CN115889399A - Carbide slag recycling equipment - Google Patents

Carbide slag recycling equipment Download PDF

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Publication number
CN115889399A
CN115889399A CN202211494771.1A CN202211494771A CN115889399A CN 115889399 A CN115889399 A CN 115889399A CN 202211494771 A CN202211494771 A CN 202211494771A CN 115889399 A CN115889399 A CN 115889399A
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slurry
carbide slag
equipment rack
screen basket
storage hopper
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CN202211494771.1A
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CN115889399B (en
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朱招生
尹日新
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Anhui Hwasu Corp
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Anhui Hwasu Corp
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

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  • Treatment Of Sludge (AREA)

Abstract

The invention relates to the technical field of carbide slag recovery, in particular to carbide slag recycling equipment which comprises an equipment rack, wherein supporting vertical frames are symmetrically arranged on the front side and the rear side of the top of the equipment rack in a bilateral mode, a storage hopper is jointly fixed to the inner sides of the supporting vertical frames, the left side and the right side of the bottom of the storage hopper are rotatably connected with a closed blanking plate, a carbide slag screen basket is arranged above the equipment rack and located at the bottom of the storage hopper, a slurry recovery box is arranged on the inner side of the equipment rack, a slurry guide hopper is connected to the top of the slurry recovery box, and a slurry dryer is arranged on the left side of the equipment rack.

Description

Carbide slag recycling equipment
Technical Field
The invention relates to the technical field of carbide slag recovery, in particular to carbide slag recycling equipment.
Background
The acetylene sludge is waste residue which is generated after acetylene gas is obtained by hydrolyzing calcium carbide and takes calcium hydroxide as a main component, the acetylene is a main raw material for producing PVC, every ton of PVC product is produced, 20 tons of acetylene sludge slurry needs to be discharged, a large amount of ferrosilicon can be generated in the acetylene sludge, the ferrosilicon can be used for steel smelting and is used as a deoxidizer, so that the ferrosilicon is selected from the acetylene sludge in the first step of reasonably utilizing the acetylene sludge, most PVC manufacturers can dewater and treat the acetylene sludge slurry after screening the ferrosilicon, the water content of the acetylene sludge still ranges from 40 to 50 percent and is pasty and accumulated for a long time, the land is occupied, the land has a serious erosion effect, and the large amount of acetylene sludge is uniformly accumulated on screening equipment to cause that the ferrosilicon cannot be purified and free of impurities in the screening, so that the subsequent treatment process is increased, and renewable resources are wasted.
Disclosure of Invention
The invention aims to provide carbide slag recycling equipment to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme:
the utility model provides a carbide slag recycle equipment, includes the equipment rack, the equal bilateral symmetry in both sides is provided with the support grudging post around the equipment rack top, the inboard of support grudging post is fixed with the storage hopper jointly, the left and right sides of storage hopper bottom all rotates and is connected with closed flitch down, the top of equipment rack and the bottom that is located the storage hopper are provided with carbide slag screen basket, the thick liquid collection box is installed to the inboard of equipment rack, the top of thick liquid collection box is connected with thick liquid diverting hopper, the left side of equipment rack is provided with the mud drying-machine, the top of equipment rack and the position department that corresponds carbide slag screen basket are provided with the quantitative ferrosilicon of puting in and retrieve the mechanism, the position department of thick liquid collection box is provided with carbide slag slurry and retrieves the filter mechanism;
