CN115926265B - Low-carbon environment-friendly high-performance rubber composition, preparation method thereof and tire - Google Patents

Low-carbon environment-friendly high-performance rubber composition, preparation method thereof and tire Download PDF

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CN115926265B
CN115926265B CN202211520290.3A CN202211520290A CN115926265B CN 115926265 B CN115926265 B CN 115926265B CN 202211520290 A CN202211520290 A CN 202211520290A CN 115926265 B CN115926265 B CN 115926265B
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carbon
rubber composition
parts
low
performance rubber
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CN115926265A (en
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孙述娟
牟成乾
胡源
牛飞
晋琦
李爱娇
王会
李伟
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Hixih Rubber Industry Group Co ltd
Tongli Tire Co ltd
Shandong Huaqin Rubber Technology Co ltd
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Hixih Rubber Industry Group Co ltd
Tongli Tire Co ltd
Shandong Huaqin Rubber Technology Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/80Technologies aiming to reduce greenhouse gasses emissions common to all road transportation technologies
    • Y02T10/86Optimisation of rolling resistance, e.g. weight reduction 

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Abstract

The invention belongs to the field of tires, and relates to a low-carbon environment-friendly high-performance rubber composition, a preparation method thereof and a tire, wherein the low-carbon environment-friendly high-performance rubber composition comprises the following components: 0 to 100 parts of natural rubber and/or diene synthetic rubber, 35 to 80 parts of filler, 0.1 to 18 parts of special filler, 3 to 10 parts of zinc oxide, 2 to 10 parts of anti-aging agent, 3 to 6 parts of insoluble sulfur and 1 to 3 parts of accelerator. The rubber composition is used for preparing the tire belt speed layer end protective rubber, so that the requirements of high adhesion and high strength of rubber materials are met, and the tire belt speed layer end protective rubber has excellent fatigue resistance, shearing resistance and heat resistance. The tire prepared by the invention has good durability and use safety. Meanwhile, after the formula is finely adjusted, the rubber composition can also be used for preparing a low rolling resistance tire, and the obtained tire tread rubber composition has excellent low hysteresis loss and high heat conductivity and ensures the requirement of the mechanical property of rubber materials. The tire manufactured by the rubber composition has excellent durability and use safety.

Description

Low-carbon environment-friendly high-performance rubber composition, preparation method thereof and tire
Technical Field
The invention belongs to the field of tires, and particularly relates to a rubber composition for protecting rubber at the end part of a belt speed layer of a tire, a low rolling resistance tire tread and the tire.
Background
The disclosure of this background section is only intended to increase the understanding of the general background of the invention and is not necessarily to be construed as an admission or any form of suggestion that this information forms the prior art already known to those of ordinary skill in the art.
The belt speed layer is a key component of the radial tire, bears about 70% of internal stress, and realizes smooth transition at the same time, and avoids the phenomenon of void between the belt speed layer and the tire shoulder, so that the belt speed layer structure and the rubber formula are important points of tire design. In general, the belt speed layer compounds are required to have high strength, fatigue resistance, heat resistance and good adhesion properties. However, in the long-time practical use process of the tire, the belt speed layer end part often causes the phenomena of degumming and void removal of the shoulder part due to the defects of shearing resistance, fatigue resistance and heat resistance, and finally affects the service life of the tire.
Therefore, there is a need for a rubber composition for belt speed layer end protection, which has excellent fatigue resistance, shear resistance and heat resistance, and also has the requirements of high adhesion and high strength, and the prepared tire has excellent durability.
On the other hand, the load of the heavy-duty tire is higher and the condition is more complex in the use process. Under the condition of long-time running, the temperature of the crown part can be continuously increased, heat accumulation of the rubber material and thermal oxidation aging are accelerated, and cracks caused by fatigue of the rubber material can also directly cause disease symptoms such as shoulder void, crown void and the like. In addition, excessive heat generation of the tire means that the mechanical energy loss of the tire is large during running, and the fuel consumption of the vehicle is increased. At present, the technical means adopted for reducing the heat generation of the tire can bring adverse effects on the tire such as poor cutting resistance, puncture resistance and the like, which seriously affect the usability and safety of the tire. Therefore, the method has very far-reaching significance in reducing heat accumulation and improving the durability and the safety of the tire under the condition of ensuring the high mechanical strength, the high cutting resistance and the high puncture resistance of the tire.
