CN115770891B - Aluminum template slot milling machine and process thereof - Google Patents
Aluminum template slot milling machine and process thereof Download PDFInfo
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- CN115770891B CN115770891B CN202310097469.0A CN202310097469A CN115770891B CN 115770891 B CN115770891 B CN 115770891B CN 202310097469 A CN202310097469 A CN 202310097469A CN 115770891 B CN115770891 B CN 115770891B
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Abstract
The invention belongs to the technical field of aluminum template machining, and particularly relates to an aluminum template slot milling machine and a process thereof, wherein the aluminum template slot milling machine comprises a workbench; the horizontal positioning mechanism comprises a first clamping mechanism used for clamping the aluminum template along the width direction of the aluminum template and a second clamping mechanism used for clamping the aluminum template along the length direction of the aluminum template; a linkage mechanism; a vertical compression mechanism; a milling mechanism. According to the aluminum template slot milling machine, the clamping mechanisms in two directions can be driven by one driving element to cooperatively act, the aluminum template is clamped by the clamping mechanism in one direction along the width direction, the aluminum template can move along the length direction, then the aluminum template is clamped by the clamping mechanism in the other direction along the length direction, and the clamping mechanisms in the two directions cooperatively act, so that only one set of driving element is needed, the operation and control flow are simplified, the equipment cost is reduced, and the aluminum template processing efficiency is improved.
Description
Technical Field
The invention belongs to the technical field of aluminum template machining, and particularly relates to an aluminum template slot milling machine and a process thereof.
Background
The aluminum templates are used for enclosing and synthesizing a pouring cavity in the building construction process, the aluminum templates are generally in a groove shape, the groove walls of adjacent aluminum templates are mutually attached in the construction process and are connected through bolts, the aluminum templates on two sides of the pouring cavity are connected through pull tabs, and the pull tabs are generally connected to joints of the adjacent aluminum templates, so that pull tab grooves are formed in the side walls of the aluminum templates and are used for accommodating the end parts of the pull tabs, and gaps between the adjacent aluminum templates are avoided; the tab slot is typically formed by milling, during which the aluminum form is first secured and then the milling cutter is fed in a direction parallel to the side walls of the aluminum form. However, the positioning mechanism of the aluminum template slot milling machine in the prior art is too complex, three groups of horizontal, longitudinal and vertical clamping mechanisms are required to be respectively arranged, the three groups of clamping mechanisms are independently driven, and the control process is complex, so that the aluminum template processing efficiency is reduced, and meanwhile, the manufacturing cost of the aluminum template slot milling machine is increased.
Disclosure of Invention
In view of the above-mentioned drawbacks of the prior art, an object of the present invention is to provide an aluminum die plate slot milling machine and a process thereof that can improve processing efficiency, simplify operation flow, and reduce equipment cost.
To achieve the above and other related objects, the present invention provides an aluminum form milling machine comprising:
the length of the workbench is smaller than or equal to that of the aluminum template, and the width of the workbench is smaller than that of the aluminum template;
the horizontal positioning mechanism comprises a first clamping mechanism used for clamping the aluminum template along the width direction of the aluminum template, a second clamping mechanism used for clamping the aluminum template along the length direction of the aluminum template, and a first driving element used for driving the second clamping mechanism to act;
a linkage mechanism provided between the first clamping mechanism and the second clamping mechanism, the linkage mechanism being configured to enable the first clamping mechanism to clamp the aluminum template through the linkage mechanism in a process of driving the second clamping mechanism to clamp the aluminum template by the first driving element, and the first clamping mechanism clamping the aluminum template prior to the second clamping mechanism;
the vertical pressing mechanism is movably arranged above the workbench along the vertical direction;
the milling mechanism comprises a lifting support moving back and forth along the vertical direction, and a milling unit arranged on the lifting support, wherein the milling unit comprises a motor and a milling cutter arranged on a rotating shaft of the motor, the rotating shaft of the motor is horizontally arranged, the milling unit is provided with two rows, the two rows of milling units are respectively arranged corresponding to two side walls of the aluminum template, the milling units in each row are respectively arranged along the length direction of the aluminum template at intervals, and the milling mechanism further comprises a second driving element for driving the lifting support to move up and down.
