CN115899355A - Novel electric intelligent valve based on remote control - Google Patents
Novel electric intelligent valve based on remote control Download PDFInfo
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- CN115899355A CN115899355A CN202211607455.0A CN202211607455A CN115899355A CN 115899355 A CN115899355 A CN 115899355A CN 202211607455 A CN202211607455 A CN 202211607455A CN 115899355 A CN115899355 A CN 115899355A
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Abstract
The invention discloses a novel electric intelligent valve based on remote control, which comprises external energy equipment, an energy storage device, a motor control device, a motor driving device, a transmission speed reducing device, a gate valve switch operating device, a gate valve device, a valve position indicating sensor and a position indicating signal feedback device, wherein the external energy equipment is used for charging and storing energy for the energy storage device, the energy storage device is used for providing electric energy for the whole operating system, the motor control device controls the motor driving device to rotate forwards, reversely or close according to an input signal, the motor driving device amplifies torque through the transmission speed reducing device and transmits the amplified torque to the gate valve switch operating device to operate a valve switch. The novel electric intelligent valve based on remote control is convenient to operate, reasonable in design and reliable in service life, is particularly suitable for remote oil field drilling and production equipment or oil and gas pipelines, and reduces manpower and equipment cost.
Description
Technical Field
The invention relates to the field of valves in the technical field of oil and gas exploitation, in particular to a novel electric intelligent valve based on remote control.
Background
Electric intelligent valve is a support equipment who carries out opening and shutting control such as oil gas pipeline, and at oil, natural gas exploitation in-process can use a large amount of valves in oil recovery (gas) tree device, wellhead assembly, the manifold device, wherein the valve leans on the scene manual work to drive more than 90%, causes work efficiency low and very big manpower resources extravagant, along with the continuous development of science and technology, people also are more and more high to electric intelligent valve's manufacturing process requirement.
In the prior art, a patent with an authorization publication number of CN115031056a discloses an intelligent valve indicator, an intelligent valve indicating system and an intelligent valve indicating method, which comprise a distance sensor, wherein the distance sensor is connected with a wireless transmission module and is used for measuring the distance between the distance sensor and a valve wheel in a valve; the lamp belt display module is respectively connected with the distance sensor and the wireless transmission module; the temperature sensor is respectively connected with the wireless transmission module and the lamp belt display module; wireless transmission module, wireless transmission module is connected with central monitoring module, wireless transmission module is used for receiving distance sensor with the data of temperature sensor transmission, and send it to central monitoring module, the parameter that this application was gathered through utilizing distance sensor and temperature sensor can help the better understanding valve's of user state, and there is certain drawback in current valve when using, at first, at oil, natural gas exploitation in-process, has many special operating mode, need use the valve of big specification, high pressure. At present, the valves are driven by hydraulic pressure or air pressure, and the rest valves are operated manually. In order to meet the requirement of manual operation on site, the designed operation number of the valves is large, and the valves can take a long time to close and open. When a hydraulic drive or pneumatic drive valve is used, the valve is usually limited by field equipment of an oil field, the use limitation is large, most of oil fields exist in remote areas at present, the environment is severe, peripheral supporting facilities and equipment are not complete, so that the equipment used in the oil field is gradually developed to convenience, modularization and intellectualization, certain adverse effect is brought to the actual use process, and for this reason, a novel electric intelligent valve based on remote control is provided.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides the novel electric intelligent valve based on remote control, which is convenient to operate, reasonable in design and reliable in service life, is particularly suitable for drilling and production equipment or oil and gas pipelines of oil fields in remote areas, reduces manpower and equipment cost, and can effectively solve the problems in the background art.
