CN115710760A - Device and method for online cleaning of high-performance carbon fiber low-carbon furnace - Google Patents

Device and method for online cleaning of high-performance carbon fiber low-carbon furnace Download PDF

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Publication number
CN115710760A
CN115710760A CN202211388953.0A CN202211388953A CN115710760A CN 115710760 A CN115710760 A CN 115710760A CN 202211388953 A CN202211388953 A CN 202211388953A CN 115710760 A CN115710760 A CN 115710760A
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China
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low
carbon
furnace
carbon furnace
online cleaning
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CN202211388953.0A
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Chinese (zh)
Inventor
鲁明
孙小君
唐晓光
段毛毛
李思文
王爽
应立立
孙立昊
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Jilin Chemical Fiber Group Co ltd
Jilin Guoxing Carbon Fiber Co ltd
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Jilin Chemical Fiber Group Co ltd
Jilin Guoxing Carbon Fiber Co ltd
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Priority to CN202211388953.0A priority Critical patent/CN115710760A/en
Publication of CN115710760A publication Critical patent/CN115710760A/en
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Abstract

The invention discloses a device and a method for online cleaning of a high-performance carbon fiber low-carbon furnace, wherein the device for online cleaning of the furnace comprises a material pushing device and settling chambers, the material pushing device is arranged in the low-carbon furnace and can move back and forth between an inlet and an outlet of the low-carbon furnace, and the two settling chambers are respectively arranged below a first temperature zone of the low-carbon furnace and below a last temperature zone of the low-carbon furnace. The method for online cleaning the high-performance carbon fiber low-carbon furnace comprises the steps of utilizing the device for online cleaning the high-performance carbon fiber low-carbon furnace, pushing the bottom sediment and the residual broken filaments and tar block substances to two settling chambers through the material pushing device moving back and forth in the low-carbon furnace, online cleaning the low-carbon furnace, and being suitable for the production working condition that more wastes such as coke oil of the large-tow carbon fiber low-carbon furnace are generated, cleaning the low-carbon furnace under the condition of no production stop is realized, the production period is prolonged, the number of times of parking and cleaning is reduced by 2/3, the production efficiency is effectively improved, the productivity is increased by 5.3%, and the production cost of carbon fibers is reduced.

