CN115762091A - Early warning method, device, terminal and storage medium based on cigarette flying of tipping machine drum wheel - Google Patents
Early warning method, device, terminal and storage medium based on cigarette flying of tipping machine drum wheel Download PDFInfo
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- 235000019504 cigarettes Nutrition 0.000 title claims abstract description 220
- 238000000034 method Methods 0.000 title claims abstract description 40
- 238000003860 storage Methods 0.000 title claims abstract description 13
- 238000004519 manufacturing process Methods 0.000 claims abstract description 15
- 239000000779 smoke Substances 0.000 claims description 28
- 238000004590 computer program Methods 0.000 claims description 12
- 241000208125 Nicotiana Species 0.000 claims description 2
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- 230000002159 abnormal effect Effects 0.000 description 10
- 238000001514 detection method Methods 0.000 description 6
- 238000004140 cleaning Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 230000005693 optoelectronics Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 230000006870 function Effects 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 3
- 230000035945 sensitivity Effects 0.000 description 3
- 239000002699 waste material Substances 0.000 description 2
- 241000167880 Hirundinidae Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
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Abstract
The invention belongs to the technical field of cigarette production, and relates to an early warning method, a device, a terminal and a storage medium based on cigarette flying of a tipping machine drum wheel, wherein the early warning method comprises the following steps: acquiring actual working state data corresponding to each target component when a cigarette passes through the target component, wherein the actual working state data comprises: eliminating an action state and a photoelectric switch working state of the high-speed valve; comparing the high-speed valve state and the photoelectric switch state of the actual working state to obtain a comparison result; and when the situation that the cigarettes fly out of the drum wheel is determined according to the comparison result, corresponding early warning information is generated. The cigarette splicing machine has the advantages that a plurality of drums on the splicing machine are divided into 4 regions according to the positions of the photoelectric switch and the high-speed valve, each region respectively counts the number of the flying cigarettes and generates respective early warning information, and therefore workers can be helped to quickly identify the density points of the flying cigarettes, and the problem that the drums fly too much is solved by the workers.
Description
Technical Field
The invention belongs to the technical field of cigarette production, and relates to an early warning method, device, terminal and storage medium based on cigarette flying of a tipping machine drum wheel.
Background
At present, cigarettes are thrown off from a drum wheel sometimes in the production process, and the thrown-off cigarettes are called flying cigarettes. Because the speed of flying cigarettes is too fast, flying cigarettes exist in different places in one shift, and an operator cannot stare at the drum of the splicer to count the flying cigarettes in different areas all the time, so that the operator does not know that the drum in the area is dirty. Therefore, the operator can clean the drum wheel once basically without accurate and efficient cleaning.
Disclosure of Invention
The invention aims to provide an early warning method based on the flying smoke of the drum wheel of the plug assembler, aiming at the defects of the prior art, which can accurately count the flying smoke number of each area and generate corresponding early warning information, so that an operator can conveniently clean the drum wheel accurately and efficiently.
In order to achieve the above object, a first aspect of the present invention provides the following technical solutions:
an early warning method based on cigarette flying of a tipping machine drum wheel comprises the following steps:
acquiring actual working state data corresponding to each target component when a cigarette passes through the target component, wherein the actual working state data comprises: the high-speed valve rejects the action state and the working state of the photoelectric switch;
comparing the high-speed valve state and the photoelectric switch state of the actual working state to obtain a comparison result;
and when the situation that the cigarettes fly out of the drum wheel is determined according to the comparison result, corresponding early warning information is generated.
In one embodiment, determining the area of the cigarette and the cigarette includes (taking model ZJ17E as an example):
if a certain cigarette passes through the B77 photoelectric switch state and is in a first working state, the rejecting action state through the Y30 high-speed valve is in a second working state, if the cigarette is an inner-row drum cigarette, the cigarette passes through the B17.1 photoelectric switch state and is in the second working state, and if the cigarette is an outer-row drum cigarette, the cigarette passes through the B17.2 photoelectric switch state and is in the second working state, the cigarette is determined to be a first-area flying cigarette.
