CN115739854B - Automatic double-anode electrolyte cleaning system and cleaning method thereof - Google Patents
Automatic double-anode electrolyte cleaning system and cleaning method thereof Download PDFInfo
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- CN115739854B CN115739854B CN202211577056.4A CN202211577056A CN115739854B CN 115739854 B CN115739854 B CN 115739854B CN 202211577056 A CN202211577056 A CN 202211577056A CN 115739854 B CN115739854 B CN 115739854B
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- 239000003792 electrolyte Substances 0.000 title claims abstract description 92
- 238000004140 cleaning Methods 0.000 title claims abstract description 72
- 238000000034 method Methods 0.000 title claims abstract description 18
- 238000010008 shearing Methods 0.000 claims abstract description 50
- 238000007664 blowing Methods 0.000 claims abstract description 47
- 230000007246 mechanism Effects 0.000 claims description 101
- 210000000078 claw Anatomy 0.000 claims description 84
- 229910000831 Steel Inorganic materials 0.000 claims description 78
- 239000010959 steel Substances 0.000 claims description 78
- 229910052799 carbon Inorganic materials 0.000 claims description 41
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 40
- 238000013519 translation Methods 0.000 claims description 31
- 239000000428 dust Substances 0.000 claims description 18
- 238000005520 cutting process Methods 0.000 claims description 10
- 239000012634 fragment Substances 0.000 claims description 9
- 239000002893 slag Substances 0.000 claims description 9
- 230000009977 dual effect Effects 0.000 claims description 8
- 238000003860 storage Methods 0.000 claims description 8
- 239000000463 material Substances 0.000 claims description 6
- 230000001681 protective effect Effects 0.000 claims description 6
- 241001417527 Pempheridae Species 0.000 claims description 5
- 238000004080 punching Methods 0.000 claims description 5
- 238000007599 discharging Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 description 11
- 238000010586 diagram Methods 0.000 description 6
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 5
- 229910052782 aluminium Inorganic materials 0.000 description 5
- 230000006378 damage Effects 0.000 description 4
- 238000009434 installation Methods 0.000 description 4
- 238000012423 maintenance Methods 0.000 description 4
- 230000003139 buffering effect Effects 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 239000011435 rock Substances 0.000 description 3
- 208000027418 Wounds and injury Diseases 0.000 description 2
- 208000014674 injury Diseases 0.000 description 2
- 241001391944 Commicarpus scandens Species 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000002001 electrolyte material Substances 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 238000010408 sweeping Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
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- Electrolytic Production Of Metals (AREA)
Abstract
The invention provides a double-anode automatic electrolyte cleaning system and a cleaning method thereof, wherein the cleaning system comprises a catenary conveyor device for driving double anodes to move, and a shearing station, a transverse hammering station, a longitudinal hammering station, a dumping, a chain throwing and blowing cleaning station which are sequentially arranged below a moving path of the catenary conveyor device.
Description
Technical Field
The invention belongs to the technical field of electrolytic aluminum production, and particularly relates to a double-anode automatic electrolyte cleaning system and a cleaning method thereof.
Background
Compared with a single-anode electrolytic tank, the double-anode electrolytic tank has the advantages of less installation quantity of guide rods, simple tank body, obvious energy conservation and consumption reduction, rapid and convenient anode replacement and the like, and is widely applied to the electrolytic aluminum industry. After the anode carbon block is exhausted, the electrolyte covering material crusted on the surface of the anode is cleaned and removed so as to be convenient for recycling the anode guide rod steel claw and the anode scrap carbon block. Because the double anodes adopt the single-guide-rod double-carbon blocks, the electrolyte of the crust is adhered between the steel claw and the anode scrap carbon blocks, compared with the single anodes, the cleaning of the double-anode electrolyte is very difficult, and particularly, the electrolyte adhered in the steel claw and the two anode carbon grooves is difficult to clean and remove completely (the shaded part of the figure 1 is the electrolyte of the double-anode crust).
Various automatic double-anode electrolyte cleaning equipment is developed and manufactured for a long time in the domestic and foreign aluminum industry aiming at double-anode electrolyte cleaning work. The most common is to break up and loosen the electrolyte from the upper surface or the side surface of an electrolyte shell by using a rock drilling air pick or a hydraulic rock drill, then to scrape and remove the electrolyte in the steel claw by using a hydraulic or pneumatic shrinkage scraping mechanism into the steel claw, and then to rotate or level the double anode together with a guide rod and a heavy rotating mechanism for cleaning the electrolyte, wherein the rotating mechanism has the advantages of huge assembly volume, heavy equipment, complex mechanism, difficult resetting and positioning of each moving mechanism, frequent blockage of production running water, high equipment failure rate, low production efficiency and high equipment safety protection measure requirement. In particular, the steel claw heads of the double-anode guide rod are seriously deformed after repeated use and welding maintenance for many times, and the guide rod and the steel claw have large dimensional changes, so that the double-anode suspension elevation has large dimensional deviation, and in the automatic electrolyte cleaning process, equipment often breaks the steel claw by bending or destroys the equipment in the moment by mistake, thereby causing a plurality of equipment accidents and personal safety accidents. Because the guide rod and the steel claw have large size change, the equipment is extremely easy to break the residual carbon blocks, drop the residual carbon blocks and mix the residual carbon blocks into electrolyte materials, and a user inputs huge manpower and material resources in the subsequent equipment maintenance, guide rod steel claw maintenance and material sorting work, so that the economic consumption is huge. Historically double anode electrolyte cleaning devices have been provided. At present, the dual-anode electrolytic aluminum factory is mainly cleaned in a manual cleaning or motorized rock drill mode for maintenance and relay production, and then motor vehicles are used for reciprocating transportation, so that the labor intensity is high, the production efficiency is low, the difficulty of environmental protection measures is high, the production cost is high, and the dual-anode electrolytic cleaning work is always a pain point of the electrolytic aluminum industry historically.
Disclosure of Invention
In order to solve the problems, the invention aims to provide a double-anode automatic electrolyte cleaning system and a cleaning method thereof, which can realize double-anode online automatic electrolyte cleaning, improve production efficiency, realize production automation, reduce labor intensity, save energy and reduce consumption.
The aim of the invention is achieved by the following technical scheme:
the utility model provides an automatic electrolyte clearance system of double anode, includes the catenary conveyor who is used for driving double anode and removes to and set gradually shearing station, horizontal hammering station, vertical hammering station, empting, getting rid of the chain, jetting cleaning station in catenary conveyor travel path below.
The shearing station comprises a first machine body, a first lifting platform, a first shearing mechanism and a first guide rod centralizer, wherein the first machine body is arranged below a moving path of the catenary conveyor and used for accommodating the double anodes, the first lifting platform and the first guide rod centralizer are arranged in the first machine body and used for lifting the double anodes upwards, the first shearing mechanism and the second shearing mechanism are respectively arranged on two sides of the top of the first machine body and used for stripping and shearing electrolytes adhered on two sides of the double anodes from bottom to top, and the first guide rod centralizer is arranged on the first machine body and used for centralizing the double anodes.
