CN115847631A - Multiplex honeycomb ceramic mould processing equipment - Google Patents
Multiplex honeycomb ceramic mould processing equipment Download PDFInfo
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- CN115847631A CN115847631A CN202310017666.7A CN202310017666A CN115847631A CN 115847631 A CN115847631 A CN 115847631A CN 202310017666 A CN202310017666 A CN 202310017666A CN 115847631 A CN115847631 A CN 115847631A
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Abstract
The invention provides a multi-station honeycomb ceramic die processing device which comprises a lathe bed, a workpiece clamping unit, a cutting unit, an X-axis moving mechanism, a Y-axis moving mechanism and a chip removal device, wherein the workpiece clamping unit is arranged on the lathe bed; the workpiece clamping unit is arranged on the surface of the lathe bed through the X-axis moving mechanism, and the cutting unit is arranged on the surface of the lathe bed through the Y-axis moving mechanism; the chip removal device is positioned between the workpiece clamping unit and the cutting unit, so that the multi-station honeycomb ceramic die processing equipment which is high in precision and efficiency and convenient to adjust in multiple directions is provided.
Description
Technical Field
The invention relates to the technical field of multiplex honeycomb ceramic die processing, in particular to multiplex honeycomb ceramic die processing equipment.
Background
When a honeycomb ceramic die is machined, the requirement on the position accuracy of machining holes is high, the number of the holes is huge, the number of the holes needing to be machined in one honeycomb ceramic is more than 3000, and the position degree of the holes directly influences the pass percent of the honeycomb ceramic die assembly manufacturing.
A large amount of process time need be spent to left side unipolar processing equipment in the past, and the work piece expert helps the work piece central point to put on the workstation is look for to the manual work, adjusts the work piece position, and the position progress in hole requires coordinate positioning strictly, and equipment manufacturing cost is high, and the operation is more loaded down with trivial details, and machining efficiency is low.
Disclosure of Invention
The invention aims to provide a multi-station honeycomb ceramic die processing device which is high in precision, high in efficiency and convenient for azimuth adjustment.
In order to achieve the purpose, the invention provides a multi-station honeycomb ceramic die processing device which comprises a lathe bed, a workpiece clamping unit, a cutting unit, an X-axis moving mechanism, a Y-axis moving mechanism and a chip removal device, wherein the workpiece clamping unit is arranged on the lathe bed;
the workpiece clamping unit is arranged on the surface of the lathe bed through the X-axis moving mechanism, and the cutting unit is arranged on the surface of the lathe bed through the Y-axis moving mechanism; the chip removal device is positioned between the workpiece clamping unit and the cutting unit.
Further, the workpiece clamping unit comprises a multi-station rotating workbench and a plurality of manual chucks;
the multi-station rotary worktable is a linkage indexing rotary table driven by a servo motor, and the output end of the linkage indexing rotary table is linked with a plurality of manual chucks; the plurality of manual chucks are uniformly arranged at equal intervals;
the multi-station rotary worktable is connected with the X-axis moving mechanism.
Furthermore, the cutting unit comprises a plurality of groups of electric spindle cutting tools, and the plurality of groups of electric spindle cutting tools and the plurality of manual chucks are arranged in a one-to-one correspondence manner; each group of electric spindle cutting tools comprises a spindle box body, an electric spindle, a rotary joint and a cutter connecting rod, wherein the electric spindle is arranged in the spindle box body, the rotary joint is arranged at the tail end of the electric spindle, and the cutter connecting rod is arranged at the front end of the electric spindle; the main shaft box body is connected with the Y-axis moving mechanism.
Further, the X-axis moving mechanism comprises an X-axis sliding table, a first supporting plate and a first servo electric cylinder;
the workpiece clamping unit is fixed on the first supporting plate, the first supporting plate is movably arranged on the X-axis sliding table, the first servo electric cylinder is in transmission connection with the first supporting plate, and the first supporting plate drives the workpiece clamping unit to move along the X-axis sliding table under the driving of the first servo electric cylinder.
Furthermore, the Y-axis moving mechanism comprises a Y-axis sliding table, a second supporting plate and a second servo electric cylinder;
the cutting unit is fixed on the second supporting plate, the second supporting plate is movably arranged on the Y-axis sliding table, the second servo electric cylinder is in transmission connection with the second supporting plate, and the second supporting plate drives the workpiece clamping unit to move along the Y-axis sliding table under the driving of the second servo electric cylinder.
Further, the chip removal device is a spiral chip removal device;
the spiral chip removal device is a packing auger driven by a servo motor; the packing auger is a conveying shaft wound with helical blades;
a scrap groove is preset on the surface of the lathe bed between the cutting unit and the workpiece clamping unit, and the auger is embedded in the scrap groove; the output end of the packing auger extends out of the scrap groove.
Further, the number of the manual chuck and the electric spindle cutting tool is three.