In an alternative embodiment of the present invention, the first clamping mechanisms are provided with two groups, the two groups of first clamping mechanisms are respectively disposed near two ends of the workbench, each group of first clamping mechanisms includes two sliding seats, the two sliding seats are respectively disposed on bases on two sides of the workbench, the two sliding seats are relatively opened and closed along a width direction of the aluminum template, guide rollers are rotatably disposed on the sliding seats, axes of the guide rollers are vertically disposed, and a first elastic element is disposed between the sliding seats and the bases, and the first elastic element is assembled so that elastic force of the first elastic element can drive the two sliding seats to be close to each other.
In an optional embodiment of the present invention, a limiting unit for limiting the two sliding carriages to open and close synchronously is further disposed between the two sliding carriages, the limiting unit includes a piston rod fixedly connected with the two sliding carriages, an axis direction of the piston rod is parallel to a sliding direction of the sliding carriage, a piston is disposed on the piston rod, a limiting box is disposed on the base, two piston cavities are disposed in the limiting box, the two pistons are disposed in the two piston cavities in a sliding manner, and two ends of the two piston cavities are communicated with each other through a runner.
In an optional embodiment of the present invention, the second clamping mechanism includes two pushing blocks, the two pushing blocks are respectively disposed at two ends of the workbench, and the first driving element includes two hydraulic cylinders for driving the two pushing blocks to open and close along a length direction of the aluminum die plate.
In an alternative embodiment of the present invention, the linkage mechanism includes a driving plate fixedly connected with the pushing block, the driving plate has a first section and a second section along the length direction of the aluminum template, wherein the first section is located near one end of the pushing plate, the width of the first section is smaller than the width of the aluminum template, the width of the second section is larger than the width of the aluminum template, the side wall of the first section is connected with the side wall of the second section through an inclined plane, and the guide roller forms a rolling fit with the side wall of the second section.
In an alternative embodiment of the invention, a locking mechanism is arranged between the driving plate and the limit box, and the locking mechanism is configured to block a flow passage between the two piston cavities when the first section of the driving plate moves to the area where the guide roller is located, that is, the first elastic element drives the two sliding seats to clamp the aluminum template, so that the two sliding seats can be kept in a clamping state.
In an alternative embodiment of the present invention, the locking mechanism includes a valve core disposed on the runner, the valve core is movably disposed along a direction perpendicular to the runner, a ring groove is disposed on the valve core, when the ring groove is aligned with the runner, the runner is conducted, when the ring groove is staggered with the runner, the runner is disconnected, a trigger block is connected to the upper end of the valve core, a second elastic element is disposed between the trigger block and the limiting box, a trigger roller is disposed on the trigger block, the trigger roller is in rolling fit with the bottom surface of the driving plate, a boss protruding downward is disposed on the bottom surface of the driving plate, the boss is connected with the bottom surface of the driving plate through an inclined plane, and when the first section of the driving plate moves to the area where the guide roller is located, the boss can squeeze the trigger block and the valve core, so that the ring groove of the valve core is switched from a state aligned with the runner to a state staggered with the runner.
In an optional embodiment of the present invention, the vertical pressing mechanism includes two vertical plates disposed along a length direction of the aluminum mold plate, the vertical plates are aligned with an inner side area of a sidewall of the aluminum mold plate in a vertical direction, upper ends of the two vertical plates are fixedly connected with a transverse plate, the transverse plate is movably connected with the lifting support in the vertical direction, and a third elastic element is disposed between the transverse plate and the lifting support, and the third elastic element is assembled so that an elastic force of the third elastic element can drive the transverse plate to descend relative to the lifting support.
In an alternative embodiment of the invention, the upper end of the lifting bracket is connected with a lifting driving oil cylinder and a guide rod, the lifting driving oil cylinder is arranged on a vertical suspension, the guide rod is in sliding connection with a guide sleeve on the vertical suspension, and the bottom of the vertical suspension is fixedly connected with a base.