Description

Device and method for online cleaning of high-performance carbon fiber low-carbon furnace
Technical Field
The invention belongs to the field of carbon fiber production devices and methods, and particularly relates to a device and a method for online cleaning of a high-performance carbon fiber low-carbon furnace.
Background
The carbon fiber is inorganic polymer fiber with carbon content over 90%, and is microcrystalline graphite material obtained through carbonizing and graphitizing organic fiber (such as acrylic fiber, asphalt, viscose fiber, etc.) in inert gas. The carbon fiber has many excellent mechanical properties, compared with metal materials such as titanium, steel, aluminum and the like, the carbon fiber has the inherent nature of the carbon material, has the soft processability of textile fiber, has many excellent properties such as high strength, high modulus, high temperature resistance, corrosion resistance, fatigue resistance, creep resistance, electric conduction, heat transfer, small thermal expansion coefficient and the like, and is widely applied to the military industry fields such as aircraft manufacturing, aerospace, missile rocket and the like, the industrial fields such as wind power generation blades, automobile manufacturing and the like, and the sports and leisure fields such as golf clubs, badminton rackets, bicycles and the like.
In the prior art, the large-tow carbon fiber with the diameter of more than 35k and the preparation method thereof have the common problems of difficult low-carbon waste discharge, frequent shutdown and cleaning, poor production continuity, low efficiency and high production cost.
The present invention has been made in view of this situation.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides a device and a method for online cleaning of a high-performance carbon fiber low-carbon furnace, which can be used for online cleaning.
In order to solve the technical problems, the invention adopts the technical scheme that:
an on-line furnace cleaning device of a high-performance carbon fiber low-carbon furnace, which comprises a material pushing device and a settling chamber,
the material pushing device is arranged in the low-carbon furnace and can move back and forth between an inlet and an outlet of the low-carbon furnace, and the two settling chambers are respectively arranged below a first temperature zone of the low-carbon furnace and below a last temperature zone of the low-carbon furnace.
Furthermore, the device for online cleaning the high-performance carbon fiber low-carbon furnace further comprises a winding device, wherein the winding device is arranged outside the low-carbon furnace and is connected with a material pushing device through a chain to drive the material pushing device to move.
Further, the winding device comprises winding drums which are respectively arranged at the inlet end and the outlet end of the low-carbon furnace,
the winding drum at the inlet end of the low carbon furnace is connected with one side of the pushing device, which faces the inlet of the low carbon furnace, through a chain, and the winding drum at the outlet end of the low carbon furnace is connected with one side of the pushing device, which faces the outlet of the low carbon furnace, through a chain.
Further, the material pushing device is a steel grid plate made of 602CA materials.
Furthermore, four corners of the steel grating are respectively connected with the two winding drums through 602CA material chains.
Furthermore, the pushing device and the chain are arranged below the carbon fiber in the low-carbon furnace.
Furthermore, a slag discharge port is arranged below the settling chamber, and a gate valve is arranged above the slag discharge port.
Furthermore, the gate valve comprises two gate valves which are arranged up and down.
A method for online cleaning of a high-performance carbon fiber low-carbon furnace adopts the device for online cleaning of the high-performance carbon fiber low-carbon furnace, and comprises the following steps:
s1, opening upper-layer gate valves of two settling chambers;
s2, starting a winding drum of the winding device at the inlet end of the low-carbon furnace, driving the material pushing device to move towards the inlet direction of the low-carbon furnace in the low-carbon furnace, and pushing the sediment at the bottom of the furnace and residual broken filaments and tar block substances to a settling chamber below a first temperature zone of the low-carbon furnace;
s3, starting a winding drum of a winding device at the outlet end of the low-carbon furnace, driving a material pushing device to move towards the outlet direction of the low-carbon furnace in the low-carbon furnace, and pushing the bottom sediment and residual broken filaments and tar cake substances of the furnace to a settling chamber below the last temperature zone of the low-carbon furnace;
and S4, closing the upper-layer gate valves of the two settling chambers, opening the lower-layer gate valves of the two settling chambers, and closing the lower-layer gate valves of the two settling chambers after discharging the sediments.
After the technical scheme is adopted, compared with the prior art, the invention has the following beneficial effects.
The invention relates to a device and a method for online cleaning of a high-performance carbon fiber low-carbon furnace, wherein the device for online cleaning of the furnace comprises a material pushing device and settling chambers, the material pushing device is arranged in the low-carbon furnace and can move back and forth between an inlet and an outlet of the low-carbon furnace, and the two settling chambers are respectively arranged below a first temperature zone of the low-carbon furnace and below a last temperature zone of the low-carbon furnace. The method for online cleaning the high-performance carbon fiber low-carbon furnace comprises the steps of utilizing the device for online cleaning the high-performance carbon fiber low-carbon furnace, pushing the bottom sediment and the residual broken filaments and tar block substances to two settling chambers through the material pushing device moving back and forth in the low-carbon furnace, online cleaning the low-carbon furnace, and being suitable for the production working condition that more wastes such as coke oil of the large-tow carbon fiber low-carbon furnace are generated, cleaning the low-carbon furnace under the condition of no production stop is realized, the production period is prolonged, the number of times of parking and cleaning is reduced by 2/3, the production efficiency is effectively improved, the productivity is increased by 5.3%, and the production cost of carbon fibers is reduced.
