CN115679128B - Method for efficiently recovering tungsten and ammonia from tungsten-containing dephosphorization precipitated slag - Google Patents

Method for efficiently recovering tungsten and ammonia from tungsten-containing dephosphorization precipitated slag Download PDF

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CN115679128B
CN115679128B CN202211388265.4A CN202211388265A CN115679128B CN 115679128 B CN115679128 B CN 115679128B CN 202211388265 A CN202211388265 A CN 202211388265A CN 115679128 B CN115679128 B CN 115679128B
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tungsten
ammonia
collecting
alkali
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CN115679128A (en
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杨文波
黄文璞
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Xiamen Tungsten Co Ltd
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Xiamen Tungsten Co Ltd
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Abstract

The invention relates to a method for efficiently recovering tungsten and ammonia from tungsten-containing dephosphorization precipitated slag, which comprises the following steps: acid dissolution: adding acid liquor and water into the tungsten-containing dephosphorization precipitation slag, mixing slurry, and controlling the pH value of the solution to be less than 2 to obtain a material A; sedimentation: settling the material A, and collecting supernatant; adsorption: sending the supernatant into a column filled with anion resin for adsorption, and collecting the effluent post-exchange liquid; analysis: soaking, washing and resolving the anion resin in the column body after the adsorption is finished, and collecting resolved liquid, namely an ammonium tungstate solution; alkali regulation: adding alkali into the crossed liquid, and uniformly stirring to obtain a material B; and (3) filter pressing: carrying out filter pressing on the material B, removing sediment, and collecting filtrate; ammonia recovery: and (3) introducing steam into the filtrate, adding alkali liquor, collecting gas and condensing to obtain ammonia liquor. The method can efficiently recycle tungsten and ammonia in the slag, can recycle 100% of tungsten and more than 99% of ammonia, and has good application prospect.

Description

Method for efficiently recovering tungsten and ammonia from tungsten-containing dephosphorization precipitated slag
Technical Field
The invention relates to a tungsten recovery technology, in particular to a method for efficiently recovering tungsten and ammonia from tungsten-containing dephosphorization precipitated slag.
Background
The method for removing phosphorus in the two-stage liquid of tungsten smelting is a salt precipitation method, the product is phosphate precipitation, the phosphorus removal effect is achieved after filtration, but part of tungsten is remained in the precipitation in the process, the tungsten content of the part reaches 1.5-5%, tungsten loss is avoided due to no recovery, the recovery effect is poor by using the traditional alkali cooking, and the auxiliary materials and the energy consumption are high.
The existing method for recovering tungsten from the dephosphorization precipitated slag is mainly an alkaline cooking method, the recovery rate of the method is low, the complete recovery of tungsten in the type of slag cannot be realized, meanwhile, the method needs high-temperature alkaline cooking, the auxiliary material and the energy consumption are high, the alkalinity is difficult to control, the residual alkali is not enough, the tungsten content in the tailings is high, the residual alkali is too high to form hydroxide flocculent sticky slag, and the problems of difficult filtration and difficult washing are solved. The tungsten-containing liquid is boiled to contain carbonate radical, and the precipitation of the artificial white tungsten by using a calcium salt precipitator needs excessive calcium to realize complete tungsten precipitation, and the consumption of auxiliary materials for tungsten precipitation is high.
Therefore, the existing method has low treatment efficiency and insufficient recovery depth for recovering tungsten from the dephosphorization and precipitation slag, and also greatly wastes auxiliary materials and energy consumption in the treatment process and the subsequent tungsten precipitation process.
Patent application CN109881012A discloses a treatment method for recovering tungsten from dephosphorization slag of tungsten metallurgy, which comprises the following steps of mixing water for dephosphorization slag and heating to 40-90 ℃; adding dilute acid to regulate the pH value to 2-4, and stirring and reacting for 0.5-4h; filtering to obtain a decomposition liquid and trace non-decomposition residues, continuously returning the non-decomposition residues to the step of size mixing and heating to continuously decompose, and allowing valuable metal tungsten to enter the decomposition liquid; and adsorbing tungsten by the decomposition solution through a large-aperture anion exchange resin, and desorbing by alkali to obtain a sodium tungstate solution for subsequent flow. The efficiency of tungsten recovery by this method is to be further improved.
Disclosure of Invention
The invention aims to overcome the defects of the existing tungsten metallurgy dephosphorization slag for recovering tungsten, and provides a method for efficiently recovering tungsten and ammonia from tungsten-containing dephosphorization precipitation slag.