To achieve the above and other related objects, the present invention also provides a process for applying the aluminum template slot milling machine, comprising the steps of:
providing the aluminum template slot milling machine and the aluminum template;
placing the aluminum template on the workbench, and enabling the notch of the aluminum template to face upwards;
starting the first driving element, wherein the first driving element drives the second clamping mechanism to act, in the process, the first clamping mechanism clamps two sides of the aluminum template under the action of the linkage mechanism, and then the second clamping mechanism clamps two ends of the aluminum template;
driving the lifting bracket to descend, starting the milling unit at the same time, in the process, firstly pressing the upper end of the bottom plate of the aluminum template by the vertical pressing mechanism, then starting milling the outer side of the side wall of the aluminum template by the milling unit, and processing a pull tab groove on the outer side of the side wall of the aluminum template;
the lifting support, the vertical pressing mechanism, the second clamping mechanism and the first clamping mechanism are reset in sequence;
and taking out the aluminum template, and ending the process.
The invention has the technical effects that: according to the aluminum template slot milling machine, the clamping mechanisms in two directions can be driven by one driving element to cooperatively act, the aluminum template is clamped by the clamping mechanism in one direction along the width direction, the aluminum template can move along the length direction, then the aluminum template is clamped by the clamping mechanism in the other direction along the length direction, and the clamping mechanisms in the two directions cooperatively act, so that only one set of driving element is needed, the operation and control flow are simplified, the equipment cost is reduced, and the aluminum template processing efficiency is improved.
Drawings
FIG. 1 is a perspective view of an aluminum die plate slot milling machine provided by an embodiment of the present invention;
FIG. 2 is a front view of an aluminum die plate slot milling machine provided by an embodiment of the present invention;
FIG. 3 is a side view of an aluminum die plate slot milling machine provided by an embodiment of the present invention;
FIG. 4 is a partial perspective view of an aluminum form provided by an embodiment of the present invention;
FIG. 5 is a perspective view of a horizontal positioning mechanism provided by an embodiment of the present invention;
FIG. 6 is a partial perspective view of a horizontal positioning mechanism provided by an embodiment of the present invention;
FIG. 7 is a front view of a horizontal positioning mechanism provided by an embodiment of the present invention;
FIG. 8 isbase:Sub>A sectional view A-A of FIG. 7;
FIG. 9 is a cross-sectional view of C-C of FIG. 8;
FIG. 10 is a B-B cross-sectional view of FIG. 7;
FIG. 11 is a front view of a vertical compression mechanism provided by an embodiment of the present invention;
FIG. 12 is a perspective view of a table provided by an embodiment of the present invention;
reference numerals:
1. an aluminum template; 2. a pull tab slot; 100. a base; 200. a vertical suspension; 10. a work table; 20. a first clamping mechanism; 21. a slide; 22. a guide roller; 23. a first elastic element; 24. a piston rod; 25. a piston; 30. a second clamping mechanism; 31. a first driving element; 32. a pushing block; 33. a driving plate; 331. a first section; 332. a second section; 333. a boss; 40. a vertical compression mechanism; 41. a vertical plate; 42. a cross plate; 43. a third elastic element; 50. a lifting bracket; 51. a milling unit; 511. a milling cutter; 52. lifting driving oil cylinder; 53. a guide rod; 60. a limit box; 61. a piston chamber; 62. a flow passage; 63. a valve core; 631. a ring groove; 64. a trigger block; 65. a trigger roller; 66. a second elastic element.
Detailed Description
Other advantages and effects of the present invention will become apparent to those skilled in the art from the following disclosure, which describes the embodiments of the present invention with reference to specific examples. The invention may be practiced or carried out in other embodiments that depart from the specific details, and the details of the present description may be modified or varied from the spirit and scope of the present invention. It should be noted that the following embodiments and features in the embodiments may be combined with each other without conflict.
It should be noted that the illustrations provided in the following embodiments merely illustrate the basic concept of the present invention by way of illustration, and only the components related to the present invention are shown in the illustrations, not according to the number, shape and size of the components in actual implementation, and the form, number and proportion of each component in actual implementation may be arbitrarily changed, and the layout of the components may be more complex.
Referring to fig. 1-12, the aluminum template slot milling machine provided by the invention can drive the clamping mechanisms in two directions to cooperatively act through one driving element, wherein the clamping mechanism in one direction firstly clamps the aluminum template 1 in the width direction and enables the aluminum template 1 to move in the length direction, then the clamping mechanism in the other direction clamps the aluminum template 1 in the length direction, and the clamping mechanisms in the two directions cooperatively act, so that only one set of driving element is needed, the operation and control flow are simplified, the equipment cost is reduced, and the processing efficiency of the aluminum template 1 is improved.