The following describes embodiments of the present invention in further detail with reference to the accompanying drawings.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention, are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the invention without limiting the invention to the right. It is obvious that the drawings in the following description are only some embodiments and that for a person skilled in the art, other drawings can also be derived from them without inventive effort. In the drawings:
FIG. 1 is a schematic view of an on-line furnace cleaning device of a high-performance carbon fiber low-carbon furnace in operation;
in the figure: 1. a low carbon furnace; 2a, a head settling chamber; 2b, a tail settling chamber; 3. an upper layer gate valve; 4. a lower-layer gate valve; 5. a slag discharge trolley; 6. a first reel; 7. a second reel; 8. a chain; 9. a material pushing device; 10. carbon fibers; 11. an entrance drive roller; 12. an exit drive roller; 13. an inlet of a low-carbon furnace; 14. and (4) a low-carbon furnace outlet.
It should be noted that the drawings and the description are not intended to limit the scope of the inventive concept in any way, but to illustrate it by a person skilled in the art with reference to specific embodiments.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and the following embodiments are used for illustrating the present invention and are not intended to limit the scope of the present invention.
In the description of the present invention, it should be noted that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; may be directly connected or indirectly connected through an intermediate. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
As shown in fig. 1, a low-temperature carbonization furnace, which is a low-carbon furnace, performs a low-temperature carbonization process of fibers, which will be hereinafter referred to as a low-carbon furnace. The low-carbon furnace inlet 13 and the low-carbon furnace outlet 14 are arranged at two ends of the low-carbon furnace 1, a plurality of temperature zones are sequentially arranged in the low-carbon furnace 1 along the direction from the low-carbon furnace inlet 13 to the low-carbon furnace outlet 14, a first temperature zone is close to the low-carbon furnace inlet 13, and a last temperature zone is close to the low-carbon furnace outlet 14. An inlet driving roller 11 is arranged on the outer side of an inlet of the low carbon furnace, an outlet driving roller 12 is arranged on the outer side of an outlet of the low carbon furnace, carbon fibers 10 are wound on the inlet driving roller 11 and penetrate into the low carbon furnace 1 from an inlet 13 of the low carbon furnace, then pass through an outlet 14 of the low carbon furnace and are wound on the outlet driving roller 12, and the carbon fibers can smoothly pass through the low carbon furnace 1 for treatment through the traction and tensioning of the inlet driving roller 11 and the outlet driving roller 12.
As shown in figure 1, the device for online cleaning the high-performance carbon fiber low-carbon furnace comprises a material pushing device 9, a winding device, a chain and a settling chamber.
The two settling chambers are disposed below the first temperature zone near the inlet 13 of the low carbon furnace and below the last temperature zone near the outlet 14 of the low carbon furnace, respectively. A settling chamber, namely a head settling chamber 2a of the low-carbon furnace, is arranged below the first temperature zone of the low-carbon furnace, and a settling chamber, namely a tail settling chamber 2b of the low-carbon furnace, is arranged below the last temperature zone of the low-carbon furnace.
The pushing device 9 is arranged in the low carbon furnace 1, the winding device is arranged outside the low carbon furnace 1, and the winding device is connected with the pushing device 9 through a chain 8 to drive the pushing device 9 to move back and forth between an inlet and an outlet of the low carbon furnace 1, so that the bottom sediment of the furnace and the residual broken filaments and tar block substances are pushed into the two settling chambers.
In order to enable the pushing device to more effectively achieve the purpose of pushing the bottom sediment of the furnace and residual broken filaments and tar cake substances, the pushing device 9 is made of a steel grid plate made of 602CA materials.
The winding device is an electric winding device and comprises winding drums and a motor, wherein the two winding drums are respectively arranged at the inlet end and the outlet end of the low-carbon furnace 1.
Four angles of the steel grid plate are respectively connected with the two winding drums through 602CA steel chains.
The winding drum at the inlet end of the low carbon furnace 1, namely the first winding drum 6, is connected with one side, facing the inlet of the low carbon furnace, of the steel grid plate of the pushing device 9 through a chain 8, and the winding drum at the outlet end of the low carbon furnace 1, namely the second winding drum 7, is connected with one side, facing the outlet of the low carbon furnace, of the steel grid plate of the pushing device 9 through a chain 8. The winding drum rotates the winding chain 8 so as to pull the steel grid plate of the pushing device 9 to move in the low carbon furnace.
When a winding drum at the inlet end of the low carbon furnace 1, namely the first winding drum 6, is driven by a motor to actively rotate the winding chain 8 and pull the steel grid plate of the pushing device 9 to move towards the inlet of the low carbon furnace, a winding drum at the outlet end of the low carbon furnace 1, namely the second winding drum 7, is not driven by power and only serves as a driven winding drum to rotate the release chain, so that the situation that the first winding drum 6 and the second winding drum 7 pull the steel grid plate of the pushing device 9 towards opposite directions at the same time can not occur.
