CN115741591A - Exciter armature dismounting and storing device - Google Patents

Exciter armature dismounting and storing device Download PDF

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Publication number
CN115741591A
CN115741591A CN202211570127.8A CN202211570127A CN115741591A CN 115741591 A CN115741591 A CN 115741591A CN 202211570127 A CN202211570127 A CN 202211570127A CN 115741591 A CN115741591 A CN 115741591A
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CN
China
Prior art keywords
armature
roller
screw
fixed
rod
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Pending
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CN202211570127.8A
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Chinese (zh)
Inventor
林教
尹永雷
伍思弘
孙延旭
游校波
邓长喜
朱瑞
刘传昌
景松
郑俊锋
杨军利
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Taishan Nuclear Power Joint Venture Co ltd
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Taishan Nuclear Power Joint Venture Co ltd
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Application filed by Taishan Nuclear Power Joint Venture Co ltd filed Critical Taishan Nuclear Power Joint Venture Co ltd
Priority to CN202211570127.8A priority Critical patent/CN115741591A/en
Publication of CN115741591A publication Critical patent/CN115741591A/en
Pending legal-status Critical Current

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Abstract

An exciter armature disassembly and storage device comprising: a plurality of walking wheels are fixed to the stake body, the bottom, and the walking wheel is used for driving the stake body along the first direction and removes, and the top of stake body can be dismantled and be fixed with the staple bolt. The outer box body is fixed on the bracket body. And the moving vehicle is movably arranged in the outer box body and is used for moving in the outer box body along the second direction. And the two sides of the moving vehicle, which are just opposite to each other along the second direction, are respectively provided with the roller mechanisms, and the roller mechanisms are used for being in rolling contact with the armature. And a height adjusting mechanism for adjusting the rolling contact height of the roller mechanism and the armature in the third direction. The first direction, the second direction and the third direction are perpendicular to each other. Through the cooperation of walking wheel, locomotive and height adjustment mechanism, can realize the three-dimensional position adjustment of device in a flexible way. The device has the centering adjustment function, and the position adjustment is more efficient. The roller mechanism can realize the overturning function, and is convenient for efficiently overhauling and maintaining different parts of the armature.

