CN115708574A - Preparation process for producing compound seasoning by utilizing seafood - Google Patents
Preparation process for producing compound seasoning by utilizing seafood Download PDFInfo
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- CN115708574A CN115708574A CN202211257131.9A CN202211257131A CN115708574A CN 115708574 A CN115708574 A CN 115708574A CN 202211257131 A CN202211257131 A CN 202211257131A CN 115708574 A CN115708574 A CN 115708574A
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Abstract
The invention provides a preparation process for producing a compound seasoning by utilizing seafood, which comprises the following steps: the method comprises the following steps: preparing a seafood enzymolysis mixed solution by using a seafood raw material; step two: filtering the seafood enzymolysis mixed solution to obtain seafood enzymolysis solution and seafood slurry, respectively blending the seafood enzymolysis solution and the seafood slurry with seasonings in taste, and uniformly stirring to respectively obtain seafood composite seasoning liquid and seafood composite seasoning slurry; step three: concentrating and drying the seafood compound seasoning liquid to prepare powdery seafood compound seasoning, and concentrating, pressing and drying the seafood compound seasoning slurry to form the massive seafood compound seasoning. The invention can solve the technical problems that the prior production steps of the composite seasoning produced by utilizing seafood comprise seafood pretreatment, enzymolysis, filtration and concentration and drying of the seafood enzymolysis liquid to obtain a finished product, and when the seafood after enzymolysis is filtered, only the seafood enzymolysis liquid is taken, which causes the waste of a large amount of non-enzymolyzed seafood tissues.
Description
Technical Field
The invention relates to the technical field of seasoning production, in particular to a preparation process for producing a compound seasoning by utilizing seafood.
Background
The history of condiments in China is along the way, and the condiments can be basically divided into the following three generations: first generation, single flavor condiments, such as: the natural spices such as soy sauce, table vinegar, sauce, fermented bean curd, hot pepper, aniseed and the like have the longest prevalence time and span thousands of years; second generation, high concentration and high efficiency flavoring agent, such as super fresh monosodium glutamate, IMP, GMP, sodium cyclamate, aspartame, stevia rebaudiana, xylose, etc., yeast extract, HVP, HAP, edible essence, spice, etc., such high efficiency flavoring agent is popular from 70 s to the present; the third generation, compound condiment, modernized compound condiment starts late, and starts to develop rapidly in the 90 s; the fourth generation of pure natural flavoring, which is based on advanced technology and is more important for nutrition and health. At present, under the call for mainly pursuing health, the pure natural condiment occupies larger and larger market share, but the pure natural condiment meets the pursuit of people for nutrition and health, but the taste is single, and the pursuit of people for totipotency of the condiment cannot be met;
the existing production steps of the compound seasoning produced by utilizing seafood comprise the steps of seafood pretreatment, enzymolysis, filtration and concentration and drying of seafood enzymolysis liquid to obtain a finished product, when the seafood subjected to enzymolysis is filtered, only the seafood enzymolysis liquid is taken, so that a large amount of waste of non-enzymolyzed seafood tissues is caused, the preparation cost of the compound seasoning is further saved, and the economic benefit of the compound seasoning is increased.
Disclosure of Invention
The invention provides a preparation process for producing a compound seasoning by utilizing seafood, which is used for solving the technical problem that the prior production steps of producing the compound seasoning by utilizing the seafood comprise the steps of pretreating the seafood, carrying out enzymolysis, filtering, concentrating and drying seafood enzymolysis liquid to obtain a finished product, and when the seafood after the enzymolysis is filtered, only the seafood enzymolysis liquid is taken, so that a large amount of seafood tissues which are not subjected to enzymolysis are wasted.
In order to solve the technical problems, the invention discloses a preparation process for producing a compound seasoning by utilizing seafood, which comprises the following steps:
the method comprises the following steps: preparing a seafood enzymolysis mixed solution by using a seafood raw material;
step two: filtering the seafood enzymolysis mixed solution to obtain seafood enzymolysis solution and seafood slurry, respectively blending the seafood enzymolysis solution and the seafood slurry with seasonings in taste, and uniformly stirring to respectively obtain seafood composite seasoning liquid and seafood composite seasoning slurry;
step three: concentrating and drying the seafood compound seasoning liquid to prepare powdery seafood compound seasoning, and concentrating, pressing and drying the seafood compound seasoning slurry to form the massive seafood compound seasoning.
Preferably, the preparation of the seafood enzymolysis mixed solution by using the seafood raw material comprises the following steps:
s10: cleaning the seafood raw materials by using a full-automatic processing and cleaning machine, and removing viscera in the cleaning process;
s11: putting the cleaned seafood raw materials into a pulverizer for pulverizing, and adding distilled water into the pulverized seafood raw materials to prepare seafood leftover solution;
and S12, adding glucose into the seafood leftover solution, adjusting the pH value of the seafood leftover solution to be neutral, then sterilizing the seafood leftover solution, and adding protease into the sterilized seafood leftover solution for enzymolysis to obtain the seafood enzymolysis mixed solution.
Preferably, the particle size of the crushed seafood raw material is kept within 0.15mm-0.19 mm.
Preferably, adding protease into the sterilized seafood leftover solution for enzymolysis to obtain a seafood enzymolysis mixed solution, wherein the seafood enzymolysis mixed solution comprises:
s120: adding 1.25-1.38% of 18000U/g food-grade flavourzyme into the sterilized seafood leftover solution, controlling the seafood leftover solution to be at 55-60 ℃, shaking and stirring uniformly, and standing for 1.5 hours;
s121: after the pH value of the seafood leftover solution after the hydrolysis of the flavor protease is adjusted to 8.5, 1.5-1.62% of 75000U/g food-grade trypsin is added, the seafood leftover solution is controlled to be at 40-50 ℃, stirred evenly by oscillation and then kept stand for 4.5 hours, and finally the seafood enzymolysis mixed solution is obtained.