Compared with the prior art, the invention has the advantages that:
1. the multi-station honeycomb ceramic die processing equipment provided by the invention can be used for simultaneously mounting a plurality of workpieces, and the servo motor drives the rotary tables to synchronously rotate and index the rotary tables. The equipment can realize the continuous processing of multiple holes at the same time, the part is convenient to clamp and the precision is convenient to temper, and the iron chips are discharged by a spiral chip removal machine. The equipment occupies a small area, the positioning precision of parts is high, and the processing efficiency is three times that of common equipment.
2. The multi-station honeycomb ceramic die processing equipment provided by the invention is provided with the X-axis moving mechanism and the Y-axis moving mechanism, and the position precision of a processed hole is determined and ensured by linking the rotation indexing of the rotary worktable and the movement of the worktable, so that the processing diversification requirements are met.
3. According to the multi-station honeycomb ceramic die machining equipment, chips are discharged out of the lathe bed through the spiral chip removal device, the structure is simple, the effect is obvious, and the machining efficiency is effectively guaranteed.
Drawings
FIG. 1 is a schematic diagram of the overall structure of a multi-station honeycomb ceramic mold processing apparatus according to an embodiment of the present invention;
FIG. 2 is an enlarged view of a workpiece clamping unit according to an embodiment of the present invention;
fig. 3 is a schematic structural diagram of a cutting unit in an embodiment of the invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the technical solutions of the present invention will be further described below.
As shown in fig. 1, the invention provides a multi-station honeycomb ceramic die processing device, which comprises a lathe bed 1, a workpiece clamping unit 2, a cutting unit 3, an X-axis moving mechanism 4, a Y-axis moving mechanism 5 and a chip removal device 6;
the workpiece clamping unit 2 is arranged on the surface of the lathe bed 1 through an X-axis moving mechanism 4, and the cutting unit 3 is arranged on the surface of the lathe bed 1 through a Y-axis moving mechanism 5; the chip removal device 6 is located between the workpiece holding unit 2 and the cutting unit 3.
In the present embodiment, as shown in fig. 2 and 3, the X-axis moving mechanism 4 includes an X-axis slide table 41, a first pallet 42, and a first servo cylinder 43;
the workpiece clamping unit 2 is fixed on the first supporting plate 42, the first supporting plate 42 is movably arranged on the X-axis sliding table 41, the first servo electric cylinder 43 is in transmission connection with the first supporting plate 42, and the first supporting plate 42 drives the workpiece clamping unit 2 to move along the X-axis sliding table 41 under the driving of the first servo electric cylinder 43.
The Y-axis moving mechanism 5 comprises a Y-axis sliding table 51, a second supporting plate 52 and a second servo electric cylinder 53;
the cutting unit 3 is fixed on the second support plate 52, the second support plate 52 is movably arranged on the Y-axis sliding table 51, the second servo electric cylinder 53 is in transmission connection with the second support plate 52, and the second support plate 52 drives the workpiece clamping unit 2 to move along the Y-axis sliding table 51 under the driving of the second servo electric cylinder 53.
As shown in fig. 2, the work holding unit 2 includes a multi-station rotary table 21 and 3 manual chucks 22;
the multi-station rotary table 21 is a linkage indexing rotary table driven by a servo motor, the output end of the linkage indexing rotary table is linked with a plurality of manual chucks 22, and 3 manual chucks 22 are uniformly arranged at equal intervals; the multi-station rotary table 21 is fixedly connected to the first support plate 42 by bolts. Thereby realizing the displacement adjustment of the X axis.
When a multi-station honeycomb ceramic die is machined, the manual chuck 22 holds a workpiece and the indexing table is linked to perform indexing adjustment on the workpiece.
In the present embodiment, as shown in fig. 3, the cutting unit 3 includes 3 sets of electric spindle cutting tools, and the 3 sets of electric spindle cutting tools are provided in one-to-one correspondence with the 3 hand chucks 22; each group of electric spindle cutting tools comprises a spindle box body 31, an electric spindle 32, a rotary joint 33 and a cutter connecting rod 34, wherein the electric spindle 32 is arranged in the spindle box body 31, the rotary joint 33 is arranged at the tail end of the electric spindle 32, and the cutter connecting rod 34 is arranged at the front end of the electric spindle 32; the spindle box 31 is connected with the second supporting plate 52 through bolts, so that the displacement adjustment of the Y axis is realized, and the electric spindle 32 supplies cutting fluid to the cutter in a mesopore water outlet mode.
When the multi-station honeycomb ceramic die is machined, the corresponding electric spindle cutting tool machines the multi-station honeycomb ceramic die at the corresponding position on the multi-station rotary worktable 21.
In the present embodiment, the chip removal device 6 is a spiral chip removal device 6; the spiral chip removal device 6 is a packing auger driven by a servo motor; the packing auger is a conveying shaft wound with helical blades; a scrap groove is preset on the surface of the lathe bed 1 between the cutting unit 3 and the workpiece clamping unit 2, and the auger is embedded in the scrap groove; the output end of the packing auger extends out of the scrap groove. Thereby completely discharging the process scraps out of the equipment.