the quantitative silicon iron throwing recovery mechanism comprises pushing cylinders arranged on the front side and the rear side of a storage hopper, the driving ends of the pushing cylinders are rotatably connected with two groups of driving connecting plates matched with a closed blanking plate for use, a vibrating motor is arranged on the right side of an acetylene sludge screen basket, a weighing sensor is arranged at the bottom of the acetylene sludge screen basket, vibrating spring assemblies are symmetrically arranged on the front side and the rear side of the acetylene sludge screen basket in a bilateral mode, a discharging sealing plate is slidably connected to the left side of the acetylene sludge screen basket, tooth grooves are uniformly formed in the side edge of the discharging sealing plate, a positive and negative motor is arranged on the left side of the acetylene sludge screen basket and close to the tooth grooves, the driving ends of the positive and negative motor are connected with gears connected with the tooth grooves in a meshed mode, a lifting frame body is connected to the bottom end of the vibrating spring assemblies, the left side of the lifting frame body is rotatably connected with an equipment frame through hinge assemblies, electric telescopic rods are arranged at the front end and the rear end of the right side inside the equipment frame, and the driving ends of the electric telescopic rods are connected to corners of the right side of the lifting frame body;
carbide slag thick liquid retrieves filter mechanism includes that bilateral symmetry installs the fixed extension board in both sides around carbide slag screen basket top, with two sets of one side rotate between the fixed extension board and be connected with the washing water pipe, the outside evenly distributed that washs the water pipe has the washing shower nozzle, and is two sets of intercommunication is provided with coupling hose between the washing water pipe, is located left the rotating electrical machines is installed to the bottom in the fixed extension board outside, the left end of washing water pipe runs through fixed extension board and is connected with the band pulley, be connected with driving belt between rotating electrical machines's drive end and the band pulley, the inside right side of thick liquid collection box is installed the sediment thick liquid and is filtered the basket, the right side of thick liquid collection box is connected with water inlet hose, be connected with the water intaking valve on the water inlet hose, be connected with the thick liquid pipeline of taking out between thick liquid collection box and the mud drying-machine, take out and install the slush pump on the thick liquid pipeline.
As the preferable scheme of the invention, the outer side of the storage hopper is provided with a capacity observation strip, and the top of the storage hopper is symmetrically connected with a dustproof door in an opening and closing manner.
As a preferable scheme of the present invention, a control panel is installed on the front surface of the equipment rack, and the control panel is respectively connected with the pushing cylinder, the vibration motor, the weighing sensor, the forward and reverse motors, the electric telescopic rod, the rotating motor, the water inlet valve, and the mud pump through wires, and the connection mode is electrical connection.
As a preferable scheme of the invention, the left side plate and the right side plate of the slurry diversion hopper are both designed in an inclined structure, the liquid inlet of the slurry diversion hopper is fixedly connected with the equipment rack through bolts, and the liquid outlet of the slurry diversion hopper penetrates through the top of the slurry recovery box and extends to the inner side of the slag slurry filtering basket.
As a preferable scheme of the invention, one ends of the two groups of driving connecting plates, which are far away from the driving end of the pushing cylinder, are respectively and rotationally connected with the closed blanking plates at the corresponding positions.
According to the preferable scheme of the invention, the left side of the top of the carbide slag screen basket is provided with a rectangular groove for the discharging sealing plate to slide up and down, and the positive and negative motors are fixedly connected with the outer side of the carbide slag screen basket through motor supports.
In a preferable embodiment of the present invention, one end of the water inlet hose, which is far away from the slurry recovery tank, is connected in communication with one group of the cleaning water pipes.
As a preferable scheme of the invention, one end of the slurry pumping pipeline is connected with the slurry dryer, and the other end of the slurry pumping pipeline penetrates through the inside of the slurry recovery box and extends to the position at the inner side of the slurry filtering basket.
According to the invention, the carbide slag recycling equipment is arranged, so that the carbide slag with fixed weight can be recycled, the carbide slag can be sufficiently cleaned and screened, and the ferrosilicon and the slurry of the carbide slag can be sufficiently stripped, thereby ensuring that the screened ferrosilicon is pure and free of impurities.
According to the invention, by the carbide slag recycling equipment, cleaning water and carbide slag slurry can be reasonably collected, clear water is obtained after sedimentation for recycling, the generated slag slurry is dried into mud powder under the action of the mud dryer, and finally the mud powder can be obtained by pressure filtration for recycling, so that the reasonable utilization of the carbide slag is ensured, and waste is changed into valuable.