And if a certain cigarette passes through the B15.0 photoelectric switch and is in the second working state, determining that the cigarette is flying cigarette in the second area.
If a certain cigarette is in a first working state (inner-row drum cigarettes) after passing through a B17.1 photoelectric switch state or in a first working state (outer-row drum cigarettes) after passing through a B17.2 photoelectric switch state, the rejecting action state through a Y4 high-speed valve is in a second working state, and the cigarette is in a second working state after passing through a B8M photoelectric switch state, the cigarette is determined to be a third-area flying cigarette.
If a certain cigarette is in a first working state after passing through the B8M photoelectric switch, in a second working state after passing through the Y1 high-speed valve rejecting action state, in a second working state after passing through the Y31 high-speed valve rejecting action state and in a second working state after passing through the B15.6 photoelectric switch, the cigarette is determined to be a fourth area flying cigarette.
In one embodiment, the obtaining of actual working state data corresponding to each target component when the cigarette passes through the target component includes: the valve is rejected action state and photoelectric switch operating condition, still includes: the serial number of the cigarettes and the production time.
In one embodiment, when it is determined from the comparison result that there is smoke flying from the tipping machine drum, generating corresponding warning information further includes: determining the production time of the flying tobacco.
In one embodiment, the acquiring actual working state data corresponding to each target component when the cigarette passes through the target component is as follows: actual working state data corresponding to each target component when cigarettes pass through the target components within a preset time range.
In one embodiment, when it is determined from the comparison result that there is smoke flying from the tipping machine drum, generating corresponding warning information further comprises: and sending corresponding early warning signals according to the corresponding early warning information.
The second aspect of the invention also provides an early warning device for rejecting cigarettes with abnormal valve rejection, which comprises:
the acquisition module is used for acquiring actual working state data corresponding to each target component when the cigarette passes through the target component, and the actual working state data comprise: rejecting a valve rejecting action state and a photoelectric switch working state;
the comparison module is used for comparing the high-speed valve state and the photoelectric switch state of the actual working state to obtain a comparison result;
and the result acquisition module is used for generating corresponding early warning information when the condition of the flying smoke is determined according to the comparison result.
The invention also provides an early warning device based on cigarette flying of the drum wheel of the plug assembler, which comprises: a processor, a memory, and a computer program stored in the memory and configured to be executed by the processor, the processor implementing the splicer drum-based early warning method when executing the computer program.
The fourth aspect of the present invention further provides a non-volatile computer-readable storage medium, where the computer-readable storage medium includes a stored computer program, where when the computer program runs, the apparatus where the computer-readable storage medium is located is controlled to execute the early warning method based on the smoke of the tipping machine drum.
The invention has the beneficial effects that:
through the actual operating condition data that each target part corresponds when acquireing a cigarette and passing through target part, actual operating condition data includes: the rejecting valve rejects the action state and the photoelectric switch working state; comparing the high-speed valve state and the photoelectric switch state of the actual working state to obtain a comparison result; when the condition that a cigarette flies out of the drum wheel is determined according to the comparison result, corresponding early warning information is generated, so that an operator can conveniently perform key cleaning on the drum wheel in a certain area according to the early warning information, and the condition that the cigarette flies away is reduced.
Drawings
FIG. 1 is a general flow diagram of the present invention;
FIG. 2 is a schematic flow chart of step S300;
FIG. 3 is a schematic flow chart of the method for judging the cigarette throwing area;
FIG. 4 is a schematic structural diagram of the early warning device of the present invention;
fig. 5 is a schematic diagram of the internal structure of the early warning device of the present invention.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are illustrative and intended to explain the present invention and should not be construed as limiting the present invention.
Referring to fig. 1, a first aspect of the present invention provides a method for early warning of smoke flying on a drum of a plug assembler, which comprises the following steps:
s100: the method comprises the following steps of obtaining actual working state data corresponding to each target component when a cigarette passes through the target component, wherein the actual working state data comprise: and rejecting the action state of the valve and the working state of the photoelectric switch.