Description

Exciter armature dismounting and storing device
Technical Field
The application relates to the technical field of exciter dismounting and maintaining devices, in particular to an exciter armature dismounting and storing device.
Background
The exciter in an EPR unit (European Pressurized Reactor, namely the third and fourth nuclear power technology units which are constructed in operation worldwide) is a brushless exciter. The armature of the exciter is fastened through hydraulic bolts and is suspended on the generator rotor pair wheel. There is no traditional locating pin between armature and generator rotor, so in the exciter armature installation, need to guarantee that armature terminal surface and generator rotor align, laminate completely to the wheel face, each bolt hole aligns completely.
The existing exciter armature dismounting tool consists of a base and a suspension hoop. When the armature is installed, the connection relation between the hoop and the base is released, and the exciter armature dismounting tool does not have the centering adjustment function, so that the centering adjustment function needs to be realized by means of a travelling crane. When the armature is installed, in order to align the end face of the armature with the generator paired wheel, the end face of the armature is lifted by a travelling crane and adjusted by a chain block. The travelling crane for hoisting has high travelling speed and large swing, so that the centering consumes long time and has high risk, and the requirement of accurate centering of equipment installation is not met.
Similarly, in the process of removing the armature, because the exciter armature assembling and disassembling tool does not have the centering adjustment function, the position of the exciter armature assembling and disassembling tool relative to the armature still needs to be adjusted by means of travelling crane in an auxiliary way, so that the armature is fixed on the exciter armature assembling and disassembling tool after being removed. The problem of time-consuming and inefficient centering adjustment during the removal of the armature also exists.
Disclosure of Invention
The application provides an exciter armature dismouting and storage device, its main aim at provide one kind and possess the device of centering adjustment function at armature dismouting in-process to improve armature dismouting efficiency.
An embodiment of the present application provides an exciter armature dismounting and storing device, comprising:
the support comprises a support body, wherein a plurality of travelling wheels are fixed at the bottom of the support body, the travelling wheels are used for driving the support body to move along a first direction, and a hoop is detachably fixed at the top of the support body and used for fixing an armature;
the outer box body is fixed on the bracket body;
the moving vehicle is movably arranged in the outer box body and is used for moving in the outer box body along a second direction;
the roller mechanisms are respectively arranged on two sides of the moving vehicle, which are opposite to each other along the second direction, and are used for being in rolling contact with the armature; and
a height adjustment mechanism for adjusting a rolling contact height of the roller mechanism and the armature in a third direction;
the first direction, the second direction and the third direction are mutually perpendicular, and the roller mechanism and the hoop are used for clamping and striking the fixed armature.
In one embodiment, the height adjustment mechanism comprises a connecting rod, a first screw, a second screw, a first nut seat and a second nut seat; two ends of the connecting rod are respectively and fixedly connected with the first screw rod and the second screw rod; the first nut seat is fixed on any one roller mechanism on the moving vehicle, and the second nut seat is fixed on the other roller mechanism on the moving vehicle; the first nut seat is in threaded connection with the first screw, and the second nut seat is in threaded connection with the second screw; and any one of the connecting rod, the first screw rod and the second screw rod is rotated to drive the roller mechanisms on the two sides of the moving vehicle to mutually approach or mutually separate.
In one embodiment, a support body is arranged on the moving vehicle and used for supporting the height adjusting mechanism; a first assembling hole is formed in the roller mechanism, and the first nut seat or the second nut seat is fixed on the first assembling hole; second assembling holes are formed in two sides, facing the outer box body, in the second direction respectively, any one of the two second assembling holes is used for the first screw to penetrate through, and the other one of the two second assembling holes is used for the second screw to penetrate through.
In one embodiment, the outer box further comprises a driving mechanism, the driving mechanism is used for being connected with the first screw rod extending to the outer side of the outer box, the driving mechanism is used for driving the first screw rod to rotate, or the driving mechanism is used for being connected with the second screw rod extending to the outer side of the outer box, and the driving mechanism is used for driving the second screw rod to rotate.
In one embodiment, the driving mechanism comprises a sleeve and a handle, one end of the sleeve is sleeved on the end of the first screw rod or the end of the second screw rod, and the other end of the sleeve is fixedly connected with the handle.
In one embodiment, the moving vehicle comprises a moving plate and moving wheels, the roller mechanism is arranged at the top of the moving plate, and the moving wheels are arranged at the bottom of the moving plate.
In one embodiment, threaded holes are respectively formed in two sides, right opposite to the second direction, of the outer box body, box body jackscrews in threaded connection with the threaded holes are arranged on the threaded holes, and the box body jackscrews are used for being abutted to the moving vehicle.