Referring to fig. 1-12, an aluminum template slot milling machine comprises a workbench 10, a horizontal positioning mechanism, a linkage mechanism, a vertical pressing mechanism 40 and a milling mechanism; specifically, the length of the workbench 10 is less than or equal to the length of the aluminum template 1, and the width of the workbench 10 is less than the width of the aluminum template 1; the horizontal positioning mechanism comprises a first clamping mechanism 20 for clamping the aluminum template 1 along the width direction of the aluminum template 1, a second clamping mechanism 30 for clamping the aluminum template 1 along the length direction of the aluminum template 1, and a first driving element 31 for driving the second clamping mechanism 30 to act; the linkage mechanism is arranged between the first clamping mechanism 20 and the second clamping mechanism 30, the linkage mechanism is assembled to enable the first clamping mechanism 20 to clamp the aluminum template 1 through the linkage mechanism in the process that the first driving element 31 drives the second clamping mechanism 30 to clamp the aluminum template 1, and the first clamping mechanism 20 clamps the aluminum template 1 before the second clamping mechanism 30; the vertical pressing mechanism 40 is movably arranged above the workbench 10 along the vertical direction; the milling mechanism comprises a lifting bracket 50 which reciprocates along the vertical direction, and milling units 51 which are arranged on the lifting bracket 50, wherein each milling unit 51 comprises a motor and a milling cutter 511 which is arranged on the rotating shaft of the motor, the rotating shaft of the motor is horizontally arranged, the milling units 51 are provided with two rows, the two rows of milling units 51 are respectively arranged corresponding to two side walls of the aluminum template 1, each milling unit 51 of each row is respectively arranged at intervals along the length direction of the aluminum template 1, and the milling mechanism further comprises a second driving element for driving the lifting bracket 50 to move up and down.
It should be understood that, in the horizontal positioning mechanism of the present invention, only one driving element is required, that is, a driving element is arranged along the length direction of the aluminum template 1, and in the process that the driving element drives the second clamping mechanism 30 to act, the first clamping mechanism 20 can clamp the aluminum template 1 along the width direction of the aluminum template 1 through the linkage mechanism, and then the second clamping mechanism 30 clamps the aluminum template 1 along the length direction, so that the complete positioning of the aluminum template 1 in the horizontal direction is realized, the action process is simplified, the equipment cost is reduced, and the processing efficiency is improved.
Referring to fig. 1-3 and 5, in an alternative embodiment of the present invention, two groups of first clamping mechanisms 20 are provided, the two groups of first clamping mechanisms 20 are respectively disposed near two ends of the workbench 10, each group of first clamping mechanisms 20 includes two sliding bases 21, the two sliding bases 21 are respectively disposed on the bases 100 on two sides of the workbench 10, the two sliding bases 21 are relatively opened and closed along the width direction of the aluminum template 1, a guide roller 22 is rotatably disposed on the sliding bases 21, an axis of the guide roller 22 is vertically disposed, a first elastic element 23 is disposed between the sliding bases 21 and the bases 100, and the first elastic element 23 is configured such that the elastic force thereof can drive the two sliding bases 21 to close to each other. It should be understood that, due to the guide roller 22, the first clamping mechanism 20 of the present invention can still move in the length direction after clamping the aluminum form 1, and the first clamping mechanism 20 is only used to limit the displacement of the aluminum form 1 in the width direction, so that when the second clamping mechanism 30 clamps, sliding friction between the aluminum form 1 and the first clamping mechanism 20 can be prevented, resistance can be reduced, damage to the surface of the aluminum form 1 due to friction can be avoided, and equipment noise can be reduced.
Referring to fig. 6-9, in an alternative embodiment of the present invention, a limiting unit for limiting the two sliding carriages 21 to open and close synchronously is further disposed between the two sliding carriages 21, the limiting unit includes piston rods 24 fixedly connected with the two sliding carriages 21, the axial direction of the piston rods 24 is parallel to the sliding direction of the sliding carriages 21, the piston rods 24 are provided with pistons 25, the base 100 is provided with a limiting box 60, two piston cavities 61 are disposed in the limiting box 60, the two pistons 25 are slidably disposed in the two piston cavities 61, and two ends of the two piston cavities 61 are respectively communicated with each other through a runner 62. It will be appreciated that the two piston chambers 61 are in communication with each other, and that oil displaced from one piston chamber 61 is absorbed by the other piston chamber 61, thereby ensuring that the movement strokes of the two pistons 25 are synchronised.