Preferably, the method also comprises the step of monitoring the qualification degree of the enzymolysis degree of the seafood enzymolysis mixed liquor by using an enzymolysis degree monitoring system;
enzymolysis degree monitoring system includes:
the amino acid analyzer is used for detecting the content of amino nitrogen in the sterilized seafood leftover solution and the seafood enzymolysis mixed solution;
the enzymolysis degree qualification degree calculating unit is used for calculating the actual enzymolysis degree qualification degree of the seafood enzymolysis mixed liquor according to the detection result of the amino acid analyzer;
the controller, the alarm, the controller with amino acid analysis appearance, enzymolysis degree qualification degree computational element and alarm electricity are connected, the controller is based on amino acid analysis appearance and enzymolysis degree qualification degree computational element control the alarm is reported to the police and is included following step:
s122: the enzymolysis degree qualification degree calculating unit calculates the actual enzymolysis degree qualification degree of the seafood enzymolysis mixed liquid based on the detection value of the amino acid analyzer
：
Wherein the content of the first and second substances,
is the actual enzymolysis degree qualification degree of the seafood enzymolysis mixed liquor,
for the instrument reliability of the amino acid analyzer,
is a detection error coefficient of an amino acid analyzer,
the content of amino nitrogen in the sterilized seafood leftover solution,
the content of amino nitrogen in the seafood enzymolysis mixed solution is shown, e is a natural number and is 2.71,
is the instrument sensitivity of the amino acid analyzer,
the preset hydrolysis degree of the seafood enzymolysis mixed solution is set;
s123: the controller compares the actual enzymolysis degree qualification degree of the seafood enzymolysis mixed liquid
And the qualification degree of the preset enzymolysis degree of the seafood enzymolysis mixed solution
If the actual enzymolysis degree of the mixed solution is qualified
Is lower than the qualification degree of the preset enzymolysis degree of the seafood enzymolysis mixed liquid
And the controller controls the alarm to alarm.
Preferably, the seafood enzymolysis mixed liquor is filtered to obtain seafood enzymolysis liquor and seafood slurry, and the seafood enzymolysis liquor and the seafood slurry are processed by adopting a compound seasoning preparation machine;
the compound seasoning preparation machine comprises a machine body, wherein a feeding funnel is sleeved on the machine body, two symmetrically arranged installation cavities are formed in the machine body, filter screen installation and shaking assemblies are arranged in the installation cavities, two symmetrically arranged filter screens are installed between the two filter screen installation and shaking assemblies, a seafood slurry collection frame and a seafood enzymolysis liquid collection frame are sequentially connected below the filter screens in the machine body in a sliding mode from top to bottom, and water seepage holes are formed in the seafood slurry collection frame;
the filter screen mounting and shaking component comprises a filter screen mounting component, a screen leaking shaking component and a driving component, the filter screen mounting component is used for mounting the filter screen, the screen leaking shaking component is used for shaking the filter screen when the seafood enzymolysis mixed liquid is filtered, and the driving component is used for driving the filter screen mounting component and the screen leaking shaking component to work;
the filter screen includes connecting portion and filter house, the screen leakage shake subassembly drives connecting portion horizontal sliding connection and is in the filter screen installation component, the filter house hinged joint be in on the connecting portion, connecting portion bottom sliding connection has the release board, be equipped with the second driving piece on the release board, the second driving piece is used for the drive the release board is followed connecting portion slide, and its one end that corresponds connecting portion is kept away from to two filter houses is through the tight connection of electronic hasp looks interlocking.
Preferably, the seafood enzymolysis mixed liquor is filtered to obtain seafood enzymolysis liquor and seafood slurry, and the method comprises the following steps:
s20, selecting two filter screens with specified aperture specifications, and installing the filter screens in the machine body through a filter screen installation component;
s21, pouring the seafood enzymolysis mixed solution onto a filter screen through a feeding funnel, driving the filter screen to shake left and right through a leakage screen shaking component to separate the solid and the liquid of the seafood enzymolysis mixed solution, wherein the liquid falling into a seafood enzymolysis solution collecting frame is seafood enzymolysis solution, and the solid left on the filter screen is seafood pulp;
s22: the electric lock catches lose electricity, so that the two filtering parts are separated from each other, and the seafood pulp falls into the seafood pulp collecting frame.
Preferably, the seafood enzymolysis liquid and the seafood slurry are respectively subjected to taste blending and uniformly stirred by the seasoning, so as to respectively obtain the seafood composite seasoning liquid and the seafood composite seasoning slurry, and the method comprises the following steps:
s210: adding seasonings and food preservatives into the seafood enzymatic hydrolysate in the seafood enzymatic hydrolysate collection frame and uniformly stirring the seasonings and the food preservatives to obtain seafood composite seasoning liquid;
s220: adding seasonings and food preservatives into the seafood slurry in the seafood slurry collecting frame, and uniformly stirring the seasonings and the food preservatives to obtain seafood compound seasoning slurry;
wherein the flavoring comprises one or more of salt, monosodium glutamate, sugar, chicken essence, ginger powder, and garlic powder.
Preferably, the seafood compound seasoning liquid is concentrated and dried to prepare the powdery seafood compound seasoning, and the method further comprises the following steps: likepowder seafood composite seasoning matter quality testing system, likepowder seafood composite seasoning matter quality testing system is arranged in based on machine vision technology discernment and rejects the cubic seasoning in the likepowder seafood composite seasoning on the production line to after smashing the drying, send into the production line again to cubic seasoning.