Similarly, when the winding drum at the outlet end of the low carbon furnace 1, namely the second winding drum 7, is driven by the motor to actively rotate the winding chain 8 and pull the steel grid plate of the pushing device 9 to move towards the outlet of the low carbon furnace, the winding drum at the inlet end of the low carbon furnace 1, namely the first winding drum 6, is not driven by power and only serves as a driven winding drum to rotate and release the chain, so that the situation that the first winding drum 6 and the second winding drum 7 pull the steel grid plate of the pushing device 9 towards opposite directions simultaneously can not occur.
The material pushing device 9, the steel grid plate, the winding device and the chain 8 are arranged below the carbon fiber 10 in the low carbon furnace 1. Therefore, the carbon fibers 10 are not hindered from moving in the low carbon furnace 1 when the chain 8 pulls the steel grid plate of the material pushing device 9 to move, and the bottom sediment of the low carbon furnace 1 and residual broken filaments and tar cake substances can be pushed to the settling chamber.
A slag discharge port is arranged below each settling chamber, and a gate valve is arranged above the slag discharge port. The gate valve comprises an upper gate valve 3 and a lower gate valve 4 which are arranged up and down. The two valves can not be opened simultaneously, the upper-layer gate valve 3 is opened firstly, after the broken filaments and tar block substances fall to the lower-layer gate valve 4, the upper-layer gate valve 3 is closed, and then the lower-layer gate valve 4 is opened to discharge the broken filaments, tar block substances and other deposits from the slag discharge port. A slag discharging trolley 5 is arranged below the slag discharging port and is used for receiving and conveying the sediment discharged from the slag discharging port.
The invention also provides an online cleaning method of the high-performance carbon fiber low-carbon furnace, which adopts the online cleaning device of the high-performance carbon fiber low-carbon furnace and comprises the following steps: in the operation process of the low-carbon furnace,
s1, opening an upper-layer gate valve 3 of the two settling chambers.
S2, starting a winding drum of the winding device at the inlet end of the low-carbon furnace, namely a first winding drum 6, wherein a winding chain 8 of the first winding drum 6 drives a material pushing device 9 steel grid plate to move towards the inlet direction of the low-carbon furnace in the low-carbon furnace 1, and simultaneously pushing the sediment at the bottom of the furnace and the residual broken filaments and tar cake substances to a settling chamber below a first temperature zone of the low-carbon furnace, namely a settling chamber 2a at the head of the low-carbon furnace.
And S3, stopping the active rotation of the first winding drum 6, starting a winding drum of a winding device at the outlet end of the low carbon furnace, namely a second winding drum 7 to wind the chain 8, driving a material pushing device 9 to move towards the outlet direction of the low carbon furnace in the low carbon furnace 1, and simultaneously pushing the bottom sediment of the furnace and residual broken filaments and tar cake substances to a settling chamber below the last temperature zone of the low carbon furnace, namely a settling chamber 2b at the tail of the low carbon furnace.
S4, closing the upper-layer gate valves 3 of the settling chambers, opening the lower-layer gate valves 4 of the settling chambers, and closing the lower-layer gate valves 4 of the two settling chambers after discharging the sediments.
And S5, receiving and conveying the sediment discharged from the slag discharge port by using a slag discharge trolley 5 arranged below the slag discharge port.
The invention relates to a device and a method for online cleaning of a high-performance carbon fiber low-carbon furnace, wherein the device for online cleaning of the furnace comprises a material pushing device and settling chambers, the material pushing device is arranged in the low-carbon furnace and can move back and forth between an inlet and an outlet of the low-carbon furnace, and the two settling chambers are respectively arranged below a first temperature zone of the low-carbon furnace and below a last temperature zone of the low-carbon furnace. The method for online cleaning the high-performance carbon fiber low-carbon furnace comprises the steps of utilizing the device for online cleaning the high-performance carbon fiber low-carbon furnace, pushing the bottom sediment and the residual broken filaments and tar block substances to two settling chambers through the material pushing device moving back and forth in the low-carbon furnace, online cleaning the low-carbon furnace, and being suitable for the production working condition that more wastes such as coke oil of the large-tow carbon fiber low-carbon furnace are generated, cleaning the low-carbon furnace under the condition of no production stop is realized, the production period is prolonged, the number of times of parking and cleaning is reduced by 2/3, the production efficiency is effectively improved, the productivity is increased by 5.3%, and the production cost of carbon fibers is reduced.
The above embodiments are only preferred embodiments of the present invention, and not intended to limit the present invention in any way, and although the present invention has been disclosed by the preferred embodiments, it is not intended to limit the present invention, and those skilled in the art can make various changes and modifications to the equivalent embodiments by using the technical contents disclosed above without departing from the technical scope of the present invention, and the embodiments in the above embodiments can be further combined or replaced, but any simple modification, equivalent change and modification made to the above embodiments according to the technical spirit of the present invention still fall within the technical scope of the present invention.

