CN115781062A - Superhard materials multistation laser cutting special fixture - Google Patents
Superhard materials multistation laser cutting special fixture Download PDFInfo
- Publication number
- CN115781062A CN115781062A CN202310102376.2A CN202310102376A CN115781062A CN 115781062 A CN115781062 A CN 115781062A CN 202310102376 A CN202310102376 A CN 202310102376A CN 115781062 A CN115781062 A CN 115781062A
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- motor
- output shaft
- laser cutting
- suction nozzle
- mounting panel
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- 238000003698 laser cutting Methods 0.000 title claims abstract description 16
- 239000000463 material Substances 0.000 title claims abstract description 15
- 230000009977 dual effect Effects 0.000 claims description 15
- 238000009826 distribution Methods 0.000 claims description 2
- 238000003754 machining Methods 0.000 description 11
- 238000005520 cutting process Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 238000010892 electric spark Methods 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
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Abstract
The invention discloses a special multi-station laser cutting fixture for superhard materials, which comprises a support frame, a rotary driving structure, a mounting plate and double-output-shaft motors, wherein the rotary driving structure is arranged on the support frame, the mounting plate is connected with the rotary driving structure, the mounting plate is provided with a plurality of double-output-shaft motors, one output shaft of each double-output-shaft motor is connected with a suction nozzle, the other output shaft of each double-output-shaft motor is connected with an air inlet pipe through a high-speed rotary air pipe joint, and the suction nozzles are used for adsorbing and processing workpieces. The clamp can clamp a plurality of machined workpieces at the same time, improves the working efficiency, and improves the overall safety and the attractiveness of the clamp.
Description
Technical Field
The invention relates to the technical field of clamps, in particular to a special multi-station laser cutting clamp for superhard materials.
Background
The traditional superhard material processing is usually realized by a numerical control grinding machine and an electric spark machine tool. The machining of the numerical control grinding machine is contact machining, the abrasion of a grinding wheel is large during machining, and the grinding machining of a complex shape is not easy to realize; the electric spark machine tool has low processing efficiency, is only applicable to conductive materials, is not applicable to non-conductive bodies and has limited application range. The laser processing is non-contact processing, can effectively overcome the defects of the traditional processing method, and has the advantages of high processing efficiency, wide application range and no accessory loss, however, the existing clamp for laser processing is difficult to realize the simultaneous clamping of a plurality of workpieces, and the efficiency is lower.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide the special superhard material multi-station laser cutting clamp which can clamp a plurality of machined workpieces simultaneously, improve the working efficiency and improve the overall safety and the aesthetic property of the clamp.
The invention is realized by the following technical scheme: the utility model provides a superhard materials multistation laser cutting special fixture, includes support frame, rotary drive structure, mounting panel, dual output axle motor, the rotary drive structure sets up on the support frame, the mounting panel with the rotary drive structural connection, be provided with a plurality ofly on the mounting panel dual output axle motor, every one of them output shaft of dual output axle motor has the suction nozzle, and another output shaft is through high-speed rotatory air pipe joint connection intake pipe, the suction nozzle is used for adsorbing the processing work piece.
Further: the dual output axle motor is provided with five, five the dual output axle motor is followed the long limit direction of mounting panel is sharp interval distribution, and five dual output axle motor vertical arrangement connects the output shaft of suction nozzle upwards connects high-speed rotatory air pipe connector's output shaft is downward, and runs through the mounting panel extends behind the bottom of mounting panel with high-speed rotatory air pipe connector connects.
Further: be provided with motor cover plate on the mounting panel, motor cover plate cover establishes the periphery of dual output shaft motor, and connect the output shaft of suction nozzle runs through motor cover plate's top, and stretch out motor cover plate outer back with the suction nozzle is connected.
Further: the suction nozzle and the high-speed rotating air pipe joint are respectively connected with the output shaft of the double-output-shaft motor through threads.
Further: the support frame includes bottom plate, connecting plate, the connecting plate sets up the one end of bottom plate, the rotary drive structure with set up on the connecting plate, the mounting panel is located the top of bottom plate.
Further: the rotary driving structure comprises a servo motor and a swing arm, the servo motor is arranged on the connecting plate, an output shaft of the servo motor is connected with the swing arm, and the swing arm is connected with the mounting plate.
