CN115745395A - High efficiency glass fiber production facility - Google Patents
High efficiency glass fiber production facility Download PDFInfo
- Publication number
- CN115745395A CN115745395A CN202211409568.XA CN202211409568A CN115745395A CN 115745395 A CN115745395 A CN 115745395A CN 202211409568 A CN202211409568 A CN 202211409568A CN 115745395 A CN115745395 A CN 115745395A
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- CN
- China
- Prior art keywords
- glass fiber
- support
- high efficiency
- fiber production
- backup pad
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000003365 glass fiber Substances 0.000 title claims abstract description 74
- 238000007380 fibre production Methods 0.000 title claims abstract description 28
- 238000004804 winding Methods 0.000 claims description 23
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 16
- 238000005192 partition Methods 0.000 claims description 10
- 230000000903 blocking effect Effects 0.000 claims description 6
- 238000000926 separation method Methods 0.000 claims 4
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000003466 welding Methods 0.000 abstract description 4
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 230000000694 effects Effects 0.000 description 20
- 239000006060 molten glass Substances 0.000 description 15
- 239000000835 fiber Substances 0.000 description 7
- 238000003860 storage Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 4
- 238000005491 wire drawing Methods 0.000 description 4
- 239000011521 glass Substances 0.000 description 3
- 239000002243 precursor Substances 0.000 description 3
- 238000009960 carding Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 229910052903 pyrophyllite Inorganic materials 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 235000019738 Limestone Nutrition 0.000 description 1
- 239000006004 Quartz sand Substances 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000010459 dolomite Substances 0.000 description 1
- 229910000514 dolomite Inorganic materials 0.000 description 1
- 239000006028 limestone Substances 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
Images
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
Landscapes
- Nonwoven Fabrics (AREA)
Abstract
The invention relates to the field of glass fibers, in particular to high-efficiency glass fiber production equipment. The utility model provides a high efficiency glass fiber production facility includes backup pad, shunt and reposition of redundant personnel mouth, two the symmetry integrated into one piece of reposition of redundant personnel mouth is in the shunt upper end, and the even interval welding of a plurality of shunts is in the backup pad. Still include feed bin and small opening, locating lever and constant head tank, the position of feed bin is in the backup pad upside, and a plurality of small openings evenly spaced integrated into one piece are in the feed bin bottom, and the position of a plurality of small openings is respectively in a plurality of diverters tops. Still include locating lever and constant head tank, two constant head tank symmetry integrated into one piece are in the backup pad both sides, and two locating lever symmetric welding are in the feed bin both sides. Still include support I and atomizer, the backup pad setting is in I top of support, and I upper portion integrated into one piece of support has the breach, and a plurality of atomizers are all through the bolt fastening in the breach of I upper portion of support, and its beneficial effect is high efficiency production glass fiber.
Description
Technical Field
The invention relates to the field of glass fibers, in particular to high-efficiency glass fiber production equipment.
Background
The glass fiber is an inorganic non-metallic material with excellent performance, and is prepared by taking six kinds of ores of pyrophyllite, quartz sand, limestone, dolomite, borocalcite and boromagnesite as raw materials through processes of high-temperature melting, wire drawing, winding, weaving and the like, wherein the diameter of each monofilament is several micrometers to twenty micrometers, which is equivalent to 1/20-1/5 of one hair, and each bundle of fiber precursor consists of a plurality of monofilaments; two production processes of the glass fiber are respectively a two-time forming-crucible wire drawing method and a one-time forming-tank furnace wire drawing method, the tank furnace wire drawing method melts raw materials such as pyrophyllite and the like in a kiln to form glass solution, bubbles are removed and then the glass solution is conveyed to a porous bushing plate through a passage and is drawn into glass fiber precursor at high speed, and the kiln can be connected with hundreds of bushing plates through a plurality of passages to simultaneously produce the glass fiber precursor.
At present, the production efficiency of glass fibers is limited by the area of a bushing plate, and the speed of producing the glass fibers by a single bushing plate is limited.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention provides high-efficiency glass fiber production equipment, which has the beneficial effect of producing glass fibers efficiently.