At present, the common heat conducting filler can improve the dynamic heat generation of the sizing material on one hand and sacrifice the mechanical property of the sizing material on the other hand. However, the mechanical properties of the rubber material are negatively affected by the common low-heat-generation materials. Therefore, a novel low-heat-generation filler and a novel heat-conducting filler are required to perform a synergistic effect on the rubber composite material matrix, so that the heat-conducting property of the composite material is effectively improved, the dynamic heat generation is ensured to be lower, and the mechanical property of the rubber material is not lost, thereby further improving the durability and the use safety of the tire product.
In addition, it is known to reduce the rolling resistance of a tire as a technical means for reducing the fuel consumption of a tire. At present, the method adopted from the formula mainly comprises the following steps: (1) raw rubber system: natural rubber and butadiene rubber are beneficial to reducing rolling resistance, but have poor wet skid resistance and handling performance; styrene-butadiene rubber can improve the wet skid resistance and handling properties of the tire, but increases rolling resistance. The general rubber is difficult to simultaneously meet all the required performances, and the solution polymerized styrene-butadiene rubber can balance three performances, but has less industrial application in the heavy duty tires. (2) Filling system: white carbon black is adopted or the dosage of carbon black is reduced. However, when white carbon black is adopted to reduce the rolling resistance of the tire, the defects of poor processability of rubber materials, multi-stage mixing, high mixing energy consumption, strict control of mixing time and temperature and the like are faced. (3) Other auxiliary agents: such as short fibers, which, although reducing the heat build up of the compound, increase the viscosity of the compound, with poor dispersibility and poor processability of the compound. Therefore, there is a need for a high performance tread rubber composition that has low heat build up, high mechanical properties, high cut resistance, and a tire made therefrom that has excellent puncture resistance, fast drop resistance, and durability, and is more environmentally friendly at lower carbon.
Disclosure of Invention
In order to solve the problems, the invention provides a low-carbon environment-friendly high-performance rubber composition, and the high-performance rubber composition is used for preparing the tire belt speed layer end protection rubber, so that the requirements of high adhesion and high strength of the rubber material are met, and the low-carbon environment-friendly high-performance rubber composition also has excellent fatigue resistance, shearing resistance and heat resistance. The tire prepared from the rubber composition has good durability and use safety. Meanwhile, after the formula is finely adjusted, the high-performance rubber composition can be also used for preparing a tire with low rolling resistance, so that the tread rubber composition with high heat conduction performance and low hysteresis loss can be obtained, and the tread rubber composition with low hysteresis loss and high cutting resistance and mechanical property requirements can be ensured. The tire manufactured by the rubber composition has excellent durability and use safety; also has excellent puncture resistance, anti-falling block and durability.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
in a first aspect of the present invention, there is provided a low carbon, environment-friendly, high performance rubber composition comprising: 0 to 100 parts of natural rubber and/or diene synthetic rubber, 35 to 80 parts of filler, 0.1 to 18 parts of special filler, 3 to 10 parts of zinc oxide, 2 to 10 parts of anti-aging agent, 3 to 6 parts of insoluble sulfur and 1 to 3 parts of accelerator;
wherein the special filler is at least one of acylhydrazone of 0.2-3 parts and modified carbon-based composite material of 0.1-10 parts;
or the special filler is at least one of acylhydrazone of 0.1-3 parts and modified carbon-based composite material of 0.1-12 parts;
or the special filler is at least one of acylhydrazone of 0.1-3 parts and nitrogen compound of 1-15 parts;
wherein the filler is at least one of 20-60 parts of carbon black and 0-40 parts of silicon dioxide;
or the filler is at least one of 40-60 parts of carbon black and 0-20 parts of white carbon black;
or the filler is at least one of 30-50 parts of carbon black and 5-20 parts of white carbon black.