(II) technical scheme
In order to achieve the purpose, the invention adopts the technical scheme that: the utility model provides a novel electronic intelligent valve based on remote control, includes external energy equipment, energy storage equipment, motor control device, motor drive, transmission decelerator, gate valve switch operating means, gate valve device, valve position indication sensor and position indication signal feedback device, external energy equipment is the energy storage that charges of energy storage equipment, energy storage equipment provides the electric energy for whole operating system, motor control device controls motor drive according to input signal and carries out corotation, reversal or closing, motor drive amplifies the moment of torsion through transmission decelerator and transmits the moment of torsion after amplifying for gate valve switch operating means, operates valve switch, position indication sensor monitors the operating condition of valve to transmit feedback signal for motor control device through position indication signal feedback device, motor control device carries out corotation, reversal or closing operation to motor drive according to position feedback signal, when motor control device became invalid and needs emergency opening or closing gate valve device, transmission decelerator is equipped with reserve hand wheel and is inserted and is drawn the round pin fast, and closes the valve through clockwise operation, opens the valve.
As this application a preferred technical scheme, electric connection has the cable conductor between motor control device and the motor drive device, integrative location has the valve body on the gate valve device, the valve body both ends all are connected with the valve way, the valve port has been seted up on the valve way, the mount pad is installed to the integrative on the valve body, mount pad under the integrative installation of valve body bottom, integrative location has the handle on the reserve hand wheel, the activity is provided with driving sprocket and follows the driving wheel between gate valve switch operating means and the transmission decelerator.
As a preferred technical scheme of this application, the valve body passes through the position location installation of last mount pad with mount pad down, integrated into one piece between valve body, valve way, the valve port, transmission decelerator passes through drive sprocket, follows the position of driving gate valve switch operating means from the driving wheel, through cable conductor electric connection between motor control device and the motor drive device.
As a preferred technical solution of the present application, the external energy device includes, but is not limited to, a national grid device, a wind power generation device, a solar power generation device, and a diesel/gasoline engine power generation device.
As a preferred technical scheme of this application, energy storage equipment includes charging device, transformer, battery, power output device, energy storage display device, firebreak device, overload protection device and fault alarm device, energy storage equipment can charge the energy storage through external energy equipment, and provides the energy for motor drive arrangement.
As a preferred technical solution of the present application, the motor control device includes a signal receiving device, a power input device, an information display device, a control panel, an emergency shutdown device, and a control signal output device, the motor control device controls the motor driving device to rotate forward/backward/turn off according to an input signal, the motor control device receives feedback signals of a plurality of valves and controls a plurality of motors, and the signal receiving device includes but is not limited to a wired signal and a wireless signal.
As a preferred technical scheme of this application, motor drive arrangement includes control signal receiving arrangement, power input device, motor, torque measurement feedback device and installation connection interface, motor drive arrangement carries out corresponding corotation/reversal/closing operation after receiving motor control device's instruction signal, torque measurement feedback device can real time monitoring motor output torque and feed back the torque information record to motor control device.
As an optimal technical scheme of this application, transmission decelerator includes erection joint interface, gear chain decelerator, clutch and emergency operation interface, transmission decelerator enlargies the moment of torsion that motor drive device produced, and will enlarge the moment of torsion after the transmission and transmit for gate valve switch operating means to operate valve switch, transmission decelerator is when motor drive device breaks down, through the manual valve of opening/closing of reserve hand wheel in operation transmission decelerator top.
As a preferred aspect of the present invention, the valve position indicator sensor may monitor the operational state of the valve and transmit the valve state to the position indicator signal feedback device.
As a preferred technical solution of the present application, the position indication signal feedback device may transmit a signal generated by the valve position indication sensor to the motor control device, and the transmission signal includes, but is not limited to, a wired signal and a wireless signal.
(III) advantageous effects
Compared with the prior art, the invention provides a novel electric intelligent valve based on remote control, which has the following beneficial effects: according to the novel electric intelligent valve based on remote control, the operation mode is electric, the working efficiency is improved, and the labor cost is reduced; compared with the traditional manual valve, the novel electric remote control intelligent valve greatly saves the operation time and is suitable for being installed in occasions where manual operation cannot be performed; compared with a hydraulic or pneumatic drive valve, the novel electric remote control intelligent valve has smaller dependence on oilfield field equipment, more convenient operation, more reasonable design and more reliable service life; to remote area, the remote unmanned operation in oil field can be realized to novel electronic remote control's intelligent valve, whole electronic intelligent valve simple structure, convenient operation, and the effect of use is better for traditional mode.
