CN115685909A - Process for sorting industrial waste steel and transferring waste - Google Patents
Process for sorting industrial waste steel and transferring waste Download PDFInfo
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- CN115685909A CN115685909A CN202211260815.4A CN202211260815A CN115685909A CN 115685909 A CN115685909 A CN 115685909A CN 202211260815 A CN202211260815 A CN 202211260815A CN 115685909 A CN115685909 A CN 115685909A
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Abstract
The invention discloses a sorting and waste material transferring process for industrial waste steel, which belongs to the technical field of waste steel recovery and comprises the following steps: A. after the vehicle enters a factory, vehicle information and the primary grade of scrap steel are input into a metering system, and then the vehicle enters a weight house for gross weight weighing; the automatic waste steel quality testing system has the advantages that stable interaction with a buyer metering system or ERP is realized, the automation of the whole process of entering, quality testing and leaving of waste steel vehicles is guaranteed, the system independence, automation and accurate inspection and judgment of waste steel grade and impurity deduction calculation are realized through picture accumulation and autonomous learning in a certain period, the comprehensive intelligent waste steel quality testing system, a high-definition camera, a self-service interaction terminal and other equipment are integrated, the on-site unmanned quality testing operation is realized while the fairness and the accuracy and the stability of waste steel quality testing are guaranteed, the waste steel grade and impurity deduction calculation can be accurately judged, quality data can be used at any time for investigation, satisfactory results of both parties can be given, the unloading speed is accelerated, and the influence of the unloading speed on the fast production rhythm is reduced.
Description
Technical Field
The invention relates to the technical field of scrap steel recovery, in particular to a process for sorting industrial scrap steel and transferring waste.
Background
The steel scrap is classified into heavy, medium and light steel scrap, and the typical steel scrap of the light and light steel scrap is thin plate leftover materials with the thickness of less than 2mm, silicon steel sheets, iron drums, packing iron sheet automobile cabs, chemical steel scrap, containers, medical instruments, wire rods with the diameter of not more than 4.0mm, steel wires and the like, and the steel scrap is difficult to be directly added into a melting furnace due to the fact that the steel scrap is thin or small in diameter. The varieties are reasonably planned and distinguished according to different specification standards and quality requirements, so that the full utilization is facilitated, and the production is facilitated. At present, all quality testing modes are manual quality testing of waste steel quality testing personnel at a waste steel discharging point, the work of waste steel quality testing is always a difficult problem troubling enterprises, the conventional waste steel quality testing is mainly judged by manual visual inspection, the artificial factors are large, problems are easy to occur, the difficulty of quality testing and management is increased, the conditions of different waste steel mixed loading types are more, the waste steel grade is difficult to accurately judge, the calculation of impurity deduction amount is difficult, quality dissimilarity is not available, satisfactory results of supply and supply are difficult to give, the slow unloading speed influences the production rhythm fast, the transportation of the waste steel after the quality testing manually records the waste steel grade and the weight after the impurity deduction, the waste steel quality testing is easy to confuse under the condition that a plurality of transport vehicles carry out waste steel quality testing, and therefore, the sorting and waste material transferring process for industrial waste steel is provided.
Disclosure of Invention
The invention aims to provide a process for sorting industrial waste steel and transferring waste materials, which aims to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: a sorting and waste transferring process for industrial waste steel comprises the following steps:
A. after the vehicle enters a factory, vehicle information and the primary grade of scrap steel are input into a metering system, and then the vehicle enters a weight house to be weighed;
B. driving the steel plate into a specified place, swiping a card or manually confirming to start a quality testing process, inputting vehicle information and the primary grade of the scrap steel in a metering system, and then carrying out intelligent quality testing, wherein the intelligent quality testing comprises sucking disc layer-by-layer unloading and automatic photographing;
C. the judgment grade and the impurity deduction amount are displayed on site, and then the intelligent system automatically throws the quality inspection result to the judgment grade and the impurity deduction amount to a metering system or ERP;
D. the vehicle enters a weight house to be weighed, and then the card is collected;
E. and (5) testing the quality and finishing delivery.
Preferably, in the step B, the intelligent initial inspection result shows that the materials do not meet the two conditions of material consistency, when the materials do not meet the requirements, the supplier can choose to increase the scrap deduction amount, degrade the primary grade of the scrap steel or return the scrap steel, and if the supplier chooses to return the scrap steel, the quality inspection is directly finished and the scrap steel is delivered from the factory; and if the materials are consistent, directly carrying out the next intelligent initial inspection.