Further: and a motor wire outlet is formed in the side wall of the motor cover plate.
Compared with the prior art, the invention has the following beneficial effects:
1. the fixture comprises a mounting plate and a rotary driving structure, wherein five double-output-shaft motors which are linearly distributed at intervals along the long edge direction of the mounting plate are arranged on the mounting plate, one output shaft of each double-output-shaft motor is connected with a suction nozzle, the other output shaft of each double-output-shaft motor is connected with an air inlet pipe through a high-speed rotary air pipe joint, when the fixture works, a vacuum pump is used for vacuumizing through the air inlet pipe, a machining workpiece is adsorbed on the suction nozzle, the machining workpiece can be driven to rotate 360 degrees along the vertical direction (namely the C-axis direction) through the double-output-shaft motors, the mounting plate is driven to rotate through the rotary driving structure, the machining workpiece can rotate 360 degrees along the transverse direction (namely the B-axis direction), the five double-output-shaft motors are arranged, and each double-output-shaft motor fixes one machining workpiece, so that the fixture can clamp five machining workpieces at the same time, and the working efficiency is improved.
2. The suction nozzle and the high-speed rotating air pipe joint are connected with the output shaft of the motor with the double output shafts through the threads arranged on the output shaft of the motor with the double output shafts, so that the suction nozzle and the high-speed rotating air pipe joint are simple in structure and simple and convenient to mount.
3. The motor cover plate is covered on the periphery of the motor with the double output shafts, so that the overall safety and the attractiveness of the clamp can be improved.
Drawings
FIG. 1 is a schematic view of the structure of the present invention;
FIG. 2 is a schematic view of the structure of the present invention (with the motor cover removed);
FIG. 3 is a schematic diagram of a dual output shaft motor according to the present invention;
FIG. 4 is a schematic structural diagram of the present invention in use.
Description of the reference numerals: the machining method comprises the following steps of 1-supporting frame, 2-rotary driving structure, 3-mounting plate, 4-double-output-shaft motor, 5-suction nozzle, 6-high-speed rotary air pipe joint, 7-motor cover plate, 8-bottom plate, 9-connecting plate, 10-servo motor, 11-swing arm, 12-motor outlet, 13-X-axis module, 14-Y-axis module, 15-Z-axis module, 16-cutting head, 17-laser beam and 18-machining workpiece.
Detailed Description
Fig. 1 to 4 are schematic structural diagrams of an embodiment of a special fixture for multi-station laser cutting of superhard materials, which is provided by the invention, and the special fixture comprises a support frame 1, a rotary driving structure 2, a mounting plate 3 and a motor 4 with double output shafts, wherein the rotary driving structure 2 is arranged on the support frame 1, the mounting plate 3 is connected with the rotary driving structure 2, the mounting plate 3 is provided with a plurality of motors 4 with double output shafts, one output shaft of each motor 4 with double output shafts is connected with a suction nozzle 5, the other output shaft is connected with an air inlet pipe through a high-speed rotary air pipe joint 6, and the suction nozzle 5 is used for adsorbing and processing a workpiece 18.
The other output shaft of the motor 4 with double output shafts is connected with an air inlet pipe (not shown) through a high-speed rotating air pipe joint 6, and the air inlet pipe can not rotate when the output shaft of the motor 4 with double output shafts rotates through the high-speed rotating air pipe joint 6.
The five double-output-shaft motors 4 are arranged, the five double-output-shaft motors 4 are linearly distributed at intervals along the long side direction of the mounting plate 3, the five double-output-shaft motors 4 are vertically arranged, the output shaft connected with the suction nozzle 5 is upward, the output shaft connected with the high-speed rotating air pipe joint 6 is downward, penetrates through the mounting plate 3, extends to the bottom of the mounting plate 3 and then is connected with the high-speed rotating air pipe joint 6.
The mounting plate 3 is provided with a motor cover plate 7, the motor cover plate 7 covers the periphery of the motor 4 with double output shafts, and an output shaft connected with the suction nozzle 5 penetrates through the top of the motor cover plate 7 and extends out of the motor cover plate 7 to be connected with the suction nozzle 5.
The suction nozzle 5 and the high-speed rotating air pipe joint 6 are respectively connected with an output shaft of the double-output shaft motor 4 through threads.