Drawings
Fig. 1 is a schematic diagram of the overall structure of a novel electric intelligent valve based on remote control.
Fig. 2 is a schematic structural diagram of a standby hand wheel insertion state in the novel electric intelligent valve based on remote control.
Fig. 3 is a schematic structural diagram of a standby hand wheel in the novel electric intelligent valve based on remote control.
Fig. 4 is a schematic structural diagram of a fast pull pin in a novel electric intelligent valve based on remote control.
In the figure: 1. connecting an energy source device; 2. an energy storage device; 3. a motor control device; 4. a motor drive device; 5. a transmission reduction gear; 6. a gate valve switch operating device; 7. a gate valve device; 8. a valve position indicating sensor; 9. position indication signal feedback means; 10. a spare hand wheel; 11. rapidly pulling the pin; 12. a handle; 13. a cable wire; 14. a valve body; 15. a valve way; 16. a valve port; 17. a driven wheel; 18. a drive sprocket; 19. a lower mounting seat; 20. and an upper mounting seat.
Detailed Description
The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings and the detailed description, but those skilled in the art will understand that the following described embodiments are some, not all, of the embodiments of the present invention, and are only used for illustrating the present invention, and should not be construed as limiting the scope of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention. The examples, in which specific conditions are not specified, were conducted under conventional conditions or conditions recommended by the manufacturer. The reagents or instruments used are not indicated by the manufacturer, and are all conventional products available commercially.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in a specific case to those of ordinary skill in the art.
As shown in fig. 1-4, a novel electric intelligent valve based on remote control comprises an external energy device 1, an energy storage device 2, a motor control device 3, a motor drive device 4, a transmission speed reducer 5, a gate valve switch operation device 6, a gate valve device 7, a valve position indication sensor 8 and a position indication signal feedback device 9, wherein the external energy device 1 charges and stores energy for the energy storage device 2, the energy storage device 2 provides electric energy for the whole operation system, the motor control device 3 controls the motor drive device 4 to rotate forwards, reversely or close according to an input signal, the motor drive device 4 amplifies torque through the transmission speed reducer 5 and transmits the amplified torque to the gate valve switch operation device 6 to operate a valve switch, the position indication sensor 8 monitors the operation state of the valve, and transmits a feedback signal to the motor control device 3 through the position indication signal feedback device 9, the motor control device 3 performs operation of reverse rotation, reverse rotation or closing on the motor drive device 4 according to the position feedback signal, when the motor speed reducer control device 3 fails and needs to urgently open or close the gate valve device, the transmission device 5 is provided with a spare hand wheel 10 inserted with a quick pull pin 11, and the clockwise operation mode of opening the valve, thereby reducing the working cost of electric manual operation and reducing the working cost of the electric manual operation; compared with the traditional manual valve, the novel electric remote control intelligent valve greatly saves the operation time and is suitable for being installed in occasions where manual operation cannot be performed; compared with a hydraulic or pneumatic driven valve, the novel electric remote control intelligent valve has smaller dependence on oilfield field equipment, more convenient operation, more reasonable design and more reliable service life; to remote areas, the intelligent valve of novel electric remote control can realize remote unmanned operation of oil fields.
Example (b):
as shown in fig. 1, the present embodiment provides a novel intelligent electric remote control valve, which includes an external energy device 1, an energy storage device 2, a motor control device 3, a motor driving device 4, a transmission speed reducer 5, a gate valve switch operating device 6, a gate valve device 7, a valve position indication sensor 8, and a position indication signal feedback device 9. When the energy of the energy storage device 2 is insufficient, the external energy equipment 1 needs to be connected to charge the energy storage device 2 so as to supplement energy; the energy storage device 2 provides energy for the whole working system.