Drawings
FIG. 1 is a perspective view of the overall structure of the present invention;
FIG. 2 is a partial structural view of a storage hopper according to the present invention;
FIG. 3 is a view showing a part of the construction of the elevating frame body of the present invention;
FIG. 4 is a partial structure view of the carbide slag screen basket of the present invention;
FIG. 5 is a view showing a structure of a cleaning water pipe portion according to the present invention;
FIG. 6 is a partial view of the structure of the slurry recovery tank of the present invention.
In the figure: 1. an equipment rack; 2. a support stand; 3. a storage hopper; 301. closing the blanking plate; 302. a capacity observation bar; 303. a dust-proof door; 4. a carbide slag screen basket; 5. a slurry recovery tank; 6. slurry diversion hopper; 7. a slurry dryer; 8. quantitatively feeding a ferrosilicon recovery mechanism; 801. a push cylinder; 802. a drive link plate; 803. a vibration motor; 804. a weighing sensor; 805. a vibrating spring assembly; 806. a discharging closing plate; 807. a tooth socket; 808. a positive and negative motor; 809. a gear; 810. a lifting frame body; 811. a hinge assembly; 812. an electric telescopic rod; 9. a carbide slag slurry recycling and filtering mechanism; 901. fixing a support plate; 902. cleaning the water pipe; 903. cleaning the spray head; 904. a connecting hose; 905. a rotating electric machine; 906. a pulley; 907. a drive belt; 908. a slurry filter basket; 909. a water inlet hose; 910. a water inlet valve; 911. a slurry pumping pipeline; 912. a slurry pump; 10. a control panel.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, rather than all embodiments, and all other embodiments obtained by a person of ordinary skill in the art without any creative work based on the embodiments of the present invention belong to the protection scope of the present invention.
In an embodiment, referring to fig. 1 to 6, the present invention provides a technical solution:
the utility model provides a carbide slag recycle equipment, includes equipment rack 1, the equal bilateral symmetry in both sides is provided with support grudging post 2 around the 1 top of equipment rack, supports grudging post 2's inboard and is fixed with storage hopper 3 jointly, and the carbide slag of output can be transported and leave in the inside of storage hopper 3, and the left and right sides of 3 bottoms of storage hopper all rotates and is connected with closed flitch 301 down, and the outside of storage hopper 3 is provided with capacity observation strip 302, can look over the inside stock of storage hopper 3, is convenient for in time fill.
The symmetry opens and shuts around the top of storage hopper 3 and is connected with dust door 303, avoid the raise dust polluted environment, the top of equipment frame 1 and the bottom that is located storage hopper 3 are provided with carbide slag screen basket 4, be used for sifting out ferrosilicon, slurry recycling box 5 is installed to the inboard of equipment frame 1, be used for retrieving slurry and washing liquid, slurry recycling box 5's top is connected with slurry water conservancy diversion fill 6, equipment frame 1's left side is provided with mud drying-machine 7, top of equipment frame 1 and the position department of corresponding carbide slag screen basket 4 are provided with ration and put in ferrosilicon recovery mechanism 8, slurry recycling box 5's position department is provided with carbide slag recovery filter mechanism 9, control panel 10 is installed in equipment frame 1's front.
Wherein the left and right sides curb plate of thick liquid water conservancy diversion fill 6 is the slope structural design, and the inlet of thick liquid water conservancy diversion fill 6 passes through bolt and equipment rack 1 fixed connection.
In this embodiment, referring to fig. 2-4, the recycling mechanism 8 for quantitatively feeding ferrosilicon includes pushing cylinders 801 installed at the front and rear sides of the storage hopper 3, two sets of driving connecting plates 802 used in cooperation with the closed blanking plate 301 are rotatably connected to the driving ends of the pushing cylinders 801, and under the action of the pushing cylinders 801, the two driving connecting plates 802 are pushed downward by the force generated by the downward extension of the driving ends of the pushing cylinders 801 and drive the two closed blanking plates 301 to open.