Preferably, in the step B, the intelligent quality inspection result shows that the materials do not accord with two conditions of material consistency, when the materials do not accord with each other, a supplier can select to increase the impurity deduction amount and degrade the primary grade of the scrap steel or return the scrap steel, and the supplier can directly finish the quality inspection and leave the factory if the supplier selects to return the scrap steel; the material consignor can choose to determine whether to continue the transfer or return the goods.
Preferably, in the step B, the main functions of the intelligent quality inspection system include automatic classification and impurity deduction calculation of the steel scrap at the unloading quality inspection point, automatic data transmission and accounting by combining with a buyer metering or ERP system, realization of vehicle positioning, automatic photographing, man-machine self-service interaction, a snapshot model algorithm of two unloading modes of a steel grab and a disk crane, and intelligent identification of different steel scrap types.
Preferably, in step B, each unloading point is defined as a fixed parking space, and the vehicle must be parked in the fixed parking space.
Preferably, in step B, the discharging process can be remotely monitored by a quality inspector in a scrap hall.
Preferably, in step D, after the unloading of the vehicle is finished and the vehicle is tare, the intelligent quality testing system automatically throws the corresponding data to the metering system or ERP.
Preferably, in the step a, the metering system or the ERP needs to throw the recorded vehicle information, the original grade of the steel scrap and the pre-inspection plan to the intelligent steel scrap identification system in advance.
Compared with the prior art, the invention has the beneficial effects that:
the system realizes the stable interaction with a buyer metering system or ERP through the comprehensive intelligent scrap steel quality testing system, the high-definition camera, the self-service interaction terminal and other equipment, ensures the automation of the whole process of scrap steel vehicle entering, quality testing and leaving, realizes the independent, automatic and accurate inspection and judgment of the scrap steel grade and impurity deduction calculation through picture accumulation and autonomous learning in a certain period, synthesizes the intelligent scrap steel quality testing system, the high-definition camera, the self-service interaction terminal and other equipment, ensures the fair and accurate stability of the scrap steel quality testing, realizes the on-site unmanned quality testing operation, can accurately judge the scrap steel grade and impurity deduction calculation, can obtain quality data for survey at any time, can give a satisfactory result for both a supplier and a supplier, and accelerates the unloading speed, thereby reducing the influence of the unloading speed on the production rhythm.
Drawings
FIG. 1 is a process flow diagram of the present invention;
fig. 2 is a flow chart of the internal work of the intelligent quality inspection system of the invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-2, the present invention provides a technical solution:
example 1
A sorting and waste transferring process for industrial waste steel comprises the following steps:
A. after the vehicle enters a factory, vehicle information and the primary grade of scrap steel are input into a metering system, and then the vehicle enters a weight house to be weighed;
B. driving the steel plate into a specified place, swiping a card or manually confirming to start a quality testing process, inputting vehicle information and the primary grade of the scrap steel in a metering system, and then carrying out intelligent quality testing, wherein the intelligent quality testing comprises sucking disc layer-by-layer unloading and automatic photographing;
C. the judgment grade and the impurity deduction amount are displayed on site, and then the intelligent system automatically throws the quality inspection result to the judgment grade and the impurity deduction amount to a metering system or ERP;
D. the vehicle enters a weight house to be weighed tare, and then the card is collected;
E. and (5) testing the quality and finishing delivery.
Specifically, in the step B, when the result materials of the intelligent initial inspection do not meet the requirement, the supplier chooses to increase the amount of the deduction.
Specifically, in the step B, when the material is not matched as a result of the intelligent quality inspection, the supplier selects to increase the amount of the impurity.
In step B, the main functions of the intelligent quality inspection system include automatic grading and impurity deduction calculation of the scrap steel at the unloading quality inspection point, automatic data transmission and accounting by combining with a buyer metering or ERP system, realization of vehicle positioning, automatic photographing, man-machine self-service interaction, snapshot model algorithm of two unloading modes of a steel grab and a disk crane, and intelligent identification of different scrap types.
Specifically, in step B, each unloading point needs to define a fixed parking space, and the vehicle must be parked in the fixed parking space.
Specifically, in step B, the inspector can remotely monitor the discharge process in the scrap steel hall.