The transverse hammering station comprises a second machine body arranged below the moving path of the catenary conveyor and used for accommodating the double anodes, a second lifting table arranged in the second machine body and used for lifting the double anodes upwards, two groups of transverse hammering mechanisms which are respectively arranged at two sides of the top of the second machine body and used for transversely crushing and perforating electrolyte adhered between steel claws and anode carbon blocks from two sides of the double anodes, and a second guide rod centralizer arranged at the two tops of the second machine body and used for centralizing the double anodes.
The longitudinal hammering station comprises a machine body III arranged below the moving path of the catenary conveyor and used for accommodating the double anodes, a lifting platform III arranged in the machine body III and used for lifting the double anodes upwards, longitudinal hammering mechanisms respectively arranged at two sides of the top of the machine body III and used for longitudinally crushing and punching electrolyte adhered between steel claws and anode carbon blocks from two sides of the double anodes, and a guide rod centralizer III arranged at the top of the machine body III and used for centralizing the double anodes; the double anodes are turned for 90 degrees before entering the machine body III;
The dumping, chain throwing and blowing cleaning station comprises a machine body IV arranged below a moving path of the catenary conveyor and used for accommodating the double anodes, a lifting platform IV arranged in the machine body IV and used for lifting the double anodes upwards, a guide rod centralizer IV used for righting the double anodes, a dumping device used for pushing the double anodes to dump electrolyte fragments and slag, a chain throwing device used for carrying out high-speed throwing cleaning on residual electrolyte residues inside and outside the steel claw, and a blowing cleaner used for blowing the surfaces of the double anodes by utilizing high-pressure pulse gas; the lifting table IV is arranged at the lower part of the dumping device; the dumping device and the chain throwing device are respectively arranged at two sides of the double anode, and the double anode is pushed by the dumping device to incline towards the chain throwing device; the blowing sweeper is positioned between the dumping device and the chain throwing device.
A method for cleaning double-anode electrolyte by using the double-anode automatic electrolyte cleaning system comprises the following steps:
step one: after the double anodes with the electrolyte are conveyed to a shearing station by a catenary conveyor, most of the electrolyte attached to the two sides of the double anodes are sheared and broken from bottom to top through the shearing station, so that the anode groups of the double anodes are exposed out of the steel claws.
Step two: after the first treatment, the double anodes are conveyed to a transverse hammering station by a catenary conveyor, and electrolyte in the space between the transverse claw heads of the steel claw is transversely hammered and penetrated by transverse hammering mechanisms which are staggered at two sides of the transverse hammering station.
Step three: after the second treatment, the double anode is moved out of the transverse hammering station by the catenary conveyor, and then the suspended double anode is axially rotated by 90 degrees by the catenary conveyor, and the double anode is converted from transverse conveying into longitudinal conveying and reaches a longitudinal buffering position between the transverse hammering station and the longitudinal hammering station for buffering.
Step four: after the third treatment, the double anode enters a longitudinal hammering station from a longitudinal buffer storage position, and electrolyte in the longitudinal claw heads of the double anode steel claw is hammered into pieces and penetrated by longitudinal hammering mechanisms which are staggered at two sides of the longitudinal hammering station.
Step five: after the fourth step is finished, the double anodes are kept in a longitudinal conveying state and conveyed by a catenary conveyor to reach a buffer station between a longitudinal hammering station and a dumping, chain throwing, blowing and cleaning station for buffer storage;
Step six: after the fifth treatment, the double anodes are conveyed by a catenary conveyor to reach dumping, chain throwing and blowing cleaning stations, the dumping device of the dumping, chain throwing and blowing cleaning stations swings the double anodes for 30-50 degrees towards the chain throwing device, so that electrolyte fragments and slag remained on the surfaces of the double anodes and the inside of the steel claw overcome the repose angle of the materials and are dumped and discharged, and meanwhile, the chain throwing device arranged opposite to the dumping device stretches into the inside and outside of the steel claw to swing back and forth to clean the chain throwing, and meanwhile, the blowing cleaner sweeps the surfaces of the double anodes.
Step seven: after the fully cleaned double anode leaves the dumping, chain throwing and blowing cleaning station, the suspended double anode is reversely and axially rotated by 90 degrees by the catenary conveyor, so that the double anode is in a return state and conveyed to the outbound buffer position.
The invention has the beneficial effects that:
According to the invention, the catenary conveyor is utilized to drive the double anode to move, and the automatic cleaning of the double anode electrolyte is carried out on line through the four stations, namely the shearing station, the transverse hammering station, the longitudinal hammering station, the dumping, the chain throwing and the blowing cleaning station, so that the cleaning of the double anode electrolyte can be efficiently and quickly realized, the steel claw and the anode carbon block can be protected from mechanical injury, the safety and the reliability are realized, the production efficiency is greatly improved, the production automation is realized, the labor intensity of workers is reduced, the energy is saved, the consumption is reduced, and the production cost is reduced.
Drawings
The invention is described in further detail below with reference to the accompanying drawings.
FIG. 1 is a schematic diagram of a dual motor structure according to the present invention;
FIG. 2 is a schematic diagram of a dual anode automatic electrolyte cleaning system according to the present invention;
FIG. 3 is a schematic view of a shear station according to the present invention;
FIG. 4 is a schematic view of a transverse hammering station according to the present invention;
FIG. 5 is a schematic view of a longitudinal hammering station according to the present invention;
FIG. 6 is a schematic view of the structure of the dumping, chain throwing, blowing and cleaning station of the invention;
FIG. 7 is a schematic view of the structure of the dumping, chain throwing and blowing cleaning station in the working state;
FIG. 8 is a schematic view of the guide bar centralizer of the present invention in an open state;
FIG. 9 is a schematic view of a guide bar centralizer of the present invention in a closed position;
The figure shows: 1-shearing station, 101-machine body I, 102-lifting platform I, 103-upper shearing movable scissors, 104-hydraulic driving mechanism, 105-fixed scissors, 106-guide rod centralizer I, 2-transverse hammering station, 201-machine body II, 202-lifting platform II, 203-hydraulic translation executing mechanism I, 204-sliding type hydraulic hammer group I, 205-groove-shaped sliding frame I, 206-hammer handle I, 207-guide bearing sleeve I, 208-guide centralizer II, 3-longitudinal hammering station, 301-machine body III, 302-lifting platform III, 303-hydraulic translation executing mechanism I, 304-sliding type hydraulic hammer group I, 305-groove-shaped sliding frame I306-hammer handle I, 307-guide bearing sleeve I, 308-guide rod centralizer III, 4-dumping, chain throwing, blowing cleaning station, 401-machine body IV, 402-lifting platform IV, 403-guide rod centralizer IV, 404-dumping frame, 405-dumping hydraulic actuating mechanism, 406-electric swinging trolley, 407-chain throwing device, 408-hydraulic sliding actuating mechanism, 409-blowing cleaner, 410-protective cover, 411-dust collecting cover, 5-double anode, 6-longitudinal buffer position, 7-buffer station, 8-outbound buffer position, 9-bracket, 10-hydraulic push rod, 11-arc clamping plate, 12-lever and 13-installation shaft.