In one embodiment, the roller mechanism comprises a roller box body and rollers, wherein roller mounting positions are formed in the roller box body, and the rollers are rotatably fixed on the roller mounting positions.
In one embodiment, at least one lifting lug assembly body is arranged at the top of the bracket body, and the lifting lug assembly body comprises an assembly rod and a lifting lug; the lifting lug is fixed on the assembling rod, and the assembling rod is in threaded connection with the bracket body.
In one embodiment, a plurality of base jackscrews are arranged at the bottom of the support body, the base jackscrews are in threaded connection with the bottom of the support body, and the base jackscrews are used for limiting the support body to move.
According to the exciter armature dismounting and storing device in the embodiment, the three-dimensional position adjustment of the device can be flexibly realized through the matching of the travelling wheels, the moving vehicle and the height adjusting mechanism. When the armature is disassembled, the device and the armature can be aligned through the movement of the device, and the armature can be smoothly disassembled without other tools. When the armature is assembled again, the end face of the armature on the device can be aligned with the wheel-to-wheel face of the generator rotor through the movement of the device, and the smooth installation of the armature can be realized without other tools. The device of design possesses the centering adjustment function, when needs adjusting device's position, can realize through self structure, compares with the driving of handling, and the mode of position adjustment is more high-efficient, controllable, stable, safety, and can ensure the accurate centering requirement of equipment fixing. And a roller mechanism which is in rolling contact with the armature is further arranged on the moving vehicle, so that the overturning function of the device can be realized under the action of the roller mechanism, and different parts of the armature can be conveniently and efficiently overhauled and maintained.
Drawings
FIG. 1 is a schematic perspective view of an exciter armature dismounting and storing device according to an embodiment of the present application;
FIG. 2 is a schematic perspective view of an exciter armature mounting and dismounting and storage device according to an embodiment of the present application;
FIG. 3 is a schematic diagram of a partial explosion configuration of an exciter armature disassembly and assembly and storage device in accordance with an embodiment of the present application;
FIG. 4 is an exploded view of the drive mechanism of an embodiment of the present application;
FIG. 5 is a schematic perspective view of a mobile cart and its upper components according to an embodiment of the present disclosure;
FIG. 6 is a schematic perspective view of the mobile cart and its upper components according to an embodiment of the present disclosure;
FIG. 7 is a partial perspective view of an exciter armature mounting and storage device according to an embodiment of the present invention;
FIG. 8 is a schematic diagram of a partial explosion configuration of an exciter armature disassembly and assembly and storage device in accordance with an embodiment of the present application;
FIG. 9 is an exploded view of a roller mechanism according to an embodiment of the present application;
fig. 10 is an exploded view of a shackle assembly according to an embodiment of the present application.
Description of the reference numerals: 1. the novel lifting mechanism comprises a support body, a traveling wheel, a 12 anchor ear, a 13 lifting lug assembly body, a 131 assembly rod, a 132 lifting lug, a 133 mounting block, a 134 adjustment body, a 14 base jackscrew, a 15 base support, a 16 strut, a 17 cross slab, a 2 outer box body, a 21 threaded hole, a 22 second assembly hole, a 23 box jackscrew, a 3 moving vehicle, a 31 support body, a 32 moving plate, a 33 moving wheel, a 4 roller mechanism, a 41 first assembly hole, a 42 roller box body, a 43 roller, a 431 roller body, a 432 roller cover, a 433 roller shaft, a 44 roller mounting position, a 45 rotating shaft mounting position, a 46 shaft end pressing plate, a 5 height adjustment mechanism, a 51 connecting rod, a 52 first screw rod, a 53 second screw rod, a 54 first nut seat, a 55 second nut seat, a 6 driving mechanism, a 61 sleeve, a 62 handle, a 63 operation wheel.
Detailed Description
The present application will be described in further detail below with reference to the accompanying drawings by way of specific embodiments. Wherein like elements in different embodiments have been given like element numbers associated therewith. In the following description, numerous details are set forth in order to provide a better understanding of the present application. However, those skilled in the art will readily recognize that some of the features may be omitted or replaced with other elements, materials, methods in different instances. In some instances, certain operations related to the present application have not been shown or described in this specification in order not to obscure the core of the present application with unnecessary detail, and it is not necessary for those skilled in the art to describe these operations in detail, so that they may be fully understood from the description in the specification and the general knowledge in the art.
Furthermore, the features, operations, or characteristics described in the specification may be combined in any suitable manner to form various embodiments, and the operation steps involved in the embodiments may be interchanged or modified in order as will be apparent to those skilled in the art. Accordingly, the description and drawings are merely for clarity of description of certain embodiments and are not intended to necessarily refer to a required composition and/or order.
The ordinal numbers used herein for the components, such as "first," "second," etc., are used merely to distinguish between the objects described, and do not have any sequential or technical meaning. The term "connected" and "coupled" when used in this application, unless otherwise indicated, includes both direct and indirect connections (couplings).