Specifically, in step D, after the vehicle is unloaded and the tare weight is passed, the intelligent quality testing system automatically throws the corresponding data to the metering system or ERP.
Specifically, in the step a, the metering system or the ERP needs to throw the recorded vehicle information, the original grade of the scrap steel and the pre-inspection plan to the intelligent scrap steel identification system in advance.
Example 2
A sorting and waste transferring process for industrial waste steel comprises the following steps:
A. after the vehicle enters a factory, vehicle information and the primary grade of scrap steel are input into a metering system, and then the vehicle enters a weight house to be weighed;
B. driving the steel plate into a specified place, swiping a card or manually confirming to start a quality testing process, inputting vehicle information and the primary grade of the scrap steel in a metering system, and then carrying out intelligent quality testing, wherein the intelligent quality testing comprises sucking disc layer-by-layer unloading and automatic photographing;
C. the judgment grade and the impurity deduction amount are displayed on site, and then the intelligent system automatically throws the quality inspection result to the judgment grade and the impurity deduction amount to a metering system or ERP;
D. the vehicle enters a weight house to be weighed tare, and then the card is collected;
E. and (5) testing the quality and finishing delivery.
Specifically, in the step B, when the result of the intelligent initial inspection is that the materials are not in agreement, the supplier selects the primary grade of the scrap steel to degrade.
Specifically, in the step B, when the material is not met as a result of the intelligent quality inspection, the supplier selects the primary grade of the scrap steel to degrade.
In the step B, the main functions of the intelligent quality inspection system include automatic classification and impurity deduction calculation of the steel scrap at the unloading quality inspection point, automatic data transmission and accounting by combining with a buyer metering or ERP system, realization of vehicle positioning, automatic photographing, man-machine self-service interaction, a snapshot model algorithm of two unloading modes of a steel grab and a disk crane, and intelligent identification of different steel scrap types.
Specifically, in step B, each unloading point needs to define a fixed parking space, and the vehicle must be parked in the fixed parking space.
Specifically, in step B, the inspector can remotely monitor the discharge process in the scrap steel hall.
Specifically, in step D, after the vehicle is unloaded and the tare weight is passed, the intelligent quality testing system automatically throws the corresponding data to the metering system or ERP.
Specifically, in the step a, the metering system or the ERP needs to throw the recorded vehicle information, the original grade of the steel scrap and the pre-inspection plan to the intelligent steel scrap identification system in advance.
Example 3
A sorting and waste transferring process for industrial waste steel comprises the following steps:
A. after the vehicle enters a factory, vehicle information and the primary grade of scrap steel are input into a metering system, and then the vehicle enters a weight house to be weighed;
B. driving the steel plate into a specified place, swiping a card or manually confirming to start a quality testing process, inputting vehicle information and the primary grade of the scrap steel in a metering system, and then carrying out intelligent quality testing, wherein the intelligent quality testing comprises sucking disc layer-by-layer unloading and automatic photographing;
C. the judgment grade and the impurity deduction amount are displayed on site, and then the intelligent system automatically throws the quality testing result to the measurement system or ERP;
D. the vehicle enters a weight house to be weighed, and then the card is collected;
E. and (5) testing the quality and finishing delivery.
Specifically, in the step B, when the result of the intelligent preliminary inspection is that the materials are not in accordance, the goods supplier selects goods return, and the goods supplier directly completes the quality inspection and leaves the factory if the goods supplier selects the goods return.
In the step B, the main functions of the intelligent quality inspection system include automatic classification and impurity deduction calculation of the steel scrap at the unloading quality inspection point, automatic data transmission and accounting by combining with a buyer metering or ERP system, realization of vehicle positioning, automatic photographing, man-machine self-service interaction, a snapshot model algorithm of two unloading modes of a steel grab and a disk crane, and intelligent identification of different steel scrap types.
Specifically, in step B, each unloading point needs to define a fixed parking space, and the vehicle must be parked in the fixed parking space.
Specifically, in step B, the inspector can remotely monitor the discharge process in the scrap steel hall.
Specifically, in step D, after the vehicle is unloaded and the tare weight is passed, the intelligent quality testing system automatically throws the corresponding data to the metering system or ERP.
Specifically, in the step a, the metering system or the ERP needs to throw the recorded vehicle information, the original grade of the steel scrap and the pre-inspection plan to the intelligent steel scrap identification system in advance.