Support frame 1 includes bottom plate 8, connecting plate 9, and connecting plate 9 sets up in the one end of bottom plate 8, and rotary drive structure 2 with set up on connecting plate 9, mounting panel 3 is located the top of bottom plate 8.
The rotary driving structure 2 comprises a servo motor 10 and a swing arm 11, the servo motor 10 is arranged on the connecting plate 9, an output shaft of the servo motor 10 is connected with the swing arm 11, and the swing arm 11 is connected with the mounting plate 3.
The motor cover plate 7 is provided with a motor outlet 12 on the side wall.
When in use, the special clamp is arranged in laser cutting equipment, and the equipment consists of an X-axis module 13, a Y-axis module 14, a Z-axis module 15, a cutting head 16, a clamp, an air source (including an air pipe, a control valve and the like), a laser and an electric control system (the air source, the laser and the electric control system are not shown in the attached figure). The X-axis module 13 is fixedly connected with the rack and can linearly move (move left and right) along the X axis; the Y-axis module 14 is fixedly connected to the X-axis module 13 and can linearly move (move back and forth) along the Y axis; the fixture is fixedly connected to a Y-axis module 14 and can rotate 360 degrees along B axis and C axis (5); the Z-axis module 15 is also fixedly connected with the rack and can linearly move (move up and down) along the Z axis; the cutting head 16 is fixedly connected to the Z-axis module 15 and moves up and down together with the Z-axis module 15; the cutting head 16 receives a laser beam 17 emitted by the laser, and the laser beam is focused and then emitted from the cutting head 16, so that the workpiece 18 to be processed is cut.
After all the functional components are installed, any two of the X-axis, the Y-axis and the Z-axis are adjusted to be vertical, then the rotation axis of the B-axis is adjusted to be vertical to the rotation axis of the C-axis, and finally the rotation axis of the B-axis is adjusted to be parallel to the linear moving line of the Y-axis and the rotation axis of the C-axis is adjusted to be parallel to the linear moving line of the Z-axis.
After the precision of each moving axis is adjusted, the mounting plate 3 is adjusted to be approximately horizontal, then the processing workpiece 18 is placed on the suction nozzle 5, the suction device (not shown) is opened, the processing workpiece 18 is tightly adsorbed on the suction nozzle 5, and the position of each moving axis is controlled through the electric control system, so that the laser cutting processing of the processing workpiece 18 is realized.
The above detailed description is directed to a specific example of a possible embodiment of the present invention, which is not intended to limit the scope of the invention, but rather the scope of the invention is intended to include all equivalent implementations or modifications without departing from the scope of the invention.
Claims (7)
1. The utility model provides a superhard materials multistation laser cutting special fixture which characterized in that: including support frame, rotary drive structure, mounting panel, dual output axle motor, the rotary drive structure sets up on the support frame, the mounting panel with the rotary drive structural connection, be provided with a plurality ofly on the mounting panel dual output axle motor, every one of them output shaft of dual output axle motor has the suction nozzle, and another output shaft is through high-speed rotatory air pipe joint connection intake pipe, the suction nozzle is used for adsorbing the processing work piece.
2. The special multi-station laser cutting clamp for superhard materials according to claim 1, wherein: the dual output axle motor is provided with five, five the dual output axle motor is followed the long limit direction of mounting panel is sharp interval distribution, and five dual output axle motor vertical arrangement connects the output shaft of suction nozzle upwards connects high-speed rotatory air pipe connector's output shaft is downward, and runs through the mounting panel extends behind the bottom of mounting panel with high-speed rotatory air pipe connector connects.
3. The special multi-station laser cutting clamp for superhard materials according to claim 2, wherein: be provided with motor cover plate on the mounting panel, motor cover plate cover establishes the periphery of dual output shaft motor, and connect the output shaft of suction nozzle runs through motor cover plate's top, and stretch out motor cover plate outer back with the suction nozzle is connected.
4. The special multi-station laser cutting clamp for superhard materials according to claim 3, wherein: the suction nozzle and the high-speed rotating air pipe joint are respectively connected with the output shaft of the double-output-shaft motor through threads.
