CN115679479A - Spinel ferrite hollow fiber and preparation method thereof - Google Patents

Spinel ferrite hollow fiber and preparation method thereof Download PDF

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CN115679479A
CN115679479A CN202211513086.9A CN202211513086A CN115679479A CN 115679479 A CN115679479 A CN 115679479A CN 202211513086 A CN202211513086 A CN 202211513086A CN 115679479 A CN115679479 A CN 115679479A
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hollow fiber
spinel ferrite
ferrite hollow
metal
high molecular
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姚荣迁
薛志超
罗涛
黄雯燕
卯声建
朱烨琦
蓝思琦
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Xiamen University
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Abstract

Dissolving a metal iron salt and two or more than two second metal salts in an organic solvent to obtain a metal salt mixed solution, adding a high molecular polymer into absolute ethyl alcohol, uniformly stirring to obtain a high molecular polymer solution, adding the metal salt mixed solution into the high molecular polymer solution, and continuously stirring to obtain a precursor solution; drawing the precursor solution by using a glass flat plate under a certain humidity to obtain organogel fibers, simultaneously drying by using hot air to remove part of the solvent, collecting the organogel fibers, and putting the organogel fibers into an oven for drying; and putting the dried organogel fiber into a tubular furnace for sintering by a segmented heat treatment process to obtain the spinel ferrite hollow fiber.

Description

Spinel ferrite hollow fiber and preparation method thereof
Technical Field
The invention relates to the field of magnetic material preparation, in particular to a spinel ferrite hollow fiber and a preparation method thereof.
Background
With the development of science and technology, more and more electronic devices are used in people's lives, and the generated electromagnetic pollution is increased day by day. In the use process of various high-precision informationized instruments and equipment, electromagnetic pollution often influences the operation of the equipment, and excessive high-frequency electromagnetic pollution even can cause long-term harm to the health of human beings. The wave-absorbing material can effectively reduce or eliminate electromagnetic pollution, thereby becoming a research hotspot of experts and scholars of various countries. The ferrite wave-absorbing material has higher resistivity and high-frequency permeability, and the main mechanisms for absorbing electromagnetic wave energy are hysteresis loss, eddy current loss, ferromagnetic resonance and the like.
The ferrite belongs to ferromagnetic materials, and is divided into three types of spinel type, garnet type and magnetoplumbite type according to the difference of structures, and the three types of ferrite can be used in the field of wave absorption. The spinel ferrite fiber has strong magnetism and dielectric property, the saturation magnetization is far greater than the other two types of ferrite, and the structural characteristics of the spinel ferrite fiber are favorable for absorbing waves.
Among spinel ferrites, nickel zinc ferrites, which are typically represented, are widely used in the fields of instruments, radars, electronic countermeasure, etc. because of their advantages such as wide frequency band, light weight, and small volume. The micron-sized conventional ferrite is subjected to nanocrystallization or hollow ferrite is prepared, the specific gravity of the whole ferrite is reduced due to the change of the size and the shape, and the physical properties of the material such as electricity, magnetism, light and the like are influenced, so that the properties of the material are influenced to a certain extent. The ferrite fiber material is lighter in weight compared with powder and thin film materials, and the unique shape can solve the problem of nanoparticle agglomeration, so that the weight of the coating is reduced, and the absorption band of electromagnetic waves is expanded.