Referring to fig. 6, 9 and 10, in an alternative embodiment of the present invention, the second clamping mechanism 30 includes two pushing blocks 32, the two pushing blocks 32 are respectively disposed at two ends of the table 10, and the first driving element 31 includes two hydraulic cylinders for respectively driving the two pushing blocks 32 to open and close along the length direction of the aluminum mould plate 1. The linkage mechanism comprises a driving plate 33 fixedly connected with the pushing block 32, the driving plate 33 is provided with a first section 331 and a second section 332 along the length direction of the aluminum mould plate 1, wherein the first section 331 is positioned near one end of the pushing plate, the width of the first section 331 is smaller than that of the aluminum mould plate 1, the width of the second section 332 is larger than that of the aluminum mould plate 1, the side wall of the first section 331 is connected with the side wall of the second section 332 through an inclined plane, and the guide roller 22 is in rolling fit with the side wall of the second section 332.
Referring to fig. 9, in an alternative embodiment of the present invention, a locking mechanism is provided between the driving plate 33 and the limit box 60, and the locking mechanism is configured to block the flow passage 62 between the two piston chambers 61 when the first section 331 of the driving plate 33 moves to the area where the guide roller 22 is located, that is, when the first elastic member 23 drives the two slide carriages 21 to clamp the aluminum mold plate 1, so that the two slide carriages 21 are maintained in the clamped state. Specifically, the locking mechanism includes a valve core 63 disposed on the runner 62, the valve core 63 is movably disposed along a direction perpendicular to the runner 62, a ring groove 631 is disposed on the valve core 63, when the ring groove 631 aligns with the runner 62, the runner 62 is conducted, when the ring groove 631 is staggered with the runner 62, the runner 62 is disconnected, a trigger block 64 is connected to the upper end of the valve core 63, a second elastic element 66 is disposed between the trigger block 64 and the limit box 60, a trigger roller 65 is disposed on the trigger block, the trigger roller 65 is in rolling fit with the bottom surface of the driving plate 33, a boss 333 protruding downwards is disposed on the bottom surface of the driving plate 33, the boss 333 is connected with the bottom surface of the driving plate 33 through an inclined plane, and when the first section 331 of the driving plate 33 moves to an area where the guide roller 22 is located, the trigger block 64 and the valve core 63 can be pressed by the boss 333, so that the ring groove 631 of the valve core 63 is switched from a state aligned with the runner 62 to a state where the runner 62 is staggered with the runner 62, and the two sides of the runner 62 are disconnected from each other, thereby preventing the piston slide seat 63 from being moved to a loose state, and the piston seat 25 from being moved in a dead space state, and the piston seat 25 is prevented from being moved, thereby, and the piston seat is prevented from being moved to a dead space in a state, and the piston seat 25 is moved, and a dead space is thereby in a piston seat is in a state.
Referring to fig. 11, in an alternative embodiment of the present invention, the vertical pressing mechanism 40 includes two vertical plates 41 disposed along the length direction of the aluminum form 1, the vertical plates 41 are aligned with the inner areas of the side walls of the aluminum form 1 in the vertical direction, the upper ends of the two vertical plates 41 are fixedly connected with a transverse plate 42, the transverse plate 42 is movably connected with the lifting support 50 in the vertical direction, and a third elastic element 43 is disposed between the transverse plate 42 and the lifting support 50, and the third elastic element 43 is assembled so that the elastic force of the third elastic element can drive the transverse plate 42 to descend relative to the lifting support 50. The upper end of the lifting bracket 50 is connected with a lifting driving oil cylinder 52 and a guide rod 53, the lifting driving oil cylinder 52 is arranged on a vertical suspension 200, the guide rod 53 is in sliding connection with a guide sleeve on the vertical suspension 200, and the bottom of the vertical suspension 200 is fixedly connected with the base 100.