The utility model provides a high efficiency glass fiber production facility includes backup pad, shunt and reposition of redundant personnel mouth, two reposition of redundant personnel mouth symmetry integrated into one piece is in the shunt upper end, and the even interval welding of a plurality of shunts is in the backup pad upside.
Still include feed bin and small opening, locating lever and constant head tank, the position of feed bin is in the backup pad upside, and a plurality of small openings evenly spaced integrated into one piece are in the feed bin bottom, and the position of a plurality of small openings is respectively in a plurality of diverters tops.
Still include locating lever and constant head tank, two constant head tank symmetry integrated into one piece are in the backup pad both sides, and two locating lever symmetric welding are in the feed bin both sides, and two locating lever bottoms are nested respectively in two constant head tanks.
Still include support I and atomizer, the backup pad setting is in I top of support, and I upper portion integrated into one piece of support has the breach, and a plurality of atomizers are all through the bolt fastening in the breach of I upper portion of support.
Drawings
The invention is described in further detail below with reference to the accompanying drawings and specific embodiments.
FIG. 1 is a schematic structural view of a high efficiency glass fiber production apparatus;
FIG. 2 is a schematic structural diagram of a storage bin;
FIG. 3 is a schematic structural view of a support plate;
FIG. 4 is a schematic view of the diverter;
FIG. 5 is a schematic structural view of a base;
FIG. 6 is a schematic view of the chute configuration;
FIG. 7 is a schematic structural diagram of a stent I;
FIG. 8 is a schematic structural view of a stent II;
FIG. 9 is a schematic structural view of a baffle plate I;
FIG. 10 is a schematic view of the structure of the spindle;
fig. 11 is a schematic structural view of the roll.
In the figure: a support plate 101; a positioning groove 102; a flow divider 103; a diversion port 104;
a storage bin 201; a positioning rod 202; a leak hole 203;
a water tank 301; a base 302; a partition 303; a discharge port 304; a drain port 305; a chute 306; a direction-changing lever 307; a bracket I308; a sprayer 309;
a bracket II 401; a pillar 402; a rotating shaft 403; a reel 404; a slider 405; a chute 406; a baffle I407; a baffle plate II 408; a spring 409; a hydraulic ram 410.
Detailed Description
As shown in fig. 3 to 4, this example can achieve the effect of improving the production efficiency of glass fibers.
The high-efficiency glass fiber production equipment comprises a support plate 101, flow splitters 103 and flow distribution ports 104, wherein the two flow distribution ports 104 are symmetrically and integrally formed at the upper ends of the flow splitters 103, and the flow splitters 103 are uniformly welded on the upper side of the support plate 101 at intervals; molten glass falls into the flow divider 103, and then falls after overflowing from the two sides of the flow divider 103 through the flow dividing ports 104 after filling the flow divider 103, and then molten glass is drawn, so that molten glass fibers are formed, two glass fibers are produced simultaneously in the same area, and the effect of improving the production efficiency of the glass fibers is achieved.
As shown in FIGS. 2-3, this example may achieve the effect of providing molten glass into the plurality of diverters 103.
The high-efficiency glass fiber production equipment further comprises a storage bin 201 and a plurality of leakage holes 203, the storage bin 201 is positioned on the upper side of the supporting plate 101, the plurality of leakage holes 203 are uniformly and integrally formed at the bottom of the storage bin 201 at intervals, and the plurality of leakage holes 203 are respectively positioned above the plurality of flow dividers 103; the molten glass falls in the silo 201 through the plurality of orifices 203 and into the plurality of diverters 103 below, thereby achieving the effect of providing the molten glass into the plurality of diverters 103.
As shown in FIGS. 2-3, this example may achieve the effect of the molten glass falling accurately into the flow divider 103.
The efficient glass fiber production equipment further comprises positioning rods 202 and positioning grooves 102, the two positioning grooves 102 are symmetrically and integrally formed on two sides of the supporting plate 101, the two positioning rods 202 are symmetrically welded on two sides of the storage bin 201, and the bottoms of the two positioning rods 202 are respectively nested in the two positioning grooves 102; and then the positioning rod 202 and the positioning groove 102 limit the relative position of the support plate 101 and the bin 201, so as to limit the relative position of the flow divider 103 and the leakage hole 203, further realize the effect that the flow divider 103 is positioned below the leakage hole 203, and further realize the effect that the molten glass accurately falls into the flow divider 103.
