CN115876300B - Unattended weighing data inspection method and system for industrial data integration service - Google Patents
Unattended weighing data inspection method and system for industrial data integration service Download PDFInfo
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- 238000005303 weighing Methods 0.000 title claims abstract description 72
- 238000007689 inspection Methods 0.000 title claims abstract description 36
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Abstract
The application discloses an unattended operation checking data checking method and system for industrial data integration service, which relate to the technical field of unattended operation checking data checking in the industrial industry and comprise the following steps: s1, weighing, S2, data reading, S3, first data comparison and inspection, S4, second data comparison and inspection, S5, data storage and S6, and weighing is completed. According to the application, the weighing data is analyzed and checked in a double-factor checking mode when the vehicle is weighed, and if the deviation value exceeds the preset range, the manager is automatically informed to release the weighing data after verification.
Description
Technical Field
The application relates to the technical field of unattended detection of jin data in the industrial industry, in particular to a method and a system for detecting jin data in industrial data integration service unattended operation.
Background
The wagon balance is generally a wagon balance arranged on a wagon balance device, the wagon balance in China is gradually changed from original electromechanical combination to digital and intelligent, trade settlement and the benefit of protecting vast consumers are involved, and the national government pays attention to and pays attention to the wagon balance and determines the wagon balance as a legal metering device for national forced management. The wagon balance is an important means for automatic weighing control and trade metering, and plays an important role in strengthening enterprise management, strict production, trade settlement, transportation, port metering and scientific research.
The unattended weighing system is realized by the weighing automation of the wagon balance, has been applied to carbon black production enterprises at present, can automatically complete the carbon black selling, delivering and weighing process, can save labor cost and improve production efficiency, but has the problems of low weighing data accuracy, excessively troublesome manual inspection and the like, and is mainly characterized in the following aspects:
(1) The vehicle is not completely stable in the weighing process, the weight value is recorded, and the error between the weight reading and the actual weight value is large.
(2) By manually checking whether the weight of the order is equal to the weight of the weighing, the workload is increased and the omission is easy to occur.
(3) The vehicle is driven away after weighing, and the processing is troublesome after the weighing problem is found.
Therefore, an unattended data checking method and system for industrial data integration service are provided to solve the problems of the prior art, which are needed to be solved by the skilled person.
Disclosure of Invention
In view of the above, the application provides an unattended operation check method and system for industrial data integration service, which uses a double-factor check mode to analyze and check weighing data when a vehicle is weighted, and if the deviation value exceeds a preset range, a manager is automatically informed to pass the check, and error prevention guarantee can be provided for automatic check weighing, so that loss caused by inaccurate check weighing of enterprises is reduced.
In order to achieve the above purpose, the present application adopts the following technical scheme:
an unattended weighing data inspection method for industrial data integration service comprises the following steps:
s1, weighing: after the vehicle is loaded, the vehicle is driven into an unattended weighing wagon balance for weighing;
s2, data reading: waiting for n seconds after weighing reading is stable, and reading wagon balance data;
s3, first data comparison and inspection: acquiring the weight value of an order in a sales system through an interface program according to the license plate number of the vehicle, comparing the wagon balance data read in the step S2 with the weight value of the order in the sales system to obtain a difference value, and starting a first audible and visual alarm if the difference value exceeds a preset threshold value;
s4, comparing and checking the second data: the RFID reader reads the label distributed by the vehicle when the vehicle goes out of the warehouse, obtains the weight value of the order by reading the information of the label, compares the wagon balance data read in the step S2 with the weight value in the label to obtain a difference value, and starts a second audible alarm if the difference value exceeds a preset threshold value;
s5, data storage: after the two data comparison and inspection, the wagon balance data read in the S2 are stored in a database;
s6, weighing: and weighing the vehicle to meet the set limit value, and driving off the vehicle.
In the above method, optionally, the preset threshold is ±90KG.
According to the method, optionally, when any one of the first audible and visual alarm or the second audible and visual alarm gives an alarm, the manager performs verification, if the verification result does not exceed the preset threshold, the vehicle is released, and otherwise, the vehicle is required to return to the cargo area for replenishment or reduction.
