Disclosure of Invention
The invention provides a fertilizer and a preparation method thereof, which solve the technical problems that 1) a high-concentration fertilizer with the nitrogen content of more than or equal to 20 percent is agglomerated, and the production yield of the fertilizer is not influenced; 2) The unsaturated grease urea is purified by a urea inclusion method and reused, thereby polluting the environment.
In order to solve the technical problem, the invention adopts the following technical scheme:
a fertilizer contains a urea inclusion compound, wherein the total content of nitrogen, phosphorus pentoxide and potassium oxide in the fertilizer is more than or equal to 45%, the nitrogen content is more than or equal to 20%, and the urea inclusion compound accounts for 5-10% of the total mass of the fertilizer; the urea inclusion compound is a product obtained by purifying unsaturated fatty acid in vegetable oil by a urea inclusion method.
The vegetable oil is one or more of soybean oil, corn oil, walnut oil and sunflower seed oil.
Adding urea and a solvent into vegetable oil, reacting for 10-20 h at the temperature of-20 to-4 ℃ to form crystals, and separating to obtain a collected solid, namely a urea inclusion compound;
the solvent is one or two of methanol or ethanol.
The mass ratio of the urea to the methanol to the vegetable oil is 2-4.
The preparation method of the fertilizer comprises the following steps:
adding fertilizer raw materials containing nitrogen, phosphorus pentoxide and potassium oxide, auxiliary materials and a urea clathrate compound into a granulation roller, granulating, cooling, screening, dusting and packaging to obtain a fertilizer;
the fertilizer raw material containing nitrogen, phosphorus pentoxide and potassium oxide is one or more of urea, ammonium chloride, ammonium sulfate, monoammonium phosphate, diammonium phosphate, potassium chloride and potassium sulfate; the auxiliary material is one or more of bentonite, attapulgite and kaolin.
The mass ratio of fertilizer raw materials containing nitrogen, phosphorus pentoxide and potassium oxide, auxiliary materials and urea inclusion compound is 75-95; the dusting powder is used for forming barriers among particles.
The invention has the following beneficial technical effects:
1. by adding the urea inclusion compound, the problem of caking of the high-concentration fertilizer with the nitrogen content of more than or equal to 20% can be solved, and the fertilizer production is not influenced.
2. The method can solve the problem that the urea inclusion method for purifying the unsaturated grease and the urea can be reused to pollute the environment.
Detailed Description
In order to better understand the technical scheme, the technical scheme of the invention is described in detail by combining the preferred examples.
Example 1
The fertilizer has a nitrogen-phosphorus-potassium ratio of 25-12-10, and the specific formula is as follows: 245 parts of monoammonium phosphate, 160 parts of potassium chloride, 440 parts of urea, 90 parts of ammonium chloride, 10 parts of ammonium bicarbonate, 5 parts of urea inclusion compound and 50 parts of bentonite.
The used raw materials, namely the small-particle urea, comprise 46.4% of N, 9-49% of monoammonium phosphate (N-P2O 5), 61.3% of potassium chloride (K2O), 17% of N in ammonium bicarbonate, 25% of ammonium chloride and 38% of N in urea inclusion compound, wherein the contents are percentages by mass.
The vegetable oil is soybean oil.
Adding urea and methanol into vegetable oil, reacting at-10 deg.C for 12 hr to form crystals, and separating to obtain solid urea clathrate;
the mass ratio of the urea to the methanol to the vegetable oil is 2.
The preparation method of the fertilizer comprises the following steps:
adding monoammonium phosphate, potassium chloride, urea (crushed by a crusher), ammonium chloride, ammonium bicarbonate, a urea inclusion compound and bentonite into a granulation roller, granulating under the action of steam, cooling, sieving, adding talcum powder accounting for two thousandth of the total mass, and packaging to obtain the fertilizer.