Chinese patent ZL 201410314978.5 discloses a template method for preparing a nickel-zinc ferrite material, which is prepared by taking metal nitrate as a raw material and cotton fiber as a template in one step without adding a precipitator and the like by means of a solvothermal method, replicates the micro morphology of the cotton fiber, and has good crystallization property and magnetic property, so that the application range of the nickel-zinc ferrite nano material is effectively expanded, but the method has long time consumption, the structure of the obtained ferrite fiber is incomplete, and the form of a sample has certain influence on the magnetic property. Chinese patent ZL 200510095475.4 discloses a method for preparing spinel ferrite fiber by a sol-gel method, wherein zinc nitrate, ferric nitrate and citric acid are used as raw materials, ammonia water is added to adjust the pH value to 5.7, then dehydration is carried out, traction drawing spinning and drying are carried out, and spinel zinc ferrite fiber with excellent performance is obtained after sintering at 800-1000 ℃, but the method needs to adjust the pH value of gel and the viscosity of a precursor at the same time, so that the process operation difficulty is increased, and the precursor still needs to be sintered at a higher temperature to obtain the ferrite fiber. Chinese patent ZL 201611154343.9 provides a method for drawing a precursor solution containing a ceramic precursor, a polymer and a solvent into nanofibers by a gas flow and collecting the nanofibers with a porous collector; the collected nanofibers are sintered to obtain ceramic nanofibers, the obtained ceramic nanofibers have the characteristics of ultra-light weight, high temperature resistance and the like, and can be effectively used in a plurality of key and important fields, but the method needs complicated equipment, and has the problems of difficult fiber collection, needle blockage, droplet formation and the like caused by solvent evaporation.
Due to the characteristics of the magnetic material, the preparation method has the problems of complex process, difficult control of conditions, high calcination temperature and the like, and the invention aims to provide the preparation method which is economic in raw materials, simple in process conditions, low in sintering temperature and environment-friendly.
Disclosure of Invention
The invention aims to solve the problems in the prior art and provides a spinel ferrite hollow fiber material with good hysteresis loss and wave absorption performance and a preparation method thereof.
In order to achieve the purpose, the invention adopts the following technical scheme:
a preparation method of a spinel ferrite hollow fiber comprises the following steps:
1) Dissolving a metal iron salt and two or more than two second metal salts in an organic solvent to obtain a metal salt mixed solution, adding a high molecular polymer into absolute ethyl alcohol, uniformly stirring to obtain a high molecular polymer solution, adding the metal salt mixed solution into the high molecular polymer solution, and continuously stirring to obtain a precursor solution;
2) Drawing the precursor solution in the step 1) by adopting a glass flat plate under certain humidity to obtain organic gel fibers, simultaneously drying by adopting hot air to remove part of the solvent, and then collecting the organic gel fibers and putting the organic gel fibers into an oven for drying;
3) Putting the organic gel fiber dried in the step 2) into a tubular furnace to carry out sectional heat treatment process sintering to obtain the spinel ferrite hollow fiber.
The second metal salt may be two or more of chloride, sulfate, nitrate, perchlorate, carbonate and acetylacetonate of nickel, cobalt, zinc, manganese, iron, calcium, titanium, aluminum, lithium, copper, vanadium and chromium, and the metal of the second metal salt is preferably nickel and zinc.
The metal iron salt can be one of ferric chloride, ferric nitrate, ferric sulfate, ferric perchlorate, ferric carbonate and ferric acetylacetonate.
The organic solvent is N, N-Dimethylformamide (DMF), tetrahydrofuran (THF) or dimethyl carbonate (DMC); the high molecular polymer is polyvinylpyrrolidone (PVP), polyacrylonitrile (PAN), polyethylene oxide (PEO) or polyvinylidene fluoride (PVDF).
The molar ratio of ferric ions to total second metal ions of the metallic iron salt is 2.
In the metal salt mixed solution, the total mass fraction of the metal iron salt and the second metal salt is 20-30 wt.%.
In the high molecular polymer solution, the mass fraction of the high molecular polymer is 20-25 wt.%.
In step 2), the humidity is lower than 70%.
The segmented heat treatment process in the step 3) comprises the following steps: preoxidation and heat preservation are carried out on the organic gel fiber at 195-220 ℃ for 120min in the air atmosphere, then the temperature is raised to 450-750 ℃ for 120min, and the organic gel fiber is cooled to room temperature along with a furnace and then taken out; the temperature rise speed is 2-4 ℃/min, and the flow rate is 60-120 mL/min.