In the cigarette production process, the target part can generate corresponding detection information when the cigarette passes through the target part, and the detection information can be displayed on the display device, so that a worker can determine whether the cigarette is removed according to the actual working state data of the target part when the cigarette passes through the target part, wherein the display device is a display screen; target components in this embodiment include, but are not limited to, the following: the device comprises a high-speed valve and a photoelectric detection switch, wherein the high-speed valve is used for removing cigarettes with unqualified quality, and the photoelectric detection switch is used for detecting whether the cigarettes exist or not; in the above step, the high-speed valve rejection operation state includes: the cigarette control system comprises a first action state and a second action state, wherein the first action state represents that the cigarettes are removed by the high-speed valve, the second action state represents that the cigarettes are not removed by the high-speed valve, in other embodiments, the first action state can also represent that the cigarettes are removed by the high-speed valve, and the second action state represents that the cigarettes are not removed by the high-speed valve; the working states of the photoelectric switch comprise: in other embodiments, the first working state may also be used to indicate that the photoelectric switch does not detect a cigarette, and the second working state may indicate that the photoelectric switch detects a cigarette.
S200: and comparing the high-speed valve state and the photoelectric switch state in the actual working state to obtain a comparison result.
And after the actual working state data corresponding to each target component when the cigarette passes through each target component is obtained, comparing the working state data of the high-speed valve and the photoelectric switch in the data to obtain a comparison result. For example, when each cigarette is not thrown away through the drum wheel, the standard working state data corresponding to each target component can be compared with whether the actual working state data is the same as the corresponding standard working state data or not, and if the actual working state data is the same as the corresponding standard working state data, the cigarette is not thrown away; when each cigarette is thrown through the drum wheel, the abnormal working state data corresponding to each target part can be compared with whether the actual working state data is the same as or similar to the corresponding abnormal working state data, and if the actual working state data is the same as the abnormal working state data, the cigarette is thrown.
S300: and generating corresponding early warning information when the condition of the flying smoke is determined according to the comparison result.
When the high-speed valve state and the photoelectric switch state of the actual working state are compared, a comparison result is obtained: the drum wheel area can be further analyzed to be abnormal, and the abnormal drum wheel area is subjected to early warning operation so as to prompt operation and maintenance management personnel to take corresponding cleaning measures in time. Therefore, the abnormal condition can be found in time, and the operation and maintenance management personnel can carry out corresponding maintenance work on the abnormal condition, so that the waste of cigarettes is reduced, and the yield is improved. It should be understood that in the present solution, the default photoelectric switch and the high-speed valve are always in the working state without generating faults.
The method comprises the following steps of obtaining actual working state data corresponding to each target component when a cigarette passes through the target component, wherein the actual working state data comprise: eliminating an action state and a photoelectric switch working state of the high-speed valve; comparing the high-speed valve state and the photoelectric switch state of the actual working state to obtain a comparison result; when the situation of flying smoke is determined according to the comparison result, corresponding early warning information is generated; the staff can maintain in time, reduce the waste of cigarette and increase production.
Referring to fig. 2 and fig. 3, in an embodiment, when it is determined that the condition of the smoke exists according to the comparison result, generating corresponding warning information includes:
s310: the area where the flying smoke is generated is determined.
The cigarette may be thrown off on any drum wheel in the production process, and the embodiment takes the model of ZJ17E as an example, and the cigarette flying area is divided into 4 areas. The first areas are from a B77 photoelectric switch to a B17.1 photoelectric switch and a B17.2 photoelectric switch, and it should be noted that the B17.1 photoelectric switch and the B17.2 photoelectric switch are arranged side by side, wherein the B17.1 photoelectric switch is a detection inner-row drum, and the B17.2 photoelectric switch is a detection outer-row drum. The second region is the filter hopper to the B15.0 opto-electronic switch. The third region is the B17.1, B17.2 opto-electronic switch to the B8M opto-electronic switch. The fourth region is the B8M to B15.6 opto-electronic switch. Therefore, when determining that the flying smoke exists, the flying smoke in which area needs to be determined according to a specific photoelectric switch signal; it should be understood that, in this embodiment, the first operating state of the high-speed valve indicates that the cigarette is removed by the high-speed valve, the second operating state indicates that the cigarette is not removed by the high-speed valve, the first operating state of the photoelectric switch indicates that the photoelectric switch detects the cigarette, and the second operating state indicates that the photoelectric switch does not detect the cigarette; therefore, when determining a specific region of the smoke, the method specifically includes (taking model ZJ17E as an example):
if a certain cigarette passes through the B77 photoelectric switch state to be in a first working state, the rejecting action state through the Y30 high-speed valve is in a second working state, if the cigarette is an inner-row drum cigarette, the cigarette passes through the B17.1 photoelectric switch state to be in the second working state, and if the cigarette is an outer-row drum cigarette, the cigarette passes through the B17.2 photoelectric switch state to be in the second working state. The cigarette is determined to be a first zone of smoke.