An industrial data integration service unattended operation checking jin data checking system, which applies any one of the above industrial data integration service unattended operation checking jin data checking method, comprising: the weighing device comprises a weighing module, a data reading module, a first data comparison and inspection module, a second data comparison and inspection module, a data storage module and a completion weighing module;
and a weighing module: after the vehicle is loaded, the vehicle is driven into an unattended weighing wagon balance for weighing;
and a data reading module: waiting for n seconds after weighing reading is stable, and reading wagon balance data;
the first data comparison and inspection module: acquiring a weight value of an order in a sales system through an interface program according to a license plate number of a vehicle, comparing the read wagon balance data with the weight value of the order in the sales system to obtain a difference value, and starting a first audible and visual alarm if the difference value exceeds a preset threshold value;
and a second data comparison and inspection module: the RFID reader reads the label distributed by the vehicle when the vehicle goes out of the warehouse, obtains the weight value of the order by reading the information of the label, compares the read wagon balance data with the weight value in the label to obtain a difference value, and starts a second audible alarm if the difference value exceeds a preset threshold value;
and a data storage module: after the two data comparison and inspection, the read wagon balance data are stored in a database;
and (3) completing a weighing module: and weighing the vehicle to meet the set limit value, and driving off the vehicle.
Compared with the prior art, the application provides the unattended data checking method and the unattended data checking system for the industrial data integration service, which can automatically complete data checking without manual participation, and can reduce labor cost. The data accuracy is high, and the data inaccuracy caused by artificial errors can be avoided. Offline verification is supported, and data verification is performed by RFID in the event of a network failure. Double guarantee, avoid a certain link to make mistakes and cause the data inspection inaccurate. The weight abnormality alarms in time, and management personnel intervene manually in time to avoid loss. The weighing value is compared with the sales order data, so that the sales order data can be delivered according to the order, and the problem of wrong order and mixed order is avoided.
Drawings
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings that are required to be used in the embodiments or the description of the prior art will be briefly described below, and it is obvious that the drawings in the following description are only embodiments of the present application, and that other drawings can be obtained according to the provided drawings without inventive effort for a person skilled in the art.
FIG. 1 is a flow chart of an industrial data integration service unattended weighing data inspection method provided by the application;
fig. 2 is a block diagram of an industrial data integration service unattended weighing data inspection system according to the present application.
Detailed Description
The following description of the embodiments of the present application will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present application, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the application without making any inventive effort, are intended to be within the scope of the application.
In the present disclosure, relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions, and the terms "comprise," "include," or any other variation thereof, are intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Referring to fig. 1, the application discloses an unattended weighing data inspection method for industrial data integration service, which comprises the following steps:
s1, weighing: after the vehicle is loaded, the vehicle is driven into an unattended weighing wagon balance for weighing;
s2, data reading: waiting for n seconds after weighing reading is stable, and reading wagon balance data;
s3, first data comparison and inspection: acquiring the weight value of an order in a sales system through an interface program according to the license plate number of the vehicle, comparing the wagon balance data read in the step S2 with the weight value of the order in the sales system to obtain a difference value, and starting a first audible and visual alarm if the difference value exceeds a preset threshold value;
s4, comparing and checking the second data: the RFID reader reads the label distributed by the vehicle when the vehicle goes out of the warehouse, obtains the weight value of the order by reading the information of the label, compares the wagon balance data read in the step S2 with the weight value in the label to obtain a difference value, and starts a second audible alarm if the difference value exceeds a preset threshold value;
s5, data storage: after the two data comparison and inspection, the wagon balance data read in the S2 are stored in a database;
s6, weighing: and weighing the vehicle to meet the set limit value, and driving off the vehicle.
Further, the preset threshold is + -90 KG.
Further, when any one of the first audible and visual alarm or the second audible and visual alarm gives an alarm, the manager performs verification, if the verification result does not exceed a preset threshold value, the vehicle is released, otherwise, the vehicle is required to travel back to the cargo area for replenishment or reduction.
Corresponding to the method shown in fig. 1, the embodiment of the application also provides an unattended operation checking data checking system for industrial data integration service, which is used for realizing the method shown in fig. 1, and the unattended operation checking data checking system for industrial data integration service provided by the embodiment of the application can be applied to a computer terminal or various mobile devices, and the structure schematic diagram is shown in fig. 2, and specifically comprises:
the weighing device comprises a weighing module, a data reading module, a first data comparison and inspection module, a second data comparison and inspection module, a data storage module and a completion weighing module;
and a weighing module: after the vehicle is loaded, the vehicle is driven into an unattended weighing wagon balance for weighing;
and a data reading module: waiting for n seconds after weighing reading is stable, and reading wagon balance data;
the first data comparison and inspection module: acquiring a weight value of an order in a sales system through an interface program according to a license plate number of a vehicle, comparing the read wagon balance data with the weight value of the order in the sales system to obtain a difference value, and starting a first audible and visual alarm if the difference value exceeds a preset threshold value;
and a second data comparison and inspection module: the RFID reader reads the label distributed by the vehicle when the vehicle goes out of the warehouse, obtains the weight value of the order by reading the information of the label, compares the read wagon balance data with the weight value in the label to obtain a difference value, and starts a second audible alarm if the difference value exceeds a preset threshold value;
and a data storage module: after the two data comparison and inspection, the read wagon balance data are stored in a database;
and (3) completing a weighing module: and weighing the vehicle to meet the set limit value, and driving off the vehicle.