Preferably, the seafood composite seasoning pulp is concentrated, pressed and dried to form the blocky seafood composite seasoning, and the method further comprises the following steps: the in-place concentration prompting system for the blocky seafood compound seasoning is used for monitoring the concentration degree of the blocky seafood compound seasoning and performing pressing prompting when the blocky seafood compound seasoning is concentrated in place;
cubic seafood compound seasoning concentrates suggestion system that targets in place includes:
the seafood composite seasoning pulp self-concentration degree calculating unit is used for calculating an actual self-concentration degree coefficient of the seafood composite seasoning pulp based on the actual concentration condition physical quantity of the seafood composite seasoning pulp, and when the actual self-concentration degree coefficient of the seafood composite seasoning pulp is larger than a reference self-concentration degree coefficient of the seafood composite seasoning pulp, the manipulator concentration degree quality detecting unit is triggered to work;
the manipulator concentration degree quality inspection unit is used for controlling the manipulator to perform feeding pressure sampling on sampling points at different positions on the seafood composite seasoning pulp, calculating the actual concentration uniformity degree of the seafood composite seasoning pulp based on the sampling result, and triggering the voice prompt unit to work if the actual concentration uniformity degree of the seafood composite seasoning pulp is greater than the reference concentration uniformity degree of the seafood composite seasoning pulp;
the voice prompt unit is used for performing pressing prompt when the seafood composite seasoning pulp is concentrated in place;
the seafood composite seasoning slurry self-concentration degree calculating unit, the manipulator concentration degree quality testing unit and the voice prompting unit are electrically connected.
The technical solution of the present invention is further described in detail by the accompanying drawings and embodiments.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
fig. 1 is a first flowchart of a preparation process for producing a compound seasoning by using seafood according to the present invention.
Fig. 2 is a second flow chart of the preparation process of the compound seasoning by utilizing seafood.
Fig. 3 is a third flow chart of the preparation process of the compound seasoning by utilizing seafood.
FIG. 4 is a fourth flow chart of the preparation process of the compound seasoning by utilizing seafood in the invention.
FIG. 5 is a fifth flow chart of the preparation process of the compound seasoning by using seafood.
Fig. 6 is a block diagram of the complex seasoning preparation machine of the present invention.
FIG. 7 is an enlarged view of a portion of FIG. 6 according to the present invention.
In the figure: 1. a compound seasoning preparation machine; 100. a body; 1000. a feed hopper; 101. a mounting cavity; 102. a filter screen mounting and shaking assembly; 1020. a drive motor; 1021. a first rotating shaft; 1022. the filter screen mounting assembly drives the gear; 1023. the screen leakage jitter assembly drives a gear; 1024. a first rack; 1025. a second rack; 1026. a switching gear; 1027. a filter screen mounting sleeve; 1028. the filter screen is provided with a sleeve clamping piece; 1029. a first elastic member; 103. a filter screen; 1030. a connecting portion; 1031. a filtering part; 1032. a release plate; 1033. electric lock catch; 104. collecting the seafood pulp; 105. collecting the seafood enzymolysis liquid; 106. a clamping block; 1060. a second rotating shaft; 1061. a meshing gear; 1062. a first bevel gear; 1063. a third rotating shaft; 1064. a second bevel gear; 1065. a third bevel gear; 1066. a fourth bevel gear; 1067. a reel; 1068. a rotating shaft mounting plate; 1069. winding; 107. a second elastic member.
Detailed Description
The preferred embodiments of the present invention will be described in conjunction with the accompanying drawings, and it should be understood that they are presented herein only to illustrate and explain the present invention and not to limit the present invention.
In addition, the descriptions related to the first, the second, etc. in the present invention are only used for description purposes, do not particularly refer to an order or sequence, and do not limit the present invention, but only distinguish components or operations described in the same technical terms, and are not understood to indicate or imply relative importance or implicitly indicate the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In addition, technical solutions and technical features between various embodiments can be combined with each other, but must be realized by a person skilled in the art, and when the technical solutions are contradictory or cannot be realized, the combination of the technical solutions should be considered to be absent and not be within the protection scope of the present invention.
The present invention provides the following examples:
example 1
The embodiment of the invention provides a preparation process for producing a compound seasoning by utilizing seafood, which comprises the following steps as shown in figures 1-7:
the method comprises the following steps: preparing a seafood enzymolysis mixed solution by using a seafood raw material;
step two: filtering the seafood enzymolysis mixed solution to obtain seafood enzymolysis solution and seafood slurry, respectively blending the seafood enzymolysis solution and the seafood slurry with seasonings and uniformly stirring to obtain seafood composite seasoning liquid and seafood composite seasoning slurry;
step three: concentrating and drying the seafood compound seasoning liquid to prepare powdery seafood compound seasoning, and concentrating, pressing and drying the seafood compound seasoning slurry to form the massive seafood compound seasoning.
The working principle and the beneficial effects of the technical scheme are as follows: according to the seafood compound seasoning, the seafood slurry is reserved when the seafood enzymolysis mixed liquor is filtered, the seafood enzymolysis mixed liquor is made into the block-shaped seafood compound seasoning, and the seafood enzymolysis liquor is made into the powdery seafood compound seasoning, so that the seafood raw materials are highly utilized, the resource waste in the process of making the compound seasoning in the prior art is reduced, the cost is saved, the economic benefit is improved by utilizing the seafood slurry, and meanwhile, the richness of the seasoning and the selectivity of people are improved by the powdery and block-shaped seasoning;
the invention can solve the technical problems that the prior production steps of the composite seasoning produced by utilizing seafood comprise seafood pretreatment, enzymolysis, filtration and concentration and drying of the seafood enzymolysis liquid to obtain a finished product, and when the seafood after enzymolysis is filtered, only the seafood enzymolysis liquid is taken, which causes the waste of a large amount of un-enzymolyzed seafood tissues.
Example 2
On the basis of the above embodiment 1, the preparation of the seafood enzymolysis mixed solution by using the seafood raw material comprises the following steps:
s10: cleaning the seafood raw material by using a full-automatic processing and cleaning machine, and removing viscera in the cleaning process;
s11: putting the cleaned seafood raw materials into a pulverizer for pulverizing, and adding distilled water into the pulverized seafood raw materials to prepare seafood leftover solution;
s12, adding glucose into the seafood leftover solution, adjusting the pH value of the seafood leftover solution to be neutral, then sterilizing the seafood leftover solution, and adding protease into the sterilized seafood leftover solution for enzymolysis to obtain a seafood enzymolysis mixed solution;
the particle size of the crushed seafood raw material is kept within 0.15mm-0.19 mm;
adding protease into the sterilized seafood leftover solution for enzymolysis to obtain a seafood enzymolysis mixed solution, wherein the seafood enzymolysis mixed solution comprises the following components:
s120: adding food-grade flavourzyme of 18000U/g accounting for 1.25-1.38% into the sterilized seafood leftover solution, controlling the seafood leftover solution to be at 55-60 ℃, shaking and stirring uniformly, and standing for 1.5 hours;
s121: after the pH value of the seafood leftover solution after the hydrolysis of the flavor protease is adjusted to 8.5, 1.5-1.62% of 75000U/g food-grade trypsin is added, the seafood leftover solution is controlled to be at 40-50 ℃, stirred evenly by oscillation and then kept stand for 4.5 hours, and finally the seafood enzymolysis mixed solution is obtained.