Compared with the prior art, the technical scheme of the invention has the following beneficial effects:
(1) The spinel ferrite hollow fiber prepared by the invention has good magnetic hysteresis loss and wave-absorbing performance, and is expected to be widely applied to wave-absorbing coating materials; due to the characteristics of the hollow fiber structure, the requirements of light and thin wave-absorbing coating materials can be improved, and the internal multiple attenuation reflection is increased to improve the electromagnetic wave absorption effect;
(2) The spinel ferrite hollow fiber prepared by the invention has good formability, the diameters of the spinel ferrite hollow fiber are all between 0.5 and 2 mu m, the volume density is low, and the microstructure is uniform and compact;
(3) The method has simple and economic process, the shape and the structure of the fiber can be regulated and controlled by adjusting the technical parameters such as the proportion of metal salt, the mass concentration of PVP, the sintering temperature and the like, the popularization is convenient to realize the industrial production, and particularly, the adding proportion of the metal salt directly influences the integrity and the magnetic property of the hollow shell layer formed by the spinel ferrite hollow fiber; the mass concentration of PVP is adjusted in such a way that the viscosity of the precursor can be controlled, and the viscosity influences the diameter of the fiber; the sintering temperature is adjusted in such a way that the low-temperature calcination part is selected to be slightly higher than the glass transition temperature (Tg =180 ℃) of PVP, PVP macromolecules can move more freely, a precursor forms a shell layer through polymer chain diffusion, PVP is completely decomposed at a high-temperature stage, and finally a spinel ferrite hollow fiber structure is formed.
Drawings
FIG. 1 is an infrared (FT-IR) spectrum of the spinel ferrite hollow fiber prepared in examples 1-4.
FIG. 2 is an X-ray diffraction (XRD) pattern of the spinel ferrite hollow fibers prepared in examples 1 to 4.
FIG. 3 is a VSM spectrum of the spinel ferrite hollow fiber prepared in examples 1-4.
FIG. 4 is a Scanning Electron Microscope (SEM) image of the surface of the spinel ferrite hollow fiber ceramic prepared in examples 1 to 4. In FIG. 4, (a) the spinel ferrite hollow fiber prepared in example 1 was sintered at 450 ℃; (b) The spinel ferrite hollow fiber prepared by corresponding to the embodiment 2 is sintered at 550 ℃; (c) The spinel ferrite hollow fiber prepared in the corresponding example 3 is sintered at 650 ℃; (d) The spinel ferrite hollow fiber prepared corresponding to example 4 was sintered at 750 ℃.
Detailed Description
In order to make the technical problems, technical solutions and advantageous effects of the present invention clearer and clearer, the present invention is further described in detail below with reference to the accompanying drawings and embodiments.
Example 1
1. 0.578g of NiCl 2 ·6H 2 O,0.220g ZnCl 2 And 3.268g of Fe (NO) 3 ) 3 ·9H 2 Dissolving O in 10mL of DMF in sequence, wherein the mass fraction of the metal salt is 30%, and ultrasonically dispersing the mixed solution for 20min;
2. 20mL of absolute ethyl alcohol is placed in a magnetic stirrer to be stirred at the rotating speed of 30rpm under the normal temperature state, 4.50g of PVP is uniformly and slowly added into the absolute ethyl alcohol, wherein the mass fraction of polyvinylpyrrolidone is 22%, and the stirring is continuously carried out for 2h to obtain viscous solution;
3. adding the mixed solution of DMF and metal salt into PVP/absolute ethyl alcohol solution, adjusting the rotating speed of a magnetic stirrer to 60rpm, and continuously stirring for 3 hours to obtain uniform and transparent yellowish-brown precursor solution;
4. in a room temperature environment with the air humidity lower than 70%, drawing by adopting a parallel glass plate to obtain organic gel fibers, performing auxiliary drying by adopting hot air at 60 ℃ to remove part of the solvent, collecting the organic gel fibers in a culture dish, and heating and drying in an oven at 80 ℃ for 5 hours to sufficiently remove the organic solvent;
5. putting the organic gel fiber obtained by drying into a tube furnace, carrying out low-temperature preoxidation and heat preservation for 120min at 200 ℃, then raising the temperature to 450 ℃, preserving the heat for 120min, finally cooling to room temperature along with the furnace, and taking out to obtain the spinel ferrite hollow fiber; the sintering atmosphere is air, the heating rate is 3 ℃/min, and the flow rate is preferably 60mL/min.