Further, the program code of the present application is implemented as follows:
erpWeight←0
rfidWeight←0
tsWeight←90
erpWeight←getErpWeight
rfidWeight←getrfidWeight
mistakeA←tsWeight-erpWeight
mistakeB←tsWeight-rfidWeight
If(mistakeA<|tsWeight|){
If(mistakeB<|tsWeight|){
saveTsWeight
}esle{
sendError
}
}else{
sendError
}
in this specification, each embodiment is described in a progressive manner, and identical and similar parts of each embodiment are all referred to each other, and each embodiment mainly describes differences from other embodiments. In particular, for a system or system embodiment, since it is substantially similar to a method embodiment, the description is relatively simple, with reference to the description of the method embodiment being made in part. The systems and system embodiments described above are merely illustrative, wherein the elements illustrated as separate elements may or may not be physically separate, and the elements shown as elements may or may not be physical elements, may be located in one place, or may be distributed over a plurality of network elements. Some or all of the modules may be selected according to actual needs to achieve the purpose of the solution of this embodiment. Those of ordinary skill in the art will understand and implement the present application without undue burden.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present application. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the application. Thus, the present application is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (3)
1. An unattended weighing data inspection method for industrial data integration service is characterized by comprising the following steps:
s1, weighing: after the vehicle is loaded, the vehicle is driven into an unattended weighing wagon balance for weighing;
s2, data reading: waiting for n seconds after weighing reading is stable, and reading wagon balance data;
s3, first data comparison and inspection: acquiring the weight value of an order in a sales system through an interface program according to the license plate number of the vehicle, comparing the wagon balance data read in the step S2 with the weight value of the order in the sales system to obtain a difference value, and starting a first audible and visual alarm if the difference value exceeds a preset threshold value;
s4, second data comparison and inspection: the RFID reader reads the label distributed by the vehicle when the vehicle goes out of the warehouse, obtains the weight value of the order by reading the information of the label, compares the wagon balance data read in the step S2 with the weight value in the label to obtain a difference value, and starts a second audible alarm if the difference value exceeds a preset threshold value;
s5, data storage: after the two data comparison and inspection, the wagon balance data read in the S2 are stored in a database;
s6, weighing: weighing and driving off the vehicle in accordance with the set limit value;
when any one of the first audible and visual alarm or the second audible and visual alarm gives an alarm, the manager performs verification, if the verification result does not exceed a preset threshold value, the vehicle is released, otherwise, the vehicle is required to travel back to a cargo area for replenishment or reduction;
offline verification is supported, and data verification is performed by RFID in the event of a network failure.
2. An industrial data integration service unattended weighing data inspection method according to claim 1, characterized in that,
the preset threshold is + -90 KG.
3. An industrial data integration service unattended weighing data inspection system, characterized in that an industrial data integration service unattended weighing data inspection method according to any one of claims 1-2 is applied, comprising: the weighing device comprises a weighing module, a data reading module, a first data comparison and inspection module, a second data comparison and inspection module, a data storage module and a completion weighing module;
and a weighing module: after the vehicle is loaded, the vehicle is driven into an unattended weighing wagon balance for weighing;
and a data reading module: waiting for n seconds after weighing reading is stable, and reading wagon balance data;
the first data comparison and inspection module: acquiring a weight value of an order in a sales system through an interface program according to a license plate number of a vehicle, comparing the read wagon balance data with the weight value of the order in the sales system to obtain a difference value, and starting a first audible and visual alarm if the difference value exceeds a preset threshold value;
and a second data comparison and inspection module: the RFID reader reads the label distributed by the vehicle when the vehicle goes out of the warehouse, obtains the weight value of the order by reading the information of the label, compares the read wagon balance data with the weight value in the label to obtain a difference value, and starts a second audible alarm if the difference value exceeds a preset threshold value;
and a data storage module: after the two data comparison and inspection, the read wagon balance data are stored in a database;
and (3) completing a weighing module: and weighing the vehicle to meet the set limit value, and driving off the vehicle.
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