Detailed Description
Further advantages and effects of the present invention will become apparent to those skilled in the art from the disclosure of the present invention, which is described by the following specific examples. The described embodiments are only some, but not all, embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
It should be understood that the structures, proportions, sizes, etc. shown in the drawings are for illustration purposes only and should not be construed as limiting the invention to the extent that it can be practiced, since modifications, changes in the proportions, or adjustments of the sizes, which are otherwise, used in the practice of the invention, are included in the spirit and scope of the invention which is otherwise, without departing from the spirit or scope thereof. Also, the terms such as "upper", "lower", "left", "right", "middle", etc. are used herein for convenience of description, but are not to be construed as limiting the scope of the invention, and the relative changes or modifications are not to be construed as essential to the scope of the invention.
In the description of the present invention, it should be noted that, unless explicitly specified and limited otherwise, the terms "connected," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
A dual anode automatic electrolyte cleaning system of the present invention as shown in fig. 2-7, comprising:
And the catenary conveyor is a conventional catenary conveyor and is used for driving the double anodes 5 to move along a guide rail above the catenary conveyor.
The shearing station 1 is shown in fig. 3, and the shearing station 1 comprises a first machine body 101, a first lifting platform 102, a shearing mechanism and a first guide rod centralizer 106.
The first machine body 101 is in a U shape and is arranged below a moving path (guide rail) of the catenary conveyor and is used for accommodating the double anodes 5, and the double anodes 5 are moved out of the other end of the first machine body 101 after entering the first machine body 101 from one end of the first machine body 101 for treatment under the conveying of the catenary conveyor.
The lifting platform I102 is arranged in the machine body I and is used for lifting the double anodes 5 upwards; the lifting platform I102 adopts a conventional scissor type lifting platform, and after the double anode 5 enters the machine body I101, the lifting platform I102 lifts the double anode 5 upwards until the upper surface of the steel claw of the double anode 5 is stopped and maintained after being limited by the fixed scissors 105.
The guide rod centralizer I106 is transversely arranged on the machine body I101 and is used for righting the double anode 5 (guide rod).
The number of the shearing mechanisms is two, and the shearing mechanisms are respectively arranged at the front side and the rear side of the double anode 5 (namely at the two sides of the moving path of the catenary conveyor); each set of shearing mechanisms includes a hydraulic drive mechanism 104 and a plurality of shearing devices (arranged side-by-side); the hydraulic driving mechanism 104 is rotatably mounted on the top of the first machine body 101 (a mounting plate is arranged on the top of the first machine body 101, the middle part of the hydraulic driving mechanism 104 is rotatably mounted on the top of the first machine body 101 through a pin rod vertically fixed on the mounting plate), the telescopic end of the hydraulic driving mechanism is downward, and the hydraulic driving mechanism 104 is a conventional electric hydraulic cylinder; each shearing device comprises an upper shearing movable scissors 103 and a fixed scissors 105 (similar to the structure of scissors); the middle part of the upper shearing movable scissors 103 is rotatably arranged at one side of the top of the first machine body 101 through a pin shaft, one end of the upper shearing movable scissors extends out of the first machine body 101 and is rotatably connected with the telescopic end of the hydraulic driving mechanism 104 through the pin shaft, and the other end of the upper shearing movable scissors extends into the first machine body 101 and is provided with a cutting edge (namely the cutting edge faces upwards) at the top of the upper shearing movable scissors; the fixed scissors 105 are fixed on the top of the machine body I101 and are matched and arranged above the upper shearing type movable scissors 103, the bottom of the fixed scissors 105 is provided with a cutting edge, and the cutting edge corresponds to the cutting edge on the top of the upper shearing type movable scissors 103; under the pushing of the hydraulic driving mechanism 104, the cutting edge of the upper shearing movable scissors 103 rotates upwards to peel off the electrolyte adhered to the two sides of the double anode 5, and the electrolyte adhered to the two sides of the double anode 5 is snapped and crushed by the fixed scissors 105. The fixed scissors 105 of the two groups of shearing mechanisms are respectively arranged at the opening at the top of the machine body one 101, a limiting opening for the guide rod of the double anode 5 to pass through is formed between the fixed scissors 105, and the fixed scissors 105 are also used for limiting the upward movement of the steel claw of the double anode 5.
The transverse hammering station 2, as shown in fig. 4, the transverse hammering station 2 comprises a second machine body 201, a second lifting platform 202, a transverse hammering mechanism and a second guide rod centralizer 208. For punching and crushing the lower steel claw of the double anode 5 and the electrolyte inside the anode carbon block from both sides of the double anode 5 in the transverse direction (the position shown in a diagram in fig. 1).
The second body 201 is disposed below the moving path of the catenary conveyor, and is configured to accommodate the double anode 5, and a U-shaped opening is also disposed in the second body 201, where the double anode 5 enters from one end of the second body 201 to the second body 201 for processing under the conveying of the catenary conveyor, and then moves out from the other end of the second body 201. The top opening of the second body 201 extends towards the middle part respectively and forms a limiting opening for the guide rod of the double anode 5 to pass through between two extending sections, and the two extending sections are used for limiting the upward movement of the steel claw of the double anode 5.
The lifting platform II 202 is arranged in the machine body II 202 and is used for lifting the double anodes 5 upwards; the lifting platform II 202 adopts a conventional scissor type lifting platform, after the double anode 5 enters the machine body II 201, the lifting platform II 202 lifts the double anode 5 upwards until the upper surface of the steel claw of the double anode 5 is stopped and maintained after being limited by two extending sections at the top of the machine body II 201.
The guide rod centralizer II 208 is transversely arranged on the top of the machine body II 201 and is used for centralizing the double anodes 5.