In some embodiments, the acylhydrazone compound and derivatives thereof are of the formula:
R 1 、R 2 、R 3 is represented as having C 1 To C 30 An aliphatic hydrocarbon group or an aromatic hydrocarbon group, wherein the aliphatic hydrocarbon group or the aromatic hydrocarbon group contains a group which may be C 1 To C 30 Optionally substituted with one or more of alkyl, hydroxy, carbonyl, aldehyde, carboxyl or amino groups.
In some embodiments, the method of preparing the modified carbon-based composite material includes:
s1: dissolving a carbon material in at least one of a proper amount of methanol, ethanol, acetone and hydrogen peroxide, and performing ultrasonic stirring to obtain a mixed solution A;
s2: adding the specific nitrogen-containing compound into the mixed solution A, and carrying out ultrasonic stirring to obtain a mixed solution B;
s3: and centrifuging, washing and drying the obtained mixed solution B to obtain the modified carbon-based composite material.
In some embodiments, the carbon material comprises: at least one of carbon black, acetylene black, carbon nanotubes and graphene;
in some embodiments, the specific nitrogen-containing compound comprises: at least one of N-methylpyrrolidone, N-ethylpyrrolidone, N-octylpyrrolidone, 2-imidazolidinone, 1, 3-dimethylimidazolidinone, 2,4' -dimethoxybenzophenone, tetraethyl midone, 4- (dimethylamino) acetanilide;
in some embodiments, the carbon nanotubes are at least one of single-walled carbon nanotubes, multi-walled carbon nanotubes;
in some embodiments, the single-walled carbon nanotubes are one-dimensional aligned single-walled carbon nanotubes having an aspect ratio of 2000 to 15000.
In some embodiments, the carbon black has a nitrogen adsorption specific surface area of 109 to 123m 2 Per gram, the coloring intensity is 115-131 percent, and the oil absorption value is 70-90 m 3 Carbon black with per gram and iodine absorption value of 110-130 g/kg;
in some embodiments, the carbon black is one or a combination of N115, N134, N219, N220, N234, N326, N330, N375;
in some embodiments, the carbon black is 30-50 parts;
in some embodiments, the carbon black is 40 parts;
in some embodiments, the silica is N 2 SA is 160-200 m 2 160-190 m/g CATB 2 /g;
In some embodiments, the silica is 10 to 2 parts;
in some embodiments, the silica is 15 parts.
In some embodiments, the nitrogen compound comprises: one or more compounds selected from aluminum nitride, alpha-silicon nitride, beta-silicon nitride and boron nitride;
in some embodiments, the boron nitride is hexagonal boron nitride nanoplatelets having an average particle size of 8 to 25 microns;
in some embodiments, the alpha-silicon nitride, beta-silicon nitride, aluminum nitride have an average particle size of 10 to 20 microns.
In some embodiments, the anti-aging agent is at least one of anti-aging agents 4020, RD;
in some embodiments, the promoter is at least one of promoter NS, promoter DZ, promoter CZ, promoter DM, promoter D.
In some embodiments, the carbon black is one or a combination of N115 carbon black, N134 carbon black, N219 carbon black, N234 carbon black, N220 carbon black.
In a second aspect of the present invention, there is provided a process for preparing a low-carbon, environmentally friendly, high-performance rubber composition comprising:
s1: mixing natural rubber and/or diene synthetic rubber, carbon black and special filler, wherein the rotation speed is 20-80 r/min, the mixing time is not more than 4.5min, and the rubber discharging temperature is 110-165 ℃;
s2: mixing the first-stage masterbatch for 20-30S at a rotating speed of 20-80 r/min, adding white carbon black or other small medicines such as silicon dioxide, zinc oxide, an anti-aging agent and the like, mixing for not more than 4.5min, and discharging at a temperature of 110-165 ℃ to obtain a second-stage masterbatch;
s3: adding the two-stage masterbatch, sulfur and accelerator into an internal mixer, wherein the rotating speed is 10-50 r/min, and the temperature of the adhesive discharging is 90-120 ℃.