In one embodiment, as shown in fig. 1-10, the exciter armature mounting and storage device comprises: the device comprises a support body 1, an outer box body 2, a moving vehicle 3, a roller mechanism 4 and a height adjusting mechanism 5. A plurality of walking wheels 11 are fixed at the bottom of the bracket body 1, the walking wheels 11 are used for driving the bracket body 1 to move along a first direction, the hoop 12 is detachably fixed at the top of the bracket body 1, and the hoop 12 is used for fixing an armature. The outer box body 2 is fixed on the bracket body 1. The movable vehicle 3 is movably disposed in the outer case 2, and the movable vehicle 3 is configured to move in the outer case 2 along a second direction. And two sides of the moving vehicle 3 which are just opposite to each other along the second direction are respectively provided with a roller mechanism 4, and the roller mechanisms 4 are used for being in rolling contact with the armature. The height adjusting mechanism 5 is used to adjust the rolling contact height of the roller mechanism 4 and the armature in the third direction. The first direction, the second direction and the third direction are mutually vertical, and the roller mechanism 4 and the hoop 12 are used for clamping and striking the fixed armature. As shown in fig. 1, the first direction corresponds to the X direction in the drawing, the second direction corresponds to the Y direction in the drawing, and the third direction corresponds to the Z direction in the drawing.
By adopting the exciter armature dismounting and storing device (device for short) in the embodiment, the three-dimensional position adjustment of the device can be flexibly realized through the matching of the travelling wheels 11, the moving vehicle 3 and the height adjusting mechanism 5. When the armature is disassembled, the device and the armature can be aligned through the movement of the device, and the armature can be smoothly disassembled without other tools. When the armature is assembled again, the end face of the armature on the device can be aligned with the wheel-to-wheel face of the generator rotor through the movement of the device, and the smooth installation of the armature can be realized without other tools. The device of design possesses centering adjustment function, when needs adjusting device's position, can realize through self structure, compares with the driving of handling, and position adjustment's mode is more high-efficient, controllable, stable, safe, and can ensure the accurate centering requirement of equipment fixing. And, still be provided with the gyro wheel mechanism 4 with armature rolling contact on locomotive 3, under the effect of gyro wheel mechanism 4, can realize the upset function of device, be convenient for overhaul, maintain different positions of armature high-efficiently. And the centering is realized by aligning and completely fitting the end face of the armature and the wheel-aligning face of the generator rotor, and the bolt holes are completely aligned.
As shown in fig. 3 to 4, the height adjusting mechanism 5 includes a connecting rod 51, a first screw 52, a second screw 53, a first nut holder 54, and a second nut holder 55. Both ends of the connecting rod 51 are fixedly connected with the first screw 52 and the second screw 53 respectively. The first nut holder 54 is fixed to one of the roller mechanisms 4 on the carriage 3, and the second nut holder 55 is fixed to the other roller mechanism 4 on the carriage 3. The first nut holder 54 is threadedly coupled to the first screw 52, and the second nut holder 55 is threadedly coupled to the second screw 53. Any one of the connecting rod 51, the first screw 52 and the second screw 53 is rotated to drive the roller mechanisms 4 on the two sides of the moving vehicle 3 to approach or separate from each other.
Specifically, the height adjustment mechanism 5 includes two first nut seats 54 and two second nut seats 55. For example, as shown in fig. 3, two first nut holders 54 are provided on the left-side roller mechanism 4, and two second nut holders 55 are provided on the right-side roller mechanism 4. The two first nut holders 54 can provide sufficient support for the first threaded rod 52, and can also facilitate the transmission. The two second nut holders 55 function in the same manner and will not be described. The first screw 52 and the second screw 53 are both provided with external threads (due to the density of the external threads and the scale of the drawing, the external threads are in a black column shape), and the thread turning directions of the first screw 52 and the second screw 53 are opposite, so that when any one of the connecting rod 51, the first screw 52 and the second screw 53 is rotated, the two roller mechanisms 4 on the moving cart 3 can be close to or far away from each other. When the two roller mechanisms 4 on the carriage 3 are close to each other, the rollers 43 on the roller mechanisms 4 can have a higher rolling contact height with the armature. When the two roller mechanisms 4 on the traveling carriage 3 are distant from each other, the rollers 43 on the roller mechanisms 4 can have a lower rolling contact height with the armature. Preferably, a slide block guide rail structure can be further arranged between the roller mechanism 4 and the moving vehicle 3 to reduce the resistance of the relative movement of the two roller mechanisms 4, or rolling wheels or rolling balls are arranged at the bottom of the roller mechanism 4 to reduce the resistance of the movement of the roller mechanism 4.
In other embodiments, the height adjusting mechanism 5 may also be configured as a jacking structure, such as an electric push rod, which is disposed between the roller mechanism 4 and the moving cart 3, and changes the height of the roller mechanism 4 relative to the moving cart 3 by directly jacking or retracting, so as to change the rolling contact height of the roller mechanism 4 and the armature.