And if the certain cigarette passes through the B15.0 photoelectric switch and is in the second working state, determining that the certain cigarette is the second area flying cigarette.
If a certain cigarette is in a first working state (inner row drum cigarette) after passing through a B17.1 photoelectric switch state or in a first working state (outer row drum cigarette) after passing through a B17.2 photoelectric switch state, the rejecting action state through a Y4 high-speed valve is in a second working state, and the rejecting action state through a B8M photoelectric switch state is in a second working state, the cigarette is determined to be a third area flying cigarette.
If a certain cigarette passes through the B8M photoelectric switch state and is in the first working state, the rejecting action state through the Y1 high-speed valve is in the second working state, the rejecting action state through the Y31 high-speed valve is in the second working state, and the rejecting action state through the B15.6 photoelectric switch state is in the second working state. The cigarette is determined to be a fourth zone of smoke.
In the actual production process, the cigarette is identified as flying cigarette by the method of the invention under another condition, namely that the photoelectric switch loses effect or the sensitivity is insufficient. This condition can also lead to what is known as a flying cigarette if the photoelectric switch is deactivated or not sensitive enough to cause a cigarette to actually pass but the photoelectric switch detects no cigarettes. According to the characteristics of hardware, if the photoelectric switch loses effect or the sensitivity is not enough, the flying cigarette early warning can be continuously generated, an operator can see continuous flying cigarette early warning after cleaning the drum wheel and cannot see that the drum wheel throws away the flying cigarette, and specific photoelectric switches can be detected and maintained according to the early warning area. Therefore, the technical scheme can also judge whether the photoelectric switch loses effect or has insufficient sensitivity by analyzing the alarm and the actual working state of the drum wheel so as to assist the photoelectric switch in overhauling. It should be noted that if the photoelectric switch detects that the smoke passes through the high-speed valve as the smoke-free pass, the high-speed valve is subjected to a removing action, so that the smoke is removed, and the cigarette is wasted.
S420: and generating corresponding early warning information according to the area of the flying smoke.
If a certain cigarette passes through the B77 photoelectric switch state to be in a first working state, the rejecting action state through the Y30 high-speed valve is in a second working state, if the cigarette is an inner-row drum cigarette, the cigarette passes through the B17.1 photoelectric switch state to be in the second working state, and if the cigarette is an outer-row drum cigarette, the cigarette passes through the B17.2 photoelectric switch state to be in the second working state. Determining that the cigarette is the first area flying cigarette, and correspondingly generating early warning information of the first area flying cigarette.
If a certain cigarette is in a second working state after passing through the B15.0 photoelectric switch, the cigarette is determined to be a second area cigarette, and the early warning information of the second area cigarette is correspondingly generated.
If a certain cigarette is in a first working state (inner-row drum cigarettes) after passing through a B17.1 photoelectric switch state or in a first working state (outer-row drum cigarettes) after passing through a B17.2 photoelectric switch state, the rejecting action state through a Y4 high-speed valve is in a second working state, the cigarette is determined to be a third-area flying cigarette after passing through a B8M photoelectric switch state, and the early warning information of the third-area flying cigarette is generated correspondingly.