Example 2
1. 0.578g of NiCl 2 ·6H 2 O,0.220g ZnCl 2 And 3.268g of Fe (NO) 3 ) 3 ·9H 2 Dissolving O in 10mL of DMF in sequence, wherein the mass fraction of the metal salt is 30%, and ultrasonically dispersing the mixed solution for 20min;
2. placing 20mL of absolute ethyl alcohol into a magnetic stirrer, stirring at the rotating speed of 30rpm under the normal temperature state, uniformly and slowly adding 4.50g of PVP into the absolute ethyl alcohol, wherein the mass fraction of polyvinylpyrrolidone is 22%, and continuously stirring for 2 hours to obtain a viscous solution;
3. adding the mixed solution of the DMF and the metal salt into a PVP/absolute ethyl alcohol solution, adjusting the rotating speed of a magnetic stirrer to 60rpm, and continuously stirring for 3 hours to obtain a uniform and transparent yellowish-brown precursor solution;
4. in a room temperature environment with the air humidity below 70%, drawing by adopting a parallel glass plate to obtain organic gel fibers, carrying out auxiliary drying by adopting hot air at 60 ℃ to remove part of the solvent, collecting the organic gel fibers in a culture dish, and heating and drying in an oven at the temperature of 80 ℃ for 5 hours to sufficiently remove the organic solvent;
5. putting the organic gel fiber obtained by drying into a tube furnace, carrying out low-temperature pre-oxidation at 200 ℃ for heat preservation for 120min, then raising the temperature to 550 ℃ for heat preservation for 120min, finally cooling to room temperature along with the furnace, and taking out to obtain the spinel ferrite hollow fiber; the sintering atmosphere is air, the heating rate is 3 ℃/min, and the flow rate is preferably 60mL/min.
Example 3
1. 0.578g of NiCl 2 ·6H 2 O,0.220g ZnCl 2 And 3.268g of Fe (NO) 3 ) 3 ·9H 2 Dissolving O in 10mL of DMF in sequence, wherein the mass fraction of the metal salt is 30%, and ultrasonically dispersing the mixed solution for 20min;
2. 20mL of absolute ethyl alcohol is placed in a magnetic stirrer to be stirred at the rotating speed of 30rpm under the normal temperature state, 4.50g of PVP is uniformly and slowly added into the absolute ethyl alcohol, wherein the mass fraction of polyvinylpyrrolidone is 22%, and the stirring is continuously carried out for 2h to obtain viscous solution;
3. adding the mixed solution of the DMF and the metal salt into a PVP/absolute ethyl alcohol solution, adjusting the rotating speed of a magnetic stirrer to 60rpm, and continuously stirring for 3 hours to obtain a uniform and transparent yellowish-brown precursor solution;
4. in a room temperature environment with the air humidity lower than 70%, drawing by adopting a parallel glass plate to obtain organic gel fibers, performing auxiliary drying by adopting hot air at 60 ℃ to remove part of the solvent, collecting the organic gel fibers in a culture dish, and heating and drying in an oven at 80 ℃ for 5 hours to sufficiently remove the organic solvent;
5. putting the organic gel fiber obtained by drying into a tube furnace, carrying out low-temperature preoxidation and heat preservation at 200 ℃ for 120min, then raising the temperature to 650 ℃ and preserving the heat for 120min, finally cooling to room temperature along with the furnace and taking out to obtain the spinel ferrite hollow fiber; the sintering atmosphere is air, the heating rate is 3 ℃/min, and the flow rate is preferably 60mL/min.