As shown in fig. 3, in the present embodiment, the carriage 3 is provided with a support body 31, and the support body 31 is used for supporting the height adjustment mechanism 5. The connecting rod 51 is disposed between the two roller mechanisms 4 on the moving vehicle 3, and the first screw 52 and the second screw 53 are supported by corresponding nut seats, so that the supporting body 31 can be used to support the connecting rod 51 or the connecting position between the connecting rod 51 and the corresponding screw to ensure the installation strength of the connecting rod 51. For example, two supporting bodies 31 are disposed on the moving vehicle 3 between the two roller mechanisms 4, the supporting bodies 31 are plate-shaped, and the supporting bodies 31 are provided with semicircular grooves. A support body 31 is provided near the left roller mechanism 4 for supporting the joint of the first screw 52 and the connecting rod 51. The other supporting body 31 is close to the right roller mechanism 4 and is used for supporting the joint of the second screw 53 and the connecting rod 51. The roller mechanism 4 is provided with a first assembly hole 41, and a first nut seat 54 or a second nut seat 55 is fixed on the first assembly hole 41. As shown in fig. 7 to 8, second mounting holes 22 are respectively formed on two sides of the outer case 2 facing each other along the second direction, one of the two second mounting holes 22 is used for the first screw 52 to pass through, and the other of the two second mounting holes 22 is used for the second screw 53 to pass through. Through seting up second pilot hole 22 on outer box 2, be convenient for first screw rod 52 and second screw rod 53 extend to the outside of outer box 2, extend to first screw rod 52 and the second screw rod 53 in the outside, have sufficient operating space, be convenient for rotate, and then be convenient for realize on the locomotive 3 that two gyro wheel mechanisms 4 are close to each other or keep away from.
As shown in fig. 1, the device further comprises a driving mechanism 6, the driving mechanism 6 is used for connecting with a first screw 52 extending to the outside of the outer box 2, the driving mechanism 6 is used for driving the first screw 52 to rotate, or the driving mechanism 6 is used for connecting with a second screw 53 extending to the outside of the outer box 2, and the driving mechanism 6 is used for driving the second screw 53 to rotate.
Specifically, as shown in fig. 3, the driving mechanism 6 includes a sleeve 61 and a handle 62, one end of the sleeve 61 is sleeved on the end of the first screw 52 or the end of the second screw 53, and the other end of the sleeve 61 is fixedly connected to the handle 62. Wherein, the one end that first screw rod 52 and second screw rod 53 extend to the outer box 2 outside is hexagonal prism form, and the inside of sleeve 61 has the hollow structure with hexagonal prism shape looks adaptation, can rotate handle 62 through alone operation like this and drive sleeve 61 and rotate, drives simultaneously and rotates with sleeve 61 first screw rod 52 or second screw rod 53 that cup joints mutually, safe and stable realization height adjustment. Taking the sleeve 61 to drive the first screw 52 to rotate as an example, the first screw 52 will drive the connecting rod 51 and the second screw 53 to rotate synchronously, and finally the two roller mechanisms 4 on the moving vehicle 3 will move close to or away from each other. An operating wheel 63 is further provided between the sleeve 61 and the handle 62, the sleeve 61 is fixed on one side of the operating wheel 63, the handle 62 is fixed on the other side of the operating wheel 63, the operating wheel 63 is rotatably fixed on the bracket body 1, and the connecting rod 51, the first screw 52 and the second screw 53 can be rapidly rotated by rotating the handle 62 on the outer side of the bracket. In other embodiments, the driving mechanism 6 may also be driven by a motor, and the output shaft of the motor is connected to the first screw 52 (or the second screw 53) through a coupling to realize transmission.
As shown in fig. 6, in the present embodiment, the moving vehicle 3 includes a moving plate 32 and moving wheels 33, the roller mechanism 4 is disposed on the top of the moving plate 32, and the moving wheels 33 are disposed on the bottom of the moving plate 32. As shown in fig. 7 to 8, threaded holes 21 are respectively formed in two sides of the outer case 2 facing each other along the second direction, a case jack 23 in threaded connection with the threaded holes 21 is disposed on the threaded holes 21, and the case jack 23 is used for abutting against the movable vehicle 3. More preferably, a convex block can be arranged at the position of the outer box body 2 corresponding to the threaded hole 21, the threaded hole 21 is also formed in the convex block, the threaded connection length of the box body jackscrew 23 can be prolonged through the arrangement of the convex block, and the installation strength of the box body jackscrew 23 is further improved. Reference is made to fig. 6. When needs move the locomotive 3 in the outer box 2 to the right, earlier loosen box jackscrew 23 on the outer box 2 right side (dismantling right side box jackscrew 23 promptly or make box jackscrew 23 and locomotive 3 spaced apart on right side), rethread instrument, for example, the spanner, adjust box jackscrew 23 on the outer box 2 left side, make left box jackscrew 23 be close to right, move locomotive 3 to the right, after the position of locomotive 3 has been adjusted, with outer box 2 left and right sides box jackscrew 23 respectively with locomotive 3 butt, avoid the locomotive 3 activity in the box. In other embodiments, instead of providing the moving wheels 33 on the bottom of the moving vehicle 3, a slider or a rail structure may be provided between the moving vehicle 3 and the outer case 2 to change the position of the moving vehicle 3.