If a certain cigarette passes through the B8M photoelectric switch state and is in the first working state, the rejecting action state through the Y1 high-speed valve is in the second working state, the rejecting action state through the Y31 high-speed valve is in the second working state, and the rejecting action state through the B15.6 photoelectric switch state is in the second working state. Determining that the cigarette is the cigarette flying in the fourth area, and correspondingly generating early warning information of the cigarette flying in the fourth area.
Whether the cigarette is detected by judging the first photoelectric switch, whether the cigarette is rejected by the high-speed valve in front of the second photoelectric switch, whether the cigarette is detected by the second photoelectric switch, and whether the cigarette is detected by the second photoelectric switch if the cigarette is detected by the first photoelectric switch without rejecting the high-speed valve between the two photoelectric switches in the production process, so that whether the cigarette flies in the area between the two photoelectric switches can be judged by the contradiction relation, corresponding early warning information is generated, and the early warning area is convenient for an operator to clean and maintain.
In one embodiment, the obtaining of actual working state data corresponding to each target component when the cigarette passes through the target component includes: high-speed valve rejects action state and photoelectric switch operating condition, still includes: eliminating valve eliminating action mark, cigarette serial number and production time; the eliminating valve eliminating action identification is used for judging whether the cigarettes are eliminated, the cigarettes with the inner row of drums and the outer row of drums can be conveniently distinguished by a user due to the arrangement of the serial numbers of the cigarettes, and the cigarette production time is used for recording the time of flying swallows, so that the abnormal time can be conveniently known by early warning information, and the operator can conveniently judge the time of flying the cigarettes.
In one embodiment, when it is determined that there is a situation in which the cigarette is thrown away according to the comparison result, generating corresponding warning information further includes: and determining the production time of the cigarette throwing away.
In one embodiment, the acquiring actual working state data corresponding to each target component when the cigarette passes through the target component is as follows: the method comprises the steps of counting the number a1 of cigarettes flying to the first area, the number b1 of cigarettes flying to the second area, the number c1 of cigarettes flying to the third area, and the number d1 of cigarettes flying to the fourth area within t minutes in actual working state data, determining the number a2 of cigarettes flying to the first area, the number b2 of cigarettes flying to the second area, the number c2 of cigarettes flying to the third area, and the number d2 of cigarettes flying to the fourth area within t minutes, judging whether the number a1 of cigarettes flying to the first area, the number b1 of cigarettes flying to the second area, the number c1 of cigarettes flying to the third area, and the number d1 of cigarettes flying to the fourth area within t minutes in actual working state data are larger than the number a2 of cigarettes flying to the first area, the number b2 of cigarettes flying to the second area, the number c2 of cigarettes flying to the third area, and the number d2 of cigarettes flying to the fourth area within t minutes, and determining whether the number d1 of cigarettes flying to be larger than the number a specific working state data of cigarettes flying to generate early warning information, and judging whether the early warning result if the number a type of cigarettes flying to be generated is larger than the specific early warning information.
In one embodiment, after the generating the corresponding warning information when it is determined that there is a situation that the cigarette is thrown away according to the comparison result, the method further includes: when the situation that the cigarette is thrown away is determined to exist according to the comparison result, the method also comprises the following steps after corresponding early warning information is generated: and sending corresponding early warning signals according to the corresponding early warning information.
Wherein corresponding early warning information includes: the early warning information of the first area flying cigarette, the second area flying cigarette, the third area flying cigarette and the fourth area flying cigarette can be displayed on the display device, in the embodiment, the early warning signal can be used for early warning in a preset indicating lamp flickering mode, or in a mode of sending out a sound alarm signal through a sound alarm, and the early warning method is not limited in the embodiment of the invention, as long as the corresponding early warning effect can be achieved.
Referring to fig. 4, the second aspect of the present invention also provides an early warning device based on the smoke flying from the drum of the assembler, which includes:
the acquisition module is used for acquiring actual working state data corresponding to each target component when the cigarette passes through the target component, and the actual working state data comprise: rejecting a valve rejecting action state and a photoelectric switch working state;
the comparison module is used for comparing the high-speed valve state and the photoelectric switch state of the actual working state to obtain a comparison result;
and the result acquisition module is used for generating corresponding early warning information when the condition of the flying smoke is determined according to the comparison result.