Vibrating motor 803 is installed to the right side of carbide slag screen basket 4, weighing sensor 804 is installed to the bottom of carbide slag screen basket 4, be used for weighing the inside carbide slag weight that bears of carbide slag screen basket 4, the equal bilateral symmetry in both sides installs vibrating spring subassembly 805 around carbide slag screen basket 4, the left side sliding connection of carbide slag screen basket 4 has shrouding 806 of unloading, the tooth's socket 807 has evenly been seted up to the side of shrouding 806 of unloading, the left side of carbide slag screen basket 4 and the one side that is close to tooth's socket 807 are provided with positive and negative motor 808, positive and negative motor 808's drive end is connected with the gear 809 of being connected with the tooth's socket 807 meshing, positive and negative motor 808 starts to drive gear 809 rotatoryly, thereby under the tooth's socket 807 meshing cooperation with shrouding 806 of unloading, make shrouding 806 of unloading upwards lift, make ferrosilicon lift out from the breach.
Vibrating spring subassembly 805's bottom is connected with lifting frame body 810, lifting frame body 810's left side is passed through hinge subassembly 811 and is rotated with equipment rack 1 and be connected, electric telescopic handle 812 is all installed at the front and back both ends on the inside right side of equipment rack 1, and electric telescopic handle 812's drive end is connected in the corner of lifting frame body 810 right side bottom, and under electric telescopic handle 812's the effect, it rises to drive lifting frame body 810, makes carbide slag screen basket 4 be the tilt state.
Control panel 10 respectively with push cylinder 801, vibrating motor 803, weighing sensor 804, positive and negative motor 808, be connected through the wire between the electric telescopic handle 812, and the mode of connecting is electric connection, two sets of drive even board 802 keep away from the one end that push cylinder 801 drive end respectively with the closed flitch 301 rotation connection down of corresponding position, the left side at carbide slag screen basket 4 top is seted up and is supplied the gliding rectangular channel from top to bottom of shrouding 806 of unloading, positive and negative motor 808 passes through the outside fixed connection of motor support and carbide slag screen basket 4.
In this embodiment, referring to fig. 5 and 6, the carbide slag slurry recycling and filtering mechanism 9 includes fixing support plates 901 symmetrically installed on the front and rear sides of the top of the carbide slag screen basket 4, a cleaning water pipe 902 is rotatably connected between two groups of fixing support plates 901 on the same side, cleaning nozzles 903 are uniformly distributed on the outer sides of the cleaning water pipe 902, a connection hose 904 is communicated between two groups of cleaning water pipes 902, a rotating motor 905 is installed at the bottom of the outer side of the left fixing support plate 901, the left end of the cleaning water pipe 902 penetrates through the fixing support plates 901 and is connected with a pulley 906, a transmission belt 907 is connected between the driving end of the rotating motor 905 and the pulley 906, the pulley 906 is driven to rotate by the transmission belt 907 under the action of the rotating motor 905, so as to drive the cleaning water pipe 902 to rotate up and down, thereby expanding the range of the spraying brush, improving the cleaning and recycling efficiency, a slag slurry filtering basket 908 is installed on the right side inside the slurry recycling tank 5, the pasty slag basket stays inside the slag filtering basket 908, while the filtered clean water is collected in the slurry recycling tank 5, a slurry inlet pipe 909 is connected with a slurry pumping pipe 911, and a slurry pump 911 is connected with a slurry recycling tank.
The control panel 10 is further connected with the rotating motor 905, the water inlet valve 910 and the slurry pump 912 through wires, and the connection mode is electrical connection, the liquid outlet of the slurry guiding hopper 6 penetrates through the top of the slurry recycling tank 5 and extends to the position on the inner side of the slurry filtering basket 908, one end of the water inlet hose 909, which is far away from the slurry recycling tank 5, is connected with one group of cleaning water pipes 902 in a communicating manner, one end of the slurry pumping pipeline 911 is connected with the slurry dryer 7, and the other end of the slurry pumping pipeline 911 penetrates through the inside of the slurry recycling tank 5 and extends to the position on the inner side of the slurry filtering basket 908.