As shown in fig. 9, the roller mechanism 4 includes a roller box 42 and a roller 43, a roller mounting position 44 is disposed on the roller box 42, and the roller 43 is rotatably fixed on the roller mounting position 44. Specifically, the two opposite sides of the roller box 42 along the second direction are respectively provided with the opposite first assembling holes 41, the two sides of the roller box 42 along the first direction are respectively provided with the roller mounting positions 44, the roller mounting positions 44 have a certain mounting space, and each roller mounting position 44 is provided with a roller 43. The roller 43 includes a roller body 431 and a roller shaft 433, the roller body 431 is a hollow cylindrical structure, two ends of the roller body 431 along the axial direction are fixed with roller covers 432, and both the roller body 431 and the roller covers 432 thereon can be rotatably sleeved on the roller shaft 433. The material of gyro wheel 43 is copper, can effectively avoid contact damage armature shell paint, and gyro wheel 43 and armature rolling contact are convenient for the armature freely overturns on gyro wheel 43 to make the connecting hole on armature and the rotor align. The side plates at two sides of the roller mounting position 44 are respectively provided with a rotating shaft mounting position 45, and two ends of the roller shaft 433 are respectively arranged on the rotating shaft mounting positions 45 at two sides. The rotating shaft mounting positions 45 are similar to a U-shaped mounting opening with a semicircular structure, a shaft end pressing plate 46 is arranged on each rotating shaft mounting position 45, and after the roller shaft 433 is arranged on the rotating shaft mounting positions 45, the shaft end pressing plates 46 are fixed at the opening parts of the rotating shaft mounting positions 45, so that the roller shaft 433 can be rotatably fixed on the rotating shaft mounting positions 45.
As shown in fig. 10, at least one lifting lug assembly 13 is disposed on the top of the bracket body 1, and the lifting lug assembly 13 comprises a mounting rod 131 and a lifting lug 132. The lifting lug 132 is fixed on the assembling rod 131, and the assembling rod 131 is in threaded connection with the bracket body 1. Specifically, the shackle assembly 13 further includes an installation block 133 and an adjustment body 134. The mounting block 133 is fixed on the top of the bracket body 1, the mounting block 133 is a pair of detachable unit blocks, each unit block is provided with a step semicircular hole, the two unit blocks are combined together, a circular space is formed inside the two unit blocks, and the circular space is used for rotatably placing the adjusting body 134. The adjusting body 134 is sleeved on the assembling rod 131 and used for rotating the assembling rod 131 to adjust the depth of the threaded connection between the assembling rod 131 and the support body 1, and preferably, the adjusting body 134 is provided with a rotating rod so as to operate the adjusting body 134. The end of the mounting bar 131 remote from the mounting block 133 is provided with a plate-like structure to facilitate the fixing of the lifting lug 132.
As shown in fig. 2, a plurality of base jackscrews 14 are arranged at the bottom of the stent body 1, the base jackscrews 14 are in threaded connection with the bottom of the stent body 1, and the base jackscrews 14 are used for limiting the movement of the stent body 1. When the position of the stent body 1 is adjusted, the bed wires 14 are extended to contact a supporting surface (e.g., a bedplate surface of an exciter) while the road wheels 11 are preferably spaced from the supporting surface to restrict the stent body 1 from moving. The adjustment of the raise can also be made using the pedestal jackscrew 14 when the armature is tilted, if necessary. Specifically, the support body 1 further includes a base support 15 and four pillars 16 disposed at four corners of the base support 15. A rib 17 is provided between each of the supports 16 and the outer case 2 to improve the fixing strength of the outer case 2. The travelling wheels 11 and the base jackscrews 14 are both arranged on the base bracket 15, for example, six travelling wheels 11 and six base jackscrews 14 are arranged on the base bracket 15. Two of the four columns 16 are directly fixed with the lifting lugs 132, and the other two are fixed with the lifting lug assembly 13 capable of adjusting the height of the lifting lugs 132. The lifting lugs 132 serve as lifting points to assist the device in lifting the armature. The designed lifting lug assembly body 13 with the height adjustable lifting lugs can be used for finely adjusting the hoisted bracket body 1 along the third direction so as to ensure the levelness of the armature in the hoisting process, and the lifting lugs 132 on the device can be conveniently adjusted at any time.
Taking an exciter of a Taishan nuclear power model 175-45 as an example, 20 hydraulic bolts/nuts and 23 expansion pins are used for connecting an exciter armature and a generator rotor pair wheel. The hydraulic bolt is used for combining the generator rotor and the exciter armature cylinder, and the 23 expansion pins are positioned differently from the traditional positioning pins and are used for overcoming the shearing force generated by rotation in operation. Therefore, in the installation process of the exciter armature, the alignment and the complete attachment of the end face of the armature and the wheel-to-wheel face of the generator rotor need to be ensured, and all bolt holes are completely aligned. The exciter armature dismounting and storing device has the following using principle:
(1) Armature removing step
When the armature is removed, the distance between the two roller mechanisms 4 on the moving vehicle 3 is firstly adjusted to the maximum by the handle 62 on the driving mechanism 6, and then the device is moved to the lower part of the armature along the first direction by the travelling wheel 11 on the bracket body 1 to be aligned with the center of the armature. After the centering, the handle 62 of the driving mechanism 6 is swung to gradually reduce the distance between the two roller mechanisms 4 of the mobile vehicle 3 until the rollers 43 of the roller mechanisms 4 contact the armature. If necessary, the box jack screws 23 on both sides of the outer box 2 can be adjusted so that the trolley 3 moves in the second direction in the outer box 2 to assist the contact between the roller 43 of the roller mechanism 4 and the armature, and ensure that the center of gravity of the armature falls on the device. When the positions of the device and the armature are aligned, the handle and the bolt between the armature and the generator rotor are removed, and the end face of the armature is separated from the counter-wheel face of the generator rotor. The armature is fixed on the device by the anchor ear 12, the anchor ear connecting bolt is screwed, and then the support body 1 is hoisted by a crane to a maintenance area.