Wherein the seafood raw material comprises one or more of fish, crab, shrimp, and shellfish.
The working principle and the beneficial effects of the technical scheme are as follows: the viscera of the seafood leftover solution after the hydrolysis of the flavourzyme is removed in the cleaning process, so that the product quality and quality of the compound seasoning can be effectively improved, the pH value of the seafood leftover solution after the hydrolysis of the flavourzyme is adjusted to 8.5, and then the seafood leftover solution is subjected to enzymolysis through food-grade trypsin, so that the activity of the food-grade trypsin can be improved to the best, and the enzymolysis efficiency is greatly improved;
the hydrolysis capacity of trypsin is strongest but the clarity of the solution is not enough, the hydrolysis degree of flavourzyme is weaker but the clarity of the solution is higher, the enzymolysis efficiency of the seafood leftover solution is improved, meanwhile, higher clarity is obtained, and the synergistic effect of flavourzyme and trypsin is adopted for enzymolysis.
Example 3
On the basis of the embodiment 1 or 2, the method further comprises the step of monitoring the qualification degree of the enzymolysis degree of the seafood enzymolysis mixed liquor by using an enzymolysis degree monitoring system;
enzymolysis degree monitoring system includes:
the amino acid analyzer is used for detecting the content of amino nitrogen in the sterilized seafood leftover solution and the seafood enzymolysis mixed solution;
the enzymolysis degree qualification degree calculating unit is used for calculating the actual enzymolysis degree qualification degree of the seafood enzymolysis mixed liquor according to the detection result of the amino acid analyzer;
the controller, the alarm, the controller with amino acid analysis appearance, enzymolysis degree qualification degree computational element and alarm electricity are connected, the controller is based on amino acid analysis appearance and enzymolysis degree qualification degree computational element control the alarm is reported to the police and is included following step:
s122: the enzymolysis degree qualification degree calculating unit calculates the actual enzymolysis degree qualification degree of the seafood enzymolysis mixed liquid based on the detection value of the amino acid analyzer
：
Wherein, the first and the second end of the pipe are connected with each other,
is the actual enzymolysis degree qualification degree of the seafood enzymolysis mixing liquid,
in order to ensure the instrument reliability of the amino acid analyzer,
is a detection error coefficient of an amino acid analyzer,
the content of amino nitrogen in the sterilized seafood leftover solution,
is the content of amino nitrogen in the seafood enzymolysis mixed liquor, and e is a natural number with the value of 2.71,
is the instrument sensitivity of the amino acid analyzer,
the preset hydrolysis degree of the seafood enzymolysis mixed solution is set;
s123: the controller compares the actual enzymolysis degree qualification degree of the seafood enzymolysis mixed liquid
And the qualification degree of the preset enzymolysis degree of the seafood enzymolysis mixed solution
If the actual enzymolysis degree of the mixed solution is qualified
Is lower than the qualification degree of the preset enzymolysis degree of the seafood enzymolysis mixed liquid
And the controller controls the alarm to alarm.
The working principle and the beneficial effects of the technical scheme are as follows: monitoring the qualification degree of the enzymolysis degree of the mixed liquid of the seafood enzymolysis by adopting an enzymolysis degree monitoring system, and if the qualification degree of the actual enzymolysis degree of the mixed liquid of the seafood enzymolysis is higher than the qualification degree of the enzymolysis degree
Is lower than the qualification degree of the preset enzymolysis degree of the seafood enzymolysis mixed liquid
Controller control the alarm is reported to the police, proves that mixed liquid enzymolysis degree of seafood enzymolysis is not up to standard this moment, still need continue to carry out the enzymolysis, and the effectual quality of leaving the factory of having guaranteed compound seasoning of enzymolysis degree monitoring system's design has effectually guaranteed simultaneously that the effect with seafood raw materials and protease is brought into play to the biggest.