Example 2
The fertilizer has a nitrogen-phosphorus-potassium ratio of 25-12-10, and the specific formula is as follows: 245 parts of monoammonium phosphate, 160 parts of potassium chloride, 440 parts of urea, 90 parts of ammonium chloride, 10 parts of ammonium bicarbonate, 8 parts of urea clathrate compound and 47 parts of bentonite.
The used raw materials, namely the small-particle urea, comprise 46.4% of N, 9-49% of monoammonium phosphate (N-P2O 5), 61.3% of potassium chloride (K2O), 17% of N in ammonium bicarbonate, 25% of ammonium chloride and 38% of N in urea inclusion compound, wherein the contents are percentages by mass.
The vegetable oil is soybean oil.
Adding urea and methanol into vegetable oil, reacting at-10 deg.C for 12 hr to form crystals, and separating to obtain solid urea clathrate;
the mass ratio of the urea to the methanol to the vegetable oil is 2.
The preparation method of the fertilizer comprises the following steps:
adding monoammonium phosphate, potassium chloride, urea (crushed by a crusher), ammonium chloride, ammonium bicarbonate, a urea inclusion compound and bentonite into a granulation roller, granulating under the action of steam, cooling, sieving, adding talcum powder accounting for two thousandth of the total mass, and packaging to obtain the fertilizer.
Example 3
A fertilizer has a nitrogen-phosphorus-potassium ratio of 24-8-14, and comprises the following specific formula: 160 parts of monoammonium phosphate, 280 parts of potassium sulfate, 485 parts of urea, 4 parts of ammonium bicarbonate, 6 parts of urea clathrate compound and 65 parts of bentonite.
The used raw materials of the small-particle urea are 46.4% of N, 9-49% of monoammonium phosphate (N-P2O 5), 50.5% of potassium sulfate (K2O), 17% of ammonium bicarbonate N, 41% of urea inclusion compound N, and the contents are percentage contents by mass.
The vegetable oil is corn oil.
Adding urea and methanol into vegetable oil, reacting at-12 deg.C for 15 hr to form crystals, and separating to obtain solid urea clathrate;
the mass ratio of urea to methanol to vegetable oil is 3.
The preparation method of the fertilizer comprises the following steps:
adding monoammonium phosphate, potassium sulfate, urea (crushed by a crusher), ammonium bicarbonate, a urea inclusion compound and bentonite into a granulation roller, granulating under the action of steam, cooling, sieving, adding talc powder accounting for one thousandth of the total mass, and packaging to obtain the fertilizer.
Example 4
A fertilizer has a nitrogen-phosphorus-potassium ratio of 24-8-14, and comprises the following specific formula: 160 parts of monoammonium phosphate, 280 parts of potassium sulfate, 485 parts of urea, 4 parts of ammonium bicarbonate, 10 parts of urea inclusion compound and 61 parts of bentonite.
The N content of the used raw material small particle urea is 46.4, the content of monoammonium phosphate (N-P2O 5) is 9-49, the content of potassium sulfate (K2O) is 50.5, the N content of ammonium bicarbonate is 17, the N content of the urea inclusion compound is 41, and the contents are percentage contents by mass.
The vegetable oil is corn oil.
Adding urea and methanol into vegetable oil, reacting at-12 deg.C for 15 hr to form crystals, and separating to obtain solid urea clathrate;
the mass ratio of urea to methanol to vegetable oil is 3.
The preparation method of the fertilizer comprises the following steps:
adding monoammonium phosphate, potassium sulfate, urea (crushed by a crusher), ammonium bicarbonate, a urea inclusion compound and bentonite into a granulation roller, granulating under the action of steam, cooling, sieving, adding talc powder accounting for one thousandth of the total mass, and packaging to obtain the fertilizer.
The beneficial effects of the present invention are further illustrated below in connection with the test data:
test No.)
Test material
1. The material and the method are as follows:
1.1 Test site: the method is manufactured by the Ministry of agriculture and technology Limited company of the tobacco terrace, and the detection place is a warehouse of the Ministry of agriculture and technology Limited company of the tobacco terrace.