Example 4
A sorting and waste transferring process for industrial waste steel comprises the following steps:
A. after the vehicle enters a factory, vehicle information and the primary grade of scrap steel are input into a metering system, and then the vehicle enters a weight house to be weighed;
B. driving the steel wire to a specified place, swiping a card or manually confirming to start a quality testing process, inputting vehicle information and the primary grade of the scrap steel in a metering system, and then carrying out intelligent quality testing, wherein the intelligent quality testing comprises sucking disc layer-by-layer discharging and automatic photographing;
C. the judgment grade and the impurity deduction amount are displayed on site, and then the intelligent system automatically throws the quality inspection result to the judgment grade and the impurity deduction amount to a metering system or ERP;
D. the vehicle enters a weight house to be weighed, and then the card is collected;
E. and (5) testing the quality and finishing delivery.
Specifically, in step B, when the result of the intelligent preliminary inspection is that the materials are consistent, the next intelligent preliminary inspection is directly performed.
Specifically, in the step B, when the intelligent quality inspection result indicates that the materials are consistent, the supplier selects to determine to continue the transportation, and then the step C is continued.
In the step B, the main functions of the intelligent quality inspection system include automatic classification and impurity deduction calculation of the steel scrap at the unloading quality inspection point, automatic data transmission and accounting by combining with a buyer metering or ERP system, realization of vehicle positioning, automatic photographing, man-machine self-service interaction, a snapshot model algorithm of two unloading modes of a steel grab and a disk crane, and intelligent identification of different steel scrap types.
Specifically, in step B, each unloading point needs to define a fixed parking space, and the vehicle must be parked in the fixed parking space.
Specifically, in the step B, a quality inspector can remotely monitor the unloading process in a scrap steel hall.
Specifically, in step D, after the vehicle is unloaded and the tare weight is passed, the intelligent quality testing system automatically throws the corresponding data to the metering system or ERP.
Specifically, in the step a, the metering system or the ERP needs to throw the recorded vehicle information, the original grade of the scrap steel and the pre-inspection plan to the intelligent scrap steel identification system in advance.
Example 5
A sorting and waste transferring process for industrial waste steel comprises the following steps:
A. after the vehicle enters a factory, vehicle information and the primary grade of scrap steel are input into a metering system, and then the vehicle enters a weight house to be weighed;
B. driving the steel plate into a specified place, swiping a card or manually confirming to start a quality testing process, inputting vehicle information and the primary grade of the scrap steel in a metering system, and then carrying out intelligent quality testing, wherein the intelligent quality testing comprises sucking disc layer-by-layer unloading and automatic photographing;
C. the judgment grade and the impurity deduction amount are displayed on site, and then the intelligent system automatically throws the quality inspection result to the judgment grade and the impurity deduction amount to a metering system or ERP;
D. the vehicle enters a weight house to be weighed tare, and then the card is collected;
E. and (5) testing the quality and finishing delivery.
Specifically, in step B, when the result of the intelligent preliminary inspection is that the materials are consistent, the next intelligent preliminary inspection is directly performed.
Specifically, in the step B, when the intelligent quality inspection result indicates that the materials are consistent, the supplier selects the return goods and directly performs the step E.
In the step B, the main functions of the intelligent quality inspection system include automatic classification and impurity deduction calculation of the steel scrap at the unloading quality inspection point, automatic data transmission and accounting by combining with a buyer metering or ERP system, realization of vehicle positioning, automatic photographing, man-machine self-service interaction, a snapshot model algorithm of two unloading modes of a steel grab and a disk crane, and intelligent identification of different steel scrap types.
Specifically, in step B, each unloading point needs to define a fixed parking space, and the vehicle must be parked in the fixed parking space.
Specifically, in step B, the inspector can remotely monitor the discharge process in the scrap steel hall.
Specifically, in step D, after the vehicle is unloaded and the tare weight is passed, the intelligent quality testing system automatically throws the corresponding data to the metering system or ERP.
Specifically, in the step a, the metering system or the ERP needs to throw the recorded vehicle information, the original grade of the scrap steel and the pre-inspection plan to the intelligent scrap steel identification system in advance.