Based on the aluminum template slot milling machine, the invention also provides an aluminum template 1 slot milling process, which comprises the following steps:
providing the aluminum template slot milling machine and the aluminum template 1;
placing the aluminum template 1 on the workbench 10, and enabling the notch of the aluminum template 1 to face upwards;
starting the first driving element 31, wherein the first driving element 31 drives the second clamping mechanism 30 to act, in the process, the first clamping mechanism 20 clamps two sides of the aluminum mould plate 1 under the action of the linkage mechanism, and then the second clamping mechanism 30 clamps two ends of the aluminum mould plate 1;
driving the lifting bracket 50 to descend, and simultaneously starting the milling unit 51, wherein in the process, the vertical pressing mechanism 40 firstly presses the upper end of the bottom plate of the aluminum template 1, then the milling unit 51 starts to mill the outer side of the side wall of the aluminum template 1, and a tab slot 2 is processed on the outer side of the side wall of the aluminum template 1;
the lifting bracket 50, the vertical pressing mechanism 40, the second clamping mechanism 30 and the first clamping mechanism 20 are reset in sequence;
and taking out the aluminum template 1, and ending the process.
In summary, according to the aluminum template slot milling machine provided by the invention, the clamping mechanisms in two directions can be driven by one driving element to cooperatively act, wherein the clamping mechanism in one direction firstly clamps the aluminum template 1 in the width direction and enables the aluminum template 1 to move in the length direction, then the clamping mechanism in the other direction clamps the aluminum template 1 in the length direction, and the clamping mechanisms in the two directions cooperatively act, so that only one set of driving element is required to be arranged, the operation and control flow are simplified, the equipment cost is reduced, and the processing efficiency of the aluminum template 1 is improved.
The above embodiments are merely illustrative of the principles of the present invention and its effectiveness, and are not intended to limit the invention. Modifications and variations may be made to the above-described embodiments by those skilled in the art without departing from the spirit and scope of the invention. Accordingly, it is intended that all equivalent modifications and variations of the invention be covered by the claims, which are within the ordinary skill of the art, be within the spirit and scope of the present disclosure.
In the description herein, numerous specific details are provided, such as examples of components and/or methods, to provide a thorough understanding of embodiments of the invention. One skilled in the relevant art will recognize, however, that an embodiment of the invention can be practiced without one or more of the specific details, or with other apparatus, systems, components, methods, components, materials, parts, and so forth. In other instances, well-known structures, materials, or operations are not specifically shown or described in detail to avoid obscuring aspects of embodiments of the invention.
Reference throughout this specification to "one embodiment," "an embodiment," or "a particular embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment, and not necessarily all embodiments, of the present invention. Thus, the appearances of the phrases "in one embodiment," "in an embodiment," or "in a specific embodiment" in various places throughout this specification are not necessarily all referring to the same embodiment. Furthermore, the particular features, structures, or characteristics of any specific embodiment of the present invention may be combined in any suitable manner with one or more other embodiments. It will be appreciated that other variations and modifications of the embodiments of the invention described and illustrated herein are possible in light of the teachings herein and are to be considered as part of the spirit and scope of the invention.
It will also be appreciated that one or more of the elements shown in the figures may also be implemented in a more separated or integrated manner, or even removed because of inoperability in certain circumstances or provided because it may be useful depending on the particular application.
In addition, any labeled arrows in the drawings/figures should be considered only as exemplary, and not limiting, unless otherwise specifically indicated. Furthermore, the term "or" as used herein is generally intended to mean "and/or" unless specified otherwise. Combinations of parts or steps will also be considered as being noted where terminology is foreseen as rendering the ability to separate or combine is unclear.
As used in the description herein and throughout the claims that follow, unless otherwise indicated, "a", "an", and "the" include plural references. Also, as used in the description herein and throughout the claims that follow, unless otherwise indicated, the meaning of "in …" includes "in …" and "on …".
The above description of illustrated embodiments of the invention, including what is described in the abstract, is not intended to be exhaustive or to limit the invention to the precise forms disclosed herein. Although specific embodiments of, and examples for, the invention are described herein for illustrative purposes only, various equivalent modifications are possible within the spirit and scope of the present invention, as those skilled in the relevant art will recognize and appreciate. As noted, these modifications can be made to the present invention in light of the foregoing description of illustrated embodiments of the present invention and are to be included within the spirit and scope of the present invention.