1.2 test samples: comparative example 1 (which corresponds to example 1 except that no urea inclusion compound was added), comparative example 2 (which corresponds to example 1 except that the amount of urea inclusion compound added was 3%), comparative example 3 (which corresponds to example 1 except that the amount of urea inclusion compound added was 12%), example 1, example 2, comparative example 4 (which corresponds to example 3 except that no urea inclusion compound was added), comparative example 5 (which corresponds to example 3 except that the amount of urea inclusion compound added was 3%), comparative example 6 (which corresponds to example 3 except that the amount of urea inclusion compound added was 12%), and example 3 and example 4.
1.3 Design of experiments
The production of 60 tons each was carried out by counting the yield and counting the caking rate in the methods of comparative example 1 (which was identical to example 1 except that no urea inclusion was added), comparative example 2 (which was identical to example 1 except that the amount of urea inclusion was 3%), comparative example 3 (which was identical to example 1 except that the amount of urea inclusion was 12%), comparative example 1, example 2, comparative example 4 (which was identical to example 3 except that no urea inclusion was added), comparative example 5 (which was identical to example 3 except that the amount of urea inclusion was 3%), comparative example 6 (which was identical to example 3 except that the amount of urea inclusion was 12%), and example 3 and example 4.
Yield = finished product mass/total mass of material charged 100%; the granularity of the finished product is required to be 2-4mm and accounts for more than 85% of the total mass;
the caking test was: each test takes 40 bags, each bag weighs 50kg, 20 bags are taken as a group, the bags are exactly 20 high, the bags are made in parallel and placed for 40 days, the bottommost bag is taken, two persons are lifted in parallel for 1.2 m, the free falling body is thrown once in a positive and negative direction, the bags are unpacked, sieves with sieves of 2mm and 4mm are used, particles between 2mm and 4mm are taken for weighing, m1 is obtained, the weight of the whole bag is m2, and the caking rate is = (m 2-m 1)/m 2 x 100%.
2. The result of the detection
The yield and caking rate results are shown in Table 1
TABLE 1
|
Total mass of material (kg) charged
|
Finished product quality (kg)
|
Yield (%)
|
m2(kg)
|
m1(kg)
|
Caking ratio (%)
|
Comparative example 1
|
80.78
|
60.19
|
74.51
|
50.13
|
38.51
|
23.18
|
Comparative example 2
|
82.28
|
60.27
|
73.25
|
50.23
|
46.09
|
8.24
|
Comparison 3
|
116.16
|
60.09
|
51.73
|
50.09
|
49.64
|
0.90
|
Example 1
|
83.45
|
60.21
|
72.15
|
50.14
|
49.52
|
1.24
|
Example 2
|
85.85
|
60.25
|
70.18
|
50.22
|
49.68
|
1.08
|
Comparative example 4
|
94.00
|
60.27
|
64.12
|
50.18
|
37.50
|
25.27
|
Comparative example 5
|
96.72
|
60.23
|
62.27
|
50.09
|
44.93
|
10.3
|
Comparative example 6
|
137.54
|
60.12
|
43.71
|
50.08
|
49.49
|
1.18
|
Example 3
|
98.46
|
60.18
|
61.12
|
50.22
|
49.53
|
1.37
|
Example 4
|
100.03
|
60.27
|
60.25
|
50.16
|
49.53
|
1.26 |
As can be seen from comparison of the data of comparative example 1, example 1 and example 2, the addition of urea inclusion compound has a certain influence on the yield of the product, but can significantly reduce the caking rate of the product.
As can be seen from comparison of the data of comparative example 4, example 3 and example 4, the addition of urea inclusion compound has a certain influence on the yield of the product, but can obviously reduce the caking rate of the product.