Claims (10)

1. The utility model provides a device of online clear stove of high performance carbon fiber low carbon stove which characterized in that: comprises a material pushing device and a settling chamber,
the material pushing device is arranged in the low-carbon furnace and can move back and forth between an inlet and an outlet of the low-carbon furnace,
the two settling chambers are respectively arranged below the first temperature zone of the low-carbon furnace and the last temperature zone of the low-carbon furnace.
2. The device for the online cleaning of the high-performance carbon fiber low-carbon furnace according to claim 1, is characterized in that: the low-carbon furnace is characterized by further comprising a winding device, wherein the winding device is arranged outside the low-carbon furnace and is connected with a material pushing device through a chain to drive the material pushing device to move.
3. The device for the online cleaning of the high-performance carbon fiber low-carbon furnace according to claim 2 is characterized in that: the winding device comprises winding drums which are respectively arranged at the inlet end and the outlet end of the low-carbon furnace,
the winding drum at the inlet end of the low carbon furnace is connected with one side of the pushing device, which faces the inlet of the low carbon furnace, through a chain, and the winding drum at the outlet end of the low carbon furnace is connected with one side of the pushing device, which faces the outlet of the low carbon furnace, through a chain.
4. The device for the online cleaning of the high-performance carbon fiber low-carbon furnace according to claim 2 is characterized in that: the material pushing device and the chain are arranged below the carbon fiber in the low-carbon furnace.
5. The device for the online cleaning of the high-performance carbon fiber low-carbon furnace according to any one of claims 1 to 4, is characterized in that: the material pushing device is a steel grid plate.
6. The device for the online cleaning of the high-performance carbon fiber low-carbon furnace according to claim 5, is characterized in that: the steel grid plate is 602CA material.
7. The device for the online cleaning of the high-performance carbon fiber low-carbon furnace according to claim 5, is characterized in that: four angles of the steel grid plate are respectively connected with the two winding drums through 602CA material chains.
8. The device for the online cleaning of the high-performance carbon fiber low-carbon furnace according to any one of claims 1 to 4, is characterized in that: a slag discharge port is arranged below the settling chamber, and a gate valve is arranged above the slag discharge port.
9. The device for the online cleaning of the high-performance carbon fiber low-carbon furnace according to claim 8, is characterized in that: the gate valve comprises two gate valves which are arranged up and down.
10. A method for performing online cleaning of a high-performance carbon fiber low-carbon furnace by using the apparatus for online cleaning of a high-performance carbon fiber low-carbon furnace according to any one of claims 1 to 9, characterized in that: the method comprises the following steps:
s1, opening an upper-layer gate valve of the two settling chambers;
s2, starting a winding drum of a winding device at the inlet end of the low-carbon furnace, driving a material pushing device to move towards the inlet direction of the low-carbon furnace in the low-carbon furnace, and pushing the bottom sediment and residual broken filaments and tar cake substances of the furnace to a settling chamber below a first temperature zone of the low-carbon furnace;
s3, starting a winding drum of a winding device at the outlet end of the low-carbon furnace, driving a material pushing device to move towards the outlet direction of the low-carbon furnace in the low-carbon furnace, and pushing the bottom sediment and residual broken filaments and tar cake substances of the furnace to a settling chamber below the last temperature zone of the low-carbon furnace;
and S4, closing the upper-layer gate valves of the two settling chambers, opening the lower-layer gate valves of the two settling chambers, and closing the lower-layer gate valves of the two settling chambers after the sediments are discharged.
CN202211388953.0A 2022-11-08 2022-11-08 Device and method for online cleaning of high-performance carbon fiber low-carbon furnace Pending CN115710760A (en)