In the invention, the produced carbide slag can be transported and stored in the storage hopper 3, under the action of the pushing cylinder 801, the force generated by the downward extension of the driving end of the pushing cylinder can push the two driving connecting plates 802 to move downwards and drive the two closed blanking plates 301 to be opened, at the moment, the carbide slag falls into the carbide slag screen basket 4, and the bottom of the carbide slag screen basket 4 is provided with the weighing sensor 804. When the weighed carbide slag in the carbide slag screen basket 4 reaches the specified weight, a signal is sent to the control panel 10, and an instruction is sent by the control panel 10 to push the cylinder 801 to reversely drive the closed blanking plate 301 to close, so that the purpose of automatically completing quantitative feeding is ensured; next, the vibration motor 803 is started, and with the aid of the vibration spring assembly 805, the carbide slag screen basket 4 vibrates at the top of the lifting frame 810, shaking the carbide slag inside the carbide slag screen basket 4, so that the slag slurry and the mudstone attached to the outside of the silicon iron can be separated.
Meanwhile, under the action of the water inlet valve 910, clean water in the slurry recycling box 5 is conveyed to the inside of the cleaning water pipe 902 through the water inlet hose 909 and the connecting hose 904, and is sprayed out through the cleaning nozzle 903 to brush the surface of the carbide slag at high pressure, so that the slag slurry is safely separated, the cleanness of the silicon iron is ensured, and under the action of the rotating motor 905, the driving belt wheel 906 can be driven to rotate through the driving belt 907, the cleaning water pipe 902 is driven to rotate up and down, the spraying and brushing range is expanded, and the cleaning and recycling efficiency is improved.
The dropped slurry flows into the slurry recycling box 5 through the slurry diversion hopper 6 and flows into the slurry filter basket 908 at first, pasty slurry stays in the slurry filter basket 908, and filtered clear water is collected in the slurry recycling box 5 and is recycled through the water inlet hose 909, and the slurry pump 912 is started at intervals, so that the slurry is pumped into the slurry dryer 7 through the slurry pumping pipeline 911 and is dried into slurry powder under the action of the slurry dryer 7; simultaneously under electric telescopic handle 812's effect, drive lift framework 810 and rise, make carbide slag screen basket 4 be the tilt state, then positive and negative motor 808 starts to drive gear 809 rotation to under the tooth's socket 807 meshing cooperation with the shrouding 806 of unloading, make the shrouding 806 of unloading upwards lift, make silicon iron fall out from the breach, unify the collection to silicon iron, thereby this mode circulation is reciprocal and has ensured the rational utilization of carbide slag, changing waste into valuables.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (8)

1. The utility model provides a carbide slag recycle equipment, includes equipment rack (1), its characterized in that: the device comprises an equipment rack (1), wherein supporting vertical frames (2) are symmetrically arranged on the front side and the rear side of the top of the equipment rack (1) in a bilateral mode, a storage hopper (3) is jointly fixed on the inner side of each supporting vertical frame (2), the left side and the right side of the bottom of the storage hopper (3) are respectively and rotatably connected with a closed blanking plate (301), a carbide slag screen basket (4) is arranged above the equipment rack (1) and at the bottom of the storage hopper (3), a slurry recovery box (5) is installed on the inner side of the equipment rack (1), the top of the slurry recovery box (5) is connected with a slurry diversion hopper (6), a slurry dryer (7) is arranged on the left side of the equipment rack (1), a quantitative silicon iron recovery mechanism (8) is arranged at the top of the equipment rack (1) and at the position corresponding to the carbide slag screen basket (4), and a carbide slag recovery and filtration mechanism (9) is arranged at the position of the slurry recovery box (5);