Example 4
On the basis of the embodiment 1, filtering the seafood enzymolysis mixed solution to obtain seafood enzymolysis solution and seafood slurry, and performing the steps by adopting a compound seasoning preparation machine 1;
the compound seasoning preparation machine 1 comprises a machine body 100, wherein a feeding funnel 1000 is sleeved on the machine body 100, two symmetrically arranged mounting cavities 101 are formed in the machine body 100, filter screen mounting and shaking assemblies 102 are arranged in the mounting cavities 101, two symmetrically arranged filter screens 103 are mounted between the two filter screen mounting and shaking assemblies 102, a seafood pulp collecting frame 104 and a seafood enzymolysis liquid collecting frame 105 are sequentially connected with the lower part of the filter screens 103 in the machine body 100 in a sliding manner from top to bottom, and water seepage holes are formed in the seafood pulp collecting frame 104;
the filter screen mounting and shaking assembly 102 comprises a filter screen mounting assembly, a screen leakage shaking assembly and a driving component, the filter screen mounting assembly is used for mounting the filter screen 103, the screen leakage shaking assembly is used for shaking the filter screen 103 when the seafood enzymolysis mixed liquor is filtered, and the driving component is used for driving the filter screen mounting assembly and the screen leakage shaking assembly to work;
the filter screen 103 comprises a connecting part 1030 and filter parts 1031, the filter screen shaking component drives the connecting part 1030 to be connected in the filter screen mounting component in a left-right sliding manner, the filter parts 1031 are hinged to the connecting part 1030, the bottom of the connecting part 1030 is connected with a release plate 1032 in a sliding manner, a second driving piece is arranged on the release plate 1032 and used for driving the release plate 1032 to slide along the connecting part 1030, and one ends of the two filter parts 1031, far away from the corresponding connecting part 1030, are mutually locked and connected through an electric lock 1033;
filtering the seafood enzymolysis mixed solution to obtain seafood enzymolysis solution and seafood slurry, wherein the steps of:
s20, selecting two filter screens 103 with specified aperture specifications, and installing the filter screens in the machine body 100 through a filter screen installation component;
s21, pouring the seafood enzymolysis mixed liquor onto a filter screen 103 through a feeding funnel 1000, driving the filter screen 103 to shake left and right through a screen leakage shaking assembly to separate the solid and liquid of the seafood enzymolysis mixed liquor, wherein the liquid falling into a seafood enzymolysis liquor collecting frame 105 is seafood enzymolysis liquor, and the solid left on the filter screen 103 is seafood pulp;
s22: the electric lock 1033 loses power, so that the two filter parts 1031 are disengaged, and the seafood pulp falls into the seafood pulp collecting frame 104;
the seafood enzymolysis liquid and the seafood slurry are respectively subjected to taste blending and uniformly stirred by the seasoning to respectively obtain the seafood composite seasoning liquid and the seafood composite seasoning slurry, and the method comprises the following steps:
s210: adding seasonings and food preservatives into the seafood enzymatic hydrolysate in the seafood enzymatic hydrolysate collection frame 105, and uniformly stirring the seasonings and the food preservatives to obtain a seafood composite seasoning liquid;
s220: adding seasonings and food preservatives into the seafood slurry in the seafood slurry collecting frame 104 and uniformly stirring to obtain seafood composite seasoning slurry;
wherein the flavoring agent comprises one or more of salt, monosodium glutamate, sugar, chicken essence, ginger powder, and garlic powder.
Specifically, the driving part includes a driving motor 1020, a first rotating shaft 1021, a screen mounting assembly driving gear 1022 and a screen shaking assembly driving gear 1023, the driving motor 1020 is fixedly connected to the machine body 100, the first rotating shaft 1021 is fixedly connected to an output shaft of the driving motor 1020, the screen shaking assembly driving gear 1023 is fixedly connected to the first rotating shaft 1021, the screen mounting assembly driving gear 1022 is slidably connected to the first rotating shaft 1021, and the screen mounting assembly driving gear 1022 is provided with a first driving member for driving the screen mounting assembly driving gear 1022 to slide along the first rotating shaft 1021;
the filter screen mounting assembly comprises a first rack 1024, a second rack 1025, a conversion gear 1026, a filter screen mounting sleeve 1027 and a filter screen mounting sleeve clamping piece 1028, wherein the first rack 1024 and the second rack 1025 are connected in the mounting cavity 101 in a vertical sliding manner, the conversion gear 1026 is rotatably connected between the first rack 1024 and the second rack 1025, two sides of the conversion gear 1026 are respectively meshed with the first rack 1024 and the second rack 1025, the first rack 1024 is used for being meshed with a filter screen mounting assembly driving gear 1022, a pressing block 1026 is fixedly connected to the second rack 1025, the filter screen mounting sleeve clamping piece 1028 is rotatably connected in the mounting cavity 101, the pressing block 1026 is used for being matched with one end of the filter screen mounting sleeve clamping piece 1028, a first elastic piece 1029 is fixedly connected between the other end of the filter screen mounting sleeve clamping piece 1028 and the inner wall of the mounting cavity 101, the filter screen mounting sleeve 1027 is sleeved in the mounting cavity 101, the filter screen mounting sleeve 1027 is fixedly connected with a clamping piece 106, the clamping piece 106 is used for being matched with the filter screen mounting sleeve clamping piece 1028, the connecting part 1027 is connected in the mounting sleeve 1028 in a sliding manner, and the inner wall of the filter screen mounting sleeve 1028 is fixedly connected with a second elastic piece 107;
the said grid-slipping component includes the second spindle 1060, engaging gear 1061, the first bevel gear 1062, the third spindle 1063, the second bevel gear 1064, the third bevel gear 1065, the fourth bevel gear 1066 and the reel 1067, the said second spindle 1060 is connected in the said installation cavity 101 in rotation, the engaging gear 1061 and the first bevel gear 1062 are connected on the second spindle 1060 fixedly, the said engaging gear 1061 is meshed with the grid-slipping component driving gear 1023, the said third spindle 1063 is connected in the installation cavity 101 in rotation by the spindle mounting plate 1068, and its axis is perpendicular to the axis of the second spindle 1060, the said second and third bevel gears 1064 and 1065 are connected on both ends of the second spindle 1060 fixedly, the said second and first bevel gears 1064 and 1062 are meshed with each other, the said fourth and reel 1067 are connected in rotation in the said installation cavity 101 coaxially, the said fourth and third bevel gear 1065 are meshed with each other, the said reel 1069 is winded with the said reel 1069, and one end of the said reel 1069 far away from the said winding reel 1067 is connected with the said second spindle connecting part 1067 fixedly connected with the said winding screen 1067.