Through the actual operating condition data that each target part corresponds when acquireing a cigarette and passing through target part, actual operating condition data includes: the rejecting valve rejects the action state and the photoelectric switch working state; comparing the high-speed valve state and the photoelectric switch state of the actual working state to obtain a comparison result; when the condition that a cigarette flies out of the drum wheel is determined according to the comparison result, corresponding early warning information is generated, so that an operator can conveniently perform key cleaning on the drum wheel in a certain area according to the early warning information, and the condition that the cigarette flies away is reduced.
Referring to fig. 5, the third aspect of the present invention further provides an early warning device for rejecting cigarettes with abnormal valve, wherein the early warning device comprises: a processor, a memory, and a computer program stored in the memory and configured to be executed by the processor, the processor implementing the splicer drum-based early warning method when executing the computer program.
The fourth aspect of the present invention further provides a non-volatile computer-readable storage medium, where the computer-readable storage medium includes a stored computer program, where when the computer program runs, a device where the computer-readable storage medium is located is controlled to execute the method for early warning based on smoke flying from a drum of an assembler, where the method is implemented by the device.
The logic and/or steps represented in the flowcharts or otherwise described herein, e.g., an ordered listing of executable instructions that can be considered to implement logical functions, can be embodied in any computer-readable medium for use by or in connection with an instruction execution system, apparatus, or device, such as a computer-based system, processor-containing system, or other system that can fetch the instructions from the instruction execution system, apparatus, or device and execute the instructions. For the purposes of this description, a "computer-readable medium" can be any means that can contain, store, communicate, propagate, or transport the program for use by or in connection with the instruction execution system, apparatus, or device.
More specific examples (a non-exhaustive list) of the computer-readable medium would include the following: an electrical connection (electronic device) having one or more wires, a portable computer diskette (magnetic device), a Random Access Memory (RAM), a read-only memory (ROM), an erasable programmable read-only memory (EPROM or flash memory), an optical fiber device, and a portable compact disc read-only memory (CDROM). Further, the computer-readable medium could even be paper or another suitable medium upon which the program is printed, as the program can be electronically captured, via for instance optical scanning of the paper or other medium, then compiled, interpreted or otherwise processed in a suitable manner if necessary, and then stored in a computer memory.
It should be understood that portions of the present invention may be implemented in hardware, software, firmware, or a combination thereof. In the above embodiments, the various steps or methods may be implemented in software or firmware stored in memory and executed by a suitable instruction execution system. For example, if implemented in hardware, as in another embodiment, any one or combination of the following technologies, which are well known in the art, may be used: a discrete logic circuit having a logic gate circuit for implementing a logic function on a data signal, an application specific integrated circuit having an appropriate combinational logic gate circuit, a Programmable Gate Array (PGA), a Field Programmable Gate Array (FPGA), or the like.
It is noted that, in this document, relational terms such as "first" and "second," and the like, may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrases "comprising a," "8230; \8230;" does not exclude the presence of additional like elements in a process, method, article, or apparatus that comprises the element
The above-described embodiments are only one of the preferred embodiments of the present invention, and general changes and substitutions by those skilled in the art within the technical scope of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. An early warning method based on cigarette flying of a tipping machine drum wheel is characterized by comprising the following steps:
the method comprises the following steps of obtaining actual working state data corresponding to each target component when a cigarette passes through the target component, wherein the actual working state data comprise: rejecting a valve rejecting action state and a photoelectric switch working state;
comparing the high-speed valve state and the photoelectric switch state of the actual working state to obtain a comparison result;
and when the situation that the cigarettes fly out of the drum wheel is determined according to the comparison result, corresponding early warning information is generated.
2. The tipping machine drum smoke warning method according to claim 1, wherein when it is determined that the tipping machine drum smoke situation exists according to the comparison result, generating corresponding warning information comprises:
judging the area of the flying cigarette;
and generating corresponding early warning information according to the area of the flying smoke.