the quantitative silicon iron feeding and recycling mechanism (8) comprises pushing cylinders (801) arranged on the front side and the rear side of the storage hopper (3), the driving end of the pushing cylinder (801) is rotationally connected with two groups of driving connecting plates (802) matched with the closed blanking plate (301), a vibrating motor (803) is arranged at the right side of the carbide slag screen basket (4), the bottom of the carbide slag screen basket (4) is provided with a weighing sensor (804), vibration spring assemblies (805) are symmetrically arranged on the left side and the right side of the front side and the rear side of the carbide slag screen basket (4), the left side of the carbide slag screen basket (4) is connected with a discharging closing plate (806) in a sliding way, tooth grooves (807) are uniformly formed in the side edge of the discharging sealing plate (806), a positive and negative motor (808) is arranged on the left side of the carbide slag screen basket (4) and on the side close to the tooth grooves (807), the driving end of the positive and negative motor (808) is connected with a gear (809) meshed with the tooth groove (807), the bottom end of the vibration spring component (805) is connected with a lifting frame body (810), the left side of the lifting frame body (810) is rotationally connected with the equipment rack (1) through a hinge component (811), the front end and the rear end of the right side in the equipment rack (1) are both provided with an electric telescopic rod (812), the driving end of the electric telescopic rod (812) is connected to the corner of the bottom of the right side of the lifting frame body (810);
the carbide slag slurry recycling and filtering mechanism (9) comprises fixing support plates (901) which are arranged on the front side and the rear side of the top of a carbide slag screen basket (4) in a bilateral symmetry mode, cleaning water pipes (902) are rotatably connected between two groups of fixing support plates (901) on the same side, cleaning spray heads (903) are uniformly distributed on the outer sides of the cleaning water pipes (902), a connecting hose (904) is arranged between the two groups of cleaning water pipes (902) in a communicating mode, a rotating motor (905) is arranged at the bottom of the outer side of the fixing support plate (901) on the left side, the left end of each cleaning water pipe (902) penetrates through the fixing support plate (901) and is connected with a belt wheel (906), a transmission belt (907) is connected between the driving end of the rotating motor (905) and the belt wheel (906), a slag slurry filtering basket (908) is arranged on the right side inside a slurry recycling tank (5), a water inlet hose (909) is connected to the right side of the slurry recycling tank (5), a water inlet hose (910) is connected to the slurry pump, and a slurry pumping pipeline (911) is arranged on the slurry pumping pipeline (911).
2. The carbide slag recycling device according to claim 1, wherein: the outer side of the storage hopper (3) is provided with a capacity observation strip (302), and the front and the back of the top of the storage hopper (3) are symmetrically opened and closed and are connected with a dustproof door (303).
3. The carbide slag recycling device according to claim 1, wherein: the front side of the equipment rack (1) is provided with a control panel (10), the control panel (10) is respectively connected with a pushing cylinder (801), a vibration motor (803), a weighing sensor (804), a positive and negative motor (808), an electric telescopic rod (812), a rotating motor (905), a water inlet valve (910) and a slurry pump (912) through wires, and the connection mode is electric connection.
4. The carbide slag recycling device according to claim 1, wherein: the left and right sides curb plate of thick liquid water conservancy diversion fill (6) is slope structural design, the inlet of thick liquid water conservancy diversion fill (6) passes through bolt and equipment frame (1) fixed connection, the liquid outlet of thick liquid water conservancy diversion fill (6) runs through the top of thick liquid collection box (5) and extends to the inboard position department of sediment thick liquid filter basket (908).
5. The carbide slag recycling device according to claim 1, wherein: one ends of the two groups of driving connecting plates (802) far away from the driving end of the pushing cylinder (801) are respectively and rotationally connected with the closed blanking plate (301) at the corresponding position.
6. The carbide slag recycling device according to claim 1, wherein: the left side at carbide slag screen basket (4) top is seted up and is supplied gliding rectangular channel from top to bottom of blanking shrouding (806) of unloading, positive and negative motor (808) pass through the outside fixed connection of motor support and carbide slag screen basket (4).
7. The carbide slag recycling device according to claim 1, wherein: one end of the water inlet hose (909) far away from the slurry recovery box (5) is communicated and connected with one group of the cleaning water pipes (902).
8. The carbide slag recycling device according to claim 1, wherein: one end of the slurry pumping pipeline (911) is connected with the slurry dryer (7), and the other end of the slurry pumping pipeline (911) penetrates through the inside of the slurry recovery box (5) and extends to the position on the inner side of the slurry filtering basket (908).
CN202211494771.1A 2022-11-26 2022-11-26 Carbide slag recycle equipment Active CN115889399B (en)

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