The systems and methods have been described herein in general terms as being helpful in understanding the details of the present invention. Furthermore, various specific details have been set forth in order to provide a thorough understanding of embodiments of the invention. One skilled in the relevant art will recognize, however, that an embodiment of the invention can be practiced without one or more of the specific details, or with other apparatus, systems, assemblies, methods, components, materials, parts, and/or the like. In other instances, well-known structures, materials, and/or operations are not specifically shown or described in detail to avoid obscuring aspects of embodiments of the invention.
Thus, although the invention has been described herein with reference to particular embodiments thereof, a latitude of modification, various changes and substitutions are intended in the foregoing disclosures, and it will be appreciated that in some instances some features of the invention will be employed without a corresponding use of other features without departing from the scope and spirit of the invention as set forth. Therefore, many modifications may be made to adapt a particular situation or material to the essential scope and spirit of the present invention. It is intended that the invention not be limited to the particular terms used in following claims and/or to the particular embodiment disclosed as the best mode contemplated for carrying out this invention, but that the invention will include any and all embodiments and equivalents falling within the scope of the appended claims. Accordingly, the scope of the invention should be determined only by the following claims.
Claims (6)
1. An aluminum die plate slot milling machine, comprising:
a workbench (10), wherein the length of the workbench (10) is smaller than or equal to the length of the aluminum template (1), and the width of the workbench (10) is smaller than the width of the aluminum template (1);
the horizontal positioning mechanism comprises a first clamping mechanism (20) for clamping the aluminum template (1) along the width direction of the aluminum template (1), and a second clamping mechanism (30) for clamping the aluminum template (1) along the length direction of the aluminum template (1), and further comprises a first driving element (31) for driving the second clamping mechanism (30) to act;
a linkage mechanism provided between the first clamping mechanism (20) and the second clamping mechanism (30), the linkage mechanism being configured to enable the first clamping mechanism (20) to clamp the aluminum template (1) through the linkage mechanism in a process of driving the second clamping mechanism (30) to clamp the aluminum template (1) by the first driving element (31), and the first clamping mechanism (20) clamping the aluminum template (1) prior to the second clamping mechanism (30);
the vertical pressing mechanism (40) is movably arranged above the workbench (10) along the vertical direction;
the milling mechanism comprises a lifting bracket (50) which reciprocates along the vertical direction, and milling units (51) which are arranged on the lifting bracket (50), wherein each milling unit (51) comprises a motor and a milling cutter (511) which is arranged on a rotating shaft of the motor, the rotating shaft of the motor is horizontally arranged, the milling units (51) are provided with two rows, the two rows of milling units (51) are respectively arranged corresponding to two side walls of the aluminum template (1), each milling unit (51) of each row is respectively arranged at intervals along the length direction of the aluminum template (1), and the milling mechanism further comprises a second driving element which is used for driving the lifting bracket (50) to move up and down;
the first clamping mechanisms (20) are provided with two groups, the two groups of the first clamping mechanisms (20) are respectively close to two ends of the workbench (10), each group of the first clamping mechanisms (20) comprises two sliding seats (21), the two sliding seats (21) are respectively arranged on bases (100) on two sides of the workbench (10), the two sliding seats (21) are oppositely opened and closed along the width direction of the aluminum template (1), guide rollers (22) are rotatably arranged on the sliding seats (21), the axes of the guide rollers (22) are vertically arranged, first elastic elements (23) are arranged between the sliding seats (21) and the bases (100), and the first elastic elements (23) are assembled so that the elastic force of the first elastic elements can drive the two sliding seats (21) to be close to each other;
a limiting unit for limiting the two sliding seats (21) to be synchronously opened and closed is further arranged between the two sliding seats (21), the limiting unit comprises piston rods (24) fixedly connected with the two sliding seats (21) respectively, the axial direction of each piston rod (24) is parallel to the sliding direction of each sliding seat (21), each piston rod (24) is provided with a piston (25), a limiting box (60) is arranged on the base (100), two piston cavities (61) are arranged in the limiting box (60), the two pistons (25) are respectively arranged in the two piston cavities (61) in a sliding mode, and two ends of each piston cavity (61) are respectively communicated with each other through a runner (62);
the second clamping mechanism (30) comprises two pushing blocks (32), the two pushing blocks (32) are respectively arranged at two ends of the workbench (10), and the first driving element (31) comprises two hydraulic cylinders respectively used for driving the two pushing blocks (32) to mutually open and close along the length direction of the aluminum template (1);
the linkage mechanism comprises a driving plate (33) fixedly connected with the pushing block (32), the driving plate (33) is provided with a first section (331) and a second section (332) along the length direction of the aluminum template (1), the first section (331) is located close to one end of the pushing block, the width of the first section (331) is smaller than that of the aluminum template (1), the width of the second section (332) is larger than that of the aluminum template (1), the side wall of the first section (331) is connected with the side wall of the second section (332) through an inclined plane, and the guide roller (22) and the side wall of the second section (332) form rolling fit.