In a third aspect of the invention, there is provided the use of the low carbon, environment-friendly and high performance rubber composition described above for the preparation of a low rolling resistance tire.
In a fourth aspect of the invention, there is provided the use of the low carbon, environment-friendly and high performance rubber composition described above for the preparation of a low rolling resistance tire.
The beneficial effects of the invention are that
(1) The high-performance rubber composition is used for manufacturing the tire belt speed layer end protection rubber, can ensure the requirements of high adhesion and high strength of rubber materials, and has excellent fatigue resistance, shearing resistance and heat resistance. The tire prepared from the rubber composition has good durability and use safety.
(2) The high-performance rubber composition is used for manufacturing tires, has excellent mechanical strength and cutting resistance on the basis of low heat generation, and the tires prepared from the high-performance rubber composition have excellent puncture resistance, anti-blocking performance and good durability.
(3) The high performance rubber composition of the present invention is used for manufacturing tires. The tread rubber composition has low heat generation and high thermal conductivity, and the tire prepared from the tread rubber composition has excellent durability.
Detailed Description
It should be noted that the following detailed description is exemplary and is intended to provide further explanation of the invention. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs.
The invention will now be described in further detail with reference to the following specific examples, which should be construed as illustrative rather than limiting.
In the following examples, the acylhydrazone and its derivative is N' - [1, 3-dimethylisopentyl ] -3 hydroxy-2-naphthalenyl acylhydrazone.
Example 1
A rubber composition for belt speed layer end protection and a preparation method thereof are specifically as follows:
s1: dissolving carbon nano tubes in a proper amount of ethanol, and carrying out ultrasonic stirring for 0.5-2 h to obtain a mixed solution A;
s2: adding N-hexyl pyrrolidone into the mixed solution A, and carrying out ultrasonic stirring for 0.5-2 h to obtain a mixed solution B;
s3: and centrifuging, washing and drying the obtained mixed solution B to obtain the modified carbon nano tube composite material for later use.
S4: adding 100 parts of natural rubber and/or diene synthetic rubber into an internal mixer, adding 55 parts of carbon black, 1.2 parts of acylhydrazone and derivatives thereof after 20S, wherein the rotating speed is 20-80 r/min, the mixing time is not more than 4.5min, and the rubber discharging temperature is 110-165 ℃;
s5: mixing the sizing material obtained in the step S4 in an internal mixer for 20-30S at the rotating speed of 20-80 r/min, adding other small drugs such as white carbon black, zinc oxide, an anti-aging agent and the like, wherein the mixing time is not more than 4.5min, and the sizing material discharging temperature is 110-165 ℃;
s6: and (3) adding the sizing material, sulfur and the accelerator obtained in the step (S5) into an internal mixer, wherein the rotating speed is 10-50 r/min, and the rubber discharging temperature is 90-120 ℃ to obtain the rubber composition for protecting the end of the belt speed layer.
Examples 2 to 4
The preparation method and the process conditions are the same as in example 1, and the dosage of the formula is different, but the preparation method and the process conditions are all within the scope of the method.
Comparative example 1
The preparation method and the process conditions are the same as in example 1, and the dosage of the formula is different, but the preparation method and the process conditions are all within the scope of the method.
The rubber compositions shown in comparative example 1 and examples 1 to 4 were each disposed at the tire belt speed layer end point portion, and corresponding tire products were obtained by a conventional tire manufacturing process.
The rubber composition formulation components of comparative example 1 and examples 1 to 4 are shown in Table 1.
TABLE 1
Evaluation of Heat buildup
Setting the RPA test condition as the temperature of 151 ℃, the frequency of 1.67HZ and the strain of 7%, and stabilizing for 5min after reaching the condition; placing the sample into a die cavity for vulcanization for 60min; the temperature was then reduced to 60℃and tested at a frequency of 10HZ and strain of 7%. The values of examples 1-4 and comparative example 1 are each represented by an index, and the tan delta value of comparative example 1 is set to 100. The smaller the value, the lower the heat generation.