As shown in fig. 1, the present embodiment provides a novel intelligent electric remote control valve, and when a gate valve device 7 needs to be opened, a counterclockwise rotation control signal is provided to a motor driving device 4 through a motor control device 3; the motor driving device 4 gives out a control signal according to the motor control device 3 and rotates anticlockwise; the motor driving device 4 drives the input end of the transmission speed reducing device 5 to rotate anticlockwise, and the torque is amplified and then transmitted to the output end of the transmission speed reducing device 5; the output end of the transmission speed reducer 5 drives the gate valve switch operating device 6 to rotate anticlockwise, and the gate valve device 7 is opened; the gate valve device 7 is opened to drive the valve position indication sensor 8 to move downwards; when the valve position indication sensor 8 moves to the off position, the position indication signal feedback device 9 obtains an off position signal; the position indication signal feedback device 9 transmits the off-position signal to the motor control device 3; after the motor control device 3 obtains the off-position signal, a stop signal is sent to the motor driving device 4 according to logic judgment; the motor driving device 4 gives a stop control signal according to the motor control device 3 to stop the motor, thereby completing the opening of the whole valve.
As shown in fig. 1, the present embodiment provides a novel intelligent electric remotely-controlled valve, and when a gate valve device 7 needs to be closed, a clockwise rotation control signal is given to a motor driving device 4 through a motor control device 3; the motor driving device 4 rotates clockwise according to the control signal given by the motor control device 3; the motor driving device 4 drives the input end of the transmission speed reducing device 5 to rotate clockwise, and the torque is amplified and then transmitted to the output end of the transmission speed reducing device 5; the output end of the transmission speed reducer 5 drives the gate valve switch operating device 6 to rotate clockwise, and the gate valve device 7 is closed; the gate valve device 7 is opened to drive the valve position indication sensor 8 to move upwards; when the valve position indication sensor 8 moves to the open position, the position indication signal feedback device 9 obtains an open position signal; the position indication signal feedback device 9 transmits an open position signal to the motor control device 3; after the motor control device 3 obtains the open position signal, a stop signal is sent to the motor driving device 4 according to logic judgment; the motor driving device 4 stops the motor according to the stop control signal given by the motor control device 3, thereby completing the closing of the whole valve.
As shown in fig. 2, 3 and 4, the embodiment provides a novel intelligent electric remote control valve, when the electric control device fails and needs to open/close the gate valve device 7 urgently, the protective cover on the transmission speed reducer 5 is opened, the spare hand wheel 10 is loaded into the protective cover, the quick pull pin 11 is inserted, the valve is closed through clockwise operation, and the valve is opened through counterclockwise operation.
It is noted that, herein, relational terms such as first and second (first, second, and the like) and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising a … …" does not exclude the presence of another identical element in a process, method, article, or apparatus that comprises the element.
The foregoing shows and describes the general principles and broad features of the present invention and advantages thereof. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed.
Claims (10)
1. The utility model provides a novel electronic intelligent valve based on remote control, includes external energy equipment (1), energy storage equipment (2), motor control device (3), motor drive device (4), transmission decelerator (5), gate valve switch operating means (6), gate valve device (7), valve position indication sensor (8) and position indication signal feedback device (9), its characterized in that: the external energy equipment (1) is used for charging and storing energy for the energy storage device (2), the energy storage device (2) is used for providing electric energy for the whole operation system, the motor control device (3) controls the motor drive device (4) to rotate forwards, reversely or close according to input signals, the motor drive device (4) amplifies torque through the transmission speed reducing device (5) and transmits the amplified torque to the gate valve switch operation device (6) to operate a valve switch, the valve position indication sensor (8) monitors the operation state of a valve, and transmits a feedback signal to the motor control device (3) through the position indication signal feedback device (9), the motor control device (3) performs forward rotation, reverse rotation or closing operation on the motor drive device (4) according to a position feedback signal, when the motor control device (3) fails and needs to emergently open or close the gate valve device (7), the transmission speed reducing device (5) is provided with a standby hand wheel (10) and is inserted with a quick pull pin (11), and closes the valve through clockwise operation, and opens the valve through anticlockwise operation.
2. The novel electric intelligent valve based on remote control according to claim 1, characterized in that: electric connection has cable conductor (13) between motor control device (3) and motor drive (4), integrative location has valve body (14) on gate valve device (7), valve body (14) both ends all are connected with valve way (15), valve port (16) have been seted up on valve way (15), mount pad (20) are installed to the integrative body on valve body (14), mount pad (19) down are installed to valve body (14) bottom an organic whole, integrative location has handle (12) on reserve hand wheel (10), the activity is provided with driving sprocket (18) and follows driving wheel (17) between gate valve switch operating means (6) and transmission decelerator (5).