Example 4
1. 0.578g of NiCl 2 ·6H 2 O,0.220g ZnCl 2 And 3.268g of Fe (NO) 3 ) 3 ·9H 2 Dissolving O in 10mL of DMF in sequence, wherein the mass fraction of the metal salt is 30%, and ultrasonically dispersing the mixed solution for 20min;
2. 20mL of absolute ethyl alcohol is placed in a magnetic stirrer to be stirred at the rotating speed of 30rpm under the normal temperature state, 4.50g of PVP is uniformly and slowly added into the absolute ethyl alcohol, wherein the mass fraction of polyvinylpyrrolidone is 22%, and the stirring is continuously carried out for 2h to obtain viscous solution;
3. adding the mixed solution of DMF and metal salt into PVP/absolute ethyl alcohol solution, adjusting the rotating speed of a magnetic stirrer to 60rpm, and continuously stirring for 3 hours to obtain uniform and transparent yellowish-brown precursor solution;
4. in a room temperature environment with the air humidity lower than 70%, drawing by adopting a parallel glass plate to obtain organic gel fibers, performing auxiliary drying by adopting hot air at 60 ℃ to remove part of the solvent, collecting the organic gel fibers in a culture dish, and heating and drying in an oven at 80 ℃ for 5 hours to sufficiently remove the organic solvent;
5. putting the organic gel fiber obtained by drying into a tube furnace, carrying out low-temperature pre-oxidation at 200 ℃ for heat preservation for 120min, then raising the temperature to 750 ℃ for heat preservation for 120min, finally cooling to room temperature along with the furnace, and taking out to obtain the spinel ferrite hollow fiber; the sintering atmosphere is air, the heating rate is 3 ℃/min, and the flow rate is preferably 60mL/min.
The infrared (FT-IR) spectrum (FIG. 1) of the spinel ferrite hollow fiber of the present invention shows that 570cm are present in all samples -1 The nearby absorption band, which is caused by the vibration between the metal ion and the oxygen ion at the A site of the tetrahedron, demonstrates that the spinel ferrite phase is formed by this method at a low temperature stage (450 ℃ C.). The spinel ferrite hollow fiber of the present invention has a plurality of characteristic peaks of spinel ferrite in an X-ray diffraction (XRD) pattern (fig. 2), wherein 2 θ =29.5 °/35.1 °/42.8 °/56.9 °/62.4 ° correspond to (220)/(311)/(400)/(511)/(440) crystal planes of spinel ferrite, respectively, and the intensity of the diffraction peaks is gradually increased as the temperature is increased. The VSM spectrogram of the spinel ferrite hollow fiber is shown in figure 3, a magnetic hysteresis loop of a sample is in a saturated state, and the magnetic saturation intensity of the sample is gradually increased along with the temperature. The Scanning Electron Microscope (SEM) picture of the spinel ferrite hollow fiber is shown in figure 4, the ferrite hollow fiber is good in integrity, smooth and compact in surface, and the diameter range of the fiber is 0.5-2 mu m.
The invention adopts a sol-gel method, simultaneously utilizes a flat-plate spinning drawing technology to prepare and obtain the continuous spinel ferrite hollow fiber, improves the manufacturing cost and the spinning safety, simultaneously does not generate the change of the valence state of metal ions in the reaction process, ensures that the purity of the product is high, utilizes polyvinylpyrrolidone/absolute ethyl alcohol solution as a precursor, and takes Fe in a liquid phase state 3+ ,Ni 2+ ,Zn 2+ Uniformly mixing, in a low-temperature pre-oxidation stage, generating ferrite on the surface layer by taking polyvinylpyrrolidone as a framework, and removing the polyvinylpyrrolidone at a high temperature to obtain hollow ferrite fibers; the hollow ferrite fiber is used as a wave absorbing material, the overall wave absorbing performance is improved, the overall quality can be reduced, or the fiber is spread on the outer layer of the material in a coating mode, the electromagnetic wave attenuation capability of the material can be improved through multiple attenuation reflection, and the hollow ferrite fiber has great application value in the aspects of radars, stealth materials, electromagnetic shielding and the like.