The working principle and the beneficial effects of the technical scheme are as follows:
when the filter screen mounting assembly works, the first driving piece drives the filter screen mounting assembly driving gear 1022 to slide along the first rotating shaft 1021, so that the filter screen mounting assembly driving gear 1022 is meshed with the first rack 1024, then the driving motor 1020 drives the first rotating shaft 1021 to rotate, the first rotating shaft 1021 drives the filter screen mounting assembly driving gear 1022 to rotate, the filter screen mounting assembly driving gear 1022 drives the first rack 1024 to move upwards, the first rack 1024 drives the conversion gear 1026 to rotate, the conversion gear 1026 drives the second rack 1025 to move downwards, the second rack 1025 moves downwards to drive the pressing block 1026 to push the filter screen mounting sleeve clamping member 1028 to rotate, so that the filter screen mounting sleeve clamping member 1028 is matched with the clamping block 106, at the moment, the filter screen mounting sleeve 1027 is mounted in the machine body 100, then the electric lock 1033 is started, one ends of the two filter portions 1031 far away from corresponding connecting portions 1030 of the two filter portions are mutually locked and connected through the electric lock 1033, one end of the winding 1069 far away from the winding reel 1067 penetrates through the filter screen mounting sleeve connecting portion 1027 and is fixedly connected with the filter screen 1030, and the filter screen 103 is mounted;
when the screen leakage vibrating assembly works, the driving motor 1020 drives the first rotating shaft 1021 to rotate, the first rotating shaft 1021 drives the screen leakage vibrating assembly driving gear 1023 to rotate, the screen leakage vibrating assembly driving gear 1023 drives the meshing gear 1061 to rotate, the meshing gear 1061 drives the second rotating shaft 1060 to rotate, the second rotating shaft 1060 drives the first bevel gear 1062 to rotate, the first bevel gear 1062 drives the second bevel gear 1064 to rotate, the second bevel gear 1064 drives the third rotating shaft 1063 to rotate, the third rotating shaft 1063 drives the third bevel gear 1065 to rotate, the third bevel gear 1065 drives the fourth bevel gear 1066 to rotate, the reel 1066 drives the connecting part 1030 to slide along the filter screen mounting sleeve 1027 through a winding 1069, the second elastic part 107 plays a rebound role, so that the connecting part 1030 moves left and right along the mounting sleeve 7 to play a vibrating role on the seafood enzymolysis liquid thereon, in the process of the filter 103, the liquid sequentially flows into the seafood enzymolysis liquid collecting frame 105 through the seepage holes of the filter 1031 and seafood slurry collecting frame 104, the seafood enzymolysis liquid flows into the filter frame 105, the filter driving part 1032, and the seafood enzymolysis liquid falls away from the filter 1031 and finally falls away from the filter driving part 1032;
the design of filter screen installation component is convenient for change the filter screen 103 of different specifications according to compound seasoning actual production preparation demand, avoid the emergence of the lower condition of compound seasoning preparation quality that a net is multi-purpose to result in, the fineness and the product quality of compound seasoning preparation technology have been improved, the design of hourglass net shake subassembly has accelerated the filtration process of seafood enzymolysis mixed liquid, it shakes filter screen 103 to compare in the manual work, personnel's input cost is low, and the effectual production efficiency who improves compound seasoning.
Example 5
On the basis of the embodiment 1, the seafood compound seasoning liquid is concentrated and dried to prepare the powdery seafood compound seasoning, which also comprises the following steps: the quality inspection system for the powdery seafood compound seasoning is used for identifying and eliminating the blocky seasoning in the powdery seafood compound seasoning on a production line based on a machine vision technology, and sending the blocky seasoning into the production line again after the blocky seasoning is crushed and dried.
The working principle and the beneficial effects of the technical scheme are as follows: the design of the quality inspection system of the powdery seafood compound seasoning can greatly improve the product quality of the powdery seafood compound seasoning.
Example 6
On the basis of any one of embodiments 1 to 5, the seafood compound seasoning slurry is concentrated, pressed and dried to form the block-shaped seafood compound seasoning, and the method further comprises the following steps: the in-place concentration prompting system for the blocky seafood compound seasoning is used for monitoring the concentration degree of the blocky seafood compound seasoning and performing pressing prompting when the blocky seafood compound seasoning is concentrated in place;
cubic seafood compound seasoning is concentrated suggestion system that targets in place includes:
the seafood composite seasoning pulp self-concentration degree calculating unit is used for calculating an actual self-concentration degree coefficient of the seafood composite seasoning pulp based on the actual concentration condition physical quantity of the seafood composite seasoning pulp, and when the actual self-concentration degree coefficient of the seafood composite seasoning pulp is larger than a reference self-concentration degree coefficient of the seafood composite seasoning pulp, the manipulator concentration degree quality detecting unit is triggered to work;
calculating the actual self-concentration degree coefficient of the seafood composite seasoning pulp based on the actual concentration condition physical quantity of the seafood composite seasoning pulp:
wherein the content of the first and second substances,
is the actual self-concentration degree coefficient of the seafood compound seasoning paste,
is the quality of the seafood compound seasoning paste before concentration,
the quality of the seafood compound seasoning paste after being concentrated for t time,
is the evaporation enthalpy of the seafood compound seasoning paste,
the temperature of the concentration furnace of the seafood compound seasoning paste,
is the constant-pressure molar heat capacity of the seafood composite seasoning paste,
is the molar mass of the seafood compound seasoning paste,
the total concentration time of the seafood compound seasoning paste is long,
the preset energy exchange rate between the seafood compound seasoning pulp and the environment in the seafood compound seasoning pulp concentrating furnace is achieved,
the reference power of the seafood composite seasoning pulp concentration furnace is set;
the manipulator concentration degree quality detection unit is used for controlling the manipulator to perform feeding pressure sampling on different part sampling points on the seafood composite seasoning pulp, calculating the actual concentration uniformity degree of the seafood composite seasoning pulp based on the sampling result, and triggering the voice prompt unit to work if the actual concentration uniformity degree of the seafood composite seasoning pulp is greater than the reference concentration uniformity degree of the seafood composite seasoning pulp;
the feeding pressure sampling is carried out on different sampling points on the seafood composite seasoning pulp by controlling the mechanical arm, namely the mechanical arm is adopted to randomly extrude different positions on the seafood composite seasoning pulp to a certain degree, the same feeding amount is kept when each sampling point is extruded, and the pressure value of each sampling point to the mechanical arm is recorded;
calculating the actual concentration uniformity of the seafood composite seasoning paste based on the sampling result:
wherein the content of the first and second substances,
is the actual concentration uniformity degree of the seafood compound seasoning paste,
is the total number of sampling points and,
the pressure value of the mechanical arm is the x-th sampling point;
the voice prompt unit is used for carrying out pressing prompt when the seafood composite seasoning pulp is concentrated in place;
the seafood composite seasoning pulp is electrically connected with the self-concentration degree calculating unit, the manipulator concentration degree quality testing unit and the voice prompting unit.