(2) Mounting work of armature
The armature is fixed on the device through the hoop 12, and the device containing the armature is lifted to the end face of the power generation rotor through the travelling crane. The armature is close to one side of the generator rotor along the first direction through the traveling wheels 11 at the bottom of the bracket body 1, the relative positions of the armature and the generator rotor are adjusted along the second direction through the box body jackscrews 23 on the outer box body 2, and the rolling contact height of the roller 43 and the armature, namely the relative height between the armature and the generator rotor, is adjusted through the handle 62 on the driving mechanism 6. After the position of the armature on the device is adjusted through the travelling wheels 11, the box body jackscrews 23 and the driving mechanism 6, the end face of the armature can be completely attached to the wheel-to-wheel face of the generator rotor, and the center height of the armature is aligned. When the armature and the generator rotor are aligned, the anchor ear connecting bolt is loosened to enable the armature to freely rotate on the roller 43, and the armature is rotated to enable the connecting holes to be aligned with the connecting holes at the two ends of the generator rotor. And after the connecting holes are aligned, the connecting bolts and the back expansion pins are installed to complete the armature installation.
(3) Storing and flipping armatures
The armature is fixed on the device through the hoop 12, and the setting of the hoop 12 can also restrict the armature upset simultaneously, and the device of setting can play the memory function to the armature. In the process of storing the armature, the movement of the bracket body 1 along the first direction can be limited through the arranged base jackscrew 14, the box jackscrew 23 on the outer box body 2 is abutted against the movable trolley 3 to limit the movable trolley 3 to move along the second direction, and when the driving mechanism 6 is not operated, the distance between the two roller mechanisms 4 is determined, and the height of the corresponding armature cannot be changed. The device of this application can play the function of stable storage to the armature promptly, even when overhauing the armature on the device, the device also can provide a firm holding power for the armature. When the armature on the device needs to be repaired and maintained, the whole circle of the armature needs to be inspected. If the existing tool is adopted, the armature needs to be lifted by means of the crane due to the fact that the existing tool does not have the overturning function, then the armature is overturned to a required angle, the crane is required to be lifted once every time the detection position is changed, and therefore the overhauling work of the armature becomes complex. In addition, in the process of lifting the travelling crane, the speed and the stability are not well controlled, and the fixed position of the armature needs to be adjusted, so that the maintenance of the armature is time-consuming and labor-consuming. However, if the device of the application is adopted, when different parts of the armature are overhauled, the hoop 12 is disassembled, the armature can be easily and quickly turned to a required angle, the axial line position of the armature cannot be changed in the turning process, and the fixed position of the armature is not required to be adjusted.
The exciter armature dismouting and storage device that this application designed, the device has three-dimensional centering adjustment function, and when the installation armature, the driving falls on exciter basis platen with armature and device integral hoisting to rotor excitation end shaft coupling terminal surface after, utilizes the device to carry out accurate, steady centering adjustment, improve equipment fixing fail safe nature, improvement installation effectiveness. When the armature is dismounted, the device and the armature can be accurately and stably aligned through the three-dimensional centering adjustment function of the device, and the armature is fixed on the device. Through the walking wheel 11 of stake body 1 bottom, can auxiliary device be close to or keep away from generator rotor along first direction, when demolising or installation armature, the armature tang can steadily break away from or the laminating is to the wheel face. The armature is removed and installed without the need for a crane to be suspended all the time, and only during the armature displacement from the service area to the equipment. In the process of assembling and disassembling the armature, an original tool needs to be always matched with one traveling crane, and the traveling crane resources of a factory building are occupied. The device has a large adjustment range, and can reduce the centering requirement in the hoisting process. Through exciter armature dismouting and storage device of this application, can carry out the armature by the efficient and demolish or installation work, the simplified operation improves the security, reduces the dismouting cost of armature.
The terms of left, right, top, bottom and the like in the present application are only used for better explaining the technical scheme of the present application and should not be construed as limiting the present application.
The present invention has been described in terms of specific examples, which are provided to aid understanding of the invention and are not intended to be limiting. Numerous simple deductions, modifications or substitutions may also be made by those skilled in the art in light of the present teachings.