As shown in fig. 7, this example can achieve the effect of cooling the glass fibers in the molten state.
The efficient glass fiber production equipment further comprises a support I308 and sprayers 309, the support plate 101 is fixed above the support I308 through bolts, notches are integrally formed in the upper portion of the support I308, and the sprayers 309 are fixed in the notches in the upper portion of the support I308 through bolts; the molten glass fibers fall from the diversion port 104 and then pass through the sprayer 309, and the sprayer 309 sprays water to the glass filaments, so that the molten glass fibers are cooled, and the molten glass fibers are cooled.
As shown in fig. 5-6, this example can achieve the effect of separating the glass fibers.
The efficient glass fiber production equipment further comprises a base 302 and partition plates 303, the lower end of the support I308 is fixed in the middle of the base 302 through bolts, the partition plates 303 are uniformly welded on the upper side of the base 302 at intervals, the partition plates 303 are respectively positioned between two adjacent rows of flow dividers 103, and the upper side of the base 302 is an inclined plane; two adjacent partition boards 303 and the inclined plane on the upper side of the base 302 form a compartment, and then the glass fiber produced by each column of the flow dividers 103 falls into the same compartment, thereby realizing the effect of separating the glass fiber.
As shown in fig. 5-6, this example can achieve the effect of bundling multiple glass fiber monofilaments.
Because the high-efficiency glass fiber production equipment also comprises a chute 306 and a discharge port 304, the discharge port 304 is welded at the tail end of the chute 306, and a plurality of chutes 306 are respectively and integrally formed at the lower parts of two adjacent partition plates 303; the glass fiber in each compartment passes through chute 306, and then a plurality of single glass fiber gather together and form beam-like glass fiber, pulls the end of glass fiber bundle, and then makes glass fiber bundle pass through discharge gate 304, and then realizes the effect of gathering a plurality of glass fiber monofilament bundles.
As shown in fig. 5-6, this example can achieve the effect of carding glass fibers.
Because the high-efficiency glass fiber production equipment further comprises a water tank 301, water outlets 305 and redirection rods 307, the water tank 301 is welded on the left side of the base 302, the water outlets 305 are respectively and integrally formed between two adjacent partition plates 303, the redirection rods 307 are respectively and rotatably connected to the lower parts of the partition plates 303, and the redirection rods 307 are respectively positioned between two rows of adjacent flow dividers 103; the water sprayed by the sprayer 309 cools the glass fibers, then the glass fibers are collected in the water tank 301, the water in the water tank 301 is guided into the chute 306 through the water outlet 305, and the glass fibers in the chute 306 are carried to the direction of the discharge port 304 by the water flow, so that the effect of carding the glass fibers is achieved; the redirection rod 307 on the upper side of each group of glass fibers limits the glass fibers above the redirection rod 307 to be in a vertical state, and further reduces the influence of the glass fibers flowing towards the discharge port 304 on molten glass fibers above the glass fibers.
As shown in fig. 8-9, this example may achieve the effect of continuously drawing the molten glass to form glass fibers.
The efficient glass fiber production equipment further comprises a support II 401, pillars 402, a rotating shaft 403 and a winding drum 404, wherein the base 302 is fixed on the upper side of the support II 401 through bolts, the two pillars 402 are symmetrically welded at the right end of the support II 401, the rotating shaft 403 is rotatably connected to the upper ends of the two pillars 402, the winding drum 404 is fixed on the rotating shaft 403 through a key slot, the left end of the left pillar 402 is fixedly provided with a motor through a bolt, and the motor drives the rotating shaft 403 to rotate; the tail end of the glass fiber is fixed on the winding drum 404, the motor drives the rotating shaft 403 to rotate after being started, and then drives the winding drum 404 to rotate, so that the tail end of the glass fiber is driven to rotate, further the glass fiber provides pulling force for the glass fiber, and further the glass fiber in the chute 306 is driven to move towards the discharge hole 304, and further the molten glass fiber is driven to move towards the base 302 through the redirection rod 307, so that the effect of continuously drawing the molten glass to form the glass fiber is achieved.