The working principle and the beneficial effects of the technical scheme are as follows: the sampling points can be selected by writing diagonal collection along the shape of the seafood composite seasoning paste, so that the random width of the sampling points is increased, and the calculation result of the actual concentration uniformity degree of the seafood composite seasoning paste is more accurate;
firstly, calculating an actual self-concentration degree coefficient of the seafood composite seasoning pulp based on an actual concentration condition physical quantity of the seafood composite seasoning pulp, triggering a manipulator concentration degree quality inspection unit to work when the actual self-concentration degree coefficient of the seafood composite seasoning pulp is larger than a reference self-concentration degree coefficient of the seafood composite seasoning pulp, at the moment, proving that a primary judgment result of the concentration degree of the seafood composite seasoning pulp is in-place concentration, then calculating an actual concentration uniformity degree of the seafood composite seasoning pulp based on a sampling result, triggering a voice prompt unit to work if the actual concentration uniformity degree of the seafood composite seasoning pulp is larger than the reference concentration uniformity degree of the seafood composite seasoning pulp, at the moment, proving that the seafood composite seasoning pulp is in-place concentration state everywhere, and performing next-step pressing operation on the seafood composite seasoning pulp;
the concentration degree of the blocky seafood compound seasoning is monitored, the subsequent difficult pressing condition caused by insufficient concentration or excessive concentration of the seafood compound seasoning slurry is avoided, and the delivery quality of the blocky seafood compound seasoning can be effectively improved.
It will be apparent to those skilled in the art that various changes and modifications may be made in the present invention without departing from the spirit and scope of the invention. Thus, if such modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include such modifications and variations.
Claims (10)
1. A preparation process for producing a compound seasoning by using seafood is characterized by comprising the following steps:
the method comprises the following steps: preparing a seafood enzymolysis mixed solution by using a seafood raw material;
step two: filtering the seafood enzymolysis mixed solution to obtain seafood enzymolysis solution and seafood slurry, respectively blending the seafood enzymolysis solution and the seafood slurry with seasonings in taste, and uniformly stirring to respectively obtain seafood composite seasoning liquid and seafood composite seasoning slurry;
step three: concentrating and drying the seafood compound seasoning liquid to prepare powdery seafood compound seasoning, and concentrating, pressing and drying the seafood compound seasoning slurry to form the massive seafood compound seasoning.
2. The preparation process for producing the compound seasoning by using seafood as claimed in claim 1, wherein the preparation of the seafood enzymolysis mixture by using the seafood raw material comprises:
s10: cleaning the seafood raw materials by using a full-automatic processing and cleaning machine, and removing viscera in the cleaning process;
s11: putting the cleaned seafood raw materials into a pulverizer for pulverizing, and adding distilled water into the pulverized seafood raw materials to prepare seafood leftover solution;
and S12, adding glucose into the seafood leftover solution, adjusting the pH value of the seafood leftover solution to be neutral, then sterilizing the seafood leftover solution, and adding protease into the sterilized seafood leftover solution for enzymolysis to obtain the seafood enzymolysis mixed solution.
3. The preparation process of producing the compound seasoning by using seafood as claimed in claim 2, wherein the particle size of the ground seafood is kept within 0.15mm to 0.19 mm.
4. The preparation process for producing the compound seasoning by using seafood as claimed in claim 2, wherein the step of adding protease into the sterilized seafood leftover solution for enzymolysis to obtain a seafood enzymolysis mixed solution comprises the steps of:
s120: adding 1.25-1.38% of 18000U/g food-grade flavourzyme into the sterilized seafood leftover solution, controlling the seafood leftover solution to be at 55-60 ℃, shaking and stirring uniformly, and standing for 1.5 hours;
s121: after the pH value of the seafood leftover solution after the hydrolysis of the flavor protease is adjusted to 8.5, 1.5-1.62% of 75000U/g food-grade trypsin is added, the seafood leftover solution is controlled to be at 40-50 ℃, stirred evenly by oscillation and then kept stand for 4.5 hours, and finally the seafood enzymolysis mixed solution is obtained.
5. The preparation process of producing the compound seasoning by using seafood as claimed in claim 4, further comprising monitoring the qualification degree of enzymolysis of the mixed liquid of seafood enzymolysis by using an enzymolysis degree monitoring system;
enzymolysis degree monitoring system includes:
the amino acid analyzer is used for detecting the content of amino nitrogen in the sterilized seafood leftover solution and the seafood enzymolysis mixed solution;
the enzymolysis degree qualification degree calculating unit is used for calculating the actual enzymolysis degree qualification degree of the seafood enzymolysis mixed liquid according to the detection result of the amino acid analyzer;
the controller, the alarm, the controller with amino acid analysis appearance, enzymolysis degree qualification degree computational element and alarm electricity are connected, the controller is based on amino acid analysis appearance and enzymolysis degree qualification degree computational element control the alarm is reported to the police and is included following step:
s122: the enzymolysis degree qualification degree calculating unit calculates the actual enzymolysis degree qualification degree of the seafood enzymolysis mixed liquid based on the detection value of the amino acid analyzer
：
Wherein the content of the first and second substances,
is the actual enzymolysis degree qualification degree of the seafood enzymolysis mixed liquor,
in order to ensure the instrument reliability of the amino acid analyzer,
is a detection error coefficient of an amino acid analyzer,
is the amino state of the sterilized seafood leftover solutionThe content of nitrogen is controlled by the content of nitrogen,
is the content of amino nitrogen in the seafood enzymolysis mixed liquor, and e is a natural number with the value of 2.71,
is the instrument sensitivity of the amino acid analyzer,
the method comprises the following steps of (1) presetting the hydrolysis degree of a seafood enzymolysis mixed solution;
s123: the controller compares the actual enzymolysis degree qualification degree of the seafood enzymolysis mixed liquid
And the qualification degree of the preset enzymolysis degree of the seafood enzymolysis mixed solution
If the actual enzymolysis degree of the seafood enzymolysis mixed solution is qualified
Is lower than the qualification degree of the preset enzymolysis degree of the seafood enzymolysis mixed liquid
And the controller controls the alarm to alarm.