The invention preferably adopts waste acid for acid dissolution, and the waste acid can be one of hydrochloric acid, sulfuric acid, phosphoric acid, carbonic acid and other strong acids or mixed acid, so that the waste acid generated in industry can be reused, the selection range is wide, and the conversion of changing waste into valuable can be realized.
In order to improve the recovery rate of tungsten, the inventor explores the leaching effect under different conditions, and discovers that when acid liquor is added and then added into tungsten-containing dephosphorization precipitated slag, the pH is measured by stirring, the complete dissolution of the slag can be realized when the pH is less than 2, and if the pH is between 2 and 4, the dissolution rate is slow, and about 2 to 8 percent of the slag is not dissolved, and when the pH is more than 5, the slag is basically insoluble.
Therefore, the use of a pH of less than 2 is advantageous for the tungsten in the slag to go into solution as much as possible. But this also causes new problems. Because the acidity is very low, a large amount of metal ion impurities are dissolved out together, and enter the supernatant liquid during solid-liquid separation in the material A, and are adsorbed on the resin in an adsorption link, so that the column is blocked in the analysis process, the analysis liquid cannot flow out smoothly, and the analysis fails.
For this reason, the inventors have further found that the above failure is caused by the fact that a large amount of white precipitate adheres to the surface of the resin, and further confirmed that the precipitate is formed under alkaline analysis conditions as an impurity metal element, and therefore, the resin is immersed with hydrochloric acid before the analysis to remove the metal ion impurities adsorbed by the resin, thereby ensuring the smooth progress of the analysis.
The specific scheme is as follows:
a method for efficiently recovering tungsten and ammonia from tungsten-containing dephosphorization precipitated slag comprises the following steps:
(1) Acid dissolution: adding acid liquor and water into the tungsten-containing dephosphorization precipitation slag, mixing slurry, and controlling the pH value of the solution to be less than 2 to obtain a material A;
(2) Sedimentation: settling the material A, and collecting supernatant;
(3) Adsorption: sending the supernatant into a column filled with anion resin for adsorption, and collecting the effluent post-exchange liquid;
(4) Analysis: soaking the anion resin in the column body after adsorption is finished, wherein the soaking solution is hydrochloric acid aqueous solution with the concentration of 40-80g/l, the soaking time is 4-8 hours, then washing the resin with water, finally resolving the resin with sodium hydroxide solution, and collecting resolved solution, namely ammonium tungstate solution;
(5) Alkali regulation: adding alkali into the crossed liquid, and uniformly stirring to obtain a material B;
(6) And (3) filter pressing: carrying out filter pressing on the material B, removing sediment, and collecting filtrate;
(7) Ammonia recovery: and (3) introducing steam into the filtrate, adding alkali liquor, collecting gas and condensing to obtain ammonia liquor.
Further, the tungsten content in the tungsten-containing dephosphorization precipitation slag is 1.5-10wt%, the ammonia content is 1-10wt%, preferably, the tungsten content is 1.5% -5%, the ammonia content is 6% -6.45%, and the tungsten-containing dephosphorization precipitation slag contains Mg and P impurity elements.
Further, in the step (1), the acid liquid comprises at least one of hydrochloric acid, sulfuric acid, phosphoric acid and carbonic acid; preferably, the slurry is stirred and the pH of the solution 1 is controlled to be less than or equal to 2.
Further, in the step (3), the anionic resin is a weakly basic anionic resin.
Further, in the step (4), the resin is washed with water in an amount of 3 to 5 times the volume of the resin.
Further, in the step (4), the concentration of the sodium hydroxide solution is 80-150g/l, and the adding amount of the sodium hydroxide solution is 1-2 times of the target tungsten adsorption amount according to the amount of sodium hydroxide in the solution.
Further, in the step (5), sodium hydroxide is added in the alkali adding treatment, and the addition amount of the alkali is controlled to control the residual alkali concentration in the solution after the reaction to be 5-10g/l.
Further, in the step (7), the temperature of the steam is 95-99 ℃, and the alkali liquor is added in an amount of ensuring the alkali concentration in the solution to be 5-10g/l.
Further, in the step (4), the analysis liquid is collected, and the recovery rate of tungsten is 99-100%.
Further, in the step (7), the gas is collected, and the recovery rate of ammonia is more than or equal to 99%.