The transverse hammering mechanisms are two groups and are respectively arranged on two sides of the machine body II 201; each group of transverse hammering mechanism comprises a first hydraulic translation executing mechanism 203, a first sliding hydraulic hammer group 204, a first groove-shaped sliding frame 205, a first hammer handle 206 and a first guide bearing sleeve 207; the middle part of the first hydraulic translation executing mechanism 203 is rotatably arranged on the outer side of the second machine body 201, the telescopic end of the first hydraulic translation executing mechanism is directed to the second machine body 201 (a supporting plate is transversely arranged on the side wall of the second machine body 201, the middle part of the first hydraulic translation executing mechanism 203 is transversely rotatably arranged on the supporting plate through a pin shaft), and the first hydraulic translation executing mechanism 203 adopts a conventional electric hydraulic cylinder; the first groove-shaped sliding frame 205 is transversely fixed on the outer side wall of the second machine body 201 and is communicated with the interior of the second machine body 201, and the first groove-shaped sliding frame 205 is positioned above the first hydraulic translation executing mechanism 203; the sliding type hydraulic hammer set I204 is slidably arranged in the groove-shaped sliding frame I205 and is connected with the telescopic end of the hydraulic translation executing mechanism I203, and the sliding type hydraulic hammer set I204 can slide back and forth along the groove-shaped sliding frame I205; the first hammer handles 206 are a plurality of rod bodies transversely arranged in the groove-shaped sliding frame 205, one end of each first hammer handle 206 is fixedly connected with the first sliding hydraulic hammer set 204, and the other end of each first hammer handle 206 extends into the second machine body 201 and faces between the steel claw and the anode carbon block (as shown in a diagram in fig. 1, the first hammer handles 206 extend into the steel claw and the anode carbon block to strike through electrolyte); the first guide bearing sleeve 207 is fixed in the second machine body 201, a plurality of through holes which are communicated with the inside of the groove-shaped sliding frame 205 and are sleeved outside the first hammer handle 206 one by one are formed in the guide bearing sleeve, the through holes are used for supporting and guiding the first hammer handle 206, the first sliding hydraulic hammer set 204 is pushed by the first hydraulic translation executing mechanism 203 to drive the first hammer handle 206 to transversely move towards the position between the steel claw and the anode carbon block and extend into the steel claw and the anode carbon block, and electrolyte in the steel claw and the anode carbon block is broken through.
The longitudinal hammering station 3, as shown in fig. 5, the longitudinal hammering station 3 comprises a machine body three 301, a lifting platform three 302, a longitudinal hammering mechanism and a guide rod centralizer three 308. For punching and crushing the electrolyte inside the lower steel claw of the double anode 5 and the anode carbon block in the longitudinal direction (the position shown in the b diagram in fig. 1) from both sides of the double anode 5.
The third machine body 301 is disposed below the moving path of the catenary conveyor, and is used for accommodating the double anode 5, a U-shaped opening is also provided in the third machine body 301, after the double anode 5 enters the third machine body 301 and turns 90 degrees, the double anode enters one end of the third machine body 301 to be processed in the third machine body 301 under the conveying of the catenary conveyor, and then moves out from the other end of the third machine body 301. The top opening of the third body 301 extends towards the middle part respectively and forms a limiting opening for the guide rod of the double anode 5 to pass through between the two extending sections, and the two extending sections are used for limiting the upward movement of the steel claws of the double anode 5.
The lifting platform III 302 is arranged in the machine body III 301 and is used for lifting the double anodes 5 upwards; the lifting platform III 302 adopts a conventional scissor type lifting platform, and after the double anodes 5 enter the machine body III 301, the lifting platform III 302 lifts the double anodes 5 upwards until the upper surfaces of steel claws of the double anodes 5 are stopped and maintained after being limited by two extending sections at the top of the machine body III 301.
The guide rod centralizer III 308 is transversely arranged on the top of the machine body III 301 and is used for centralizing the double anodes 5.
The longitudinal hammering mechanisms are divided into two groups and are respectively arranged on two sides of the machine body III 301; each group of longitudinal hammering mechanism comprises a second hydraulic translation executing mechanism 303, a second sliding hydraulic hammer group 304, a second groove-shaped sliding frame 305, a second hammer handle 306 and a second guide bearing sleeve 307; the middle part of the second hydraulic translation executing mechanism 303 is rotatably arranged on the outer side of the third machine body 301, the telescopic end of the second hydraulic translation executing mechanism is directed to the third machine body 301 (the side wall of the third machine body 301 is transversely provided with a supporting plate, the middle part of the second hydraulic translation executing mechanism 303 is transversely rotatably arranged on the supporting plate through a pin shaft), and the second hydraulic translation executing mechanism 303 adopts a conventional electric hydraulic cylinder; the second groove-shaped sliding frame 305 is transversely fixed on the outer side wall of the third machine body 301 and is communicated with the inside of the third machine body 301, and the second groove-shaped sliding frame 305 is positioned above the second hydraulic translation executing mechanism 303; the sliding type hydraulic hammer set II 304 is slidably arranged in the groove-shaped sliding frame II 305 and is connected with the telescopic end of the hydraulic translation executing mechanism II 303, and the sliding type hydraulic hammer set II 304 can slide back and forth along the groove-shaped sliding frame II 305; the second hammer handle 306 is a plurality of rod bodies transversely arranged in the second groove-shaped sliding frame 305, one end of each second hammer handle 306 is fixedly connected with the second sliding hydraulic hammer set 304, and the other end of each second hammer handle extends into the third machine body 301 and faces between the steel claw and the anode carbon block (as shown in a diagram b in fig. 1, the second hammer handle 306 extends into the steel claw and the anode carbon block to strike through electrolyte); the second guide bearing sleeve 307 is fixed inside the third machine body 301, a plurality of through holes which are communicated with the inside of the second groove-shaped sliding frame 305 and are sleeved outside the second hammer handle 306 one by one are formed in the guide bearing sleeve, the through holes are used for supporting and guiding the second hammer handle 306, the second sliding hydraulic hammer set 304 is pushed by the second hydraulic translation executing mechanism 303 to drive the second hammer handle 306 to transversely move towards the position between the steel claw and the anode carbon block and extend into the steel claw and the anode carbon block, and electrolyte inside the steel claw and the anode carbon block is broken through.
The dumping, chain throwing and blowing cleaning station 4 is shown in fig. 6 and 7, and the dumping, chain throwing and blowing cleaning station 4 comprises a machine body four 401, a dumping device, a lifting table four 402, a guide rod centralizer four 403, a chain throwing device and a blowing cleaner 409.
The machine body IV 401 is arranged below the moving path of the catenary conveyor and is used for accommodating the double anodes 5; the machine body IV 401 is divided into two frame bodies vertically arranged at two sides below the moving path of the catenary conveyor.
The pouring device comprises a pouring frame 404 and a pouring hydraulic actuating mechanism 405, and is used for pushing the double anodes 5 to pour electrolyte fragments and slag; the dumping frame 404 is vertically arranged on the side surface of the double anode 5, and the top of the dumping frame is hinged to the top (point A) of the machine body IV 401; the dumping hydraulic actuator 405 is transversely arranged, the middle part of the dumping hydraulic actuator is rotatably arranged on the fourth machine body 401 through a pin shaft, and the telescopic end of the dumping hydraulic actuator is rotatably connected with the middle upper part of the dumping frame 404 through a pin rod; the dumping frame 404 is pushed by the dumping hydraulic actuating mechanism 405 (drives the lifting platform IV 402 and the guide rod centralizer IV 403 to incline towards the chain throwing device, and the dumping frame 404 pushes the double anode 5 to incline towards the chain throwing device, so that electrolyte fragments and slag in the double anode 5 are dumped.