3. The method for early warning of the cigarette flying on the drum of the assembler according to claim 2, wherein the judging of the area of the cigarette flying comprises (taking model ZJ17E as an example):
if a certain cigarette is in a first working state after passing through the B77 photoelectric switch, the rejecting action state of the cigarette passing through the Y30 high-speed valve is in a second working state, if the cigarette is an inner-row drum cigarette, the cigarette is in the second working state after passing through the B17.1 photoelectric switch, and if the cigarette is an outer-row drum cigarette, the cigarette is in the second working state after passing through the B17.2 photoelectric switch, the cigarette is determined to be a first-region cigarette flying;
if a certain cigarette passes through the B15.0 photoelectric switch and is in a second working state, determining that the cigarette is a second area cigarette fly;
if a certain cigarette is in a first working state (inner row of drum cigarettes) after passing through a B17.1 photoelectric switch state or in a first working state (outer row of drum cigarettes) after passing through a B17.2 photoelectric switch state, the rejecting action state through a Y4 high-speed valve is in a second working state, and the cigarette is in a second working state after passing through a B8M photoelectric switch state, the cigarette is determined to be a third-area cigarette flying;
and if the state of a certain cigarette passing through the B8M photoelectric switch is a first working state, the state of the cigarette passing through the Y1 high-speed valve rejecting action is a second working state, the state of the cigarette passing through the Y31 high-speed valve rejecting action is a second working state, and the state of the cigarette passing through the B15.6 photoelectric switch is a second working state, determining that the cigarette is a fourth area flying cigarette.
4. The early warning method based on cigarette flying of the plug assembler drum according to claim 1, wherein the actual working state data corresponding to each target component when the cigarette passes through the target component is obtained, and the actual working state data includes: high-speed valve rejects signal and photoelectric switch working signal still includes: the serial number of cigarettes and the production time.
5. The method as claimed in claim 2, wherein when it is determined that there is a smoke situation according to the comparison result, the generating corresponding warning information further comprises: determining the production time of the flying tobacco.
6. The early warning method based on cigarette flying on bobbin wheel of assembler according to claim 1, wherein the acquiring of actual working state data corresponding to each target component when cigarette passes through the target component is: actual working state data corresponding to each target component when cigarettes pass through the target components within a preset time range.
7. The method as claimed in claim 1, wherein when it is determined that there is a cigarette flying out of the drum according to the comparison result, the method further comprises the following steps: and sending corresponding early warning signals according to the corresponding early warning information.
8. An early warning device based on cigarette flies in splicer drum wheel, its characterized in that includes:
the acquisition module is used for acquiring actual working state data corresponding to each target component when the cigarette passes through the target component, and the actual working state data comprise: the rejecting valve rejects the action state and the photoelectric switch working state;
the comparison module is used for comparing the high-speed valve state and the photoelectric switch state of the actual working state to obtain a comparison result;
and the result acquisition module is used for generating corresponding early warning information when the condition of the flying smoke is determined according to the comparison result.
9. An early warning device based on cigarette flies in assembler drum wheel, characterized in that includes: a processor, a memory, and a computer program stored in the memory and configured to be executed by the processor, the processor when executing the computer program implementing the splicer drum-based early warning method of smoke as claimed in any of claims 1 to 7.
10. A non-transitory computer-readable storage medium, wherein the computer-readable storage medium includes a stored computer program, and wherein the computer program, when executed, controls an apparatus in which the computer-readable storage medium is located to perform the method according to any one of claims 1 to 7.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211548901.5A CN115762091A (en) | 2022-12-05 | 2022-12-05 | Early warning method, device, terminal and storage medium based on cigarette flying of tipping machine drum wheel |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211548901.5A CN115762091A (en) | 2022-12-05 | 2022-12-05 | Early warning method, device, terminal and storage medium based on cigarette flying of tipping machine drum wheel |
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| CN115762091A true CN115762091A (en) | 2023-03-07 |
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| CN114862039A (en) * | 2022-05-25 | 2022-08-05 | 湖北中烟工业有限责任公司 | Early warning method and device for material loss in cigarette shredding process |
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