The beneficial effects are that:
The method can realize the high-efficiency recovery of tungsten from the dephosphorization and precipitation slag, simultaneously realize the recovery of ammonia, reduce auxiliary materials and energy consumption, realize 100% of tungsten recovery, realize more than 99% of recovery reflux process of ammonia in the recovery slag by the matched ammonia recovery device, directly generate economic benefit and simultaneously relieve environmental protection pressure; the acid solvent is waste acid from the process, and the waste is changed into valuable.
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In order to more clearly illustrate the technical solutions of the present invention, the following brief description will be made on the accompanying drawings, which are given by way of illustration only and not limitation of the present invention.
FIG. 1 is a schematic illustration of a process flow provided in one embodiment of the present invention.
Detailed Description
Preferred embodiments of the present invention will be described in more detail below. While the preferred embodiments of the present invention are described below, it should be understood that the present invention may be embodied in various forms and should not be limited to the embodiments set forth herein. The specific techniques or conditions are not identified in the examples and are performed according to techniques or conditions described in the literature in this field or according to the product specifications. The reagents or apparatus used were conventional products commercially available without the manufacturer's attention. In the examples below, "%" refers to weight percent, unless explicitly stated otherwise.
The following main raw materials were used:
The dephosphorization precipitation slag is a magnesium salt precipitation method generated by dephosphorization in tungsten smelting secondary liquid, the product is ammonium magnesium phosphate salt precipitation, and the reaction equation is :Mg2++NH4 ++PO4 3-+H2O=MgNH4PO4·6H2O( dephosphorization precipitation slag).
Example 1
The phosphorus removal precipitated slag is taken and treated, as shown in figure 1, and comprises the following steps:
(1) Acid dissolution: adding acid liquor and water into the tungsten-containing dephosphorization precipitation slag, mixing slurry, and controlling the pH value of the solution to be less than 2 to obtain a material A;
(2) Sedimentation: settling the material A, and collecting supernatant;
(3) Adsorption: sending the supernatant into a column filled with anion resin for adsorption, and collecting the effluent post-exchange liquid;
(4) Analysis: soaking the anion resin in the column body after adsorption, wherein the soaking solution is hydrochloric acid aqueous solution with the concentration of 50g/l for 5 hours, then washing the resin with water, finally resolving the resin with sodium hydroxide solution, and collecting resolved solution, namely ammonium tungstate solution;
(5) Alkali regulation: adding alkali into the crossed liquid, and uniformly stirring to obtain a material B;
(6) And (3) filter pressing: carrying out filter pressing on the material B, removing sediment, and collecting filtrate;
(7) Ammonia recovery: and (3) introducing steam into the filtrate, adding alkali liquor, collecting gas and condensing to obtain ammonia liquor.
Specifically, this example explores the effect of pH on acid dissolution, as follows:
1000kg of dephosphorized and precipitated slag sample (WO 3, content 4.25% and water content 32%) is taken, slurried with 3m 3 water, slowly fed with process waste acid (mixed acid of sulfuric acid, phosphoric acid and hydrochloric acid), 90g/l of acidity, stirring and reacting for 30min when the pH is 5, filtering the slag and measuring the volume of solution and WO 3, wherein the slag is 456.7kg, water is 35%, the volume of solution is 7.2m 3, and the solution WO3:2.1g/l; so the slag dissolution rate is calculated as: 56.34%, the dissolution rate of WO 3 is: 52.32%;
The above procedure was repeated except that the slag dissolution rate was 93.2% when the pH was adjusted to 4, and the WO 3 dissolution rate was: 94.47%.
The above procedure was repeated except that the slag dissolution rate was 97.54% when the pH was adjusted to 3, and the WO 3 dissolution rate was: 98.18%.
The above operations were repeated except that the dissolution rate of the slag was 99.12% when the pH was adjusted to 2, and the dissolution rate of WO 3 was: 99.54%.
The above procedure was repeated except that the slag dissolution rate was 99.98% when the pH was adjusted to 1 (test paper acid limit), and the WO 3 dissolution rate was: 100%, the dissolution is completed instantly, the dissolution speed is high, and the dissolution is thorough.
It can be seen that the dissolution rate of WO 3 is improved after the pH of the acid solution is reduced.
In the present invention, acidity means milligrams of potassium hydroxide (KOH) required for neutralizing 1 g of chemical substance.
Example 2
The embodiment explores the analysis process, and the phosphorus removal precipitated slag is taken for treatment, which comprises the following steps:
(1) 1000kg of dephosphorized and precipitated slag sample (WO 3, content 4.25% and water content 32%) is taken, 3m 3 water is used for size mixing, the process waste acid is slowly fed in, and the pH=1.5 is obtained to obtain a material A.