The lifting platform IV 402 is a conventional guide rail type lifting platform or a chain type lifting platform, and is installed at the lower part of the dumping frame 404, so as to lift the double anode 5 upwards.
The guide rod centralizer IV 403 is arranged in the middle of the dumping frame 404 and is used for righting the guide rods of the double anodes 5.
The chain throwing device is used for carrying out high-speed throwing cleaning on electrolyte residues remained inside and outside the steel claw; the chain throwing device comprises an electric swing trolley 406, a chain throwing device 407 and a hydraulic sliding executing mechanism 408; the electric swing trolley 406 is slidably mounted on the top of the fourth body 401 (including a vehicle body and rail wheels mounted on the bottom of the vehicle body, the rail wheels can move back and forth along a rail arranged on the top of the fourth body 401), and the top of the vehicle body is inclined downwards towards the direction of the double anode 5; the chain thrower 407 is a plurality of chain throwers (arranged side by side) and is arranged at the top of the electric swing trolley 406, the chain thrower 407 is an existing arrangement, and comprises a machine body, a motor, a rotating shaft and a chain throwing head, wherein the rotating shaft is rotatably arranged in the machine body, and two ends of the rotating shaft are respectively and coaxially connected with a motor driving shaft and the chain throwing head; the hydraulic sliding actuating mechanism 408 is obliquely arranged on the electric swing trolley 406, and the telescopic end of the hydraulic sliding actuating mechanism is connected with the chain throwing device 407 through a pin shaft, so that the chain throwing device 407 can be pushed to slide along the top of the electric swing trolley 406 and can extend into the inside and outside of the steel claw and the residual carbon block; the chain throwing device 407 can slide back and forth along with the electric swing trolley 406 at the top of the machine body IV 401, so that the chain throwing head swings back and forth; the chain throwing device 407 can be pushed by the hydraulic sliding executing mechanism 408 to slide downwards in a tilting way, so that the chain throwing head of the chain throwing device stretches into the inside and the outside of the steel claw of the double anode 5 which is inclined in place to perform high-speed throwing cleaning on the residual electrolyte residues.
The blowing sweeper 409 is located between the dumping device and the chain throwing device, and is provided with a plurality of air nozzles, the air nozzles are communicated with an air outlet of an external high-pressure pulse fan, and the surfaces of the double anodes are purged by high-pressure pulse air.
The dumping device and the chain throwing device are respectively arranged at two sides of the double anode 5, and the double anode 5 is pushed by the dumping device to incline for 46 degrees towards the chain throwing device.
The cutting station, the transverse hammering station, the longitudinal hammering station, the dumping, the chain throwing and blowing cleaning station are sequentially arranged below the moving path of the catenary conveyor, and the double anodes are driven by the catenary conveyor to sequentially pass through the cutting station, the transverse hammering station, the longitudinal hammering station, the dumping, the chain throwing and blowing cleaning station for treatment. The method comprises the following steps:
Step one: after the double anode 5 with electrolyte is conveyed to the shearing station 1 by the catenary conveyor, most of the electrolyte attached to the two sides of the double anode 5 is sheared and broken from bottom to top by the shearing station 1 and falls off, so that the anode group of the double anode 5 is exposed out of the steel claw; the method comprises the following specific steps: as shown in fig. 2 and 3, when the double anode 5 is conveyed to the present station (shearing station 1) by the catenary conveyor, the guide rod is righted by the guide rod righter 106, the double anode 5 is lifted upwards by the first lifting table 102 of the shearing type until the upper surface of the steel claw of the double anode 5 is stopped and maintained after being limited by the first fixed shears 105, the double anode 5 is positioned and fixed in an omnibearing manner, the steel claw and the anode carbon block are protected from mechanical damage, the upper movable shears 103 driven by the hydraulic driving mechanism 104 arranged at two sides of the first upper opening machine body 101 swing upwards to be engaged with the fixed shears 105, the electrolyte adhered at two sides of the double anode 5 (steel claw and anode carbon block) is stripped from the lower part upwards and sheared by the fixed shears 105, each mechanism returns to the original position, the double anode 5 treated by the electrolyte shearing station basically exposes the steel claw, the sheared electrolyte is discharged from the bottom of the first machine body 101, and the double anode 5 is output by the catenary conveyor.
Step two: after the first treatment, conveying the double anodes 5 to a transverse hammering station 2 by a catenary conveyor, and hammering and perforating electrolyte in the space between the transverse claw heads of the steel claw transversely by transverse hammering mechanisms which are staggered at two sides of the transverse hammering station 2; the method comprises the following specific steps: as shown in fig. 2 and 4, when the double anode 5 is conveyed to the station (transverse hammering station 2) by the catenary conveyor, the guide rod is righted by the guide rod righter II 208, the double anode 5 is lifted upwards by the scissor type lifting platform II 202 until the upper surface of the steel claw of the double anode 5 contacts with two extending sections at the top of the machine body II 201 and stops and holds until the two extending sections are limited, the double anode 5 is positioned and fixed in all directions, the steel claw and the anode carbon block are protected from mechanical damage, the first hydraulic translation actuator 203 arranged at two sides of the machine body II 201 pushes the sliding type hydraulic hammer group I204, meanwhile, the two hydraulic translation actuators move between the steel claw and the anode carbon block by utilizing the first hammer handles 206 from two sides of the double anode 5, electrolyte adhered between the steel claw and the anode carbon block is smashed and penetrated, then each mechanism returns to the original position, the electrolyte inside the steel claw of the double anode 5 after being processed by the transverse hammering station of the electrolyte is smashed in both directions, the smashed electrolyte is discharged from the bottom of the machine body II 201, and the double anode 5 is output by the catenary conveyor.
Step three: after the second treatment, as shown in fig. 2, the double anode 5 is moved out of the transverse hammering station 2 by the catenary conveyor, and then the suspended double anode is axially rotated by 90 degrees by the catenary conveyor, and the double anode is converted from transverse conveying to longitudinal conveying and reaches a longitudinal buffer position 6 between the transverse hammering station 2 and the longitudinal hammering station 3 for buffering.