2. Aluminium die plate milling machine according to claim 1, characterized in that a locking mechanism is provided between the drive plate (33) and the limit box (60), said locking mechanism being fitted to block the flow channel (62) between the two piston chambers (61) when the first section (331) of the drive plate (33) moves to the area of the guide roller (22), i.e. the first elastic element (23) drives the two carriages (21) to clamp the aluminium die plate (1), so that the two carriages (21) are kept clamped.
3. The aluminum die plate slot milling machine according to claim 2, wherein the locking mechanism comprises a valve core (63) arranged on the runner (62), the valve core (63) is movably arranged along the direction perpendicular to the runner (62), a ring groove (631) is arranged on the valve core (63), when the ring groove (631) is aligned with the runner (62), the runner (62) is conducted, when the ring groove (631) is staggered with the runner (62), the runner (62) is disconnected, the upper end of the valve core (63) is connected with a trigger block (64), a second elastic element (66) is arranged between the trigger block (64) and the limit box (60), a trigger roller (65) is arranged on the trigger block, the trigger roller (65) is in rolling fit with the bottom surface of the driving plate (33), a boss (333) protruding downwards is arranged on the bottom surface of the driving plate (33), the boss (333) is connected with the bottom surface of the driving plate (33) through an inclined plane, when the first driving plate (331) moves to the trigger block (64) and the boss (333) can squeeze the valve core (33), so that the ring groove (631) of the valve element (63) is switched from a state of being aligned with the flow passage (62) to a state of being offset from the flow passage (62).
4. The aluminum die plate slot milling machine according to claim 1, wherein the vertical pressing mechanism (40) comprises two vertical plates (41) arranged along the length direction of the aluminum die plate (1), the vertical plates (41) are aligned with the inner side areas of the side walls of the aluminum die plate (1) along the vertical direction, the upper ends of the two vertical plates (41) are fixedly connected with a transverse plate (42), the transverse plate (42) is movably connected with the lifting support (50) along the vertical direction, a third elastic element (43) is arranged between the transverse plate (42) and the lifting support (50), and the elastic force of the third elastic element (43) can drive the transverse plate (42) to descend relative to the lifting support (50).
5. The aluminum template slot milling machine according to claim 1, wherein the upper end of the lifting support (50) is connected with a lifting driving oil cylinder (52) and a guide rod (53), the lifting driving oil cylinder (52) is installed on a vertical suspension (200), the guide rod (53) is in sliding connection with a guide sleeve on the vertical suspension (200), and the bottom of the vertical suspension (200) is fixedly connected with the base (100).
6. A process for using the aluminum die plate slot milling machine of any one of claims 1 to 5, comprising the steps of:
providing the aluminum template slot milling machine and the aluminum template (1);
placing the aluminum template (1) on the workbench (10) so that the notch of the aluminum template (1) faces upwards;
starting the first driving element (31), wherein the first driving element (31) drives the second clamping mechanism (30) to act, in the process, the first clamping mechanism (20) clamps two sides of the aluminum template (1) under the action of the linkage mechanism, and then the second clamping mechanism (30) clamps two ends of the aluminum template (1);
driving the lifting bracket (50) to descend, and simultaneously starting the milling unit (51), wherein in the process, the vertical pressing mechanism (40) presses the upper end of the bottom plate of the aluminum template (1) firstly, then the milling unit (51) starts to mill the outer side of the side wall of the aluminum template (1), and a pull tab groove (2) is processed on the outer side of the side wall of the aluminum template (1);
the lifting support (50), the vertical pressing mechanism (40), the second clamping mechanism (30) and the first clamping mechanism (20) are reset in sequence;
and (5) taking out the aluminum template (1) and ending the process.
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| CN115770891A (en) | 2023-03-10 |
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