3. The novel electric intelligent valve based on remote control according to claim 2, characterized in that: the valve body (14) is positioned and installed through the positions of the upper installation seat (20) and the lower installation seat (19), the valve body (14), the valve channel (15) and the valve port (16) are integrally formed, the transmission speed reducing device (5) drives the position of the gate valve switch operating device (6) through the driving chain wheel (18) and the driven wheel (17), and the motor control device (3) is electrically connected with the motor driving device (4) through the cable (13).
4. The novel electric intelligent valve based on remote control according to claim 1, characterized in that: the external energy equipment (1) comprises but is not limited to national power grid equipment, wind power generation equipment, solar power generation equipment and diesel/gasoline engine power generation equipment.
5. The novel electric intelligent valve based on remote control according to claim 1, characterized in that: the energy storage device (2) comprises a charging device, a transformer, a storage battery, a power output device, an energy storage display device, a fireproof device, an overload protection device and a fault alarm device, and the energy storage device (2) can be charged and stored through the external energy equipment (1) and provides energy for the motor driving device (4).
6. The novel electric intelligent valve based on remote control according to claim 1, characterized in that: the motor control device (3) comprises a signal receiving device, a power supply input device, an information display device, a control panel, an emergency shutdown device and a control signal output device, the motor control device (3) controls the motor driving device (4) to rotate forwards/backwards/close according to an input signal, the motor control device (3) receives feedback signals of a plurality of valves and controls a plurality of motors, and the signal receiving device comprises but is not limited to wired signals and wireless signals.
7. The novel electric intelligent valve based on remote control according to claim 1, characterized in that: the motor driving device (4) comprises a control signal receiving device, a power supply input device, a motor, a torque measurement feedback device and an installation connection interface, the motor driving device (4) performs corresponding forward rotation/reverse rotation/closing operation after receiving an indication signal of the motor control device (3), and the torque measurement feedback device can monitor the output torque of the motor in real time and feed back torque information records to the motor control device (3).
8. The novel electric intelligent valve based on remote control according to claim 1, characterized in that: transmission decelerator (5) are including erection joint interface, gear chain decelerator, clutch and emergency operation interface, transmission decelerator (5) enlarge the moment of torsion that motor drive (4) produced, and will enlarge the moment of torsion transmission after for gate valve switch operating means (6) to operate the valve switch, transmission decelerator (5) are when motor drive (4) break down, through the manual valve of opening/closing of reserve hand wheel (10) in operation transmission decelerator (5) top.
9. The novel electric intelligent valve based on remote control according to claim 1, characterized in that: the valve position indicating sensor (8) may monitor the operational state of the valve and communicate the valve state to the position indicating signal feedback device (9).
10. The novel electric intelligent valve based on remote control according to claim 1, characterized in that: the position indication signal feedback device (9) can transmit a signal generated by the valve position indication sensor (8) to the motor control device (3), and the transmitted signal comprises but is not limited to a wired signal and a wireless signal.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211607455.0A CN115899355A (en) | 2022-12-14 | 2022-12-14 | Novel electric intelligent valve based on remote control |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211607455.0A CN115899355A (en) | 2022-12-14 | 2022-12-14 | Novel electric intelligent valve based on remote control |
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| Publication Number | Publication Date |
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| CN115899355A true CN115899355A (en) | 2023-04-04 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202211607455.0A Pending CN115899355A (en) | 2022-12-14 | 2022-12-14 | Novel electric intelligent valve based on remote control |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US11955782B1 (en) | 2022-11-01 | 2024-04-09 | Typhon Technology Solutions (U.S.), Llc | System and method for fracturing of underground formations using electric grid power |
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2022
- 2022-12-14 CN CN202211607455.0A patent/CN115899355A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US11955782B1 (en) | 2022-11-01 | 2024-04-09 | Typhon Technology Solutions (U.S.), Llc | System and method for fracturing of underground formations using electric grid power |
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