To sum up: the invention realizes the stable interaction with a buyer metering system or ERP by integrating equipment such as an intelligent waste steel quality testing system, a high-definition camera, a self-service interaction terminal and the like, ensures the automation of the whole process of entering, quality testing and leaving a factory of a waste steel vehicle, realizes the independent, automatic and accurate inspection and judgment of the waste steel grade and the calculation of the impurity deduction amount by picture accumulation and autonomous learning in a certain period, integrates equipment such as the intelligent waste steel quality testing system, the high-definition camera, the self-service interaction terminal and the like, ensures the fairness and the accuracy and stability of the waste steel quality testing, realizes the unmanned quality testing operation on site, can accurately judge the waste steel grade and calculate the impurity deduction amount, can take and investigate quality data at any time, can give a satisfied result of both parties, and accelerates the unloading speed, thereby reducing the influence of the unloading speed on the production rhythm.
The parts not involved in the present invention are the same as or can be implemented by the prior art. Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. A sorting and waste transferring process for industrial waste steel is characterized by comprising the following steps:
A. after the vehicle enters a factory, vehicle information and the primary grade of scrap steel are input into a metering system, and then the vehicle enters a weight house for gross weight weighing;
B. driving the steel plate into a specified place, swiping a card or manually confirming to start a quality testing process, inputting vehicle information and the primary grade of the scrap steel in a metering system, and then carrying out intelligent quality testing, wherein the intelligent quality testing comprises sucking disc layer-by-layer unloading and automatic photographing;
C. the judgment grade and the impurity deduction amount are displayed on site, and then the intelligent system automatically throws the quality inspection result to the judgment grade and the impurity deduction amount to a metering system or ERP;
D. the vehicle enters a weight house to be weighed tare, and then the card is collected;
E. and (5) testing the quality and finishing delivery.
2. The process of claim 1 for sorting and transferring industrial scrap steel, wherein: in the step B, the intelligent initial inspection result shows that the materials do not accord with two conditions of material consistency, when the materials do not accord with each other, a supplier can select to increase the impurity deduction amount, degrade the primary grade of the scrap steel or return the scrap steel, and the supplier can directly complete quality inspection and leave the factory if the supplier selects to return the scrap steel; and if the materials are consistent, directly carrying out the next intelligent initial inspection.
3. The process for sorting and transferring industrial scraps according to claim 1, wherein: in the step B, the intelligent quality inspection result shows that the materials do not accord with two conditions of material consistency, when the materials do not accord with each other, a supplier can select to increase the impurity deduction amount, degrade the primary grade of the scrap steel or return the product, and the supplier can directly finish the quality inspection and leave the factory if the supplier selects the return of the product; the material consignor may choose to determine to continue the transfer or return the goods.
4. The process of claim 1 for sorting and transferring industrial scrap steel, wherein: in the step B, the main functions of the intelligent quality inspection system comprise automatic classification and impurity deduction calculation of the scrap steel at the unloading quality inspection point, automatic data transmission and accounting completion by combining a buyer metering or ERP system, realization of vehicle positioning, automatic photographing, man-machine self-service interaction, snapshot model algorithms of two unloading modes of a steel grabber and a disk crane, and intelligent identification of different scrap steel types.
5. The process for sorting and transferring industrial scraps according to claim 1, wherein: in step B, each unloading point needs to define a fixed parking space, and the vehicle must be parked in the fixed parking space.
6. The process of claim 1 for sorting and transferring industrial scrap steel, wherein: in step B, the quality inspector can remotely monitor the discharging process in the scrap steel hall.
7. The process for sorting and transferring industrial scraps according to claim 1, wherein: in the step D, after the unloading of the vehicle is finished and the tare weight of the vehicle is passed, the intelligent quality testing system automatically throws the corresponding data to the metering system or the ERP.
8. The process for sorting and transferring industrial scraps according to claim 1, wherein: in the step A, the metering system or the ERP needs to throw the recorded vehicle information, the original steel scrap grade and the pre-inspection plan to the intelligent steel scrap identification system in advance.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211260815.4A CN115685909A (en) | 2022-10-14 | 2022-10-14 | Process for sorting industrial waste steel and transferring waste |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211260815.4A CN115685909A (en) | 2022-10-14 | 2022-10-14 | Process for sorting industrial waste steel and transferring waste |
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| Publication Number | Publication Date |
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| CN115685909A true CN115685909A (en) | 2023-02-03 |
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| CN202211260815.4A Pending CN115685909A (en) | 2022-10-14 | 2022-10-14 | Process for sorting industrial waste steel and transferring waste |
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- 2022-10-14 CN CN202211260815.4A patent/CN115685909A/en active Pending
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