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CN202211388953.0A CN115710760A (en) 2022-11-08 2022-11-08 Device and method for online cleaning of high-performance carbon fiber low-carbon furnace

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Application Number Priority Date Filing Date Title
CN202211388953.0A CN115710760A (en) 2022-11-08 2022-11-08 Device and method for online cleaning of high-performance carbon fiber low-carbon furnace

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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1861851A (en) * 2006-02-10 2006-11-15 肖忠渊 Apparatus of automatically cleaning deposit for producing carbon fibre carbonizing equipment
CN103451776A (en) * 2013-08-16 2013-12-18 肖颖 Automatic deposition cleaning device applied to carbonization equipment in carbon fiber production
CN106498566A (en) * 2016-11-29 2017-03-15 河南永煤碳纤维有限公司 Carbon fiber low-temperature carbonization furnace and controlling technical method
CN110055620A (en) * 2019-04-30 2019-07-26 浙江精功科技股份有限公司 A kind of exhaust of triple channel can Hand scarf waste residue span not structure
CN111676547A (en) * 2020-07-07 2020-09-18 山西钢科碳材料有限公司 Carbon fiber low-temperature carbonization furnace
CN216688452U (en) * 2022-02-08 2022-06-07 新创碳谷控股有限公司 Carbon fiber oxidation furnace bottom broken filament cleaning device
CN216891355U (en) * 2021-03-17 2022-07-05 吉林国兴碳纤维有限公司 Carbide furnace exhaust system
CN218812306U (en) * 2022-11-08 2023-04-07 吉林国兴碳纤维有限公司 Online clear device of stove of high performance carbon fiber low carbon stove

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1861851A (en) * 2006-02-10 2006-11-15 肖忠渊 Apparatus of automatically cleaning deposit for producing carbon fibre carbonizing equipment
CN103451776A (en) * 2013-08-16 2013-12-18 肖颖 Automatic deposition cleaning device applied to carbonization equipment in carbon fiber production
CN106498566A (en) * 2016-11-29 2017-03-15 河南永煤碳纤维有限公司 Carbon fiber low-temperature carbonization furnace and controlling technical method
CN110055620A (en) * 2019-04-30 2019-07-26 浙江精功科技股份有限公司 A kind of exhaust of triple channel can Hand scarf waste residue span not structure
CN111676547A (en) * 2020-07-07 2020-09-18 山西钢科碳材料有限公司 Carbon fiber low-temperature carbonization furnace
CN216891355U (en) * 2021-03-17 2022-07-05 吉林国兴碳纤维有限公司 Carbide furnace exhaust system
CN216688452U (en) * 2022-02-08 2022-06-07 新创碳谷控股有限公司 Carbon fiber oxidation furnace bottom broken filament cleaning device
CN218812306U (en) * 2022-11-08 2023-04-07 吉林国兴碳纤维有限公司 Online clear device of stove of high performance carbon fiber low carbon stove

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