Evaluation of mechanical Properties
Tensile stress and tensile properties were tested according to GB/T528-2009. The values of examples 1 to 4 and comparative example 1 are each represented by an index, and the values of 100% tensile stress, tensile product, and retention of tensile product of example 2 are set to 100. The larger the value, the better the shearing resistance and the fatigue resistance.
Evaluation of durability
According to the GB/T4501 truck tire performance indoor test method, the rim accords with the size specified by GB/T2977, the air pressure is based on the air pressure corresponding to the maximum rated load of a single tire, and the inflated test tire and rim combination is parked for at least 3 hours in the environment of 38+/-3 ℃. The values of examples 1-4 and comparative example 1 are each represented by an index, and the cumulative travel time of example 3 is set to 100. The larger the value, the better the durability.
TABLE 2
As can be seen from table 2, the rubber composition for end-part protection of belt speed layer of the present invention has excellent anti-shearing, anti-fatigue performance, heat resistance, and other performance requirements; the tire manufactured by using the rubber composition has good durability.
Example 5
A high-performance tread rubber composition and a preparation method thereof are specifically as follows:
s1: dissolving carbon nano tubes in a proper amount of ethanol, and carrying out ultrasonic stirring for 0.5-2 h to obtain a mixed solution A;
s2: adding N-hexyl pyrrolidone into the mixed solution A, and carrying out ultrasonic stirring for 0.5-2 h to obtain a mixed solution B;
s3: and centrifuging, washing and drying the obtained mixed solution B to obtain the modified carbon nano tube composite material for later use.
S4: adding 80 parts of natural rubber and/or diene synthetic rubber and 20 parts of styrene-butadiene copolymer into an internal mixer, adding 40 parts of carbon black, 1 part of acylhydrazone and derivatives thereof and 2.5 parts of modified carbon nano tube composite material after 20S, wherein the rotating speed is 30-80 r/min, the mixing time is not more than 5min, and the rubber discharging temperature is 150-170 ℃;
s5: mixing the sizing material obtained in the step S4 in an internal mixer for 20-30S at the rotating speed of 30-80 r/min, adding other small drugs such as silicon dioxide, zinc oxide, an anti-aging agent and the like, wherein the mixing time is not more than 5min, and the sizing material discharging temperature is 120-160 ℃;
s6: and (3) adding the sizing material, sulfur and the accelerator obtained in the step (S5) into an internal mixer, wherein the rotating speed is 10-50 r/min, and the rubber discharging temperature is 90-120 ℃ to obtain the high-performance tread rubber composition.
Examples 6 to 7
The preparation method and the process conditions are the same as in example 1, and the dosage of the formula is different, but the preparation method and the process conditions are all within the scope of the method.
Comparative examples 2 to 4
The preparation method and the process conditions are the same as in example 5, and the dosage of the formula is different, but the preparation method and the process conditions are all within the scope of the method.
The rubber compositions shown in comparative examples 2 to 4 and examples 5 to 7 were each disposed at a tread portion of a tire, and corresponding tire products were obtained by a conventional tire manufacturing process.
The formulation components of the rubber compositions of comparative examples 2 to 4 and examples 5 to 7 are shown in Table 3.
TABLE 3 Table 3
Evaluation of Heat buildup
Setting the RPA test condition as the temperature of 151 ℃, the frequency of 1.67HZ and the strain of 7%, and stabilizing for 5min after reaching the condition; placing the sample into a die cavity for vulcanization for 60min; the temperature was then reduced to 60℃and tested at a frequency of 10HZ and strain of 7%. The values of examples 5-7 and comparative examples 2-4 are each expressed as an index, and the tan delta value of comparative example 3 is set to 100. The smaller the value, the lower the heat generation.