The above description is only a preferred embodiment of the present invention, and does not limit the present invention in any way. It will be understood by those skilled in the art that various changes, substitutions and alterations can be made herein without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (7)
1. A multiplex honeycomb ceramic die processing device is characterized by comprising a lathe bed, a workpiece clamping unit, a cutting unit, an X-axis moving mechanism, a Y-axis moving mechanism and a chip removal device;
the workpiece clamping unit is arranged on the surface of the lathe bed through the X-axis moving mechanism, and the cutting unit is arranged on the surface of the lathe bed through the Y-axis moving mechanism; the chip removal device is located between the workpiece clamping unit and the cutting unit.
2. The multi-station honeycomb ceramic die processing apparatus according to claim 1, wherein the workpiece holding unit comprises a multi-station rotary table and a plurality of hand chucks;
the multi-station rotary worktable is a linkage indexing rotary table driven by a servo motor, and the output end of the linkage indexing rotary table is linked with a plurality of manual chucks; the manual chucks are uniformly arranged at equal intervals; the multi-station rotary workbench is connected with the X-axis moving mechanism.
3. The multi-station honeycomb ceramic mold processing apparatus according to claim 2, wherein the cutting unit comprises a plurality of groups of electric spindle cutting tools, the plurality of groups of electric spindle cutting tools being provided in one-to-one correspondence with the plurality of manual chucks; each group of electric spindle cutting tools comprises a spindle box body, an electric spindle, a rotary joint and a cutter connecting rod, wherein the electric spindle is installed in the spindle box body, the rotary joint is installed at the tail end of the electric spindle, and the cutter connecting rod is installed at the front end of the electric spindle; the main shaft box body is connected with the Y-axis moving mechanism.
4. The multi-station honeycomb ceramic mold processing apparatus according to claim 1, wherein the X-axis moving mechanism comprises an X-axis slide table, a first support plate, and a first servo electric cylinder;
the workpiece clamping unit is fixed on the first supporting plate, the first supporting plate is movably arranged on the X-axis sliding table, the first servo electric cylinder is in transmission connection with the first supporting plate, and the first supporting plate drives the workpiece clamping unit to move along the X-axis sliding table under the driving of the first servo electric cylinder.
5. The multi-station ceramic honeycomb mold processing apparatus according to claim 1, wherein the Y-axis moving mechanism comprises a Y-axis slide, a second support plate, and a second servo cylinder;
the cutting unit is fixed on the second supporting plate, the second supporting plate is movably arranged on the Y-axis sliding table, the second servo electric cylinder is in transmission connection with the second supporting plate, and the second supporting plate drives the workpiece clamping unit to move along the Y-axis sliding table under the driving of the second servo electric cylinder.
6. The multi-station honeycomb ceramic mold processing apparatus according to claim 1, wherein the chip removal device is a spiral chip removal device;
the spiral chip removal device is a packing auger driven by a servo motor; the packing auger is a conveying shaft wound with helical blades;
a scrap groove is preset on the surface of the lathe bed between the cutting unit and the workpiece clamping unit, and the auger is pre-embedded in the scrap groove; the output end of the packing auger extends out of the scrap groove.
7. The multi-station honeycomb ceramic mold processing apparatus according to claim 3, wherein the number of the hand chucks and the electric spindle cutting tools is three.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310017666.7A CN115847631A (en) | 2023-01-06 | 2023-01-06 | Multiplex honeycomb ceramic mould processing equipment |
| PCT/CN2023/106000 WO2024146099A1 (en) | 2023-01-06 | 2023-07-17 | Multi-station honeycomb ceramic mold machining device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310017666.7A CN115847631A (en) | 2023-01-06 | 2023-01-06 | Multiplex honeycomb ceramic mould processing equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN115847631A true CN115847631A (en) | 2023-03-28 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310017666.7A Pending CN115847631A (en) | 2023-01-06 | 2023-01-06 | Multiplex honeycomb ceramic mould processing equipment |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN115847631A (en) |
| WO (1) | WO2024146099A1 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2024146099A1 (en) * | 2023-01-06 | 2024-07-11 | 上海宁远精密机械股份有限公司 | Multi-station honeycomb ceramic mold machining device |
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- 2023-01-06 CN CN202310017666.7A patent/CN115847631A/en active Pending
- 2023-07-17 WO PCT/CN2023/106000 patent/WO2024146099A1/en unknown
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| DE20010717U1 (en) * | 2000-06-23 | 2000-09-28 | Otto Häfner GmbH & Co KG, 22045 Hamburg | Multifunctional drill |
| JP2007136635A (en) * | 2005-11-22 | 2007-06-07 | Fanuc Ltd | Machine tool |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| WO2024146099A1 (en) * | 2023-01-06 | 2024-07-11 | 上海宁远精密机械股份有限公司 | Multi-station honeycomb ceramic mold machining device |
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| Publication number | Publication date |
|---|---|
| WO2024146099A1 (en) | 2024-07-11 |
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