As shown in fig. 8-11, this example can achieve the effect of uniformly winding the glass fiber.
The efficient glass fiber production equipment further comprises sliding grooves 406, a sliding block 405, a hydraulic rod 410 and a baffle I407, wherein the two sliding grooves 406 are symmetrically and integrally formed inside the winding drum 404, the two sliding grooves 406 are symmetrically and integrally formed outside the rotating shaft 403, the fixed end of the hydraulic rod 410 is fixed in the middle of the left strut 402 through a bolt, the lower end of the baffle I407 is fixed at the moving end of the hydraulic rod 410 through a bolt, the upper end of the baffle I407 is positioned on the right side of the winding drum 404, and the upper end of the baffle I407 is nested on the rotating shaft 403; the moving end of the hydraulic rod 410 moves leftwards, and then the baffle piece I407 moves leftwards, and then the winding drum 404 is driven to move leftwards, so that the winding position of the glass fiber on the glass fiber moves rightwards, and the effect of uniformly winding the glass fiber is achieved.
This example can further achieve the effect of uniformly winding the glass fiber as shown in fig. 8-9.
The efficient glass fiber production equipment further comprises a spring 409 and a baffle II 408, the baffle II 408 is positioned on the left side of the winding drum 404, the baffle II 408 is nested on the rotating shaft 403, the right end of the spring 409 is welded on the left side of the baffle II 408, and the left end of the spring 409 is extruded on the left side support post 402; when the hydraulic rod 410 moves leftwards, the winding drum 404 is driven to move rightwards, the baffle piece II 408 is driven to move leftwards, the spring 409 is extruded, and elasticity towards the right side is generated, so that the winding drum 404 tends to move rightwards, and the trend is limited by the baffle piece I407 driven by the hydraulic rod 410 moving leftwards; the moving end of the hydraulic rod 410 moves rightwards, so that the blocking piece I407 is driven to move rightwards, the limit of the blocking piece I407 on the winding drum 404 is eliminated, and the winding drum 404 moves rightwards under the action of the elastic force of the spring 409; the hydraulic rod 410 is continuously moved back and forth, so that the winding drum 404 is moved left and right back and forth, and further the effect of uniformly winding the glass fiber is realized.
Claims (10)
1. A high efficiency glass fiber production facility, includes backup pad (101), shunt (103) and reposition of redundant personnel mouth (104), its characterized in that: two reposition of redundant personnel mouth (104) symmetry sets up in shunt (103) upper end, and a plurality of shunt (103) evenly spaced sets up in backup pad (101) upside.
2. A high efficiency glass fiber production apparatus as defined in claim 1, wherein: still include feed bin (201) and small opening (203), feed bin (201) set up in backup pad (101) upside, and a plurality of small openings (203) even interval sets up in feed bin (201) bottom, and a plurality of small openings (203) set up respectively in a plurality of diverters (103) top.
3. A high efficiency glass fiber production apparatus as set forth in claim 2, wherein: still include locating lever (202) and constant head tank (102), two constant head tank (102) symmetry sets up in backup pad (101) both sides, and two locating lever (202) symmetry sets up in feed bin (201) both sides, and two locating lever (202) bottoms set up respectively in two constant head tanks (102).
4. A high efficiency glass fiber production apparatus as set forth in claim 3, wherein: still include support I (308) and atomizer (309), backup pad (101) sets up in support I (308) top, and support I (308) top is provided with the breach, and a plurality of atomizers (309) all set up in the breach of support I (308) top.
5. A high efficiency glass fiber production apparatus as defined in claim 4, wherein: still include base (302) and baffle (303), support I (308) lower extreme setting is in base (302) middle part, and a plurality of baffles (303) even interval set up in base (302) upside, and a plurality of baffles (303) set up respectively in the middle of two adjacent shunts (103), and base (302) upside is the inclined plane.
6. A high efficiency glass fiber production apparatus as defined in claim 5, wherein: the water outlet device further comprises a chute (306) and a discharge hole (304), wherein the discharge hole (304) is formed in the tail end of the chute (306), and the plurality of chutes (306) are respectively formed below the plurality of water outlets (305).