Evaluation of mechanical Properties
The stress at definite elongation is tested according to GB/T528-2009; tensile properties were tested according to GB/T528-2009; tear properties were tested according to GB/T528-2008. The tensile product is the product of tensile strength and elongation at break. The values of examples 5 to 7 and comparative examples 2 to 4 are each represented by an index, and the values of 300% elongation stress, tensile strength, elongation at break, tear strength of comparative example 4 are each set to 100, and the larger the value, the higher the mechanical properties.
Evaluation of Rolling resistance coefficient
And according to ECE R117, the test rim is 9.00, the heat balance time is more than or equal to 6h, and the temperature correction coefficient is 0.006. The values of examples 5-7 and comparative examples 2-4 are each expressed as an index, and the coefficient of rolling resistance of comparative example 2 is set to 100. The smaller the value, the lower the rolling resistance coefficient.
Evaluation of durability
According to the GB/T4501 truck tire performance indoor test method, the rim accords with the size specified by GB/T2977, the air pressure is based on the air pressure corresponding to the maximum rated load of a single tire, and the inflated test tire and rim combination is parked for at least 3 hours in the environment of 38+/-3 ℃. The values of examples 5-7 and comparative examples 2-4 are each expressed as an index, and the cumulative travel time of comparative example 2 is set to 100. The larger the value, the better the durability.
TABLE 4 Table 4
As can be seen from table 4, the tread rubber composition of the present invention has excellent low heat buildup property, while having both high mechanical properties and high cut resistance; the tyre manufactured by the rubber composition has good durability and combines puncture resistance and anti-blocking performance.
Example 8
A high-performance tread rubber composition and a preparation method thereof are specifically as follows:
s1: adding 100 parts of natural rubber and/or diene synthetic rubber into an internal mixer, adding 42 parts of carbon black, 1 part of acylhydrazone and derivatives thereof and 5 parts of beta-silicon nitride after 20S, wherein the rotation speed is 30-80 r/min, the mixing time is not more than 5min, and the rubber discharging temperature is 120-170 ℃;
s2: mixing the sizing material obtained in the step S1 in an internal mixer for 20-30S at the rotating speed of 30-80 r/min, adding other small drugs such as silicon dioxide, zinc oxide, an anti-aging agent and the like, wherein the mixing time is not more than 5min, and the sizing material discharging temperature is 120-160 ℃;
s3: and (3) adding the sizing material obtained in the step (S2), sulfur and the accelerator NS into an internal mixer, wherein the rotating speed is 10-50 r/min, and the rubber discharging temperature is 90-120 ℃ to obtain the high-performance tread rubber composition.
Examples 9 to 11
The preparation method and the process conditions are the same as in example 1, and the dosage of the formula is different, but the preparation method and the process conditions are all within the scope of the method.
Comparative examples 5 to 6
The preparation method and the process conditions are the same as in example 8, and the dosage of the formulation is different, but the preparation method and the process conditions are all within the scope of the method.
Comparative examples 5 to 6 and examples 8 to 11
The rubber compositions shown in comparative examples 5 to 6 and examples 8 to 11 were each disposed at a tread portion of a tire, and corresponding tire products were obtained by a conventional tire manufacturing process.
The rubber composition formulation components of comparative examples 5 to 6 and examples 8 to 11 are shown in Table 5.
TABLE 5
Evaluation of Heat buildup
Setting the RPA test condition as the temperature of 151 ℃, the frequency of 1.67HZ and the strain of 7%, and stabilizing for 5min after reaching the condition; placing the sample into a die cavity for vulcanization for 60min; the temperature was then reduced to 60℃and tested at a frequency of 10HZ and strain of 7%. The values of examples 8-11 and comparative examples 5-6 are each expressed as an index, and the tan delta value of comparative example 6 is set to 100. The smaller the value, the lower the heat generation.
Evaluation of mechanical Properties
The stress at definite elongation is tested according to GB/T528-2009; tensile properties were tested according to GB/T528-2009; tear properties were tested according to GB/T528-2008. The values of examples 8-11 and comparative examples 5-6 are each expressed in an index, and the values of 300% elongation stress, tensile strength, tear strength of comparative example 5 are set to 100. The greater the value, the higher the mechanical properties.
