly (2) is fixedly arranged at the left end of the flattening machine body (1), the finished product rolling assembly (3) is fixedly arranged at the right end of the flattening machine body (1), and the material sleeve assembly comprises:
the flattening machine body (1) comprises a workbench (10), positioning slide bars (11), a mounting top piece (12), hydraulic cylinders (13), a sliding plate (14), a pressing module (15), an object placing piece (16), a line centering piece (17) and a surface centering piece (18), wherein the positioning slide bars (11) are fixedly arranged at four corners of the upper end of the workbench (10), the mounting top piece (12) is fixedly connected to the upper ends of the four positioning slide bars (11), the hydraulic cylinders (13) are fixedly arranged in the middle of the upper end of the mounting top piece (12), the extending ends of the hydraulic cylinders (13) penetrate through the mounting top piece (12) and fixedly provided with the sliding plate (14), the sliding plate (14) is connected with the positioning slide bars (11) in a sliding fit mode, the pressing module (15) is fixedly arranged at the lower end of the sliding plate (14), the object placing piece (16) is fixedly arranged at the lower end of the pressing module (15), the upper end of the workbench (10) and the line centering piece (17) is arranged at the left side of the object placing piece (16), and the centering piece (18) is arranged at the upper end of the workbench (10) and the right side of the object placing piece (16);
the wire centering piece (17) comprises a first bidirectional threaded rod (170), a driven bevel gear piece (171), a driving bevel gear piece (172), a rotating disc (173) and a centering matching piece (174), wherein a sliding receiving groove is uniformly formed in the upper end of the workbench (10) and positioned on the left side of the object (16), the first bidirectional threaded rod (170) is rotationally connected to the workbench (10) and positioned in the sliding receiving groove, the driven bevel gear piece (171) is fixedly arranged at the front end of the first bidirectional threaded rod (170), the driving bevel gear piece (172) is rotationally connected to the front side of the driven bevel gear piece (171) on the workbench (10), the rotating disc (173) is fixedly arranged at the upper end of the driving bevel gear piece (172), the driving bevel gear piece (172) and the driven bevel gear piece (171) are in meshed transmission, the centering matching piece (174) is connected in the sliding receiving groove in a sliding fit mode, and the centering matching piece (174) is in threaded connection with the first bidirectional threaded rod (170).
The finished product rolling component (3) comprises a fixed plate III (36), a fixed shaft II (37), a round rolling piece I (38) and a compensation rolling piece (39), the fixed shaft II (37) is fixedly connected to the fixed plate III (36) together, the round rolling piece I (38) is rotationally connected between the adjacent fixed plate III (36) on the fixed shaft II (37), and the compensation grooves are formed in the opposite end faces of the adjacent fixed plate III (36), and the compensation rolling piece (39) is arranged in the compensation grooves.
2. The copper wire flattening device convenient for melting a copper dissolving tank according to claim 1, wherein: finished product rolling subassembly (3) still include mounting panel (30), fixed branch (31), fixed plate second (32), motor second (33), rotate connecting axle (34), rolling barrel part (35), workstation (10) right-hand member fixed mounting panel (30), mounting panel (30) lower extreme and workstation (10) right-hand member pass through front and back symmetrical fixed branch (31) fixed connection, even fixed mounting of mounting panel (30) upper end has fixed plate second (32), the rear end of fixed plate second (32) of rearmost side has motor second (33) through motor cabinet fixed mounting, the front end fixedly connected with of motor second (33) output shaft rotates connecting axle (34), rotate between connecting axle (34) and the fixed plate second (32) and be connected, rotate on connecting axle (34) and be located between adjacent fixed plate second (32) and be provided with rolling barrel part (35), mounting panel (30) upper end and be located fixed plate second (32) left side even fixed mounting have fixed plate third (36).
3. The copper wire flattening device convenient for melting a copper dissolving tank according to claim 1, wherein: the material sleeving assembly (2) comprises a mounting table (20), a belt wheel part (21), a transmission belt (22), a motor I (23), a coil sleeving part (24), a fixed plate I (25), a fixed shaft I (26), a guide wheel I (27), a positioning support part (28) and a guide wheel II (29), wherein the mounting table (20) is fixedly arranged at the left end of the workbench (10), a belt wheel mounting groove is formed in the mounting table (20) near the left side, the belt wheel part (21) is uniformly rotationally connected in the mounting groove, the belt wheel parts (21) are in transmission connection through the transmission belt (22), the motor I (23) is fixedly arranged at the lower side of the belt wheel part (21) at the forefront side in the mounting table (20), the output shaft of the motor I (23) is fixedly connected with the belt wheel part (21) at the forefront side, the upper end of the belt wheel part (21) is fixedly connected with the coil sleeving part (24), the fixed plate I (25) is symmetrically and fixedly arranged at the front and back of the right side of the coil sleeving part (24), the fixed plate I (26) is fixedly arranged between the fixed plate I (25), the fixed plate I (26) is uniformly connected with the fixed shaft I (26), the fixed shaft (26) is uniformly rotationally connected with the belt wheel (21) at the right side, the guide wheel (27) is uniformly arranged at the left side of the upper end of the workbench (28), the positioning support piece (28) is rotatably connected with a second guide wheel (29).