7. A high efficiency glass fiber production apparatus as set forth in claim 6, wherein: the water tank (301) is arranged on the left side of the base (302), the water outlets (305) are respectively arranged between two adjacent partition plates (303), the redirection rods (307) are respectively arranged on the lower portions of the partition plates (303), and the redirection rods (307) are respectively arranged between two rows of adjacent flow dividers (103).
8. A high efficiency glass fiber production apparatus as in claim 7, wherein: the support is characterized by further comprising a support II (401), pillars (402), a rotating shaft (403) and a winding drum (404), wherein the base (302) is arranged on the upper side of the support II (401), the two pillars (402) are symmetrically arranged at the right end of the support II (401), the rotating shaft (403) is arranged at the upper ends of the two pillars (402), the winding drum (404) is arranged on the rotating shaft (403), the left end of the left pillar (402) is provided with a motor, and the motor drives the rotating shaft (403) to rotate.
9. A high efficiency glass fiber production apparatus as in claim 8, wherein: still include spout (406), slider (405), hydraulic stem (410) and separation blade I (407), two spout (406) symmetries set up inside reel (404), two spout (406) symmetries set up in pivot (403) outside, hydraulic stem (410) stiff end sets up the middle part at left side pillar (402), separation blade I (407) lower extreme sets up in hydraulic stem (410) removal end, separation blade I (407) upper end sets up the right side at reel (404), separation blade I (407) upper end sets up on pivot (403).
10. A high efficiency glass fiber production apparatus as in claim 9, wherein: the novel winding drum is characterized by further comprising a spring (409) and a blocking piece II (408), wherein the blocking piece II (408) is arranged on the left side of the winding drum (404), the blocking piece II (408) is arranged on the rotating shaft (403), the right end of the spring (409) is arranged on the left side of the blocking piece II (408), and the left end of the spring (409) is arranged on the left side pillar (402).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211409568.XA CN115745395A (en) | 2022-11-11 | 2022-11-11 | High efficiency glass fiber production facility |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211409568.XA CN115745395A (en) | 2022-11-11 | 2022-11-11 | High efficiency glass fiber production facility |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN115745395A true CN115745395A (en) | 2023-03-07 |
Family
ID=85369364
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211409568.XA Pending CN115745395A (en) | 2022-11-11 | 2022-11-11 | High efficiency glass fiber production facility |
Country Status (1)
| Country | Link |
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| CN (1) | CN115745395A (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6065310A (en) * | 1998-07-01 | 2000-05-23 | Owens Corning Fiberglas Technology, Inc. | High throughput glass fiberizing system and process |
| JP2001261363A (en) * | 2000-03-22 | 2001-09-26 | Nippon Sheet Glass Co Ltd | Method and apparatus for producing glass fiber |
| CN1392867A (en) * | 2000-03-14 | 2003-01-22 | 日东纺绩株式会社 | Bushing and glass fiber producing method |
| US20170240450A1 (en) * | 2014-08-21 | 2017-08-24 | Ppg Industries Ohio, Inc. | Induction melter for glass melting and systems and methods for controlling induction-based melters |
| CN209428404U (en) * | 2018-12-04 | 2019-09-24 | 巨石集团九江有限公司 | A kind of control device for reducing glass fibre spray water and entering size application system |
-
2022
- 2022-11-11 CN CN202211409568.XA patent/CN115745395A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6065310A (en) * | 1998-07-01 | 2000-05-23 | Owens Corning Fiberglas Technology, Inc. | High throughput glass fiberizing system and process |
| CN1392867A (en) * | 2000-03-14 | 2003-01-22 | 日东纺绩株式会社 | Bushing and glass fiber producing method |
| JP2001261363A (en) * | 2000-03-22 | 2001-09-26 | Nippon Sheet Glass Co Ltd | Method and apparatus for producing glass fiber |
| US20170240450A1 (en) * | 2014-08-21 | 2017-08-24 | Ppg Industries Ohio, Inc. | Induction melter for glass melting and systems and methods for controlling induction-based melters |
| CN209428404U (en) * | 2018-12-04 | 2019-09-24 | 巨石集团九江有限公司 | A kind of control device for reducing glass fibre spray water and entering size application system |
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