Evaluation of Heat conducting Property
The test was performed according to GB/T11205-2009. The values of examples 8-11 and comparative examples 5-6 are each expressed as an index, and the thermal conductivity value of comparative example 5 is set to 100. The larger the value, the higher the thermal conductivity and the better the thermal conductivity.
Evaluation of Rolling resistance coefficient
And according to ECE R117, the test rim is 9.00, the heat balance time is more than or equal to 6h, and the temperature correction coefficient is 0.006. The values of examples 8-11 and comparative examples 5-6 are each expressed as an index, and the coefficient of rolling resistance of comparative example 6 is set to 100. The smaller the value, the lower the rolling resistance coefficient.
Evaluation of durability
According to the GB/T4501 truck tire performance indoor test method, the rim accords with the size specified by GB/T2977, the air pressure is based on the air pressure corresponding to the maximum rated load of a single tire, and the inflated test tire and rim combination is parked for at least 3 hours in the environment of 38+/-3 ℃. The values of examples 8-11 and comparative examples 5-6 are each represented by an index, and the cumulative travel time of comparative example 5 is set to 100. The larger the value, the better the durability.
TABLE 6
As can be seen from Table 6, the tread rubber composition of the present invention has excellent low heat buildup property, high heat conduction property, and at the same time, can ensure mechanical properties; the tire manufactured by using the rubber composition has good durability.
The above description is only of the preferred embodiments of the present invention and is not intended to limit the present invention, but various modifications and variations can be made to the present invention by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (24)

1. A low carbon, environmentally friendly, high performance rubber composition comprising: 0 to 100 parts of natural rubber and/or diene synthetic rubber, 35 to 80 parts of filler, 0.1 to 18 parts of special filler, 3 to 10 parts of zinc oxide, 2 to 10 parts of anti-aging agent, 3 to 6 parts of insoluble sulfur and 1 to 3 parts of accelerator;
the special filler is at least one of acylhydrazone of 0.2-3 parts and modified carbon-based composite material of 0.1-10 parts;
the filler is at least one of 20-60 parts of carbon black and 0-40 parts of silicon dioxide;
the preparation method of the modified carbon-based composite material comprises the following steps:
s1: dissolving a carbon material in at least one of a proper amount of methanol, ethanol, acetone and hydrogen peroxide, and performing ultrasonic stirring to obtain a mixed solution A;
s2: adding the specific nitrogen-containing compound into the mixed solution A, and carrying out ultrasonic stirring to obtain a mixed solution B;
s3: and centrifuging, washing and drying the obtained mixed solution B to obtain the modified carbon-based composite material.
2. The low-carbon environment-friendly high-performance rubber composition according to claim 1, wherein the special filler is at least one of acylhydrazone of 0.1-3 parts and modified carbon-based composite of 0.1-12 parts.
3. The low-carbon environment-friendly high-performance rubber composition according to claim 1, wherein the special filler is at least one of acylhydrazone of 0.1-3 parts and nitrogen compound of 1-15 parts.
4. The low-carbon, environment-friendly and high-performance rubber composition according to claim 1, wherein the filler is at least one of 40-60 parts of carbon black and 0-20 parts of white carbon black.
5. The low-carbon, environment-friendly and high-performance rubber composition according to claim 1, wherein the filler is at least one of 30-50 parts of carbon black and 5-20 parts of white carbon black.
6. The low carbon, environmentally friendly, high performance rubber composition of claim 1 wherein said acylhydrazone compound and derivatives thereof are of the formula:
R 1 、R 2 、R 3 is represented as having C 1 To C 30 An aliphatic hydrocarbon group or an aromatic hydrocarbon group, wherein the aliphatic hydrocarbon group or the aromatic hydrocarbon group contains a group which may be C 1 To C 30 Optionally substituted with one or more of alkyl, hydroxy, carbonyl, aldehyde, carboxyl or amino groups.