(2) Sedimentation: settling the material A, and collecting supernatant; the process aims to settle insoluble matters mixed in slag and avoid the insoluble matters entering the exchange column to influence the adsorption flow of the exchange column.
(3) Adsorption: and sending the supernatant into a column filled with anion resin for adsorption, and collecting the effluent post-exchange liquid.
The adsorption is carried out by adopting weak alkaline anion resin (large aperture anion resin, AH-80 II), the resin can adsorb WO 3 with equal mass under the acidic condition, and the adsorption flow is controlled in the adsorption flow interval of 5-12m 3/h because the concentration of tungsten dissolved out by acid is not too high, so that the tungsten adsorption rate can be more than 99.9%.
(4) Analysis:
The column which has adsorbed the supernatant and reached saturation is operated according to the steps of back flushing (with water), washing (with water), and feeding of alkali (sodium hydroxide solution). The discovery is as follows: the back flushing and washing flow can reach 7m 3 to 9m 3, which belongs to normal flow, but after alkali is fed, the flow starts to drop from 8m 3 all the time, the column is leaked after the flow drops below 1m 3, the desorption operation can not be carried out any more, the resin is discharged to find all the attached white sediment, and the white sediment is filled between the resins, so that no flow is caused by desorption.
The column was then taken up to saturation and operated in accordance with the steps of back flushing (with water), soaking in acid (with 50g/l hydrochloric acid in water for 5 hours), washing (with water) and feeding with alkali (sodium hydroxide solution). The discovery is as follows: the back flushing and washing flow can reach 7m 3 -9 m 3, after alkali is fed, the flow can be stabilized between 7m 3 -9 m 3, the desorption process is smooth, resin is discharged for checking, and the resin is clean and has no sediment.
In the embodiment, the resin is resolved by sodium hydroxide solution, the alkali concentration (namely, the concentration of sodium hydroxide) is controlled to be 100g/l, the alkali dosage is 1.2 times of the tungsten adsorption amount, and the resolved solution is collected to obtain the ammonium tungstate solution. And (5) alkali adjustment: and adding alkali (sodium hydroxide solution) into the mixed solution, and uniformly stirring to obtain a material B.
The step is to add alkali to the exchanged liquid after the tungsten is adsorbed by the exchange column, reversely regulating and separating out hydroxide precipitate, etc., and the concentration of residual alkali (namely the concentration of sodium hydroxide) after alkali addition is controlled to be about 5-10g/l, so that the step aims to separate out slag in advance, and the problem that the pH change has slag precipitation caused by removing other elements in the subsequent water treatment process is avoided, thereby influencing the effect of removing other elements in the water treatment.
The residual alkali concentration means the alkali concentration remaining after the reaction, that is, the concentration of sodium hydroxide.
(6) And (3) filter pressing: carrying out filter pressing on the material B, removing sediment, avoiding slag from being brought into a stripping device, and collecting filtrate;
(7) Ammonia recovery: adding alkali liquor (sodium hydroxide solution) into the filtrate, introducing steam, collecting gas, and condensing in a condenser to obtain ammonia liquor.
In the invention, the resin is soaked for 4-8 hours by dilute hydrochloric acid with the concentration of 40-80g/l before desorption, and the concentration is mainly selected by comprehensively considering that metal cations (calcium, magnesium and the like) and salts thereof and the like can be dissolved out, and the residual acid is not too high, so that the cost of alkali and water treatment in the next step is facilitated, and the resin is washed by water with the volume of 4-5 times of the resin, so that hydroxide precipitate is prevented from being separated out during alkaline tungsten hydrolysis, and the tungsten dissolving flow and sodium tungstate quality are prevented from being influenced. The method is a key step, if dilute hydrochloric acid is absent for soaking, desorption cannot be performed, and the technical route of adsorption after acid dissolution cannot be performed.