Step four: after the treatment in the step three is completed, the double anode 5 enters a longitudinal hammering station 3 from a longitudinal buffer storage position, and electrolyte in the space between longitudinal claw heads of the double anode steel claw is hammered and penetrated by longitudinal hammering mechanisms which are staggered at two sides of the longitudinal hammering station 3; the method comprises the following specific steps: as shown in fig. 2 and 5, when the double anode 5 after 90 degrees of reversing is conveyed to the station (the longitudinal hammering station 3) by the catenary, the guide rod is righted by the guide rod righter III 308, the double anode 5 is lifted upwards by the scissor type lifting platform 302 until the upper surface of the steel claw of the double anode 5 contacts with the two extending sections at the top of the machine body III 301, and stops and holds, so that the double anode 5 is positioned and fixed in all directions, the steel claw and the anode carbon block are protected from mechanical injury, the hydraulic translation actuating mechanism II 303 arranged at the two sides of the machine body III 301 pushes the sliding type hydraulic hammer set II 304, and simultaneously, the two sides of the double anode 5 are moved between the steel claw and the anode carbon block by utilizing the plurality of hammer handles II 306, electrolyte adhered between the steel claw and the anode carbon block is broken and penetrated, then each mechanism returns to the original position, the electrolyte inside the steel claw of the double anode 5 after being processed by the electrolyte lateral hammering station is broken in both directions, the broken electrolyte is discharged from the bottom of the machine body III of the broken electrolyte, and the double anode 5 is output by the catenary conveying device.
Step five: after the fourth step is completed, as shown in fig. 2, the double anode 5 is kept in a longitudinal conveying state and conveyed by a catenary conveyor to reach a buffer station 7 between the longitudinal hammering station 3 and the dumping, chain throwing and blowing cleaning station 4 for buffer storage.
Step six: after finishing the fifth treatment, conveying the double anodes 5 by a catenary conveyor to a dumping, chain throwing and blowing cleaning station 4, swinging the double anodes 5 by 46 degrees towards the direction of the chain throwing device by the dumping device of the dumping, chain throwing and blowing cleaning station 4, dumping and discharging electrolyte fragments and slag remained on the surfaces of the double anodes and the inside of the steel claw after overcoming the repose angle of the materials, and simultaneously stretching the double anodes to the inside and the outside of the steel claw by the chain throwing device arranged opposite to the dumping device to perform back and forth swinging chain throwing cleaning, and simultaneously blowing the surfaces of the double anodes 5 by a blowing cleaner 409; the method comprises the following specific steps: as shown in fig. 2, fig. 6 and fig. 7, after the double anode 5 is stopped from the catenary conveyor to the station (dumping, chain throwing and blowing cleaning station 4), the guide rail of the double anode 5 is righted by the guide rod righter four 403, the lifting table 402 lifts the double anode 5 to enable the upper surface of the steel claw to reach the limiter of the dumping frame 404 (the middle part of the dumping frame 404 is bent to form a limit cross bar positioned on the upper surface of the steel claw), the dumping frame 404, the double anode 5 and the guide rod righter four 403 are deflected by 46 degrees by taking the point A as a deflection center and kept, electrolyte fragments and slag on the upper surface of the steel claw of the double anode 5 and the residual carbon block are dumped and discharged, the hydraulic sliding actuating mechanism 408 in the chain throwing device pushes the chain throwing device 407 to downwards extend out of the chain throwing head, the chain throwing head is inserted into the steel claw of the double anode 5 and is used for high-speed throwing and cleaning residual electrolyte residues, the chain throwing head swings back and forth by the electric swing trolley 406 at low speed while the chain throwing, so that the anode throwing head and the anode 5 and the upper surface of the anode 5 are cleaned by the electric swing trolley 406, and dust is fully cleaned by blowing and sweeping the surface of the double anode 5 at the same time.
Step seven: after the fully cleaned double anode 5 leaves the dumping, chain throwing and blowing cleaning station 4, the suspended double anode 5 is reversely axially rotated by 90 degrees by a catenary conveyor, so that a return state is realized and the suspended double anode is conveyed to the outbound buffer 8.
Example 2:
this embodiment differs from embodiment 1 in that:
as shown in fig. 6 and 7, in order to prevent dust from splashing around under the blowing cleaner 409, the dumping, chain throwing, blowing cleaning station 4 further includes a hood 410; the protective cover 410 is arranged on the machine body IV 401 and covers the chain throwing head of the chain throwing device 407; the blowing sweeper 409 is mounted inside the shield 410.
Example 3:
this embodiment differs from embodiment 2 in that:
As shown in fig. 6 and 7, in order to prevent dust from overflowing and polluting the external working area, the dumping, chain throwing and blowing cleaning station 4 further comprises a dust collection cover 411; the dust collection cover 411 is mounted on the fourth machine body 401, one end of the dust collection cover 411 is communicated with the interior of the protective cover 410, and the other end of the dust collection cover is communicated with an external dust collector. Under the suction of a dust collection fan of the external dust collector, the dust suspended in the shield 410 is pumped into the dust collector for treatment and collection.
Example 4:
this embodiment differs from any one of embodiments 1 to 3 in that:
the guide rod centralizer I106, the guide rod centralizer II 208, the guide rod centralizer III 308 and the guide rod centralizer IV 403 have the same structure, and the guide rod centralizer is shown in fig. 8 and 9 and comprises a bracket 9 and two clamping mechanisms symmetrically arranged on two sides of the guide rod of the double anode 5.
The bracket 9 of the guide rod centralizer I106 is arranged on the top of the machine body I101; the bracket 9 of the guide rod centralizer II 208 is arranged on the top of the machine body II 201; the bracket 9 of the guide rod centralizer III 308 is arranged on the top of the machine body III 301; the bracket 9 of the guide rod centralizer IV 403 is arranged on the top of the machine body IV 401.
Each clamping mechanism comprises a hydraulic push rod 10, an arc clamping plate 11 and a lever 12; the hydraulic push rod 10 is rotatably arranged on the bracket 9 (the upper part and the lower part of the hydraulic push rod are respectively rotatably arranged on the bracket 9 through pin rods), the telescopic ends of the hydraulic push rod 10 point to the guide rods of the double anodes 5, and the hydraulic push rod 10 is a conventional electric hydraulic cylinder; the arc clamping plate 11 is arranged on the side surface of the guide rod of the double anode 5, and the surface of the guide rod facing the double anode 5 is an arc surface; the lever 12 is of a V-shaped structure with an outward opening, one end of the lever 12 is fixed on the outer side wall of the arc-shaped clamping plate 11, the other end of the lever 12 is rotatably connected to the telescopic end of the hydraulic push rod 10 through a pin rod, and the middle part of the lever 12 is rotatably installed in the bracket 9 through an installation shaft 13.
As shown in fig. 8 and 9, before the double anode 5 enters the machine body of each station, the telescopic ends of the hydraulic push rods 10 of the two clamping mechanisms are contracted simultaneously, and one end of the pull lever 12 rotates around the installation shaft 13, so that the other end of the lever 12 drives the arc clamping plate 11 to move and open towards the direction of the guide rod far away from the double anode 5, and the double anode 5 can enter the station. The telescopic ends of the hydraulic push rods 10 of the two clamping mechanisms are simultaneously extended, one end of the pushing lever 1 rotates by taking the mounting shaft 13 as a circle center, the other end of the lever 12 drives the arc clamping plates 11 to move and fold towards the guide rod direction of the double anode 5 until the two arc clamping plates 11 are folded outside the guide rod of the double anode 5, and the guide rod of the double anode 5 can be righted; after the double anode 5 is processed in the station, the telescopic ends of the hydraulic push rods 10 of the two clamping mechanisms are contracted simultaneously, one end of the lever 12 is pulled to rotate by taking the mounting shaft 13 as the center of a circle, so that the other end of the lever 12 drives the arc clamping plate 11 to move and open towards the direction of a guide rod far away from the double anode 5, and the double anode 5 can be removed.