Claims (10)

1. A preparation method of a spinel ferrite hollow fiber is characterized by comprising the following steps:
1) Dissolving a metal iron salt and two or more than two second metal salts in an organic solvent to obtain a metal salt mixed solution, adding a high molecular polymer into absolute ethyl alcohol, uniformly stirring to obtain a high molecular polymer solution, adding the metal salt mixed solution into the high molecular polymer solution, and continuously stirring to obtain a precursor solution;
2) Drawing the precursor solution in the step 1) by using a glass flat plate under a certain humidity to obtain organogel fibers, simultaneously drying by using hot air to remove part of the solvent, and then collecting the organogel fibers and putting the organogel fibers into an oven for drying;
3) And putting the dried organogel fiber into a tubular furnace for sintering by a segmented heat treatment process to obtain the spinel ferrite hollow fiber.
2. The method for preparing a spinel ferrite hollow fiber according to claim 1, wherein the method comprises the following steps: the second metal salt can be two or more of chloride, sulfate, nitrate, perchlorate, carbonate and acetylacetone salt of nickel, cobalt, zinc, manganese, iron, calcium, titanium, aluminum, lithium, copper, vanadium and chromium, and the metal of the second metal salt is preferably nickel and zinc.
3. The method for preparing a spinel ferrite hollow fiber according to claim 1, wherein the method comprises the following steps: the metal iron salt can be one of ferric chloride, ferric nitrate, ferric sulfate, ferric perchlorate, ferric carbonate and ferric acetylacetonate.
4. The method for preparing a spinel ferrite hollow fiber according to claim 1, wherein the method comprises the following steps: the organic solvent is N, N-Dimethylformamide (DMF), tetrahydrofuran (THF) or dimethyl carbonate (DMC); the high molecular polymer is polyvinylpyrrolidone (PVP), polyacrylonitrile (PAN), polyethylene oxide (PEO) or polyvinylidene fluoride (PVDF).
5. The method for preparing a spinel ferrite hollow fiber according to claim 1, wherein the method comprises the following steps: the molar ratio of ferric ions of the metallic iron salt to total secondary metal ions is 2.
6. The method for preparing a spinel ferrite hollow fiber according to claim 1, wherein the method comprises the following steps: in the metal salt mixed solution, the total mass fraction of the metal iron salt and the second metal salt is 20-30 wt%, and the total mass fraction of the organic solvent is 70-80 wt%.
7. The method for preparing a spinel ferrite hollow fiber according to claim 1, characterized by comprising the following steps: in the high molecular polymer solution, the mass fraction of the high molecular polymer is 20-25 wt.%.
8. The method for preparing a spinel ferrite hollow fiber according to claim 1, wherein the method comprises the following steps: in step 2), the humidity is lower than 70%.
9. The method for preparing the spinel ferrite hollow fiber according to claim 1, wherein the step 3) comprises the following steps: preoxidation and heat preservation are carried out on the organic gel fiber at 195-220 ℃ for 120min in the air atmosphere, then the temperature is raised to 450-750 ℃ for 120min, and the organic gel fiber is cooled to room temperature along with a furnace and then taken out; the temperature rise speed is 2-4 ℃/min, and the air flow rate is 60-120 mL/min.
10. A spinel ferrite hollow fiber produced by the production method according to any one of claims 1 to 9.
CN202211513086.9A 2022-11-29 2022-11-29 Spinel ferrite hollow fiber and preparation method thereof Pending CN115679479A (en)

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