7. The low carbon, environmentally friendly, high performance rubber composition of claim 1 wherein said carbon material comprises: at least one of carbon black, acetylene black, carbon nanotubes and graphene.
8. The low carbon, environmentally friendly, high performance rubber composition of claim 1 wherein said specific nitrogen-containing compound comprises: at least one of N-methyl pyrrolidone, N-ethyl pyrrolidone, N-octyl pyrrolidone, 2-imidazolidinone, 1, 3-dimethyl imidazolidinone, 2,4' -dimethoxy benzophenone, tetraethyl midone, and 4- (dimethylamino) acetanilide.
9. The low carbon, environmental protection, high performance rubber composition of claim 1, wherein said carbon nanotubes are at least one of single walled carbon nanotubes, multi walled carbon nanotubes.
10. The low-carbon, environment-friendly and high-performance rubber composition according to claim 1, wherein the single-walled carbon nanotubes are one-dimensional aligned single-walled carbon nanotubes, and the aspect ratio is 2000-15000.
11. The low carbon environmental protection high of claim 1The performance rubber composition is characterized in that the carbon black has a nitrogen adsorption specific surface area of 109-123 m 2 Per gram, the coloring intensity is 115-131 percent, and the oil absorption value is 70-90 m 3 Carbon black having an iodine absorption of 110 to 130 g/kg.
12. The low carbon, environmental protection, high performance rubber composition of claim 1, wherein said carbon black is one or a combination of N115, N134, N219, N220, N234, N326, N330, N375.
13. The low carbon, environmentally friendly high performance rubber composition of claim 1 wherein said carbon black is 30 to 50 parts.
14. The low carbon, environmentally friendly high performance rubber composition of claim 1 wherein said carbon black is 40 parts.
15. The low carbon, environment-friendly, high performance rubber composition according to claim 1, wherein said silica is N 2 SA;
The silicon dioxide is 160-200 m 2 160-190 m/g CATB 2 /g。
16. The low carbon, environment-friendly and high performance rubber composition according to claim 1, wherein the silica is 10 to 2 parts.
17. The low carbon, environment-friendly, high performance rubber composition according to claim 1, wherein said silica is 15 parts.
18. The low carbon, environmentally friendly, high performance rubber composition of claim 1 wherein the nitrogen compound comprises: one or more compounds selected from aluminum nitride, alpha-silicon nitride, beta-silicon nitride and boron nitride.
19. The low carbon, environmentally friendly, high performance rubber composition of claim 1 wherein the boron nitride is hexagonal boron nitride nanoplatelets having an average particle size of 8 to 25 microns.
20. The low carbon, environment-friendly and high performance rubber composition according to claim 1, wherein the average particle size of alpha-silicon nitride, beta-silicon nitride and aluminum nitride is 10 to 20 microns.
21. The low carbon, environment-friendly and high performance rubber composition according to claim 1, wherein the anti-aging agent is at least one of anti-aging agents 4020 and RD.
22. The low-carbon, environment-friendly and high-performance rubber composition according to claim 1, wherein the accelerator is at least one of accelerator NS, accelerator DZ, accelerator CZ, accelerator DM and accelerator D;
the carbon black is one or the combination of N115 carbon black, N134 carbon black, N219 carbon black, N234 carbon black and N220 carbon black.
23. Use of the low carbon, environment-friendly, high performance rubber composition of any one of claims 1-22 in the manufacture of a low rolling resistance tire.
24. Use of a low carbon, environment-friendly, high performance rubber composition as defined in any one of claims 1 to 22 for the preparation of a low rolling resistance tire.
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CN113736150A (en) * 2021-07-30 2021-12-03 山东华勤橡胶科技有限公司 High-performance tread rubber composite material and preparation method and application thereof
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WO2015109792A1 (en) * 2014-01-23 2015-07-30 怡维怡橡胶研究院有限公司 Method for improving elasticity and heat build-up performance of rubber product
CN112739760A (en) * 2018-09-18 2021-04-30 普利司通欧洲有限公司 Rubber compound for tire components
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