Example 3
A method for efficiently recovering tungsten and ammonia from tungsten-containing dephosphorization precipitated slag comprises the following steps:
(1) Taking 1000kg of dephosphorization sediment sample (WO 3 content 4.25 percent, water content 32 percent), mixing slurry with 3m 3 water, slowly adding process waste acid, and obtaining a material A by pH=1;
(2) Sedimentation: settling the material A, and collecting supernatant;
(3) Adsorption: sending the supernatant into a column filled with anion resin for adsorption, and collecting the effluent post-exchange liquid;
(4) Analysis: soaking the anion resin in the column body after the adsorption is finished, wherein the soaking liquid is hydrochloric acid water solution with the concentration of 40g/l for 8 hours, then washing the resin with water, finally analyzing the resin by using sodium hydroxide solution with the concentration of 100g/l, and collecting analysis liquid, namely ammonium tungstate solution, wherein the addition amount of the sodium hydroxide solution is 1.1 times of the target tungsten adsorption amount according to the amount of sodium hydroxide in the solution;
(5) Alkali regulation: adding alkali into the solution after the cross-over, adding sodium hydroxide solution, controlling the concentration of residual alkali in the solution after the reaction to be 6g/l by adding the alkali, and uniformly stirring to obtain a material B;
(6) And (3) filter pressing: carrying out filter pressing on the material B, removing precipitates, and collecting filtrate, wherein the ammonia concentration in the filtrate is 3680ppm, and the pH value is 13;
(7) Ammonia recovery: introducing steam into the filtrate at 95-99 ℃, adding alkali liquor (sodium hydroxide solution) to ensure that the alkali concentration in the solution is 10g/l, carrying out steam stripping deamination by adopting a traditional steam stripping operation method, condensing and recycling ammonia (the ammonia can be recycled by 100% after stripping), wherein the ammonia content in the feed liquid after steam stripping is only 8.8ppm, and the ammonia recycling is over 99%.
The preferred embodiments of the present invention have been described in detail above, but the present invention is not limited to the specific details of the above embodiments, and various simple modifications can be made to the technical solution of the present invention within the scope of the technical concept of the present invention, and all the simple modifications belong to the protection scope of the present invention.
In addition, the specific features described in the above embodiments may be combined in any suitable manner without contradiction. The various possible combinations of the invention are not described in detail in order to avoid unnecessary repetition.
Moreover, any combination of the various embodiments of the invention can be made without departing from the spirit of the invention, which should also be considered as disclosed herein.

Claims (3)

1. A method for efficiently recovering tungsten and ammonia from tungsten-containing dephosphorization precipitated slag is characterized in that: the method comprises the following steps:
(1) Acid dissolution: adding acid liquor and water into the tungsten-containing dephosphorization precipitation slag, mixing slurry, and controlling the pH value of the solution 1 to be less than or equal to 2 to obtain a material A; the tungsten content in the tungsten-containing dephosphorization precipitation slag is 1.5-10wt% and the ammonia content is 1-10wt% and contains Mg and P impurity elements;
(2) Sedimentation: settling the material A, and collecting supernatant;
(3) Adsorption: sending the supernatant into a column filled with anion resin for adsorption, and collecting the effluent post-exchange liquid; the anion resin is weak alkaline anion resin;
(4) Analysis: soaking the anion resin in the column after adsorption is completed for 4-8 hours in a hydrochloric acid aqueous solution with the concentration of 40-80g/l, then flushing the resin with water, and finally resolving the resin by using a sodium hydroxide solution, wherein the concentration of the sodium hydroxide solution is 80-150g/l, the adding amount of the sodium hydroxide solution is 1-2 times of the target tungsten adsorption amount according to the amount of sodium hydroxide in the solution, and collecting resolving liquid, namely ammonium tungstate solution, and the recovery rate of tungsten is 99-100%;
(5) Alkali regulation: adding alkali into the crossed liquid, and uniformly stirring to obtain a material B; the alkali adding treatment is to add sodium hydroxide, and the addition amount of the alkali is controlled to control the concentration of residual alkali in the solution after the reaction to be 5-10g/l;
(6) And (3) filter pressing: carrying out filter pressing on the material B, removing sediment, and collecting filtrate;
(7) Ammonia recovery: introducing steam into the filtrate, adding alkali liquor, collecting gas and condensing to obtain ammonia liquor; the temperature of the introduced steam is 95-99 ℃, and the amount of the added alkali liquor is 5-10g/l of the alkali concentration in the solution; and collecting the gas, wherein the recovery rate of ammonia is more than or equal to 99 percent.
2. The method for efficiently recovering tungsten and ammonia from tungsten and phosphorous containing precipitation slag according to claim 1, wherein the method comprises the steps of: in the step (1), the acid liquid comprises at least one of hydrochloric acid, sulfuric acid, phosphoric acid and carbonic acid.
3. The method for efficiently recovering tungsten and ammonia from tungsten and phosphorous containing precipitation slag according to claim 1, wherein the method comprises the steps of: in step (4), the resin is washed with water in an amount of 3 to 5 times the volume of the resin.
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