6. The preparation process for producing the compound seasoning by utilizing seafood as claimed in claim 1, wherein the seafood enzymolysis mixed solution is filtered to obtain seafood enzymolysis solution and seafood slurry, and the seafood enzymolysis solution and the seafood slurry are processed by the compound seasoning preparation machine (1);
the compound seasoning preparation machine (1) comprises a machine body (100), wherein a feeding funnel (1000) is sleeved on the machine body (100), two symmetrically-arranged installation cavities (101) are formed in the machine body (100), filter screen installation and shaking components (102) are arranged in the installation cavities (101), two symmetrically-arranged filter screens (103) are installed between the two filter screen installation and shaking components (102), a seafood pulp collection frame (104) and a seafood enzymolysis liquid collection frame (105) are sequentially connected to the lower portion of each filter screen (103) in the machine body (100) in a sliding mode from top to bottom, and water seepage holes are formed in the seafood pulp collection frame (104);
the filter screen mounting and shaking assembly (102) comprises a filter screen mounting assembly, a screen leakage shaking assembly and a driving part, the filter screen mounting assembly is used for mounting the filter screen (103), the screen leakage shaking assembly is used for shaking the filter screen (103) when the seafood enzymolysis mixed liquor is filtered, and the driving part is used for driving the filter screen mounting assembly and the screen leakage shaking assembly to work;
filter screen (103) are including connecting portion (1030) and filter house (1031), it shakes the subassembly to drive connecting portion (1030) left and right sliding connection and is in to leak the net in the filter screen installation component, filter house (1031) hinged joint is in on connecting portion (1030), connecting portion (1030) bottom sliding connection has release board (1032), be equipped with the second driving piece on release board (1032), the second driving piece is used for the drive release board (1032) are followed connecting portion (1030) slide, and its one end of corresponding connecting portion (1030) is kept away from to two filter houses (1031) is through electronic hasp (1033) each other locking connection.
7. The preparation process of producing the compound seasoning by using seafood as claimed in claim 6, wherein the seafood enzymolysis mixed solution is filtered to obtain seafood enzymolysis solution and seafood slurry, comprising:
s20, selecting two filter screens (103) with specified aperture specifications, and installing the filter screens in the machine body (100) through a filter screen installation component;
s21, pouring the seafood enzymolysis mixed solution onto a filter screen (103) through a feeding funnel (1000), and driving the filter screen (103) to shake left and right through a leakage screen shaking component to separate the solid and liquid of the seafood enzymolysis mixed solution, wherein the liquid falling into a seafood enzymolysis solution collecting frame (105) is seafood enzymolysis solution, and the solid left on the filter screen (103) is seafood pulp;
s22: the electric lock catch (1033) loses power, so that the two filtering parts (1031) are disengaged, and the seafood pulp falls into the seafood pulp collecting frame (104).
8. The preparation process of producing the compound seasoning by utilizing seafood as claimed in claim 7, wherein the seasoning is used for respectively blending and stirring the seafood enzymolysis solution and the seafood slurry to respectively obtain the seafood compound seasoning solution and the seafood compound seasoning slurry, and the preparation process comprises the following steps:
s210: adding seasonings and food preservatives into the seafood enzymatic hydrolysate in the seafood enzymatic hydrolysate collection frame (105) and uniformly stirring the seasonings and the food preservatives to obtain seafood composite seasoning liquid;
s220: adding seasonings and food preservatives into the seafood slurry in the seafood slurry collecting frame (104) and uniformly stirring the seasonings and the food preservatives to obtain seafood composite seasoning slurry;
wherein the flavoring agent comprises one or more of salt, monosodium glutamate, sugar, chicken essence, ginger powder, and garlic powder.
9. The preparation process for producing the compound seasoning by using seafood as claimed in claim 1, wherein the seafood compound seasoning liquid is concentrated and dried to prepare the powdery seafood compound seasoning, and the preparation process further comprises: the quality inspection system for the powdery seafood compound seasoning is used for identifying and eliminating the blocky seasoning in the powdery seafood compound seasoning on a production line based on a machine vision technology, and sending the blocky seasoning into the production line again after the blocky seasoning is crushed and dried.
10. The preparation process for producing the compound seasoning by utilizing seafood as claimed in claim 1, wherein the seafood compound seasoning slurry is concentrated, pressed and dried to form a block-shaped seafood compound seasoning, further comprising: the in-place concentration prompting system for the blocky seafood compound seasoning is used for monitoring the concentration degree of the blocky seafood compound seasoning and performing pressing prompting when the blocky seafood compound seasoning is concentrated in place;
cubic seafood compound seasoning concentrates suggestion system that targets in place includes:
the seafood composite seasoning pulp self-concentration degree calculating unit is used for calculating an actual self-concentration degree coefficient of the seafood composite seasoning pulp based on the actual concentration condition physical quantity of the seafood composite seasoning pulp, and when the actual self-concentration degree coefficient of the seafood composite seasoning pulp is larger than a reference self-concentration degree coefficient of the seafood composite seasoning pulp, the manipulator concentration degree quality detecting unit is triggered to work;
the manipulator concentration degree quality inspection unit is used for controlling the manipulator to perform feeding pressure sampling on sampling points at different positions on the seafood composite seasoning pulp, calculating the actual concentration uniformity degree of the seafood composite seasoning pulp based on the sampling result, and triggering the voice prompt unit to work if the actual concentration uniformity degree of the seafood composite seasoning pulp is greater than the reference concentration uniformity degree of the seafood composite seasoning pulp;
the voice prompt unit is used for performing pressing prompt when the seafood composite seasoning pulp is concentrated in place;
the seafood composite seasoning pulp is electrically connected with the self-concentration degree calculating unit, the manipulator concentration degree quality testing unit and the voice prompting unit.
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Denomination of invention: A preparation process for producing composite seasoning using seafood Effective date of registration: 20230803 Granted publication date: 20230623 Pledgee: Industrial and Commercial Bank of China Limited Rui'an sub branch Pledgor: ZHEJIANG DINGWEI FOOD Co.,Ltd. Registration number: Y2023330001645 |