Other aspects of the invention are not specifically described and are well known to those skilled in the art.
It should be noted that the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
The protection scope of the present invention is not limited to the technical solutions disclosed in the specific embodiments, and any modification, equivalent replacement, improvement, etc. made to the above embodiments according to the technical substance of the present invention falls within the protection scope of the present invention.
Claims (8)
1. The utility model provides a double anode automatic electrolyte clearance system, includes the catenary conveyor who is used for driving double anode (5) removal, its characterized in that: the device also comprises a shearing station (1), a transverse hammering station (2), a longitudinal hammering station (3), a dumping, chain throwing and blowing cleaning station (4) which are sequentially arranged below the moving path of the catenary conveyor;
The shearing station (1) comprises a first machine body (101) which is arranged below the moving path of the catenary conveyor and is used for accommodating the double anodes (5), a first lifting platform (102) which is arranged in the first machine body (101) and is used for lifting the double anodes (5) upwards, two groups of shearing mechanisms which are respectively arranged at two sides of the top of the first machine body (101) and are used for stripping and shearing electrolytes adhered to two sides of the double anodes (5) from bottom to top, and a first guide rod centralizer (106) which is arranged on the first machine body (101) and is used for centralizing the double anodes (5);
The transverse hammering station (2) comprises a second machine body (201) which is arranged below the moving path of the catenary conveyor and is used for accommodating the double anode (5), a second lifting platform (202) which is arranged in the second machine body (201) and is used for lifting the double anode (5) upwards, two groups of transverse hammering mechanisms which are respectively arranged at two sides of the top of the second machine body (201) and are used for transversely crushing and punching through electrolyte adhered between steel claws and anode carbon blocks from two sides of the double anode (5), and a second guide rod centralizer (208) which is arranged at the top of the second machine body (201) and is used for centralizing the double anode (5);
The longitudinal hammering station (3) comprises a machine body III (301) which is arranged below the moving path of the catenary conveyor and is used for accommodating the double anodes (5), a lifting platform III (302) which is arranged in the machine body III (301) and is used for lifting the double anodes (5) upwards, two groups of longitudinal hammering mechanisms which are respectively arranged at the two sides of the top of the machine body III (301) and are used for longitudinally crushing and punching through electrolyte adhered between steel claws and anode carbon blocks from the two sides of the double anodes (5), and a guide rod centralizer III (308) which is arranged at the top of the machine body III (301) and is used for centralizing the double anodes (5); the double anode (5) is turned 90 degrees before entering the machine body III (301);
The dumping, chain throwing and blowing cleaning station (4) comprises a machine body IV (401) which is arranged below a moving path of the catenary conveyor and is used for accommodating the double anodes (5), a lifting platform IV (402) which is used for lifting the double anodes (5) upwards, a guide rod centralizer IV (403) which is used for centralizing the double anodes (5), a dumping device which is used for pushing the double anodes (5) to dump electrolyte fragments and slag, a chain throwing device which is used for carrying out high-speed throwing cleaning on residual electrolyte residues inside and outside the steel claw, and a blowing cleaner (409) which is used for blowing the surfaces of the double anodes by utilizing high-pressure pulse gas; the lifting platform IV (402) is arranged at the lower part of the dumping device; the dumping device and the chain throwing device are respectively arranged at two sides of the double anode (5), and the double anode (5) is pushed by the dumping device to incline towards the chain throwing device; the blowing sweeper (409) is positioned between the dumping device and the chain throwing device;
The dumping device comprises a dumping frame (404) and a dumping hydraulic actuating mechanism (405); the dumping frame (404) is vertically arranged on the side surface of the double anode (5), and the top of the dumping frame is hinged to the top of the machine body IV (401); the middle part of the dumping hydraulic actuating mechanism (405) is rotatably arranged on the fourth machine body (401), and the telescopic end of the dumping hydraulic actuating mechanism is rotatably connected with the middle upper part of the dumping frame (404) through a pin rod; the guide rod centralizer IV (403) is arranged in the middle of the dumping frame (404); the lifting platform IV (402) is arranged at the lower part of the dumping frame (404); the dumping frame (404) is pushed by the dumping hydraulic actuating mechanism (405) to incline towards the chain throwing device, and pushes the double anode (5) to incline towards the chain throwing device, so that electrolyte fragments and slag in the double anode (5) are dumped;
The chain throwing device comprises an electric swing trolley (406), a chain throwing device (407) and a hydraulic sliding executing mechanism (408); the electric swing trolley (406) is slidably arranged at the top of the machine body IV (401), and the top of the electric swing trolley is inclined downwards towards the direction of the double anodes (5); the chain thrower (407) is arranged at the top of the electric swing trolley (406) in a plurality; the hydraulic sliding actuating mechanism (408) is obliquely arranged on the electric swing trolley (406) and the telescopic end of the hydraulic sliding actuating mechanism is connected with the chain throwing device (407); the chain throwing device (407) can slide back and forth along with the electric swinging trolley (406) at the top of the machine body IV (401) so that the chain throwing head swings back and forth; the chain throwing device (407) can downwards incline and slide under the pushing of the hydraulic sliding executing mechanism (408), so that the chain throwing head of the chain throwing device stretches into the inside and the outside of the steel claw of the double anode (5) which inclines in place to perform high-speed throwing cleaning on the residual electrolyte residues.
2. The dual anode automatic electrolyte cleaning system of claim 1, wherein: each group of shearing mechanism comprises a hydraulic driving mechanism (104) and a plurality of shearing devices; the hydraulic driving mechanism (104) is fixed at the top of the first machine body (101), and the telescopic end of the hydraulic driving mechanism faces downwards; each shearing device comprises an upper shearing movable shear (103) and a fixed shear (105); the middle part of the upper shearing movable scissors (103) is rotatably arranged at one side of the top of the first machine body (101), one end of the upper shearing movable scissors extends out of the first machine body (101) and is rotatably connected with the telescopic end of the hydraulic driving mechanism (104) through a pin shaft, and the other end of the upper shearing movable scissors extends into the first machine body (101) and is provided with a cutting edge at the top; the fixed scissors (105) are fixed at the top of the first machine body (101) and are matched and arranged above the upper scissors (103); under the pushing of the hydraulic driving mechanism (104), the cutting edge end of the upper shearing movable scissors (103) rotates upwards to peel off the electrolyte adhered to the two sides of the double anode (5), and the electrolyte adhered to the two sides of the double anode (5) is snapped and crushed by the fixed scissors (105).