As can be seen from comparison of data of comparative example 2, comparative example 3, and comparative example 1 and comparative example 2, the addition amount of the urea clathrate in comparative example 2 is relatively small, and the influence on the yield is not great, but a high caking rate still exists, and the result is unsatisfactory, while comparative example 3, in which the addition amount of the urea clathrate is relatively large, can better solve the problem of the caking rate of the product, but has a great influence on the yield, which increases the production cost, and is not preferable, and the inventor thinks that the possible reason for the phenomenon is: because the steam pressure corresponding to granulation is 4-6Mpa, the temperature of steam is higher, so that the temperature of the added materials is increased during granulation, the urea inclusion compound is a reversible reaction, part of the urea inclusion compound is decomposed at higher temperature, saturated grease is released, the saturated grease is attached to the surface of the fertilizer under the influence of the density of the saturated grease, and three possibilities exist, one is excessive, if the amount is too large, the materials are not easy to be soaked by water due to the coverage of the saturated grease, so that the granulation is influenced, and the yield is reduced; one is that the amount of the released saturated grease is small, as in example 1 and example 2, fertilizer raw material particles (the particle size of the raw material is usually less than 0.07mm, the particle size of the finished product is 2-4mm, which causes the difference of the specific surface area of the raw material and the finished product, the specific surface area of the raw material is large, and the specific surface area of the finished product is small) can not be completely covered, thereby reducing the influence on the yield, in the granulation process, the saturated grease generated along with the finished product is attached to the surface of the finished product particles, so that oil wrapping is formed, the powder is bonded after dusting, the powder is prevented from falling, thereby forming the oil wrapping and the powder wrapping, the particles are doubly protected, thereby not affecting the yield, but also solving the problem of product caking; one is that the amount is very small, as in comparative example 2, neither raw material nor finished product particles can be wrapped, and the performance is that the yield is not affected, and the excellent anti-caking effect cannot be shown.
In addition, because the urea inclusion compound absorbs saturated grease, and the saturated grease has stable chemical properties, the urea inclusion compound has better stability after being released and is wrapped on the surface of the fertilizer, thereby better playing a role in preventing caking.
Similarly, the data comparison of comparative example 5, comparative example 6, example 3 and example 4 is similar to the data comparison of comparative example 2, comparative example 3, example 1 and example 2, and the principle is consistent.
In conclusion, the fertilizer contains urea inclusion compound, wherein the total content of nitrogen, phosphorus pentoxide and potassium oxide is more than or equal to 45%, the nitrogen content is more than or equal to 20%, and the urea inclusion compound accounts for 5-10% of the total mass of the fertilizer, so that the problem of caking of a high-concentration fertilizer with the nitrogen content of more than or equal to 20% can be solved, and the yield of fertilizer production is not influenced.
Test No. two
Test material
1. The material and the method are as follows:
1.1 Test site: su shop of Xixia city of Yantai city of Shandong province Zhenshu shop.
1.2 Test samples: comparative 1 (which is identical to example 1 except that no urea inclusion is added), example 1 and example 2.
1.3 And (3) experimental design: taking 6 mu of land with similar land parcels as test cells, taking 1 mu of land per cell, preparing a control 1 (except that no urea inclusion is added, the other parts are consistent with example 1), 100kg of the control 1 and the control 2, randomly drawing the test cells, applying 50kg of test fertilizer per cell base, and making parallel samples which are marked as sample 1 and sample 2; the variety of corn sown is Longping 206.
1.4 Testing and detecting: and (4) corn yield.
Except for different test treatments, the test conditions of the test are consistent.
2. Test results
The corn yields are shown in Table 2
TABLE 2
|
Sample 1 yield (kg)
|
Sample 2 yield (kg)
|
Average yield (kg)
|
Comparative example 1
|
427.6
|
429.4
|
428.5
|
Example 1
|
447.2
|
446.5
|
446.85
|
Example 2
|
452.3
|
453.5
|
452.9 |
As can be seen from table 2, the addition of urea inclusion did not affect the yield of the plants, i.e. there were no side effects, the protocol was feasible, even with a slight increase in yield.