Claims (10)

1. An exciter armature disassembly and assembly and storage device, comprising:
the support comprises a support body, wherein a plurality of travelling wheels are fixed at the bottom of the support body, the travelling wheels are used for driving the support body to move along a first direction, and a hoop is detachably fixed at the top of the support body and used for fixing an armature;
the outer box body is fixed on the bracket body;
the moving vehicle is movably arranged in the outer box body and is used for moving in the outer box body along a second direction;
the roller mechanisms are respectively arranged on two sides of the moving vehicle, which are opposite to each other along the second direction, and are used for being in rolling contact with the armature; and
a height adjustment mechanism for adjusting a rolling contact height of the roller mechanism and the armature in a third direction;
the first direction, the second direction and the third direction are mutually perpendicular, and the roller mechanism and the hoop are used for clamping and striking the fixed armature.
2. An exciter armature disassembly and storage device of claim 1, wherein the height adjustment mechanism comprises a connecting rod, a first threaded rod, a second threaded rod, a first nut seat and a second nut seat; two ends of the connecting rod are respectively and fixedly connected with the first screw rod and the second screw rod; the first nut seat is fixed on any one roller mechanism on the moving vehicle, and the second nut seat is fixed on the other roller mechanism on the moving vehicle; the first nut seat is in threaded connection with the first screw rod, and the second nut seat is in threaded connection with the second screw rod; and any one of the connecting rod, the first screw rod and the second screw rod is rotated to drive the roller mechanisms on the two sides of the moving vehicle to mutually approach or mutually separate.
3. An exciter armature disassembly and assembly and storage device according to claim 2, wherein the trolley is provided with a support body for supporting the height adjustment mechanism; a first assembling hole is formed in the roller mechanism, and the first nut seat or the second nut seat is fixed on the first assembling hole; second assembling holes are formed in two sides, facing the outer box body, in the second direction respectively, any one of the two second assembling holes is used for the first screw to penetrate through, and the other one of the two second assembling holes is used for the second screw to penetrate through.
4. An exciter armature assembly and storage device according to claim 3, further comprising a drive mechanism for engaging the first threaded rod extending outside the outer housing for driving rotation of the first threaded rod, or for engaging the second threaded rod extending outside the outer housing for driving rotation of the second threaded rod.
5. An exciter armature mounting and storage device according to claim 4, wherein the drive mechanism comprises a sleeve and a handle, one end of the sleeve is sleeved on the end of the first screw or on the end of the second screw, and the other end of the sleeve is fixedly connected to the handle.
6. An exciter armature disassembly and storage device according to claim 1, wherein the moving cart comprises a moving plate and moving wheels, the roller mechanism being disposed on the top of the moving plate and the moving wheels being disposed on the bottom of the moving plate.
7. The exciter armature mounting, dismounting and storing device according to claim 6, wherein the outer case has screw holes formed in opposite sides thereof along the second direction, and box jack screws screwed into the screw holes are provided in the screw holes, and the box jack screws are adapted to abut against the traveling vehicle.
8. An exciter armature dismounting and storing device according to claim 1, wherein the roller mechanism comprises a roller housing and a roller, the roller housing is provided with a roller mounting location, and the roller is rotatably fixed on the roller mounting location.
9. An exciter armature disassembly and storage device of claim 1, wherein at least one lifting lug assembly is provided at the top of the bracket body, the lifting lug assembly comprising an assembly rod and lifting lugs; the lifting lug is fixed on the assembling rod, and the assembling rod is in threaded connection with the bracket body.
10. An exciter armature mounting and storage device according to claim 1, wherein the bottom of the bracket body is provided with a plurality of base jackscrews, the base jackscrews being threadedly coupled to the bottom of the bracket body, the base jackscrews serving to limit movement of the bracket body.
CN202211570127.8A 2022-12-08 2022-12-08 Exciter armature dismounting and storing device Pending CN115741591A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202211570127.8A CN115741591A (en) 2022-12-08 2022-12-08 Exciter armature dismounting and storing device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202211570127.8A CN115741591A (en) 2022-12-08 2022-12-08 Exciter armature dismounting and storing device

Publications (1)

Publication Number Publication Date
CN115741591A true CN115741591A (en) 2023-03-07

Family

ID=85344394

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202211570127.8A Pending CN115741591A (en) 2022-12-08 2022-12-08 Exciter armature dismounting and storing device

Country Status (1)

Country Link
CN (1) CN115741591A (en)

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