4. The copper wire flattening device convenient for melting a copper dissolving tank according to claim 1, wherein: the centering matching piece (174) comprises a sliding connecting piece (1740), a first positioning cylinder (1741), a cylindrical sleeve (1742), a square positioning piece (1743) and a plug-in positioning rod (1744), the sliding connecting piece (1740) is connected in a sliding matching mode in a sliding bearing groove in a front-back symmetrical mode, the first positioning cylinder (1741) is fixedly installed at the middle part of the upper end of the sliding connecting piece (1740), the first positioning cylinder (1741) is rotationally connected with the cylindrical sleeve (1742), the square positioning piece (1743) is fixedly installed at the upper end of the first positioning cylinder (1741), a plug-in positioning rod (1744) is fixedly installed at the middle part of the front end of the square positioning piece (1743) at the rear side, a cylindrical through hole is formed in the square positioning piece (1743) at the front side, the plug-in positioning rod (1744) is connected with the cylindrical through hole in a sliding matching mode, and the sliding connecting piece (1740) is in threaded connection with the first bidirectional threaded rod (170).
5. The copper wire flattening device convenient for melting a copper dissolving tank according to claim 1, wherein: the face centering piece (18) comprises a fixed slide way (180), a two-way threaded rod (181), a rotation adjusting piece (182), sliding blocks (183), arc-shaped positioning pieces (184) and a first connecting spring (185), wherein the fixed slide way (180) is uniformly and fixedly installed on the right side of a workpiece (16) at the upper end of the workbench (10), the two-way threaded rod (181) is rotationally connected to the fixed slide way (180), the rotation adjusting piece (182) is fixedly connected to the front end of the two-way threaded rod (181), the sliding blocks (183) are symmetrically connected to the two-way threaded rod (181) in a front-back mode, the sliding blocks (183) are connected with the fixed slide way (180) in a sliding fit mode, the arc-shaped positioning pieces (184) are fixedly installed at the upper ends of the sliding blocks (183), and the opposite end faces of the arc-shaped positioning pieces (184) which are symmetrical back-and-front are connected through the first connecting spring (185).
6. The copper wire flattening device convenient for melting a copper dissolving tank according to claim 2, wherein: the compensation rolling part (39) comprises a connecting spring II (390), a sliding positioning part (391), a movable positioning shaft (392) and a round rolling part II (393), wherein the connecting spring II (390) is fixedly connected to the top end in the compensation groove in a bilateral symmetry manner, the sliding positioning part (391) is jointly connected to the lower end of the connecting spring II (390), the sliding positioning part (391) is in sliding fit with the compensation groove, the movable positioning shaft (392) is fixedly connected to the lower end of the opposite sliding positioning part (391), the movable positioning shaft (392) is connected with the compensation groove in a sliding fit manner, and the round rolling part II (393) is rotationally connected to the movable positioning shaft (392).
7. A copper wire flattening device for facilitating melting of a copper dissolving tank according to claim 3, wherein: the coil sleeve assembly (24) comprises a connecting rotating disc (240), a clamping sleeve (241), a clamping column (242), a matching disc (243) and a positioning cylinder II (244), wherein the upper end of the belt wheel assembly (21) is fixedly connected with the connecting rotating disc (240), the clamping sleeve (241) is fixedly arranged in the middle of the upper end of the connecting rotating disc (240), the clamping column (242) is clamped in the clamping sleeve (241), the matching disc (243) is fixedly arranged on the upper end of the clamping column (242), the positioning cylinder II (244) is fixedly arranged on the front side of the lower end of the matching disc (243), and the positioning cylinder II (244) is matched with the connecting rotating disc (240) in a clamping way.
8. The copper wire flattening device convenient for melting a copper dissolving tank according to claim 1, wherein: the lower end of the pressing module (15) is uniformly provided with a pressing module, the upper end of the object (16) is uniformly provided with an object placing groove, and the pressing module is arranged opposite to the object placing groove.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310017894.4A CN115958141B (en) | 2023-01-06 | 2023-01-06 | Copper line flattens device convenient to dissolve copper jar and melt |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310017894.4A CN115958141B (en) | 2023-01-06 | 2023-01-06 | Copper line flattens device convenient to dissolve copper jar and melt |
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| Publication Number | Publication Date |
|---|---|
| CN115958141A CN115958141A (en) | 2023-04-14 |
| CN115958141B true CN115958141B (en) | 2023-08-11 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202310017894.4A Active CN115958141B (en) | 2023-01-06 | 2023-01-06 | Copper line flattens device convenient to dissolve copper jar and melt |
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| CN117206431B (en) * | 2023-09-12 | 2024-03-19 | 广东嘉元科技股份有限公司 | Copper wire flattening automatic feeding device for dissolved copper |
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