5. The special multi-station laser cutting clamp for superhard materials according to claim 4, wherein: the support frame includes bottom plate, connecting plate, the connecting plate sets up the one end of bottom plate, the rotary drive structure with set up on the connecting plate, the mounting panel is located the top of bottom plate.
6. The special multi-station laser cutting clamp for superhard materials according to claim 5, wherein: the rotary driving structure comprises a servo motor and a swing arm, the servo motor is arranged on the connecting plate, an output shaft of the servo motor is connected with the swing arm, and the swing arm is connected with the mounting plate.
7. The special multi-station laser cutting clamp for superhard materials according to claim 6, wherein: and a motor wire outlet is formed in the side wall of the motor cover plate.
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202310102376.2A CN115781062A (en) | 2023-02-13 | 2023-02-13 | Superhard materials multistation laser cutting special fixture |
CN202322058207.1U CN220388295U (en) | 2023-02-13 | 2023-08-01 | Special fixture for multi-station laser cutting of superhard material |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202310102376.2A CN115781062A (en) | 2023-02-13 | 2023-02-13 | Superhard materials multistation laser cutting special fixture |
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CN115781062A true CN115781062A (en) | 2023-03-14 |
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CN202310102376.2A Pending CN115781062A (en) | 2023-02-13 | 2023-02-13 | Superhard materials multistation laser cutting special fixture |
CN202322058207.1U Active CN220388295U (en) | 2023-02-13 | 2023-08-01 | Special fixture for multi-station laser cutting of superhard material |
Family Applications After (1)
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CN202322058207.1U Active CN220388295U (en) | 2023-02-13 | 2023-08-01 | Special fixture for multi-station laser cutting of superhard material |
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Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN205817552U (en) * | 2016-06-15 | 2016-12-21 | 深圳市微雕科技有限公司 | Multi-functional five-shaft numerical control buffing machine |
CN207578134U (en) * | 2017-12-11 | 2018-07-06 | 深圳市微雕科技有限公司 | Ceramic mobile phone shell polishing machine |
CN207578135U (en) * | 2017-12-11 | 2018-07-06 | 深圳市微雕科技有限公司 | Polishing machine A/C axis rotary tables |
CN212705032U (en) * | 2020-07-08 | 2021-03-16 | 广州三义激光科技有限公司 | Diamond laser cutting multistation anchor clamps |
CN213293984U (en) * | 2020-06-02 | 2021-05-28 | 大族激光科技产业集团股份有限公司 | Suction nozzle taking device and PCB placing machine |
CN215469543U (en) * | 2021-04-25 | 2022-01-11 | 东莞市德夫曼科技实业有限公司 | Four-station cradle type five-axis mechanism |
CN114850653A (en) * | 2022-04-08 | 2022-08-05 | 大连理工大学 | Composite machine tool integrating ultrasonic-assisted grinding and laser processing and processing method |
-
2023
- 2023-02-13 CN CN202310102376.2A patent/CN115781062A/en active Pending
- 2023-08-01 CN CN202322058207.1U patent/CN220388295U/en active Active
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN205817552U (en) * | 2016-06-15 | 2016-12-21 | 深圳市微雕科技有限公司 | Multi-functional five-shaft numerical control buffing machine |
CN207578134U (en) * | 2017-12-11 | 2018-07-06 | 深圳市微雕科技有限公司 | Ceramic mobile phone shell polishing machine |
CN207578135U (en) * | 2017-12-11 | 2018-07-06 | 深圳市微雕科技有限公司 | Polishing machine A/C axis rotary tables |
CN213293984U (en) * | 2020-06-02 | 2021-05-28 | 大族激光科技产业集团股份有限公司 | Suction nozzle taking device and PCB placing machine |
CN212705032U (en) * | 2020-07-08 | 2021-03-16 | 广州三义激光科技有限公司 | Diamond laser cutting multistation anchor clamps |
CN215469543U (en) * | 2021-04-25 | 2022-01-11 | 东莞市德夫曼科技实业有限公司 | Four-station cradle type five-axis mechanism |
CN114850653A (en) * | 2022-04-08 | 2022-08-05 | 大连理工大学 | Composite machine tool integrating ultrasonic-assisted grinding and laser processing and processing method |
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CN220388295U (en) | 2024-01-26 |
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Application publication date: 20230314 |
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