3. The dual anode automatic electrolyte cleaning system of claim 1, wherein: each group of transverse hammering mechanism comprises a first hydraulic translation executing mechanism (203), a first sliding hydraulic hammer group (204), a first groove-shaped sliding frame (205), a first hammer handle (206) and a first guide bearing sleeve (207); the middle part of the first hydraulic translation executing mechanism (203) is rotatably arranged at the outer side of the second machine body (201), and the telescopic end of the first hydraulic translation executing mechanism is pointed to the second machine body (201); the first groove-shaped sliding frame (205) is transversely fixed on the outer side wall of the second machine body (201) and is communicated with the inside of the second machine body (201); the sliding type hydraulic hammer group I (204) is slidably arranged in the groove-shaped sliding frame I (205) and is connected with the telescopic end of the hydraulic translation executing mechanism I (203); the first hammer handles (206) are a plurality of rod bodies transversely arranged in the groove-shaped sliding frame I (205), one end of each first hammer handle (206) is fixedly connected with the first sliding hydraulic hammer set (204), and the other end of each first hammer handle extends into the second machine body (201) and is opposite to the space between the steel claw and the anode carbon block; the first guide bearing sleeve (207) is fixed in the second machine body (201), a plurality of through holes which are communicated with the inside of the groove-shaped sliding frame (205) and sleeved outside the first hammer handle (206) one by one are formed in the guide bearing sleeve, the first sliding hydraulic hammer set (204) drives the first hammer handle (206) to transversely move towards the position between the steel claw and the anode carbon block under the pushing of the first hydraulic translation executing mechanism (203), and electrolyte in the steel claw and the anode carbon block is broken through.
4. The dual anode automatic electrolyte cleaning system of claim 1, wherein: each group of longitudinal hammering mechanism comprises a second hydraulic translation executing mechanism (303), a second sliding hydraulic hammer group (304), a second groove-shaped sliding frame (305), a second hammer handle (306) and a second guide bearing sleeve (307); the middle part of the second hydraulic translation executing mechanism (303) is rotatably arranged on the outer side of the third machine body (301), and the telescopic end of the second hydraulic translation executing mechanism is pointed to the third machine body (301); the second groove-shaped sliding frame (305) is transversely fixed on the outer side wall of the third machine body (301) and is communicated with the inside of the third machine body (301); the sliding type hydraulic hammer set II (304) is slidably arranged in the groove-shaped sliding frame II (305) and is connected with the telescopic end of the hydraulic translation executing mechanism II (303); the second hammer handles (306) are a plurality of rod bodies transversely arranged in the second groove-shaped sliding frame (305), one end of each second hammer handle (306) is fixedly connected with the second sliding hydraulic hammer set (304), and the other end of each second hammer handle extends into the third machine body (301) and is opposite to the space between the steel claw and the anode carbon block; the second guide bearing sleeve (307) is fixed in the third machine body (301), a plurality of through holes which are communicated with the inside of the second groove-shaped sliding frame (305) and sleeved outside the second hammer handle (306) one by one are formed in the second guide bearing sleeve, the second sliding hydraulic hammer set (304) drives the second hammer handle (306) to transversely move towards the position between the steel claw and the anode carbon block under the pushing of the second hydraulic translation executing mechanism (303), and electrolyte in the steel claw and the anode carbon block is broken through.
5. The dual anode automatic electrolyte cleaning system of claim 1, wherein: the dumping, chain throwing and blowing cleaning station (4) further comprises a protective cover (410); the protective cover (410) is arranged on the machine body IV (401) and covers the chain throwing head of the chain throwing device (407) into the machine body IV; the blowing sweeper (409) is mounted inside the protective cover (410).
6. The dual anode automatic electrolyte cleaning system of claim 5, wherein: the dumping, chain throwing and blowing cleaning station (4) further comprises a dust collection cover (411); the dust collection cover (411) is arranged on the machine body IV (401), one end of the dust collection cover is communicated with the inside of the protective cover (410), and the other end of the dust collection cover is communicated with an external dust collector.
7. A method of cleaning a bi-anodic electrolyte using the bi-anodic automatic electrolyte cleaning system of any one of claims 1-6, comprising the steps of:
Step one: after the double anodes (5) with the electrolyte are conveyed to a shearing station (1) by a catenary conveyor, shearing and shearing most of the electrolyte attached to the two sides of the double anodes (5) from bottom to top through the shearing station (1) so that anode groups of the double anodes (5) are exposed out of steel claws;
step two: after the first treatment is completed, the double anodes (5) are conveyed to a transverse hammering station (2) by a catenary conveyor, and electrolyte in the space between the transverse claw heads of the steel claw is transversely hammered and penetrated by transverse hammering mechanisms which are staggered at two sides of the transverse hammering station (2);
step three: after the second treatment is completed, the double anode (5) is moved out of the transverse hammering station (2) by a catenary conveyor, then the suspended double anode is axially rotated by 90 degrees by the catenary conveyor, and the double anode is converted from transverse conveying into longitudinal conveying and reaches a longitudinal buffer storage position (6) between the transverse hammering station (2) and the longitudinal hammering station (3) for buffer storage;
Step four: after the treatment in the step three is completed, the double anode (5) enters a longitudinal hammering station (3) from a longitudinal buffer storage position (6), and electrolyte in the longitudinal claw heads of the double anode steel claw is hammered into pieces and penetrated by longitudinal hammering mechanisms which are staggered at two sides of the longitudinal hammering station (3);
step five: after the fourth treatment, the double anodes (5) are kept in a longitudinal conveying state and conveyed by a catenary conveyor to reach a buffer station (7) between the longitudinal hammering station (3) and the dumping, chain throwing and blowing cleaning station (4) for buffer storage;
step six: after the fifth treatment, conveying the double anodes (5) to a dumping, chain throwing and blowing cleaning station (4) by a catenary conveyor, swinging and tilting the double anodes (5) to the direction of the chain throwing device by the dumping device of the dumping, chain throwing and blowing cleaning station (4) for 30-50 degrees, dumping and discharging electrolyte fragments and slag remained on the surfaces of the double anodes and the inside of the steel claw after overcoming the repose angle of the materials, and simultaneously stretching the chain throwing device opposite to the dumping device to the inside and the outside of the steel claw to swing and chain throwing for cleaning, and simultaneously blowing the surfaces of the double anodes (5) by a blowing cleaner (409);
step seven: after the fully cleaned double anode (5) leaves the dumping, chain throwing and blowing cleaning station (4), the suspended double anode (5) is reversely axially rotated by 90 degrees by a catenary conveyor, so that a return state is realized and the suspended double anode is conveyed to the outbound buffer position (8) to finish.
8. The method of cleaning a bi-anodic electrolyte of claim 7, wherein: and step six, the tilting device swings and tilts the double anode (5) towards the chain throwing device to 46 degrees.
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